Coding, Simulation and CNC Coding, Simulation and CNC Milling of Mickey face Milling of Mickey face

on wooden blockson wooden blocks

Software Used, AutoCAD Mill-SIM Smart-CAM

Avoided sharp corners (Difficult to Machine as the Tool is Diametrical) Taken care About The Clearances (Depending on the Tool Diameter to

be Used) Regular Geometrical Curves were taken (To Avoid any type of

Complications or Difficulties in Code Generation)

0.5’’ Dia. Tool, (O3) Center cut Endmill For large material removal.

0.375’’ Dia. Tool, (O48) 2 flute Endmill For Drilling eyes and nose.

0.125’’ Dia. Tool, (O16) Endmill for machining around complicated profiles and small clearances.

Deciding the Profile to be Machined Creating a CAD drawing using AutoCAD-R14 Writing the NC Code Manually by Selecting

Appropriate Tools and Codes, with effective speed and feed rates

Verifying through Mill-SIM and generating the Lisp file

Simulating the Machining in AutoCAD Trouble Shooting Finally Machining

ISOMETRIC VIEW OF MACHINED PROFILE OF ISOMETRIC VIEW OF MACHINED PROFILE OF THE FEMALE PART THE FEMALE PART

SIDE VIEW OF MACHINED PROFILE OF THE SIDE VIEW OF MACHINED PROFILE OF THE FEMALE PARTFEMALE PART

TOP VIEW OF MACHINED PROFILE OF THE TOP VIEW OF MACHINED PROFILE OF THE FEMALE PART WITH CUTTER PATH IN YELLOWFEMALE PART WITH CUTTER PATH IN YELLOW

ISOMETRIC VIEW OF MACHINED PROFILE OF ISOMETRIC VIEW OF MACHINED PROFILE OF THE MALE PARTTHE MALE PART

SIDE VIEW OF MACHINED PROFILE OF THE MALE SIDE VIEW OF MACHINED PROFILE OF THE MALE PARTPART

TOP VIEW OF MACHINED PROFILE OF THE MALE TOP VIEW OF MACHINED PROFILE OF THE MALE PART WITH CUTTER PATH IN YELLOWPART WITH CUTTER PATH IN YELLOW