COAXI-KIT - radiall-sh.com.cn D1045CE.pdf · COAXI-KIT 2 RADIALL COMPANY PROFILE Since 1952, has...

STANDARD COAXIAL CONNECTORS

COAXI-KITCOAXI-KIT

ISO 9001 APPROVED

COAXI-KIT

2

RADIALL COMPANY PROFILE

Since 1952, has specialized in the field of

coaxial connectors and cables assemblies. ’s

experience and high technology focus, combined with our

large worldwide production capability have made the

company a major supplier of RF coaxial connectors in the

world and the number one in Europe.

RADIALL

RADIALL

RESEARCH & DEVELOPMENT

The ever increasing sophistication of microwave

communication systems is continually requiring

components to meet a higher level of performance.

’s research and development groups

understand these needs and are committed to searching

for product solutions that will be needed in the future.

They also are providing continued improvements to our

already extensive lines of high performance products. All

our engineer teams are equipped with state of the art

equipment and facilities, in an effort to provide the best

solutions to our customers.

RADIALL

MANUFACTURING

RADIALL

RADIALL

knows that the quality of the connectors

components is directly related to the mechanical

precision of the machining process, along with good

quality procedures. In an effort to continually meet the

highest quality standards, all our production plants are

equipped with the latest state of the art production

equipment. ’s manufacturing process

maintains strict control of all procedures and incorporates

all tooling, machining, surface treatment and assembly

operations into the manufacturing process of each

production group.Numerical control lathe

Head Office - Rosny sous Bois

CAD workstation

COAXI-KIT RADIALL COMPANY PROFILE

HIGH RELIABILITY

Reliability of inter-connection systems is of the utmost

importance in telecommunications applications. This

industry need has led to link high performance

design, manufacturing and quality control. This has given

the company the capability to produce connectors that will

operate in the most stringent environments. The wide

range of our product offering allows us to propose the best

complete solution for your exact need.

RADIALL

Microwave test device

Base station of cellular network

3

ISO 9001 ACCREDITATION

This certificate is witness to ’s achievement and

commitment to the Total Quality Process. has

always been, since its inception, a company committed to

being a Total Quality supplier. Quality is our way of life at

.

RADIALL

RADIALL

RADIALL

TOTAL QUALITY MANAGEMENT

Radiall

Radiall

Radiall

ISO 9000 - Rev 2000

standard

has implemented in 1997 a worldwide Total

Quality Management system based on a continuous

improvement program of all processes of the company,

focused on the total customer satisfaction.

Total Quality Program is managed at all levels of

the company as well as around the manufacturing

processes or technical and administrative processes.

Moreover, Company actively prepare the

transition of its quality system to the

.

QUALITY SYSTEM CERTIFICATION STATUS

ENVIRONMENT MANAGEMENT

Currently certified by BVQI for all its activities,

is working to achieve certification for all

its automotive market (followed by

certification beginning of 2002).

is working in environmental way in all the chain of

business from conception, industrialization, process and

delivery.

The standard used to implement the Environmental

Management System is ISO 14 001 and has just

succeed in ISO 14001 certification.

ISO 9001

Radiall QS 9000

ISO/TS 16949

Radiall

Radiall

COAXI-KIT CONTENTS

PAGE

RADIALL company profile .....................................................................................2 - 3

Introduction ...............................................................................................................5

Characteristics ..........................................................................................................6

Heads........................................................................................................................7

Tips (Cable part) ........................................................................................................8

Panel cut out..............................................................................................................9

Tooling ...............................................................................................................

Assembly instructions ........................................................................................13-16

Index of Radiall part numbers with description..........................................................17

10-12

4

COAXI-KIT

�

�

�

�

�

�

�

�

�

�

�

�

�

�

Concept

Advantages of flexibility

Advantages of cost saving

Less stock

Main performance characteristics

The product range

You can mount any tip ( cable attachment ) with any head ( interface ) either in a straight or right angle configuration.

Head + tip = Straight or R/A

�

A lot of combinations are possible by screwing the chosen tips and heads together since any tip is intermateable with any

head.

During base station installation, you may need, in a field situation, to change the configuration at the last minute:

With the the connector can be mounted either in a straight or a right angle position.

It can be useful when the to be connected in a straight position. Using a , the

existing cable assembly can be utilized by orienting the head a right angle position, eliminating the need for a new

cable assembly with a right angle connector.

One can be used for all the from a 5 mm flexible cable size to a 1/2 inch corrugated cable!

The can be used for all the equipment which are supplied with 7/16 or N

depending on the power transmitted, or manufacturer options.

By managing a you're making cost savings in qualification, purchasing, and inventory. For

example, Radiall's full range represents 14 P/N ( 5 heads & 9 tips ) which are equivalent to 90 connector combinations

(near 7 times more ! ). The other advantage is the increase of volume by P/N which gives lower cost.

Compared to a standard right angle connector, connectors use a Including the price of the

head & the tip, is a low cost right angle connector.

By purchasing a , you of complete connectors with different body styles and

cable attachments, limiting the risk to run out of stock.

These connectors have the same performances as standard ones, except that the frequency ranges are:

- for flexible cables, from DC to 2.5 GHz,

- for corrugated cables, DC-11 GHz: N series and DC-7.5 GHz: 7/16 series.

Coaxi-kit with EZ fit cable attachment features a typical intermodulation value of -110 dBm.

Heads:

- 7/16 series: plug and flange jack

- N series: plug, flange jack and bulkhead jack

Tips (cable attachment):

- Crimp or clamp type on flexible cables (RG 58, RG 142, RG 213 or RG 214)

- EZ fit type on super flexible corrugated cables (1/4”, 3/8” or ½”)

All tips and heads are packaged by 20 pieces.

same head interface, Coaxi-kit

Coaxi-kit

head

same tip

lower number of P/N's

Coaxi-kit simpler design.

Coaxi-kit

Coaxi-kit eliminate separate stocks

cable assembly is too short

different cables

different interfaces of the BTS

to

INTRODUCTION

5

Coaxi-kit N Coaxi-kit 7/16

Impedance 50 �

Frequency range

EZ fit type DC - 11 GHz DC - 7.5 GHz

crimp and clamp type DC - 2.5 GHz

Typical V.S.W.R.straight connectors

right angle connectors 1.5 at 11 GHz1.10 at 3 GHz1.15 at 3 GHz

Insertion loss (dB)

EZ fit type 0.07 at 11 GHz** 0.05 at 7.5 GHz**

RF leakage -90 dB min at 3 GHz -130 dB min at 1 GHz

Insulation resistance 5000 M� min 10000 M� min

Contact resistancecenter contactouter contact

1 m�

0.2 m�

0,4 m�

1.5 m�

Working voltage in VRMS

at sea level 1400 2700

Dielectric withstanding voltage in VRMS

at sea level(at 70000 feet)

2500600

4000350

Power (W) at 40°C at 2 GHz 700 1000

COAXI-KIT CHARACTERISTICS

6

ELECTRICAL CHARACTERISTICS

MECHANICAL CHARACTERISTICS

ENVIRONMENTAL CHARACTERISTICS

MATERIALS

PLATINGS

Durability (matings) 500

Engagement force 6.6 Ncm max 15 N

Recommended coupling nut torque40 to 60 Ncm (manual)

170 Ncm (with torque wrenchR282 303 020)

3000 Ncm (with torque wrenchR282 303 520)

Proof torque 170 Ncm 3000 Ncm

Coupling nut retention force 450 N 1000 N

Center contact retention force axial 27 N 200 N

* BBR : Bright Bronze RADIALL ** For other models, please consult us

Temperature range -55, +155°C

Bodies Brass

Center contact

malefemale

BrassBeryllium copper

Outer contact Brass

Insulator PTFE

Crimp ferrule Brass

Bodies Silver (strike of BBR*)

Center contact Silver

Outer contact Silver (strike of BBR*) Silver

COAXI-KIT HEADS

7

Fig. 1

Fig. 4

seriespart

numberfig

captivecenter

contactpanel finish note

R161 901 120 1 yes plug

R161 912 120 2 yes P01 flange jackN

R161 913 120 3 yes P02 bulkhead jack

R185 901 000 4 yes plug7/16

R185 925 000 5 yes P03

silver + BBR

flange jack

Fig. 5

Fig. 2 Fig. 3

Packaging: 20 pieces - add W after the P/N.Standard Unit

COAXI-KIT TIPS (CABLE PART)

8

Fig. 3

Fig. 1

dimensionscablegroup

partnumber

figA B C

assembly finish note

5 / 50 / S+D R280 008 030 1 M01 clamp type

5 / 50 / S R280 651 030 2 24 3,1 5,41 M04 crimp type

5 / 50 / D R280 651 230 2 24 3,1 5,8 M04 crimp type

10 / 50 / S R280 663 030 2 21,5 7,46 11,05 M04 crimp type

10+11 / 50 / S+D R280 017 030 3 M02 clamp type

11 / 50 / D R280 664 030 2 21,5 7,46 11,4 M04 crimp type

1/4" superflexible corrugated R280 021 200 4 41,7 4,7 7,95 M03 EZ fit type

3/8" superflexible corrugated R280 023 200 4 42,2 7,1 11 M03 EZ fit type

1/2" superflexible corrugated R280 022 200 4 41,7 8,8 14 M03

silver + BBR

EZ fit type

Fig. 2

Fig. 4

Packaging: 20 pieces - add W after the P/N.Standard Unit

COAXI-KIT PANEL CUT OUT

P01

9

P02

P03

COAXI-KIT

10

TOOLING

TORQUE WRENCH

part number figcoupling torque

(N cm)note

R282 303 020 1 170 Torque wrench for hex. 18 mm (N) coupling nut

R282 303 520 3 3000 Torque wrench for hex. 27 mm (7/16) coupling nut

R282 303 220 2 950 Torque wrench for tightening the Coaxi-kit head on the tip

R282 302 010 Not shown 450 Torque wrench for tightening the tip back nut on the cable (hex. 11 mm)

R282 302 032 Not shown 800 Torque wrench for tightening the tip back nut on the cable (hex. 16 mm)

Fig. 2

9

255

40

18

340

21.5

927

Fig. 3

Fig. 1Gage weight positioning groovefor calibration of coupling torque

7.125(181) D

IA0.5

51

(Ø14)

A’

A

0.1

18

(3)

5.904(150)

0.7

(18)

1.3

4

(34.1

)

COAXI-KIT TOOLING

11

KIT: STRIPPING TOOL FOR FLEXIBLE CABLES (without cassette)

STRIPPING CASSETTES

STRIPPING TOOL FOR SUPERFLEXIBLE CORRUGATED CABLES

part number designation

R282 010 030 Stripping tool for 1/4" superflexible corrugated cable



part number cable diameter

R282 078 000 7 to 15 mm

R299 510 010 2.5 to 7.6 mm

part number cable stripping dimensions To be used with kit

R282 078 220 8 mm / 2.5 mm R282 078 000

R282 078 225 8 mm / 12.5 mm R282 078 000

R299 511 012 8 mm / 2 mm R299 510 010

COAXI-KIT TOOLING

12

R282 293 000P/N

RADIALL CRIMP TOOLS (DIES INCLUDED)

MIL CRIMP TOOL (MIL 22520/05-01) (DIES NOT INCLUDED)

DIES

part number cable group

R282 235 011 5/50 S - 5/50 D 5.41 (.213) 1.73 (.068)

R282 235 116 10/50 D - 10.3/50 S - 11/50 D 10.54 (.415) 2.54 (.1)

part number fig cable group colour of handles

R282 223 000 1 5/50 S - 5/50 D Orange 6.48 (.255) 5.41 (.213) 1.73 (.068)

R282 231 000 210/50 D - 10.3/50 S

- 11/50 DYellow 10.54 (.415) 2.54 (.1)

Fig. 1 Fig. 2

COAXI-KIT

13

ASSEMBLY INSTRUCTIONS

M 01

1.1. Strip the cable, using stripping tool R299 510 010

and cassette R299 511 012.1

2

3

4

5

6

2.1.

2.2.

2.3.

2.4.

Slide the clamp nut, the washer and the ‘V’ groove

gasket onto the cable.

Slide clamp braid sleeve over braid.

Fold back braid and trim off surplus braid.

Trim back dielectric as shown.

3.1. Screw sub-assembly into the tip body.

(Recommended coupling torque 450 N.cm

P/N R282 302 010)

4.1.

4.2.

Mount the metallic gasket onto the tip.

Screw the coaxi-kit head on the cable sub-assem-

bly, using torque wrench R282 303 220.

5.1. Solder the inner conductor onto the coaxi-kit head

centre contact.

6.1. Mount the metallic gasket onto the nut and screw

the sub-assembly onto the coaxi-kit body.

stripping dimensions

coaxi-kit tip

a b c

torque wrench for tighteningthe coaxi-kit head on tip

recommended coupling torque

R280 008 030 3 13 8 R282 303 220 950 N.cm

Coaxi-kit

COAXI-KIT

14


M 02

1.1. Strip the cable, using stripping tool R282 078 000

and cassette R282 078 2201

2

3

4

5

6

2.1.

2.2.

2.3.

2.4.

Slide the clamp nut, the washer and the ‘V’ groove

gasket onto the cable.

Slide clamp braid sleeve over braid.

Fold back braid and trim off surplus braid.

Trim back dielectric as shown.

3.1. Screw sub-assembly into the tip body.

(Recommended coupling torque 800 N.cm

P/N R282 302 032)

4.1.

4.2.





centre contact.



16/2 flatsHex. 19/flats


coaxi-kit tip

a b e

torque wrench for tighteningthe coaxi-kit head on tip


R280 017 030 3 13 8 R282 303 220 950 N.cm

Coaxi-kit

COAXI-KIT

15


M 03

1.1.

1.2.

1.3.

Strip the cable.

Do not damage the outer conductor.

Deburr cable inner conductor.

1

2

3

4

5

6

2.1.

2.2.

Slide the heatshrink sleeve onto the cable.

Screw manually the braid clamp nut onto cable

outer conductor until stop.

3.1. Screw the assembly onto the body.

WARNING: Screw (lefthand thread) the braid clamp

nut with body, so that copper outer conductor is

being squeezed.

4.1.

4.2.





centre contact.

6.1.

6.2.

Mount the metallic gasket onto the nut and screw


Shrink the heatshrink sleeve.


coaxi-kit tip stripping tool

a b c

torque wrench fortightening thecoaxi-kit head

on tip


R280 021 200 R282 010 030

R280 022 200 R282 010 050

R280 023 200 R282 010 040

5.5 5 11.5 R282 303 220 950 N.cm

Coaxi-kit

COAXI-KIT

16


M 04

1.1.

1.2.

Slide ferrule onto the cable.

Strip the cable, using stripping tool R282 078 000

and cassette R282 078 225 (only for R280 663 030

and R280 664 030).

1

2

3

4

5

6

2.1.

2.2.

2.3.

Fan the braid.

Push the sleeve under the braid.

Slide the ferrule over the braid.(In direction F).

3.1. Crimp the ferrule.

4.1.

4.2.

Mount the metallic gasket onto the crimping sleeve.




centre contact.



stripping dimensions crimping tool

coaxi-kit tip

a b c dies includedMIL standard R282 293 000

(M22520/5-01) + dies

torque wrench fortightening the

coaxi-kit head on tip

recommendedcouplingtorque

R280 651 030R280 651 230

R282 223 000Hex: 5.41

R282 235 011(M22520/5-11)

R280 663 030R280 664 030

3 20.5 23.5R282 231 000

Hex: 10.54R282 235 116(Y116 Daniels)

R282 303 220 950 N.cm

Coaxi-kit

COAXI-KIT

17

INDEX OF RADIALL PART NUMBERS

Part numbers Description Page

R161 901 120 ----------------- N head plug ---------------------------------------------------------------------------------------------------7

R161 912 120 ----------------- N head panel flange jack ----------------------------------------------------------------------------------7

R161 913 120 ----------------- N head panel bulkhead jack ------------------------------------------------------------------------------7

R185 901 000 ----------------- 7/16 head plug------------------------------------------------------------------------------------------------7

R185 925 000 ----------------- 7/16 head panel bulkhead jack---------------------------------------------------------------------------7

R280 008 030 ----------------- Tip clamp type for 5/50 S+D cable ----------------------------------------------------------------------8

R280 017 030 ----------------- Tip clamp type for 10+11/50 S+D cable ---------------------------------------------------------------8

R280 021 200 ----------------- Tip EZ fit type for 1/4" superflexible corrugated cable ---------------------------------------------8



R280 651 030 ----------------- Tip crimp type for 5/50 S cable---------------------------------------------------------------------------8

R280 651 230 ----------------- Tip crimp type for 5/50 D cable --------------------------------------------------------------------------8

R280 663 030 ----------------- Tip crimp type for 10/50 S cable -------------------------------------------------------------------------8

R280 664 030 ----------------- Tip crimp type for 11/50 D cable-------------------------------------------------------------------------8

R282 010 030 ----------------- Stripping tool for 1/4" superflexible corrugated cable -------------------------------------------- 11



R282 078 000 ----------------- Stripping tool for 7 to 15 mm dia. flexible cables (without cassette) ------------------------- 11

R282 078 220 ----------------- Stripping cassette------------------------------------------------------------------------------------------ 11

R282 078 225 ----------------- Stripping cassette------------------------------------------------------------------------------------------ 11

R282 223 000 ----------------- Crimp tool (dies included) ------------------------------------------------------------------------------- 12

R282 231 000 ----------------- Crimp tool (dies included) ------------------------------------------------------------------------------- 12

R282 235 011 ----------------- Dies------------------------------------------------------------------------------------------------------------ 12

R282 235 116 ----------------- Dies------------------------------------------------------------------------------------------------------------ 12

R282 293 000 ----------------- MIL crimp tool (dies not included) --------------------------------------------------------------------- 12

R282 302 010 ----------------- Torque wrench for tightening the tip back nut on the cable (hex. 11 mm)------------------ 10

R282 302 032 ----------------- Torque wrench for tightening the tip back nut on the cable (hex. 16 mm)------------------ 10

R282 303 020 ----------------- Torque wrench for hex. 18 mm coupling nut (N plug)-------------------------------------------- 10

R282 303 220 ----------------- Torque wrench for tightening the coaxi-kit head on the tip ------------------------------------- 10

R282 303 520 ----------------- Torque wrench for hex. 27 mm coupling nut (7/16 plug) ---------------------------------------- 10

R299 510 010 ----------------- Stripping tool for 2.5 to 7.6 mm dia. flexible cable (without cassette)------------------------ 11

R299 511 012 ----------------- Stripping cassette for 2.5 to 7.6 mm dia. flexible cable (without cassette) ----------------- 11

COAXI-KIT

18

P/N: D1 161 CE P/N: D1 185 CE

P/N: D1 030 DE P/N: D1 032 DE

P/N: D3 445 CE

COAXI-KIT - radiall-sh.com.cn D1045CE.pdf · COAXI-KIT 2 RADIALL COMPANY PROFILE Since 1952, has...

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