Collaborative Supply Chain Network Design and Optimization · Collaborative Supply Chain Network...

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National Science Foundation Industry/University Cooperative Research Center for e-Design Strategic Planning Meeting – July 31 st & August 1 st , 2013 National Science Foundation Industry/University Cooperative Research Center for e-Design Collaborative Supply Chain Network Design and Optimization Thrust area: Design Optimization Hector A. Vergara 1 , J. David Porter 1 , Zhaohui Wu 2 1 School of MIME, 2 College of Business

Transcript of Collaborative Supply Chain Network Design and Optimization · Collaborative Supply Chain Network...

Page 1: Collaborative Supply Chain Network Design and Optimization · Collaborative Supply Chain Network Design and Optimization! Thrust area: ! Design Optimization! Hector A. Vergara1, J.

National Science Foundation Industry/University Cooperative Research Center for e-Design!National Science Foundation Industry/University Cooperative Research Center for e-Design!

Strategic Planning Meeting – July 31st & August 1st, 2013!

National Science Foundation Industry/University Cooperative Research Center for e-Design!

Collaborative Supply Chain Network Design and Optimization!

Thrust area: !Design Optimization!

Hector A. Vergara1, J. David Porter1, Zhaohui Wu2!

1School of MIME, 2College of Business!!

Page 2: Collaborative Supply Chain Network Design and Optimization · Collaborative Supply Chain Network Design and Optimization! Thrust area: ! Design Optimization! Hector A. Vergara1, J.

National Science Foundation Industry/University Cooperative Research Center for e-Design!National Science Foundation Industry/University Cooperative Research Center for e-Design!

Strategic Planning Meeting – July 31st & August 1st, 2013!

Problem Statement!

§  Strategic supply chain network design determines: –  Number, location and size of facilities, and –  Optimal flows of products through the facilities

§  In practice, no single correct design can be easily obtained due to multiple operational constraints and design requirements

§  80% of the supply chain costs are locked in with the network design

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Page 3: Collaborative Supply Chain Network Design and Optimization · Collaborative Supply Chain Network Design and Optimization! Thrust area: ! Design Optimization! Hector A. Vergara1, J.

National Science Foundation Industry/University Cooperative Research Center for e-Design!National Science Foundation Industry/University Cooperative Research Center for e-Design!

Strategic Planning Meeting – July 31st & August 1st, 2013!

Problem Statement!

§  Problem becomes even more difficult when two or more companies/units explore the possibility to collaborate to reduce supply chain costs and improve efficiency

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Page 4: Collaborative Supply Chain Network Design and Optimization · Collaborative Supply Chain Network Design and Optimization! Thrust area: ! Design Optimization! Hector A. Vergara1, J.

National Science Foundation Industry/University Cooperative Research Center for e-Design!National Science Foundation Industry/University Cooperative Research Center for e-Design!

Strategic Planning Meeting – July 31st & August 1st, 2013!

Approach & Method!

§  Strategic network design planning requires: –  Development of a logical mathematical model of the

supply chain –  Use of an efficient optimization method to identify an

optimal solution among the very large number of alternatives

–  Analysis of the results of several scenarios to support a good implementable plan

Mathema'cal  Model  of  SC   Op'miza'on   Decision  

Analysis  Inputs   SCN  

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Page 5: Collaborative Supply Chain Network Design and Optimization · Collaborative Supply Chain Network Design and Optimization! Thrust area: ! Design Optimization! Hector A. Vergara1, J.

National Science Foundation Industry/University Cooperative Research Center for e-Design!National Science Foundation Industry/University Cooperative Research Center for e-Design!

Strategic Planning Meeting – July 31st & August 1st, 2013!

Current State of Practice & Research!§  Different efforts related to collaborative distribution have focused

on: –  Back-haul matching

–  Direct shipment

–  Co-loading freight

–  Network design

§  Most of the existing work heavily relies on the existence of a third party logistics (3PL) provider that handles the distribution over a fixed network

vs.

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Page 6: Collaborative Supply Chain Network Design and Optimization · Collaborative Supply Chain Network Design and Optimization! Thrust area: ! Design Optimization! Hector A. Vergara1, J.

National Science Foundation Industry/University Cooperative Research Center for e-Design!National Science Foundation Industry/University Cooperative Research Center for e-Design!

Strategic Planning Meeting – July 31st & August 1st, 2013!

Benefits & Deliverables!

§  Benefits –  Decentralized design of collaborative supply chain networks –  Efficient analysis of alternative scenarios –  Improved supply chain performance and sustainability

§  Deliverables –  A user-friendly web-based computational decision support tool

based on optimization models and decision analysis methods –  A user manual for the web-based computational decision support

tool –  Final report documenting project activities and findings

including mathematical models developed

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Page 7: Collaborative Supply Chain Network Design and Optimization · Collaborative Supply Chain Network Design and Optimization! Thrust area: ! Design Optimization! Hector A. Vergara1, J.

National Science Foundation Industry/University Cooperative Research Center for e-Design!National Science Foundation Industry/University Cooperative Research Center for e-Design!

Strategic Planning Meeting – July 31st & August 1st, 2013!

Project Plan!

1.  Develop a framework to characterize the various components and factors of strategic supply chain network design within a collaborative environment

2.  Define how supply chain network design impacts logistics efficiency and organization profitability

3.  Develop optimization methodology to analyze the optimal network design and assess the benefit(s) of collaboration

4.  Validation of mathematical model using alternative collaborative supply chain network design scenarios

5.  Develop web-based computational decision support tool 6.  Validation of decision support tool using alternative

collaborative supply chain network design scenarios

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National Science Foundation Industry/University Cooperative Research Center for e-Design!National Science Foundation Industry/University Cooperative Research Center for e-Design!

Strategic Planning Meeting – July 31st & August 1st, 2013!

How Ours Is Different!

§  Design approach: –  Decentralized approach allows collaborative design of supply chain

networks as opposed to a centralized approach –  Use of mathematical modeling techniques that are able to obtain

optimal designs efficiently even for large scale problems –  Analysis of alternative scenarios for decision support using decision

analysis methods

Web Service

Company/Unit 1

Company/Unit 2

Company/Unit 3

SCNDO  

Decentralized Interface

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Page 9: Collaborative Supply Chain Network Design and Optimization · Collaborative Supply Chain Network Design and Optimization! Thrust area: ! Design Optimization! Hector A. Vergara1, J.

National Science Foundation Industry/University Cooperative Research Center for e-Design!National Science Foundation Industry/University Cooperative Research Center for e-Design!

Strategic Planning Meeting – July 31st & August 1st, 2013!

Industrial Relevance!

§  A means to perform quantitative analysis and optimization of the strategic network design of collaborative supply chains

§  Significant supply chain cost savings due to better utilization of resources and improved efficiency in the movement of goods

§  Improved supply chain agility and risk management §  Supply chain sustainability due to reduction of CO2 emissions as

compared to traditional non-collaborative distribution methods

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