CoFold Ultra Sliding Folding Door Gear Installation Instructions
-
date post
12-Sep-2014 -
Category
Self Improvement
-
view
819 -
download
15
description
Transcript of CoFold Ultra Sliding Folding Door Gear Installation Instructions
CoFold Ultra 100Fitting Instructions for top hung exterior outward folding doors
SYSTEM CAPACITYMaximum leaf height - 3300mmMaximum leaf weight - 100kgMaximum leaf width - 1000mmMaximum leaf thickness- 48-68mm
* For thicker or thinner doors please contact [email protected].* If the hypotenues is more than the door width x 1.004 then a risk of
camming exists.
JAMB CAP GASKET
ALTERNATIVE ALUMINIUM THRESHOLD SF94T BY PCH - COMES COMPLETE WITH 94P ANDENDCAPS AND IS PREDRILLED FOR DRAINAGE
WHEN USED IN CONJUNCTION WITHALUMINIUM SUPPORT CHANNEL 94SCTHE OUTER CHANNEL DIMENSIONSBECOME 23H x 25W
JAMB CAP IN LINE WITH TRACK
52
212
140
34
39
JAMB CAPIN LINE WITH TRACK
Diagram 1
Diagram 2
Diagram 3
INSIDE OUTSIDE
Diagram 4
1
TRACK FIXINGNOT BY COASTAL
ALTERNATIVE ALUMINIUM THRESHOLD 94TBY COASTAL - COMES COMPLETE WITH 94P ANDENDCAPS AND IS PREDRILLED FOR DRAINAGE
PREPARATIONU1 - Pivot Assembly Set2R - End Hanger Set Right Hand - for doors meeting a swing door and square-edged doors meeting2L - End Hanger Set Left Hand - for doors meeting a swing door and square-edged doors meetingU2R - End Hanger Set Right Hand - for doors folding to the frame (i.e. 2 leaf, 4 leaf and 6 leaf)U2L - End Hanger Set Left Hand - for doors folding to the frame (i.e. 2 leaf, 4 leaf and 6 leaf)3 - Hinge Set with HandleU4 - Intermediate Hanger Set7 - Hinge Set Offset Outward Opening8 - Rebated End Hanger MeetingU9 - Pivot Hinge required for Ultra security10 - Face Fix Handle (Optional)
Diagram 5
Diagram 6
U1 U4 U4 U4 2L U1 U1 U1 U1
U4 U4 U1
U1 U4 2L U4 U4 U4 U1 U1 U1 U1 U1
U4 2R U1
U9 U9
U9
U9 U9 U9 U9 U9 U9
U9 U9U9U9U9
U1
2
Preparing the opening
Ensure the opening is square and all load bearing areas aresuitable for the weight of the system. Take particular care toensure there is sufficient strength in the structure above theopening to take the concentrated weight of the doors, when inthe open stacked position. The CoFold system provides +/-3mm of horizontal and vertical adjustment. Use a plumb line toensure that the centre line of the track and the centre line of thechannel are offset by 19mm.
Diagram 7
Diagram 8
Diagram 9
3
=
=
For details on installation ofthe U9 please refer to the U9
fitting instructions
Preparing the door frame
Preparing the door frame forU1, 2 & 9 face plates
INSIDE OUTSIDE
U9 Face Plate
Frame Support Plate
HingeComponent
7952
52
54
27
27
31
79
22
25
22
22
SILL
=
=
5050
70
26
R20R6
54 36
40
54
U1 Face Plate
U9 Face Plate
U1 Face Plate
Diagram 10
Diagram 11
Ø10 DRILL FOR DRAINAGE AT1000 CENTRES, 300 CENTRESFOR EXTREME CONDITIONSOR US ALUMINIUM THRESHOLDBY COASTAL
ADD 10mm TOWIDTH OF ENDHANGER LEAFFOR REBATE
ADD 10mm TOWIDTH OF EACHLEAF TO CREATEREBATE
Preparing the door leaves
Door leaf width calculation1. Decide how many door leaves you want in the opening.2. Add together all the 3mm clearances required between door leaves and the jambs (there will be one more than the number of door
leaves). This is the total clearance figure.3. Measure the finished opening width (W) and deduct from this the total clearance figure.4. Divide this new figure (finished opening width minus total clearance) by the number of doors to produce the actual door width. (N.B.
all doors with the Cofold system are the same width).
For example: For a 4 door leaf system with a finished opening width of 2345mm the door leaf width would be 2345mm minus (5x3mm)divided by 4 (number of door leaves) = 582.5mm.
Door leaf height calculationLeaf height = finished opening height (see diagram 7) minus 66mm.
Diagram 12
Diagram 13
Diagram 14
Door SealsPrepare the door leaves to accept theAQ63B seal.
Meeting DoorsUse the 8 set for 2+2 rebated timber doorconfigurations. For all other configurationsuse 2L (left hand) or 2R (right hand) endhanger sets. For kit handing refer to diagram6.
4
PREPARING THE DOOR LEAF
AT THE JAMB BETWEEN DOOR EDGES
U9
KIT U1 KIT U4 KIT U2L
7.5mm check In for U1, U2, 2 and 8
Door hardware positioning
End door leaf Preparation
Diagram 15
Diagram 16
5
Door hardware attachment
Diagram 17
6
CHECK INFOR 9
23
1450
3
100
Ø13mm15mm deep
Ø 3mmPILOT HOLES
Kit U4
2 WHEEL ASSEMBLY
SIDE THRUST BEARING
FIXING SCREW (6 OFF)
HANGER BODY
COVER (SLIDE)
WASHER
HANGER BOLT
Kit U2L (or U2R)
Kit U1
BOTH SCREWS MUST BEFITTED UNDER THE COVERS OF
ALL THE END HINGES
IMPORTANT
18
3
22
100
50
15
INSTALLATION
1. Ensure that you have all the required parts. Unpack thecomponents and identify the parts. Lay the parts on theground in the same configuration as they will be wheninstalled. It is recommended that a light smear of generalpurpose grease is applied to all bolts prior to assembly.
2. Cut the track to the required length and pre-drill forfixings in accordance with diagram 18. Please note that theextra fixings are required where the doors stack together.
3. Cut the channel to the required length and fit in the sill.Drill drainage holes (see diagram 1).
4. Remove all the wheel assemblies and pivot block fromthe hanger and pivot bolts, and disassemble top pivotblock assembly.
5. Slide the wheel assemblies and track pivot block intothe track in the correct order, orientation, and positionand fix the track in position. Reassemble top pivot blockassembly (see diagram 19).
6. Remove the bottom pivot assembly and guide rollerassembly (see diagram 20). Disassemble the bottom pivotassembly.
7. For installation, assemble leaves in pairs via the hinges.To improve the ease of installation pre-drill pilot holes forall hinge parts. Fit kits U1, 7,U4 and U9 (optional) to firstpair of leaves. Please ensure all 4 screws are fixed per end hinge.
8. Screw the bottom anchor of the bottom pivot assemblyto the base of the channel 11mm from the jamb. Pleasenote, the screw nearest the end of the bottom anchor isclosest to the jamb (see diagram 21). Reassemble the pivotassembly leaving the clamping screws loose (see diagram 25).
9. Suspend pairs of leaves by engaging top pivot andhanger bolts using 5mm Allen key supplied (see top ofdiagram 20).
10. Attach the bottom pivot and guide assembly to theirrespective hinges, adjust the bottom pivot side platesposition so that it engages with the hinge bolt. Tightenpivot and guide strap bolts (see diagram 22).
11. Lift the next pair of leaves into position and supporttheir weight by screwing the hanger strap bolt into thehanger wheel assembly and fixing the second and thirdleaves together.
12. Continue this procedure until all leaves are fitted.
Diagram 18
Diagram 20
Diagram 19
Diagram 21
BOTTOM ANCHOR
CHANNEL
TOP PIVOT SECURING BLOCK
PIVOT SECURING BLOCK HEXBOLTS
PIVOT CAM
PIVOT ADJUSTER
PIVOT CLAMP PLATE
ADJUSTMENT LOCK OFFBOLTS
JAMB
Diagram 22
7
Diagram 23
Diagram 24
Diagram 25
ADJUSTMENT
8
ADJUSTMENT
CLAMP SCREW
BOTTOM ANCHOR
JAMB SIDE
BOTTOM SIDEPLATE
CLAMP SCREW
CLAMP SCREW
CLAMP SCREW
ADJUSTMENT CAM
TIGHTENGRUB SCREW
ADJUSTMENT CAM
LOCKING HANGERGRUB SCREW
ON INSIDE OF DOOR
INSIDE
U4 ILLUSTRATED.SAME METHOD OFADJUSTMENT APPLIEDTO U1, U2L, U2R AND 8.
LOCKING PIVOTGRUB SCREW
ON INSIDE OFDOOR
Height Adjustment (± 3mm)
1. Close leaves and adjust the door height to achieve anequal gap between the top of the leaves and the track (a9mm gap is recommended). (see diagram 23).
2. Once the adjustment is complete use the Allen key totighten the locking hanger grub screw until secure.
Lateral Adjustment
1. With the unit still in the closed position, slide the set ofleaves towards the jamb to obtain the desired gapbetween the jamb and the pivot door. A gap of 3mm isrecommended using the adjustment cam. Once inposition tighten the clamp screws. (see diagram 25).
2. Fold the leaves and adjust the bottom side plate usingthe Allen key provided so that the gap between the doorand the jamb is the same over the full length of the door.
3. Tighten the two clamping screws to lock the side plateto the bottom anchor.
4. Once the pivot door is in the correct position insertand tighten the locking pivot grub screw from the insideposition. (as shown in diagram 24)
Locking Off
Tighten grub screws on hangers, guides and pivots.
CARE AND MAINTENANCE
To provide years of trouble free operation, it isrecommended that the track is kept free from dirt anddebris. Periodically replace the general purpose grease onall bolts. To prolong the appearance of the exposed hingeparts, it is recommended they are periodically washedwith soap and water. Maintenance is required on allcomponents including stainless steel to validatemanufacturers warranty. For further maintenance detailsplease refer to our website.
INSIDE
Aluminium Threshold Jamb Kit
(All dimensions in mm)
94
140 51
52 39
21
25
25.5
25.551
Jamb Cap
Jamb Cap Gasket
Endcap
94
21
25
25.5
25.551
140 51
52 39
2
Jamb Cap
Jamb Cap Gasket
Endcap
Jamb Cap
Jamb Cap Gasket
Endcap
Jamb Cap
Jamb Cap Gasket
Endcap
34
23
15
51
19
8
158
34
27
27
83
83
2.5
2.5
2.5
2.5
Threshold 94T
Pre-drilled 10mm diameter drainageholes at 300mm centres
9
U9 Intermediate Pivot Set10
U1
U1
INSIDE OUTSIDE
U9
17.5
R17.5
Diagram 2.Diagram 1.
Diagram 3.
1. The CoFold U9 intermediate pivot set shown in Diagram 1, should be fitted to the pivot door mid way between the U1 top and bottom pivot assemblies. The U9 hinge must be positioned on the same centre line as the U1 top and bottom pivot hinge bodies.
2. Rout the door and drill the pilot holes as shown on Diagram 2. Fit the hinge body using the four screws provided.
3. Using Diagram 3, 4 and 6 locate the position of the threaded link arm receiving hole on the the opening frame. Starting from the central point of the threaded link arm receiving hole (as indicated on Diagrams 4 and 5) mark the location of the two screw holes for the face plate. Using the face plate as a template mark out the routing detail for the face plate and rout.
4. Drill the Ø12mm hole for the threaded link arm receiving hole and rout the opening frame to mount the Frame Support Plate flush if required (Diagram 3).
5. Screw the frame support plate and the face plate onto the opening frame preparation, as shown in Diagrams 3 and 5.
6. Fit the pivot door into position using the U1 pivot set.
7. Fit the U9 cover sleeve on to the U9 hinge body and drop the main strap bolt into position, as shown in Diagram 6.
8. Screw the threaded link arm fully into the frame support plate. The centre of the threaded hole in the link arm should be positioned to receive the strap bolt. Screw the strap bolt in to the link arm until there is a 2mm gap between the head of the strap bolt and the hinge body, as shown in Diagram 6.
9. Adjust the U9 pivot set to ensure the clearance between the pivot door and the frame is uniform (Diagram 7).
7.5
Main strap bolt
Cover plate
Cover sleeve
25mm
36 18
26
R12.5R6
Pilot holes
Hole centre todoor face 8mm
Optional 2.5deep rebatefor face plate
Door in closedposition
Opening frame
28mm
Ø12 Threaded linkarm receiving hole
Ø1228mm deep hole
2.5mm deep41mm
Hinge body
100
Note: These fitting instructions should be used in conjunction with the CoFold Ultra Fitting Instructions
Diagram 5.
Diagram 4. Diagram 7.
Adjustment:3mm in to the frame6mm out to the frame
Line from bottomof the hinge body
Locating and drilling guide for U9 face place
Main strapbolt
Threaded link arm
Frame support plate
Screw the frame support plate and the faceplate onto the opening frame preparation,as shown in Diagrams 3 and 4.
2mm gap
Face plate
Face plate
Threaded link armreceiving hole
Frame supportplate
2mm gap
8mm
20mm
Door shown in the open position
Door shown in the open position
22
53
31
Ø6
Diagram 6.
50
HALF DOORHEIGHT +79mm
INSIDE OUTSIDE
53
31
22
100
100
50
Threaded link armreceiving hole
Frame supportplate
For top hung exterior folding doors. For use in conjunction with standard outward opening fittinginstructions. Follow routing instructions for the bolt keep and flush bolt length to be fitted, fit both withthe screws supplied. Suitable pilot holes for screws are recommended.
TOP FLUSHBOLT
BOTTOMFLUSHBOLT
SILL
(All dimensions in mm)
HEAD BOARD
LINTEL
FASC
IA
SILLREBATE
18
Enlarged detail showing thesectional routing dimensions
for all 3 bolt sizes
Note: Routing detail is the same for both locking and non-locking flush bolts.
Section through door showingflush bolt rebate detail
Routing detail for bolt keep sockets
Door height
Upto 2200mm
Upto 2450mm
Over 2450mm
RecommendedBolt length for top of door
190mm
450mm
600mm
RecommendedBolt length for bottom of door
190mm
190mm
190mm
Routing detail for190mm Top Flush Bolt
Routing detail for450mm Top Flush Bolt
Routing detail for600mm Top Flush Bolt
30
18
30
190
190
170
170
450
430
600
580
404
12.512.5
12.5
12.5
Ø18
Ø18
10 10
40
4010
25
65
12
40
22
4
17
Bottom Flush Bolt into SillTop Flush Bolt into Head
Fixing screw centres
Routing detail for190mm Bottom
Flush BoltPLATE
PLATE
KEEP LINER
40mm fixing screw centres - Use fixing plate as drilling template
OU
TSI
DE
INSI
DE
Outward Opening Flush Bolt11
Coastal Joinery Hardware, Global House, Bojea Industrial Estate, Trethowel, St Austell, Cornwall, PL25 5RJ.Tel: 01726 871726 Fax: 01726 871731 Email: [email protected]
Part No: 220946Issue 8 - January 2013
1. Opening Size: Width: mm
2. Door Configuration:Number of leaves sliding (viewed from the outside)
3. Outward Opening: YesDue to weathering, outward opening Is Nohighly recomended.
4. Locking None
5. Finish Satin Stainless Steel PVD Brass Polished Stainless Steel
6. System CoFold CoFold Ultra (High Security)
7. Gear Types MorticeChoice only applies to CoFold system & Non Morticenot the CoFold Ultra.
8. Weatherseal Required: None
Height:
System Capacity: Maximum Leaf Height: 3300mm Maximum Leaf Width: 1000mm
Maximum Leaf Weight: 100kgLeaf Thickness: 35mm-68mm
ENQ
UIRY
FORM
FOR
BI-FOLD
DO
ORS
SPECIFICATION SHEET
Your Details/FAO
Address
Telephone: Fax: Email:
PRE-TENSIONCoastal Group | T 01726 871726 | F 01726 871731Email [email protected] | Visit www.coastal-group.com
BI-FOLD DOORS
Please enter your address here:
PROJECT TITLE: LOCATION:
Espagnolette
Brown White
Sash lock
RH
LH
mm