COLD ROLLED STEEL SYSTEMS Pre-Engineered Buildingscold rolled steel system 2 advantages & benefits 4...

COLDROLLEDSTEELSYSTEMS Pre-Engineered Buildings

B U I L D I N G S Y S T E M S

COLD ROLLED STEEL SYSTEM 2

ADVANTAGES & BENEFITS 4

STRUCUTRAL DESIGN CRITERIA (DATA SHEET & TECH DETAILS) 6

CRS SYSTEM ISOMETRIC 8

CRS SYSTEM TECHNICAL DETAILS 10

CRS PROFILES 12-14

PRODUCTION LINE 16

INSULATED ROOF & WALL CLADDING PANELS 18

DECKING PROFILES 20

COLD STORE PANELS 22

APPLICATIONS 24-38

TSSC CERTIFICATES 40

Sharing a relentless commitment to e�ciency and value, TSSC, a key member of the reputed Harwal Group, has been acknowledged as an industry leader in the manufacturing sector. Since its commencement, the company has evolved as a manufacturer o�ering today nearly 27 di�erent product lines across 8 eight di�erent business units. Operating its business from its facilities located in Dubai, Sharjah and Abu Dhabi, TSSC has also set benchmarks with its unique industrial services .

As the largest composite panels’ manufacturer in the Middle East, TSSC has been continually enhancing the industry with its best practices. Showcasing an unwavering commitment to its product and services, the company also produces a range of FM approved building materials, stainless steel, kitchen and laundry equipments, cold rooms, cable trays, prefabricated shelters, cabins and factory manufactured houses. TSSC also manufactures merchandising refrigerators and metal sheds and o�ers galvanizing services to its customers across the region.

While TSSC o�ers a wide range of products for its discerning customers, it now specializes in prefabricated building systems with the introduction of Cold Rolled Steel frame systems. Light Steel frame buildings are often an excellent option for warehouses, labor camps and industrial buildings. With state-of-the-art Superior Line cold roll forming machine and a fully integrated building system including �re-rated insulated panels, roo�ng, cladding and accessories, TSSC can provide construction of these buildings signi�cantly faster than what's possible with hot rolled or built-up structures.

Operating on a model built around the principles of innovation, excellence and sustainability, TSSC has always put customers at the heart of its business for its continued success. With over �fty years of proven experience and longstanding repute, the ISO 9001:2008 certi�ed company takes pride in its work and supports the enduring success of its clients by developing solutions that help them stay ahead of the curve.

ABOUT USABOUT US

Operating on a model built around the principles of innovation, excellence and sustainability, TSSC has been acknowledged as an industry leader in the manufacturing sector and is a leading provider of Pre-Engineered Cold Rolled Steel (CRS) structure systems. TSSC is commissioned to deliver large scale warehouses, workforce housing buildings, residential developments, accommodation building camps, & poultry shed projects - which can be constructed with accuracy, speed, cost – e�ectiveness and e�ciency.

TSSC specializes in pre-engineered structure system where building elements are produced from accurate, bolt assembly, galvanized COLD ROLLED STEEL frame structures using cutting edge software and manufacturing processes.

These frame structures ensure a simple way of construction o�ering �exibility in the design depending on the required applications. Suited for the hot climates of the Gulf region, the system o�ers a wide variety of highly insulated wall and roo�ng materials.

The structure design and detailing of the cold formed structures are executed with 3D modeling software TEKLA structures and conveyed to the state of the art roll-forming machine and pro�les formed on the specially designed Superior Lines. Human errors are minimized by means of prefabrications realized in factory environment and on the robot lines.

The CRS is pre-fabricated at the factory and does not require on-site welding or fabrication. It is lighter than hot rolled steel and Built-Up Structures and erected on site with half the speed attainable with traditional construction. Steel is 100% recyclable and is considered a green building material.

“TSSC CRS system produces accurate, bolt assembly, galvanized COLD ROLLED STEEL frame structures using cutting edge software and manufacturing processes. These frame structures ensure a simple, way of construction.”

COLD ROLLED STEEL SYSTEM

Fully Integrated Building Concept 2

COST100% Pre-fabricated at the factory, which means no extra

labor costs or wastage of materials

No need for on-site welding or fabrication

The design, fabrication and erection of COLD ROLLED

STEEL frame construction is economical and e�cient and is

essentially 30% lighter than Hot Rolled steel and 20%

lighter than Built-Up structures. (Lighter= less cost)

The system is value engineered and o�ers more accurate

estimation data

SPEEDFaster manufacturing time compared to hot rolled Built- Up

Systems means buildings can be completed and occupied

in shorter times, with, reduced scope of climatic delays and

reduced site disruption.

Assembled using nuts and bolts (supplied) which allows

shorter construction and erection time

Dry wrapped/covered structure can be delivered quicker,

allowing other traits to move in and proceed.

QUALITYSpeci�c software is used to design and ensure the structural integrity of light steel frame structures. Once the design is complete the data is fed directly into a cold roll forming machine by Tekla Software that produces and ensures accurate and consistent quality C sections. Bolt holes are punched online at the factory.

Controlled environment for galvanizing steel with certi�ed mill certi�cation.

Frame system designed for all types of cladding such as single skin panels, insulated composite panels , aluminum composite panels, rockwool panels, and light weight concrete panels (EASYPANEL).

Full drawings provided with each building for easy assembly

Bolted connections means the building can be disassembled and reassembled again

Steel is 100% recyclable and is considered a green building material

ADVANTAGES & BENEFITS



STRUCTURAL DESIGN CRITERIA

BUILDING MATERIAL SPECIFICATIONSPre

No. Structural Components Specifications Minimum Yield Strength

1 Built-up Sections ASTM A-572M Grade 345 or equivalent

Fy = 34.5 kN/cm²

2 Hot Rolled Sections I - Sections ASTM A-572M Grade 50 or equivalent

Fy = 34.5 kN/cm²

Channels EN – 10025 S355JR or equivalent Fy = 34.5 kN/cm²

Angles ASTM 572M Grade 50 or equivalent

Fy = 34.5 kN/cm²

Pipes ASTM A53 Grade 50 or equivalent Fy = 20.5 kN/cm²

3 Cold Rolled Sections Primary Members

Galvanized ASTM A500 Grade B or equivalent Fy = 30.5 – 32.5 kN/cm²

4 Cold Rolled Sections Secondary Members

Galvanized ASTM A653M SS Grade 340 Class 1 Coating:Z275

Fy = 34.0 kN/cm²

5 Mezzanine Deck Panels ASTM A653M SS Grade 340 Class 1 Coating:Z275

Fy = 34.0 kN/cm²

6 “X” Bracing Cable ASTM A475 – Extra Strength Class A, HDG

Breaking Load= 119.7 kN

Rods ASTM A36 or equivalent Fy = 24.5 kN/cm² HR Angles ASTM A572 Grade 50 or

equivalent Fy = 34.5 kN/cm²

7 Anchor Bolts ASTM F1554 Grade A36M, Hot Dip Galvanized to ASTM A 153M,

J- Type with 2 Nuts

Fu= 40.0 kN/cm²

8 Primary Connection Bolts ( High Strength Bolts)

ASTM A325MT Type-1, Hot Dip Galvanized

Ft= 30.36 kN/cm²

9 Secondary Connection Bolts for Purlins, Girts and Flange

Braces

Grade 8.8 fully threaded Hot Dip Galvanized

Ft= 30.36 kN/cm²

10 Sag Rods ASTM Grade A36 Electro Galvanized, fully threaded with 4

Nuts

Fy = 24.5 kN/cm²

-Engineered Building Structure

DATA SHEETDesign Codes / Speci�cation

No. Item Description 1 Built-up Sections AISC 2005 2 Hot Rolled Sections AISC 2005 3 Cold Rolled Formed Sections AISI 2002 4 Wind Loads MBMA 2002 5 Seismic Loads IBC 2006 6 Snow Loads NA 7 Crane Loads Applications NA 8 Welding Code for Fabrication AWS D.1.1 / D.1.1.M 9 Deflection MBMA 2002 10 Fabrication Tolerances MBMA 2002

No. Item Description 1 Roof and Frame As per design 2 Live Load on Roof 0.57 kN/m² 3 Live Load on Frame 0.57 kN/m² 4 Sand Dust Load on Frame None 5 Wind Speed 162 kPH(3 sec gust(, Exposure B, Importance Factor=1.0 6 Collateral Load on Purlins 0.20 kN/m² 7 Collateral Load on Frames 0.20 kN/m² 8 Roof Snow Load None 9 Seismic Load Spectral acceleration SS=0.60 & S1=0.18 10 Temperature Load None 11 Rainfall Intensity 15 cm / hour 12 Load Combination As per IBC 2006

Fabrication As per AWS D1.1 2010 Fabrication Tolerances As per MBMA

Non destructive test

UT of built-up web or flange butt weld joints of thickness equal to or greater than 8mm: 10% inspection frequency UT of butt joints in hot rolled sections of thickness equal to or greater than 8mm: 100 % inspection frequency Magnetic particle section of all fillet weld (except automatic SAW process) : 10% inspection frequency

Design Loads

QA/QC for fabrication of Cold Rolled sections

Maximum Span : 25M

Max

imum

Eav

e H

eigh

t : 1

2M

Proportionate To Eave Height

Prop

orti

onat

e To

War

ehou

se S

pan

CRS WALL GIRT(FLUSHED FIXING or BYPASS FIXING)

CRS STANDARD BASE FITTING

CRS COLUMN

CRS COLUMN

CRS STANDARD EAVE FITTING

CRS ROOF PURLIN (GIRT FLUSHED FIXING or BYPASS FIXING)

CRS RAFTER

CRS WALL (GIRT FLUSHED FIXING or BYPASS FIXING)

CRS STANDARD RIDGE STRUT FITTING

CRS RIDGE STRUT

CRS ROOF PURLIN(FLUSHED FIXING or BYPASS FIXING)

CRS STANDARD RIDGE FITTINGCRS RAFTER

CRS END-TAB CONNECTION

CRS SYSTEM ISOMETRIC


WALL PANEL

CRS COLUMN

CONCRETE BASE

CONCRETE BASE

MS. BASE PLATE(CUSTOMIZED)

WALLPANEL

CRS COLUMN

ADDITIONAL GROUT LEVELING

CRS WALLZ-PURLIN

CORNER FINISHING

CRS WALLZ-PURLIN

CRS COLUMN

BACKINGSHEET

CRS PURLIN

ROOFPANEL

SANDWICH PANEL

PROFILE RIDGEFLASHING

CRS Z-PURLIN

CRS RAFTER

CURVE ABOVE

INSULATIONLAYER

CRS SYSTEMTECHNICAL DETAILS



CRS PROFILES

H = 100 - 400 mm

A = 50 - 100 mm

B = 50 - 100 mm

T = 1.0 – 4.0 mm

H = 100 - 400 mm

A = 50 - 100 mm

B = 50 - 100 mm

C1/ C2 = 15 – 30 mm

T = 1.0 – 4.0 mm

H = 100 - 400 mm

A= 50 - 100 mm

B = 50 - 100 mm

C1/ C2 = 15 – 30 mm

T = 1.0 – 4.0 mm

H = 100 - 400 mm A=B = 85 - 100 mm

Lip = 15+25 mm T = 1.0 – 4.0 mm

H = 180 - 400 mm A=B = 85 - 100 mm

G = 25 mm F = 15 mm

H = 180 - 400 mm

A = 50 - 100 mm

B = 50 - 100 mm

C1/ C2 = 15 – 30 mm

G = 25 mm

F = 15 mm

T = 1.0 – 4.0 mm


DETAILING & STRUCTURE SAMPLES DETAILING & STRUCTURE SAMPLES


PRODUCTION LINE


IINSULATED ROOF & WALL CLADDING PANELSTSSC composite panels range represent a complete system of insulated monolithic metallic panels used for building roofs and walls for various kinds of industrial and civil structures. The di�erentiated sections of corrugations o�er structural characteristics to the building giving the ability to bear the unforeseen overloads in various deployment conditions.

Material - Color Coated Aluminum / Steel / Alu Zinc

Profiled Calding Sheets for Roof & Wall Cladding

Color coating as per RAL 840 - HR & RAL 841 - GL

Features

• Bringing everlasting life to buildings

• Long decorative life coupled with low maintenance.

• After supplying millions of square meters yet not reported single failure.

• Virtually unlimited color choice available subject to external lead time.

• Metallic colors & harsh weather proof coatings are also available

Applicable for Polyester, Silicon Polyester, ARS, Plastisol & PVDF coatings

Color indicated are representations of TSSC standard color range to be used for guidance only. Shade di�erence shall be upto Delta E-2

TERMS & CONDITIONS APPLY

RAL 9003(White color )

RAL 9002(O�-white color )

RAL1014(Ivory color )

RAL 1001(Beige color )

RAL 5012(Light Blue Color )

TSP 35 / 205

205

35

1025

TSP 45 / 250

250

1000

45

TSP 45 / 150

150

900

45

TSP 40 / 200

200

1000

40

TSP 32 / 366

1100

366

32

TSP 42 / 206

1030

206

42


TSSC Metal Decking pro�les are considered as international steel design standards with maximum strength. The Steel Floor Deck has a ribbed pro�le with embossments designed to bind together with concrete slabs, creating a reinforced concrete slab serving the dual purpose of taking up a permanent form to become part of the �oor and also o�er positive reinforcement. TSSC Metal Floor Deck is typically used for multi-story buildings, mezzanines, bridge walkways, porches, in-�lls, platforms and parking garages, storage facilities, etc. TSSC supplies decking pro�les with thicknesses ranging between 0.5 mm and 1.5mm. The data sheets provide more detailed technical information about the decking.

DECKING PROFILES TSD 55 / 148

740

148

55

TSD 45 / 150

900

150

45

TSD 75 / 254

762

254

75

TSD 75 / 305

305

75

880

TSD 150 / 275

825

275

150


Slip Joint System Camlock System

Cold Store PanelsTSSC installs and commission cold rooms of any speci�ed capacity. The insulated panels can be joined together in necessary lengths to meet the dimensional requirements. Depending on the application, cold stores can be built to control temperatures ranging from -40ºC to 15ºC.

High QualityPanels

EnvironmentFriendly

LargestProduction

FireRetardant

Cold room walls, ceilings and �oors are assembled by joining together insulated panels in required lengths. The panels are tightly joined by the slip joint system for good structural stability.

Slip joint is a unique, interlocking, tongue-and-groove joint technology which has been adopted across the world and provides unsurpassed sealing and waterproo�ng. It is a well-organized sandwich panelsystem which utilizes a male female action on the longitudinal joint to achieve superior tightness andinsulation. Panels slip into place allowing for easy and rapid installation, whilst improving structural strength and thermal e�ciency and also o�ering a clean, smooth aesthetic look.

Insulated panels are joined together in required lengths to assemble cold room walls, ceilings and �oor. The panels are then tightly joined by a tongue and groove system into a monolithic assembly. For joining the panelstogether camlocks with steel hooks are used to securely lock themtogether. The camlocks are moulded and permanently anchored in the injected rigidpolyurethane foam core during the manufacture of the sandwich panel. The use of camlocks in connecting the panels makes TSSC cold rooms easily expandable as well asdismountable thus allowing easy reassembly at various locations.


Industrial Buildings such as

Warehouses

Workshops

Showrooms

Small to Medium Plants

Agricultural Buildings such as

Chicken Sheds,

Breeding Farms,

Machinery and Storage Warehouses

Accomodation Buildings such as

Labour Camps

Residential Buildings

APPLICATIONS

LABOUR CAMPS



TSSC CERTIFICATES

Certificate of Compliance

This certificate is issued for the following:

ISO Wall Panels, Wall Panels (Concealed Fastener), Slip Joint Panels, ISO Wall Rockwool Panels (Visible Fixing), Hidden Fastener Wall Panels (Rockwool), 45/250 Composite Panels, 45/250 Composite Panels

(Concealed), 45/150 Composite Panels, 32/366 Composite Panels, 35/205 Composite Panels, 40/200 Composite Panels, 23/178.3 Tile Panels, 45/250 Composite Panels (Rockwool), 45/150 Composite Panels (Rockwool) and

40/200 Composite Panels (Rockwool)

Prepared for:

Technical Supplies & Services Co Ltd

PO Box 1818 Sharjah,

United Arab Emirates

FM Approvals Class: 4880

Approval Identification: 3042904 Approval Granted: 3/3/2014

To verify the availability of the Approved product, please refer to www.approvalguide.com or www.roofnav.com

Said Approval is subject to satisfactory field performance, continuing Surveillance Audits, and strict conformity to the

constructions as shown in the Approval Guide, an online resource of FM Approvals.

Cynthia E. Frank AVP - Manager, Materials FM Approvals 1151 Boston-Providence Turnpike Norwood, MA 02062

www.tsscuae.com or email: [email protected]

Riyadh Industrial Area 2 - KSAP.O. Box: 40814

Tel: +966 1 4483344 Fax: +966 1 4488341

Abu Dhabi - UAEP.O. Box: 43135

Tel: +971 2 6768748Fax: +971 2 6773726

Sharjha - UAEP.O. Box: 1818

Tel: +971 6 5341344Fax: +9716 5341686

Dubai Investments Park - UAEP.O. Box: 77031

Tel: +971 4 8850474Fax: +9714 8850343

COLD ROLLED STEEL SYSTEMS Pre-Engineered Buildingscold rolled steel system 2 advantages & benefits 4...

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