Coatings Word May 2012
Transcript of Coatings Word May 2012
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May 2012 Vol. 17, No. 5 Table of Contents
COATINGSWORLD Coatings World (ISSN 152-711-29) is published monthly by Rodman Publications, Inc., 70 Hilltop Road, Ramsey, NJ 07446 USA. Phone: (201) 825-2552; Fax (201) 825-0553. Periodical postage paid at Ramsey, NJ 07446 USA and additional mailing offices. Publications Mail Agreement No: 40028970. Return Undeliverable Canadian Addresses to Circulation Dept. PO Box1051, Fort Erie, On L2A 6C7, [email protected]: Send address changes to: [email protected];(201) 825 2552 ext. 374; Fax: (201) 825 6582. Free subscriptions to Coatings
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COLUMNS
International Coatings Scene ....................................26Europe Centralizing Deco Paint Operations To Maximize Efficiencies
Business Corner ..........................................................28US-based Multinationals Continue To Hire Offshore
IPaint ............................................................................30The Trade Secret Dance: Lessons From The Litigation Trenches
ADVERTISINGSECTIONSClassified Ads ..............................................................48
Advertising Index........................................................49
36 Benjamin Moore HUE Awards
41 PPG Launches Solar Glass Coating DEPARTMENTSEditors Page ................................6As We Go To Press ......................8
Index to Companies....................8
Fresh Paint ................................10
Patents ......................................18
Financial News ..........................22
Price Increases............................23
Market Reports ........................24
New Products ............................25
Industry News ..........................42
Suppliers Corner........................45
People ........................................46
Meetings ....................................47
Final Coat ..................................50
41
32Marine Coatings
36
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More Than Paint
6 | Coatings World www.coatingsworld.com May 2012
Editors
Page
A Rodman Publication70 Hilltop Road Ramsey, NJ 07446 USA
(201) 825-2552 Fax: (201) 825-0553Web site: www.coatingsworld.com
EDITOR
Tim Wright [email protected] PRESIDENT/EDITORIAL DIRECTOR
Tom Branna [email protected] EDITOR
Kerry Pianoforte [email protected] DEPARTMENT
Michael Del Purgatorio [email protected] CORRESPONDENTS
Sean Milmo (Europe)Charles W. Thurston (Latin America/Americas)
CONTRIBUTING EDITORSPhil Phillips
EDITORIAL ADVISORY BOARDJim Berry (Berry Environmental)
Joseph Cristiano (consultant)Thomas Frauman (consultant)
Joseph Prane (consultant)Isadore Rubin (consultant)
Richard M. Tepper (PPG Industries)Shelby F. Thames (University of So. Mississippi)
RODMAN PUBLISHING
PRESIDENTRodman J. Zilenziger, Jr. [email protected]
EXECUTIVE VICE PRESIDENTMatthew J. Montgomery
[email protected] PUBLISHER / ADVERTISING SALES
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COATINGS WORLDScirculation is audited by BPA Worldwide.
On the menu for this months feature stories are three vastly different segments
of the coatings industry: marine coatings, color design in the interior deco seg-ment and the small but growing eld of solar coatings.
Marine paints cover a broad range of applications and are charged with
protecting vessels and structures in harsh and diverse environmental condi-
tions. They must protect and function under aggressive and extreme situa-
tions. Think chemical tank linings and offshore oilrigs.
Ships account for the largest market distribution of marine coatings and
painting a ship hull in dry dock is a massive undertaking. Basically, anti-foul-
ing paint is applied on a vessel to prevent the accumulation of barnacles, mol-
lusks, seaweed, slime and other drags on a ships movement.
Ship owners look to their paint suppliers to cut costs with coatings that
provide smoother, slicker vessel bottoms that can slice through the water at a
faster speed and slower rate of fuel consumption.Beyond paint, one of the most important issues in marine coatings is being
able to measure the effect of anti-fouling on the performance of the hull and,
therefore, on the fuel performance and energy efciency of the vessel.
Coatings companies are now putting a lot of effort into making it possible
to measure with a high degree of accuracy and reliability the effect of a par-
ticular coating on the fuel consumption of a particular vessel.
Turn to page32 to read about coatings that offer cleaner, greener, faster
boats with more environmentally friendly materials for hulls.
If in marine coatings paint makers are really selling performance, not paint,
back on land in the interior architectural coatings segment, color is often the
major differentiator and selling point.
As such each year paint rms invest a lot of time and research developingcolor trend forecasts that go on display to sway DIY consumers at retail.
Benjamin Moore is one of those companies perched at the forefront of color
design. To determine color trends, Benjamin Moores North American design
team meets annually to discuss color forecast and trend research conducted
throughout the year. Our perspectives are individually shaped by social, politi-
cal, economic shifts and how they may translate to the world of design, says Ben-
jamin Moores senior interior designer, Sonu Mathew.
Each year Benjamin Moore hosts a celebration of color the HUE Awards
presented for exceptional use of color in architecture and interior design.
Turn to page36to read about this years winners, a truly distinguished
group of design professionals who are all very passionate about the power of
color. As Mathews says, Color is the soul of design.In this issue for the rst time Coatings World has begun to track the niche
market for solar coatings, an area that has not popped up much on the radar.
On page41 Charles Thurston reports on this truly high-tech coatings niche
and PPGs recently launched anti-reective coating for glass panels used in
solar modules, which the company says increases the amount of electricity
produced by three to ve percent. The company spent nearly four years de-
veloping the coatings and also recently formed a Solar Performance Group to
focus solely on this burgeoning market.
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In the rst quarter Sherwin-Williams net
sales increased $280.8 million, or 15.1
percent, to $2.14 billion in the due pri-
marily to higher paint sales volume and
selling price increases. Net sales in the
Paint Stores Group increased 20.9 percent
to $1.12 billion in the quarter. Paint Stores
Group segment prot increased $43.9
million to $112.7 million in the quarter
from $68.9 million last year. Net sales of
the Consumer Group increased 8.6 per-
cent to $320.4 million and segment protincreased to $55.3 million in the quarter
from $41.1 million last year. The Global
Finishes Groups net sales stated in U.S.
dollars increased 11 percent to $483.1
million. Segment prot increased in the
quarter to $28.6 million from $19.4 mil-
lion last year. The Latin America Coatings
Groups net sales increased 7.1 percent to
$208.6 million while segment prot in-
creased to $19.9 million in the quarter
from $17.4 million last year.
We are pleased to report record salesand earnings per share in the rst quarter
on strong sales and operating results of
our Paint Stores Group and operating
prot increases across the remaining oper-
ating segments, said Sherwins chairman
and chief executive, Christopher Connor.
All our operating segments grew sales
volume and operating prot as a percent
to sales in the quarter. The Paint Stores
Group volume growth was strong across
all end market segments. Our Consumer
Group improved their operating resultsthrough disciplined cost control and sell-
ing price increases. Our Global Finishes
and Latin America Coatings Groups in-
creased paint sales volume and continued
improving operating prot as a percent to
sales. We continued to invest in our busi-
ness by opening five net new locations
in the Paint Stores Group. For the year,
we expect our Paint Stores Group to
open 60 to 65 new stores.
In the second quarter of 2012, Sher-
win-Williams anticipates its consolidatednet sales will increase ten to fifteen per-
cent compared to the second quarter of
2011 said Connar. For the full year
2012, it expects consolidated net sales to
increase above 2011 levels by a high sin-
gle digit-to-low-teens percentage.
Carboline to open facility inNev. for industrial coatingsCarboline Company has acquired an ex-
isting 184,500-square-foot building in
Dayton, Nev., for manufacturing and
distributing high performance industrial
coatings. The facility could create up to
60 new jobs over the next several years,
once it reaches full production. Carbo-
line expects to invest several million dol-
lars in modifications to the building to
accommodate manufacturing and com-
ply with all regulatory codes. The facil-
ity is slated for production by September
of 2012. CW
8 | Coatings World www.coatingsworld.com May 2012
Sherwin-Williams reports 15percentraise in first quarter sales
AsWeGoToPress
Index to Companies
This index gives the starting page for a department or feature with a signifi-
cant reference to a manufacturer of paint, coatings, adhesives and sealants.
Subsidiaries are indexed under their own names.
Advanced Polymer Coatings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
AkzoNobel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22,46
BASF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Benjamin Moore.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36Carboline Company. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Citadel Polyurea Coatings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Coat N Cool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Color Wheel Paint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Dunn-Edwards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Dur-A-Flex. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
International Paint. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Jotun.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Loparex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Plascore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
PPG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10,22,23,41
Precision Coating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Rolith . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Rust-Oleum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Sansin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Seal-Krete. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Shawcor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Sherwin Williams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8,32
U.S. Paint. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Valspar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
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U.S. Paint is expanding its line of origi-
nal OEM coatings offered for the mo-
torcycle aftermarket to include 11 colors
manufactured for Bombardier Recre-
ational Products line of Can-Am Spyder
vehicles. Each paint product is available
with its mixing and application guide
and the proper catalyst, reducer, clear
coat and primer.
Were not a typical aftermarket
paint supplier, said Ryan Luter, busi-
ness development manager for U.S.
Paint. Our products are not reproduc-
tions of the coatings used by the OEMs,
they are the original paint systems used
by the manufacturer.
Designed for the factory, yet suitable
and effective for those customizing or re-
pairing Spyders, the colors can be pur-
chased directly from U.S. Paint in either
gallon or quart sized containers. U.S. Paint
is currently manufacturing and offering
the following 11 colors:
Vegas White Pearl: AJ8144/AJ8145
Full Moon Silver Metallic: AJ1200
Magnesium Metallic: AJ1216
Lava Bronze Metallic: AJ6110
Low Gloss Phantom Black: AJ2041
(with low gloss clear AF3055)
High Gloss Phantom Black: AJ2041
(with high gloss clear J3507)
Timeless Black Metallic: AJ2072
Orbital Blue Metallic: AJ5145
Newton Green Metallic: AJ4093
(low gloss clear AF3055)
Viper Red: AJ7130
Alloy Orange Metallic: AJ9105 (low
gloss clear AF3055)
The aftermarket paint
program we originally set up
to service Honda motorcycle
owners was so well received
that it was easy to justify ex-
panding the program to
other paint systems we man-
ufacture, said Luter. The
growing popularity of the
BRP Spyder and demand for
custom pieces showed that
these owners are not much
different than Honda motor-
cycle owners in their desire
to get parts to match their
factory nish.
U.S. Paint was founded
in 1931 and has maintained longstand-
ing partnerships as a paint and coatings
supplier for the motorcycle and power
sports industries. The company is head-
quartered in St. Louis, MO, and manu-
factures and sells OEM approved
motorcycle paint in smaller quantities for
aftermarket applications.
BASF Coatings wins theDaimler Supplier Award 2011
in the category Trucks andBuses, ExteriorBASF Coatings has won Daimler AGs
Daimler Supplier Award 2011 in the cat-
egory, Trucks and Buses, Exterior. The
company was one of 13 suppliers to re-
ceive the award in Stuttgart, Germany.
Once a year, the Daimler Supplier Award
is given to recognize excellent perform-
ance with respect to quality, cost, delivery
reliability and innovation.
Dr. Alexander Haunschild, head of au-
tomotive OEM coatings Europe, acceptedthe award for BASF. The award was pre-
sented by Andreas Renschler, head of
Daimler trucks division.
BASF Coatings is a long-standing part-
ner of Daimler for passenger cars, as well
as buses and trucks, in all regions. In ad-
dition to the complete product portfolio,
10 | Coatings World www.coatingsworld.com May 2012
U.S. Paint expands line offactory certifiedmotorcyclepaint
Fresh
Paint
BASF award winners (from left): Alexander Haunschild,
head of automotive OEM coatings Europe BASF; Andreas
Renschler, head of Daimler trucks division; Holger Steindorf,
vice president procurement Daimler trucks and buses; Guis-
card Glck, BASF Coatings truck and bus.
New line includes 11 colors used on Can-Am Spyder models from 2008 to 2012.
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ranging from e-coat to clearcoat,
the company offers a wide range
of services. In the area of buses
and trucks, BASF Coatings sup-
plies Daimler plants in all regions.
The presentation of the Daimler Sup-plier Awards took place as part of the
Daimler Key Supplier Meeting at Mer-
cedes-Benz in Stuttgart. Around 450 rep-
resentatives of the most important
Daimler suppliers and 200 representatives
of Daimler management participated in
the event.
Rolith receives $5 millionfunding to develop industrial-scale nanostructured coatings
Rolith, Inc., a developer of advancednanostructured coatings and devices, has
received $5 million in Series A funding
from DFJ VTB Capital Aurora and AGC
America Inc.
Roliths nanostructured coatings are
used in the renewable energy, green build-
ing and consumer electronics markets,
and the company will utilize the $5 mil-
lion investment to step up business devel-
opment in an effort to address the current
market need for industrial-scale nanos-
tructured coatings. The investments willalso be used to expand the engineering
team and further research and develop-
ment the company said.
Rolith coatings function by a propri-
etary nanolithography system and was
formed by Dr. Boris Kobrin, Prof. Mark
Brongersma and Julian Zegelman in
2008.
We are excited to lead the Series A in-
vestment in Rolith, Inc. We believe that
the companys proprietary large-scale
nanocoating method has great potential to
become the new standard for a vast vari-
ety of industrial and consumer applica-
tions, said Aidar Kaliev, global head of
venture capital at VTB Capital. The team
has an impressive track-record with sev-
eral nanotech start-ups, combines Russian
and US scientic backgrounds and has the
necessary skills and experience to lead the
company to success.
We are very fortunate to have the
support of worlds leading glass producer,
AGC (Asahi Glass Company) Group, and
DFJ VTB Capital Aurora, a highly rep-
utable nanotechnology investor associated
with one of the major Russias banking
groups, VTB Group, said Boris Kobrin,
founder and CEO of Rolith. This invest-
ment will allow us to scale up our nanos-
tructuring technology to substrate areaslarger than what is offered by any com-
petitors and demonstrate feasibility of the
rst few of our nanostructured coatings.
PPG teams with BrandMusclePPG has partnered with BrandMuscle, a
provider of web-based local marketing au-
tomation software, to introduce PPG
Marketing on Demand, a suite of online
tools and services to help distributors and
collision repair facilities produce cus-
tomized marketing and advertising mate-rials. PPG Marketing on Demand is
available to all PPG distributors and col-
lision repair centers in North America.
The new system provides a resource
distributors and body shops can access to
develop a variety of promotional pieces to
support their local businesses. At the PPG
Marketing on Demand website, registered
users can create professional-quality, on-
line business pages and display ads, web-
sites, email campaigns, print ads,
brochures, and door and mirror hangers.PPG is also providing distributors and
collision centers with direct access to mar-
keting professionals and media specialists
who can assist with tasks as complicated
as creating a marketing plan or as simple
as negotiating the best rate for a local dis-
play ad.
Color Wheel Paint expands intoNorth CarolinaColor Wheel Paint, a manufacturer of
paint and industrial coatings and part of
the global Comex Group, has expaned
into North Carolina which marks signif-
icant growth and geographic expansion
for the Florida-based brand. Color
Wheel Paint offers paints such as Flex
Lox, Optima and Tropicoat; specialty
lines such as UltraCrete and Texturi; and
a complete line of industrial coatings. All
Color Wheel products are designed and
tested for durability in the hot, humid
climate of the Southeast region of the
United States where paint failure due to
mildew and fading are major concerns.
The expansion was made official on
April 2, 2012 with the opening of a com-
pany-owned Color Wheel Paint store in
Raleigh, N.C. The company said it has
seen a growing demand for its paint
products in this market as well as en-couraging overall economic growth.
Dur-A-Flex resinous floorcoating manufacturer earnsnational certificationOne of Dur-A-Flexs oor systems has
been certied by the National Floor Safety
Institute (NFSI) for slip resistance, mak-
ing the company the rst resinous oor
coating manufacturer to receive such a de-
termination by the nationally-recognized
agency said the company.The NFSI provided Dur-A-Flex with
the means to have their Dur-A-Quartz
with Armor Top epoxy ooring system in-
dependently evaluated for slip resistance.
Once the system passed the agencys eval-
uations, it was placed on the NFSIs Cer-
tied Products list, which is accessible by
facility owners looking to make more in-
formed buying decisions.
According to the NFSI, walking sur-
faces are most likely to be identied as the
primary cause of a slip, trip-and-fall acci-dent and comprise 55 percent of all falls.
Comprised of more than ten years of
researching various test methods by which
walkway materials, coatings, chemical
cleaning agents and treatments can be
evaluated for their degree of slip resist-
ance, the NFSI has a comprehensive eval-
uation process. In order for Dur-A-Flexs
Dur-A-Quartz with Armor Top to achieve
the NFSIs certication status, the ooring
system had to pass a laboratory phase and
a eld test. The epoxy system passed both
evaluations and exceeded the minimum
accepted scores earning a high traction
determination by the NFSI.
ShawCor receives contract toprovide pipeline coatings forthe Ichthys LNG ProjectShawCor Ltd.s pipecoating division,
Bredero Shaw, has received a contract
with a value in excess of US$400 million
to provide pipeline coatings and related
products and services for the gas export
pipeline on the Ichthys LNG Project.
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This contract was signed with
Mitsui & Co., Ltd.
The Ichthys LNG Project is a
joint venture between INPEX
(76 percent, the operator) and Total (24
percent). Gas from the Ichthys Field, in
the Browse Basin approximately 200 kilo-
meters offshore Western Australia, will
undergo preliminary processing offshore
to remove water and extract condensate.
The 889 kilometer Ichthys gas export
pipeline will transport production from
the offshore central processing facility
through a subsea pipeline to the onshore
LNG facility to be located at Blaydin
Point, Darwin, Northern Australia. The
Ichthys LNG Project is expected to pro-
duce 8.4 million tons of LNG and 1.6
million tons of LPG per annum, along
with approximately 100,000 barrels of
condensate per day at peak.
The contract involves coating 889
kilometers of 42-inch pipe that will be
protected with Asphalt Enamel coating,
SureFlo internal coating and HeviCote
concrete weight coating. In addition
Bredero Shaw has also received a contract
for anode procurement and installation as
well as custom coating. Work will begin
during the third quarter of 2012. The
company will execute the work at
Bredero Shaws facilities in Kabil, In-
donesia and Kuantan, Malaysia. The
Kabil and Kuantan facilities are full serv-
ice coating plants that were built speci-
cally to process large, complex projects in
the Asia Pacic region.
Loparex to expand theirEuropean operationsThe Loparex Group are investing in
their European operation for release
liner production. The Apeldoorn pro-
duction facility in The Netherlands will
be equipped with an extensive capacity
and capability expansion by the third
quarter of this year. The additional ca-
pacity and product capabilities in Eu-
rope will complement Loparex existing
manufacturing facilities in North Amer-
ica, China, India and Thailand.
The expansion project includes the in-
stallation of a new state-of-the-art, high-
speed silicone coating line, as well as
upgrades to existing silicone coating lines
and the poly-coating extrusion line that
will enhance the facilitys ability to deliver
new-generation products.
Todays converting and end-use mar-
kets are demanding higher levels of per-
formance, versatility and efciencies from
release liners, said Theo Wilting, manag-
ing director of Loparex Europe. Every
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Plascore to commercialize 'green' protective coatings developed by EMU researchers
An Eastern Michigan University professor has partnered with a Michigan-based company to help commercialize green pro-
tective coating developed by his research team at the university.
Vijay Mannari, along with a group of students and other researchers at EMUs Coatings Research Institute, located in the Col-
lege of Technology, have focused their efforts on developing sustainable polymers and coatings that use renewable sources.
The results of their work over the past seven years are six new patent-pending inventions. The coatings developed are designed
to protect metal, wood, plastic and building materials, and are used on industrial products within the automobile, aerospace,
transportation, packaging and building industries.
Development of green coating materials and technologies is more important than ever before, and the Coatings Research
Institute has the unique capability to help the state and the country, through the innovation and commercialization of its in-house
research, said Mannari.
One of the products Mannaris team developed is a chromate-free, anti-corrosive pretreatment for metals, a protective coat-
ing that inhibits rust.
The product is an innovative system based on Sol-Gel technology that is much safer than existing products, yet comparable
in performance, said Mannari.
This coating has the potential of replacing materials currently on the market that are based on hexavalent chromium, a
proven carcinogen.
The team was recently awarded two grants by the Michigan Initiative for Innovation and Entrepreneurship, totaling $125,000,
to help fund the commercialization of Mannaris inventions.
Mannari, along with Philip Rufe, a technology commercialization coordinator at EMU, will lead the initiative.
Mannaris group will take one of its coating innovations to the next level through a partnership with Plascore, Inc., a Michi-
gan company that is eager to embrace sustainable green technologies by offering safer and greener products to its customers.
Plascore, Inc., with headquarters in Zeeland, Mich., is a global manufacturer of honeycomb core and composite structures used
in aerospace, marine, military, safety and transportation industries that utilize coatings on many of their products.
We are very excited about our partnership with Plascore, said Mannari. It will not only help bring new and safer greener
products to the market, but will also help propel Michigans economy and provide great experience to our students.
Other green technologies Mannaris team is developing include UV-curable coatings made from soybean oil.
To learn more about the Coatings Research Institute and the College of Technology at Eastern Michigan University, visit them
online atwww.emich.edu/cri/index.html.
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segment whether it is pressure-
sensitive graphic arts, specialty
tapes, or medical disposables has
its own particular requirements,
and new markets outside the traditional
pressure-sensitive applications are devel-
oping fast.
This is the fourth major investment in
capacity expansion undertaken by the Lo-
parex Group in recent years. The Kaygee-
Loparex joint venture in India installed a
new silicone coating line and slitters in
2009. The groups capacity at its
Guangzhou, China, facility was increased
with a new silicone coating line in early
2011. In the third quarter of 2011, Lo-
parex announced a new-build state-of-
the-art production plant in Thailand,
which will be fully operational by the end
of 2012.
Dunn-Edwards Paints winsManufacturing Leadership 100AwardDunn-Edwards recently received the
2012 Manufacturing Leadership 100
award for Operational Excellence, by
Manufacturing Executive. The com-
panys new LEED Gold-certified manu-
facturing facility was honored for its
innovation and superiority in opera-
tional excellence for undertaking a proj-
ect that transformed production
processes and systems with an eye to-
ward reducing costs and enhancing
agility. Other winners in this category in-
clude IBM, Ford Motor Company,
LOral USA Inc., Michelin North Amer-
ica and Pella Corp.
Located in Phoenix, Ariz., United
States, Dunn-Edwards 336,000-sq.-ft. fa-
cility was custom designed to be the
greenest and most efcient in the coatings
industry said the company.
We have incorporated innovative, en-
ergy-efcient equipment and protocols,
such as unique high-efciency process
equipment with integrated dust-suppres-
sion technology, so that no particulates
are emitted to ambient air, and advanced
wastewater recycling techniques to con-
serve water, said Karl Altergott, CEO,
Dunn-Edwards. Our systems are classi-
ed as ultra-low discharge, meaning that
waste generation is greatly minimized.
Now, with the new plant in full op-
eration, we have greatly increased our
capacity and are able to produce paint
for third parties, said Mark Alling, vice
president of manufacturing, Dunn-Ed-
wards. This includes existing paint
companies, private label brands and li-
censed product.
Services offered include formulation
and technical development, end-to-end
commercialization process, inventory and
logistic services, and custom labeling
Because our facility is so modern
and efficient, we are able to produce
paint faster and more consistently,
Alling said. Our proven quality control
measures ensure a superior product, and
we have the flexibility to operate with
customers challenges, such as short lead
times and small batches.
Precision Coating acquireshydrophilic coating providerfor medical applicationsPrecision Coating Co., Inc. has acquired a
controlling interest in Medi-Solve Coat-
ings, LLC of Natick, Mass. Medi-Solve
Coatings is a hydrophilic coating provider
focusing on medical device applications.
Medi-Solve Coatings adds formulation
and application experience in the medical
device arena for Precision Coating. The
addition of hydrophilic coating capabili-
ties to Precision Coatings offerings of u-
oropolymer coatings will help meet a
growing need of its medical device cus-
tomers for coating formulation and tech-
nical expertise said the company.
I am pleased that we are able to offer
our medical device customers a broader
range of dry and wet lubricious coating
technologies that are critical to the end
performance of so many devices, said
Robert DeAngelis, president of Precision
Coating. Moreover, the experience of the
Medi-Solve Coatings team will be ex-
tremely valuable as we continue to ex-
pand our coating capabilities.
Coat N Cool products earnEnergy Star ratingFour proprietary cool roof products man-
ufactured by Orange County, Calif.-based
CoatNCool have earned an Energy Star
rating. Marketed under the CoatNCool
brand name, CoatNCool is a reective
coating that is available in a variety of col-
ors. The products earning the Energy Star
rating include four colors: Basecoat
White, Topcoat Antique White, Topcoat
Butter Cream and Topcoat Siltstone.
Energy Star qualied cool roof products
lower roof surface temperature, decreasing
the amount of heat transferred into a build-
ing and reducing air conditioning costs.Ac-
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cording to CoatNCool statistics, a cool roof can lower interior
temperatures of a commercial or industrial building by eight to 12
degrees during the hottest four hours of a summer day
noon to four in the afternoonand can cut peak cooling
demand by 10-15 percent.
Sponsored by the U.S. Environmental Protection
Agency, Energy Star promotes use of energy efcient products in
all aspects of energy use from high-rise buildings to HVAC sys-tems. The primary mission of Energy Star is to provide unbiased
information that helps Americans identify reliable, cost-effective,
energy-saving solutions that protect the environment by reduc-
ing greenhouse gas (GHG) emissions.
Through 2010, more than 20,000 organizations have part-
nered with the EPA, achieving environmental and financial
benefits. Americans, with the help ofEnergy Star, prevented
170 million metric tons of GHG emissions from entering the
atmosphere in 2010 equivalent to the annual emissions from
33 million vehiclesand saved about $18 billion on their util-
ity bills.
CoatNCool is an architectural coating specially engineered toreect sun light in the UV, IR and visible spectrum. It was engi-
neered through the use of waterborne epoxy technology and com-
plex inorganic compounded pigments (CICPs).These CICPs have
been nely crushed and placed in a liquid dispersion in order to
easily mix with the waterborne epoxy. The CICPs give
CoatNCool its high reectivity and high fade resistance and pro-
vide excellent adhesion and durability the company said. CW
Fresh
Paint
www.eurocoat-expo.com
Un vnement organis par :
International Exhibition & CongressFor the paint, printing ink, varnish, glue and adhesive industries
2012
Contact: Cyril LADET [email protected]
Phone: +33 (0)1 77 92 96 84 - Fax: +33 (0)1 77 92 98 21
PALACIO DE CONGRESOS FIRA BARCELONA
Barcelona, Spain
02 04October 2012
Foster your customers portfolio
Enhance your visibility
Develop your distribution network
Showcase your innovations
An event co-organised by:
Coat'N'Cool reflective coating.
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U.S. 8,110,624 B2
The Valspar Corporation has obtained a
patent for a low-VOC paint comprised of
a latex polymer comprised of a surfactant
and polymer particles comprised of a ho-
mopolymer or copolymer including at
least one of an acrylate or a methacrylate;
a pigment; and a coalescent; wherein at
least 1% by weight, based on polymer
solids, of the paint is comprised of a coa-
lescent having the formula:
R1(C(O)XO)nR2 whereinR1 is an aliphatic hydrocarbyl moiety
and is comprised of 3 to 24 carbon
atoms, X is a divalent organic group com-
prising oxygen atoms and 2 to 8 carbon
atoms, n is 1, and R2 is an organic group
comprised of 3 to 24 carbon atoms and
one carbonyl group; with the proviso that
the coalescent does not include any
aliphatic unsaturated carbon-carbon
bonds; and wherein the coalescent has a
volatile organic content of less than ap-
proximately 15% weight is nonreactive inthe paint, and is dispersible in the paint
to form a uniform mixture.
PPG Industries patents foodcans coated with an acrylicpolymer compositionU.S. 7,858,162 B2
PPG Industries has been granted a patent
for a food can coated at least in part on
the interior with a composition comprised
of a greater than 7% weight, based on
total solids weight, of an acrylic polymerhaving a weight average molecular weight
of greater than or equal to 60,000 and an
acid value of
-
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sor product and a casing sur-
rounding the core, wherein the
casing is comprised of at least
one encapsulation material cho-
sen from homo- and/or copolymers of
methacrylic acid and/or of methacrylic
acid esters (methacrylates), and/or homo-
and/or copolymers of vinyl acetate, and at
least one release agent.
Essilor patents photochromiccoatingU.S. 8,110,127 B2
Essilor International has been granted a
patent for a thermally curable pho-
tochromic coating composition com-
prised of a mixture having two different
monomers, where the monomers are se-
lected from the group consisting of
monofunctional (meth)acrylate; difunc-
tional (meth)acrylate; a combination of
a monofunctional (meth)acrylate and a
difunctional (meth)acrylate; multifunc-
tional (meth)acrylate; and aliphatic ure-
thane diacrylate; a metal salt selected
from the group consisting of a metal
ester of 2-naphthoic acid, a metal ester
of 2-ethylhexanoic acid, a metal ester of
octoate material, and combinations
thereof; a hindered amine light stabilizer
(HALS); an antioxidant; an initiator se-
lected from the group consisting of t-
amylperoxy-2-ethylhexyl carbonate
organic peroxide and t-butylperoxy-2-
ethylhexylcarbonate; and a pho-
tochromic dye.
LG Chem patents UV-curableantireflective coatingU.S. 8,110,249 B2
LG Chem, Ltd. has obtained a patent for
an antireective coating composition com-
prised of a photopolymerizable acrylate
monomer (C1); a particulate metal uo-
ride (C2) with a refractive index of 1.40 or
less; a photopolymerization initiator (C3);
and at least one liquid dispersion-enhanc-
ing chelating agent (C4) selected from the
group consisting of Mg(CF3COO)2,
Na(CF3COO), K(CF3COO),
Ca(CF3COO)2, Mg(CF2COCHCOCF3)2
and Na(CF2COCHCOCF3).
H.B. Fuller patents hot meltpressure sensitive adhesivethat contains vegetable waxU.S. 8,110,623 B2
H.B. Fuller Company has received a
patent for a hot melt pressure-sensitive
adhesive composition comprised of a
thermoplastic elastomer comprised of a
block copolymer comprised of at least
one A block comprised of polyvinyl aro-
matic compound and at least one B
block comprised of an elastomeric un-
hydrogenated conjugated diene, hydro-
genated conjugated diene or a
combination thereof; tackifying agent;
plasticizer oil; and from at least 5% by
weight to approximately 25% by weight
vegetable wax the pressure-sensitive ad-
hesive composition exhibiting an onset
of crystallization from melt of no greater
than approximately 50 C.
Coated article supportingphotocatalytic layer and UV-
reflecting underlayerU.S. 8,110,297 B2
Guardian Industries Corp. has been
awarded a patent for a coated article
comprised of a substrate supporting a
coating. The coating is comprised of a
UV-reflecting coating disposed, directly
or indirectly, on the substrate, wherein
the UV-reflecting coating is comprised
of at least 0.1% by weight aluminum
oxide, and at least 0.1% by weight ma-
terial having a refractive index higher
than the aluminum oxide, and wherein
the material having the refractive index
higher than the aluminum oxide in-
cludes at least one: zirconium oxide, yt-
trium oxide, hafnium oxide, and oxides
of rare earth metals; and a photocat-
alytic layer disposed over the UV-re-
flecting coating so that at least some of
any UV light that is not initially used in
the activation of the photocatalytic
layer and otherwise would pass into the
substrate is reflected back towards the
photocatalytic layer by the UV-reflect-
ing coating. CW
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AkzoNobel reported a six percent increase in rst quarter revenue
compared with the same period in 2011, mainly driven by pricing
actions to offset higher raw material costs the company said. The
EBITDA for the quarter was three percent lower at 423 million,
due to weaker end markets and cost ination the company said.
Overall raw material prices remain a challenge for paint mak-
ers. Looking forward, the company expects the higher oil and
TiO2 prices on average to have an inationary impact.
The decorative paints unit recorded a revenue increase of four
percent in the rst quarter, however, lower volumes impacted
earnings, particularly in North America. Restructuring and cost
reduction actions are underway in Europe and North America tooffset weaker demand.
In the performance coatings unit, revenue increased 11 percent
and EBITDA was up 15 percent compared with theprevious year. In-
dustrialcoatings, which wereboosted by acquisition activity, achieved
the strongest growth, followed by marine and protective coatings.
We are continuing to focus on performance improvement. Our
global margin management efforts are also proving successful as we
continue to mitigate the adverse effects of higher raw material
costs, said CEO Hans Wijers.However, our volumes were down
slightly, reecting the volatile nature of the economic conditions.
Despite these challenges, we have solid fundamentals, renowned
brands and a strong geographic spread. Furthermore, the ongoing
performance improvement program shows that we are taking the
right steps towards achieving our medium-term ambitions.
PPG sees six percent growth in Q1 revenue onstrong U.S. coatings salesPPG Industries reported net sales for the rst quarter 2012 of $3.8
billion, an increase of six percent versus the prior years rst quar-
ter. Net income for the quarter was $13 million including nonre-curring charges. Adjusted net income for the quarter, excluding
the nonrecurring charges, was $279 million. First quarter 2011
net sales were $3.5 billion, and net income was $228 million.
PPGs earnings growth momentum continued during the rst
quarter, and we achieved a seventh consecutive quarter of record
earnings with adjusted earnings per share up about 30 percent ver-
sus last year, said Charles Bunch, PPG chairman and CEO. We
have delivered consistently strong earnings over nearly two years de-
spite the prolonged, gradual recovery from the economic crisis and
continued raw materials cost ination. Our broad business portfo-
lio and operating discipline have been critical factors in our record
performance, and we still have further growth opportunities as de-mand in some of our larger end-use markets continues to recover.
PPGs performance coatings segment sales were a rst quar-
ter record of $1.2 billion, up $98 million versus the prior year.
The aerospace business delivered mid-teen percentage sales
growth, and U.S. architectural coatings sales improved about 20
percent. Automotive renish and protective and marine coatings
results were solid but with more modest sales growth. Architec-
tural coatings volumes in emerging regions declined slightly. Seg-
ment earnings grew $21 million versus the prior year to $160
million due to higher sales.
The industrial coatings segment sales were also a rst quarter
record of $1.1 billion, an increase of $51 million, or ve percent,versus the prior year. Segment volumes grew by more than 10
percent in the United States, including strong automotive OEM
coatings business performance. Growth in emerging regions con-
tinued, albeit at a lesser rate and with less consistency through-
out the quarter than in the recent past. European volumes
declined by about ve percent. Segment earnings for the quarter
were $150 million, an increase of $34 million from the prior year.
Architectural coatings - EMEA (Europe, Middle East and
Africa) segment sales for the quarter of $517 million increased
$46 million, or 10 percent, versus the prior year due principally
to the Dyrup acquisition. Despite low-single-digit percentage seg-
ment volume declines, segment earnings of $16 million grew by$4 million versus the prior years rst quarter. CW
22 | Coatings World www.coatingsworld.com May 2012
AkzoNobel reports six percent rise inrevenuewhile profit dips three percent
FinancialNews
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PPG Industries industrial coatings business
is raising prices by an average of two to 10
percent on all its liquid, powder and elec-
trocoat (E-coat) products in theAsia Pacic
region, effectiveApril 1 or as permissible by
contract. We have experienced ongoing
and signicant cost escalation for a major-
ity of our raw materials, especially titanium
dioxide (TiO2) and resins, said Willie Wu,
PPG vice president, industrial coatings, Asia
Pacic. We will continue to implement
cost-control measures throughout our op-erations, and to aggressively negotiate pric-
ing with suppliers, but the pressures we are
facing make this action unavoidable.
Cytec increases prices ofpowder resins, specialty resinsand additivesCytec Industries Inc. and its afliated com-
panies announced to its customers a selling
price increase on all powder coating resins
Crylcoat powder resins; Additol powder
resins additives; Modaow additives and
resins; and Uvecoat powder resinssold in
North America and Latin America. The in-
crease is between US$0.10/lb - US$0.12/lb
and became effective for shipments on or
after April 1, 2012 or as contracts allow.
Cytec also implemented a selling price in-
crease on a range of specialty coating resins
and additives in the Americas. The changesare necessary to offset increasing costs of
raw materials and feedstocks the company
said. The increase will range from six to 12
percent depending on product family.
Included in the increase are: Additol
coating additives; Beckopox waterborne
epoxy dispersions; Cycat catalysts; Cy-
drothane polyurethane dispersions; Daotan
polyurethane dispersions; Duroxyn water-
borne epoxy-ester dispersions; Macrynal
waterborne dispersions; Modaow coating
additives; Multiow coating additives; PC
Defoamer additives; Resydrol waterborne
alkyd emulsions; Ucecryl waterborne alkyd
emulsions; and Viacryl waterborne acrylic
resins and emulsions.
These increases became effective for
shipments as of April 1, 2012 or as con-
tracts allow.
Cytec also hiked prices for its entirerange of powder coating resins and addi-
tives sold in Europe, the Middle East and
Africa.The price of all products in the range
will be increased by 0.10 to 0.12 EUR/kg
for shipments from Europe and by 0.13 to
0.15 USD/kg for shipments from Asia. The
adjustment also became effective for all
shipments as of April 1, 2012.CW
PPG to hike prices on its liquid, powderand electrocoat products inAsia Pacific
Price
Increases
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The market research firm Ceresana fore-
casts the global solvent market to earn
revenues of about US$33 billion in
2019. The firm highlights the dynamic
economic development in emerging
countries like China, India, Brazil and
Russia, which will continue to boost the
demand for solvents. The market re-
search institute expects worldwide sol-
vent consumption to increase at an
average annual rate of 2.5 percent overthe next years. Accordingly, the growth
rate seen during past eight years will be
surpassed.
The most frequently used solvents are
alcohols, such as ethanol, n-butanol, iso-
propanol and methanol. About 6.4 mil-
lion tons of alcohol-based solvents were
utilized worldwide in 2011. Demand for
ethanol and ethers is projected to rise at
an above-average growth rate of more
than three percent per year between 2011
and 2019. Demand for halogenated sol-vents is especially declining in Western Eu-
rope and North America. Also aromatics
and pure hydrocarbons will continue their
downward trend.
The report also analyzes how the use
of solvents will develop in individual mar-
kets. Most important buyers include pro-
ducers of paints and coatings. They are
followed by a considerable distance by
printing ink manufacturers. The printing
ink industry accounted for somewhat
more than eight percent of global solventdemand in 2011. The pharmaceutical in-
dustry came in third place, followed by
cosmetics and adhesives. Furthermore,
solvents are used in a broad variety of
other industrial applications, for example
in chemical manufacturing processes,
cooling circuits, chemical dry-cleaning,
and as de-icing agents.
The adhesive industry is expected to
record the strongest growth in solvent use.
Besides private consumption, adhesives
are increasingly used in industrial appli-cations. They allow for easy, safe and ex-
ible connections, which are usually inex-
pensive and lightweight.
With a roughly 39 percent share of
global consumption, Asia-Pacic is the
largest solvent outlet, followed by North
America and Western Europe. Asian coun-
tries will further increase their shares in
the global solvent market mainly at the
expense of saturated industrial countries.
Many emerging and developing countries
benet from an increasing solvent demandabove all in the paint, coating and adhe-
sive industries.
For example, solvent demand in the
paint and coatings industry is predicted
to increase by 2.9 percent per year until
2019. Mainly emerging and developing
countries will boost this trend. Rising
prosperity in these countries will result
in an increasing per capita consumption
of paints.
The market for solvents is consider-
ably influenced by legal regulations andthe growing environmental awareness of
end-consumers the report says. Changes
targeted at reducing the environmental
impact of solvents will focus on both
production methods and further substi-
tutions of specific solvent types. The
manufacture of solvents from renewable
resources reduces the dependence on pe-
troleum and improves the CO2 balance.
Western Europe and North America
will continue to pursue their goal of re-
ducing emissions of VOCs. The shiftingfrom solvent-based paints to water-based
or other solvent-free paints is negatively
impacting the solvent demand in these re-
gions. In the other regions, environmental
protection is far less important. However,
this is going to change in the long-term.
Visitwww.ceresana.com/en.
Research and Markets releasesreport, Global Paints &
Coatings Market 2012The report provides an analysis of the
global paint and coatings market. It also
discusses major trends, growth drivers
and potential markets for paint and
coatings market. The report presents the
competitive structure of the industry
and profiles major players in the market
with a discussion of their key business
strategies.
The industrial coatings market is be-
ginning to recover from the recent eco-
nomic downturn. The strengtheningglobal economy has led to an increase in
new buildings and maintenance in both
the private and public sector. The global
paint and coatings market has reached the
pre-recession level in 2010.
The paint and coatings industry is
dominated by the architectural coatings
segment; the industrial coatings seg-
ment also has significant share in the
market. The global coating industry has
shifted to the Asia Pacific region where
China is the largest consumer of coat-ing additives. The country accounted
for more than half of the Asias market
share in 2010.
The paints and coatings industry de-
pends heavily on its end-use markets.
The key industrial sectors catered are
construction, steel, marine, automotive
and wooden furniture. Emerging mar-
kets are showing immense potential for
the growth of both architectural coat-
ings and industrial coatings. The grow-
ing demand for green-based chemicals,such as zero volatile organic component
(VOC) coatings, is driving the replace-
ment of solvent-based products with
water-based products.
Paint makers are focusing on cutting
edge technological innovation to satisfy
both consumers and regulatory de-
mands. The industry is dealing with sev-
eral issues, a major one of them is the
unprecedented escalation in the price of
oil, natural gas and raw materials, which
is having a significant impact on the ma-rine coating industry. CW
24 | Coatings World www.coatingsworld.com May 2012
Ceresana updates report onthe global solventmarket
MarketReports
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Rust-Oleum has introduced LeakSeal
Flexible Rubber Coating, a rubberized
utility coating designed to stop and seal
leaks instantly. The spray lls and seals
leaks and cracks, providing a exible wa-
tertight seal that prevents moisture pene-
tration, rust and corrosion. It has a
high-build formula specically developed
to ll cracks, gaps and holes while main-
taining superior exibility even with tem-
perature changes and UV radiation the
company said. LeakSeal can be used toseal leaks and cracks on metal, vinyl, plas-
tic, PVC, concrete and other surfaces year
round. It can be used to seal skylights,
roofs, ductwork, vinyl, plastic, metal roofs
and vents. Ideal for both homeowners and
maintenance professionals, it is also de-
signed for use on gutters, downspouts,
pipes, air conditioner drip pans and units,
PVC, metal buildings and sheds, ashing,
shingles, concrete foundations and more.
LeakSeal dries to a semi-smooth, rm
black nish that will not sag or drip andcan be top-coated with any latex- or
alkyd-based paint.
Jotun Powder Coatingslaunches Reveal Smooth
Jotun Powder Coatings has globally
launched Reveal Smooth, the companys
latest eco-friendly premium MDF powder
coating solution. Reveal Smooth has been
developed to ensure an aesthetic appear-
ance, regardless of shape, particularly
across hard-to-coat rounded corners andcontoured edges, leaving users with unlim-
ited design opportunities the company said.
With MDF powder coatings being identi-
ed as a sustainable and cost effective al-
ternative solution to current technologies in
the market, Jotun Powder Coatings has de-
veloped Reveal Smooth, to deliver a high-
end semi-matte nish, which also protects
furniture from scratches and unwanted
marks left by warm objects like coffee cups.
Reveal Smooth is being offered in dynamic
and custom-made colors that can be usedto coat home and ofce furniture,retail dis-
plays, shelving and cabinets for the bath-
room and kitchen.
Sansin unveils Eco2The Sansin Corporation has introduced new
zero-waste solid color exterior and clear in-
terior wood stains called Sansin Eco2. Of-
fered as a limited edition stain while
quantities last, Eco2 is available in lava, fes-
cue, adobe and charcoal colors for the exte-
rior and clears for the interior, costing less
than half of Sansin Enviro stains. Tradition-ally, coating manufacturers need to pay for
the removal or disposal of leftover stain,
which can end up as waste. Sansin decided
to create a production process that would
move the company towards a zero-waste fa-
cility. Sansin designed a manufacturing
process that recoups leftover stain without
sacricing the quality of the end product.
Eco2 is a product for someone who wants
quality stain at a lower price,with the added
benet of knowing that it is recycled and
wont end up harming the environment. Ad-ditionally, all four exterior colors are popu-
lar shades. The charcoal (black) solid color
stain, for example, is popular on woods such
as mahogany, for European style homes, and
for those seeking a sleek, bold statement on
their exteriors the company said.
Citadel introduces water-basedUltra-Hydro Stop H2OCitadel Polyurea Coatings introduced its
new Ultra-Hydro Stop H2O Primer. A
water-based version of the Ultra-Hydro StopPrimer, UHS H2O includes innovations to
save installers both time and money the
company said. UHS H2O is a two-compo-
nent, 50 percent solids, water-based epoxy
primer. It cures in six hours, half the time of
its predecessor, and doesnt need scuff sand-
ing prior to re-coating.As a water-based for-
mula, it can be safely applied to diamond
ground concrete, eliminating the need for
shot-blasting to prole. Ready to be applied
with a roller or squeegee only 48 hours after
concrete placement, UHS H2O saves timeand labor both before and after use. CW
May 2012 www.coatingsworld.com Coatings World | 25
Rust-Oleum introduces LeakSealFlexibleRubberCoating
New
Products
Rust-Oleums LeakSealFlexibleRubber Coating
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CentralizingDecoPaintOperationsToMaximizeEfficiencies
International Coatings Scene Europe
by Sean Milmo
Europe Correspondent
Jotun opened in March at Sandefjord, Nor-
way, a decorative paints plant costing NOK
500 million ($87 million), which the com-
pany claims is one of the most modern in the
world. It replaces two other decorative paints
units in the country.Meanwhile AkzoNobel received a planning
permit in February to build a 100 million ($161
million) high-tech decorative paints plant across
the North Sea at Prudhoe in northeast England,
which will also replace two other facilities.
The projects are part of a general trend in the
decorative paints sector in Europeand to a
lesser extent in its industrial coatings segment
to centralize production of paints to raise ef-
ciencies, increase sustainability and cut costs.
Shareholders view these projects as favorable
because at a time of low demand for decorativepaints in slow-growth Europe, they will help to
maintain or even raise margins.
The plants also being welcomed by the
growing number of home improvement retail
chains in the region who are aiming to cen-
tralize as much as possible their own supply
sources. The concentration of manufacturing
by paint companies is helping these retailers
increase the amounts of decorative paints pur-
chased directly from producers with the aim
also of reducing costs.
However ironically at the same time the re-
tailers are also seeking to expand into areas in
which they will be competing with their suppli-
ers, especially by pushing up sales of their own
brands. The reorganization of paints production
is freeing up capacity for the making of own-
brand products.
Jotuns plant at Sandefjord, which has been
built as an addition to its existing plants at its
Vindal site in the city, will supply the whole of
Scandinavia, which is the companys main deco-
rative paints market in Europe. A facility for the
production of llers has also been added while a
unit for making tinters has been expanded.
As part of the reorganization, all production
of marine and industrial coatings has been
moved to Jotuns site at Flixborough, England.
The company says that its production fa-cilities in Norway were old and inefficient,
production and logistics costs were too high
and significant structural improvements
were needed to make the companys opera-
tions cost effective.
Constructing this plant in Sandefjord made
the most sense for nancial and market prox-
imity reasons, said Jan Helge Eriksen, produc-
tion and logistics director in Jotuns decorative
business. We believe we will gain a stronger
market position by producing in the very market
we sell in.
With increased use of new systems and au-
tomation we can be more responsive to the mar-
ket and produce according to demand, Eriksen
said.This again will lead to a lower build-up of
stock and allows us to supply the market more
quickly and efciently.
The plant, with an annual capacity of 80
million liters, will enable a reduction in the use
of solvents and the use of less hazardous chem-
icals. CO2 emissions from internal trans-
portation are projected to be cut by 80
percent. Energy consumption will be decreased
by half.
Recently
announced
plant projects
for Jotun and
AkzoNobel
highlight trend
among paint
makers to
centralize
production.
Kingfisher of the UK, one of the biggest home im-
provement retail groups in Europe, which runs the
B&Q stores in its home market, is aiming to increase
direct sourcing to 35 percent in the medium-term.
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AkzoNobels new plant at Prudhoe,
Northumberland, on which construction
work will start later this year for a sched-
uled opening in 2014, will replace an ex-
isting plant at the site and another at
Slough, west of London. Both supply the
UK decorative market, one of AkzoNo-
bels biggest in Europe.
The objective is to raise supply chain
effectiveness, reduce working capital and
accelerate responses to changes in the
market the company said. The investment
represents a step change in the way we
do business, said Guy Williams, Ak-
zoNobels UK country director.
The facility will consume 60 percent
less energy compared with the existing
plants performance, while its range of
technologies will include recycling and
reuse of waste and water. It will cut in half
the environmental footprint of the UK
decorative business of the company.
AkzoNobel hopes that the efciency of
the new facility will contribute to reach-
ing its medium terms target of an EBITDA
margin of 13-15 percent in the medium-
term, despite expected sluggish demand in
Europe. In the rst quarter European dec-
orative sales rose only by two percent
while dropping in volume terms. The dec-
orative paints business returned an
EBITDA margin of only 6.1 percent, half
that recorded by performance coatings, its
other paints business.
Meanwhile Europes retail chains are
also endeavouring to push up their own
margins by gaining more control over their
supply chains, particularly by doing more
business directly with paint and other man-
ufacturers rather than through wholesalers.
Concentration of production by paint
and other suppliers in single plants makes
direct sourcing easier. New centralized
plants in Europe are often distributing
their products across national borders
which gives more scope for international
retailers to buy directly from producers.
Greater efciency in supplies can also
be achieved by retailers through exploit-
ing opportunities given by own brands.
At the same time retailers are also try-
ing to create closer ties with their own
customers by offering more advice and
training to consumers and professionals.
These initiatives can often clash with ef-
forts by decorative paint companies to es-
tablish links with their customers.
Kingsher of the UK, one of the biggest
home improvement retail groups in Europe
which runs the B&Q stores in its home
market and the Castorama and Brico
Depot chains in France, is currently a lead-
ing pacesetter in pursuing this strategy. In
addition to having market leadership in the
UK and France it has been building up
strong positions in Eastern Europe.
It is aiming to increase direct sourcing
to 35 percent in the medium-term, com-
pared with a level of 15 percent at the be-
ginning to this year and nine percent four
years ago.
With common sourcing, which the
company denes as products or ranges of
products made by the same manufacturer,
its target is a share of 50 percent against
only two percent at present and less than
one percent in 2008.
The achievement of these objectives
will be helped by a rationalization and
considerable international expansion of
its own brands.
Our aim with the current total of 150
brands around the world is that they will be
reduced to about 11 in number, each with a
high level of individual sales on an interna-
tional level, said a Kingsher ofcial.Our
Colours brand which includes not just coat-
ings but related products like wallpaper will
play a major part in this project.
The drive behind its own brands is
being supported in the UK by the roll-out
of DIY training classes and the launch of
a B&Q You Tube channel with how to
video instructions.
Coatings companies with centralized
plants have the advantage of being able to
meet retailers needs for direct sourcing.
But at the same time retailers are putting
greater competitive pressures on them by
strengthening own brands and setting up
similar communications channels coatings
manufacturers have themselves estab-
lished with their customers. CW
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US-basedMultinationalsContinue toHireOffshore
Business Corner Strategies & Analysis
by Phil Phillips, PhD
Contributing Editor
According to the US Commerce Depart-
ment, and considering US-based compa-
nies that have a multinational presence,
it is a fact that they increased their labor force
by a mere 0.1 percent while expanding offshore
employment by 1.5 percent.While this doesnt seem like much of an issue
on the surface, it does, in fact have one large im-
pact on our US economy and job loss. This mod-
est expansion of US multinational rms in the
US in 2010 arrived in a year when the private
sector eliminated 0.6 percent of its US workers.
FACTS: US-Based Multinationals
Account for one-fth of private employment
23 million US workers
11 million afliates offshore
Since 1999 cut US employment by 1 million =4% decrease
Since 1999 added 3.1 million workers off-
shore = 39% increase
68% of company employees were in the US,
down from 75% in 1999
Over 2009, capital spending in US rose 3.3%;
offshore rose 8.6%
Because the government data is lagging, we
do not have 2011 data. We can only speculate
from all the announcements by these same com-
panies we read, that the trend will continue. Therecent appreciation of the Yuan in China should
help slow down the trend on a modest basis
going forward, however, the momentum of new
plant plans in combination with startups in
China alone we feel, will forgo any major
change in these trends on the short- and
medium-terms.
In parallel with our multinational dynamics,
offshore companies cut their work force in the
US by one percent and reduced capital spending
in the US by 1.7 percent in 2010.
From a macro-prospective, these large multi-
nationals will continue to do well and labor in
this country will grow very slowly while off-
shore with their domestic growth will triple that
of the US.The concern in our industriespaints, coat-
ings, adhesives, sealants and specialty chemi-
calsis for the growth and stability at the other
end of the size barbell illustrated below.
The small- and medium-sized companies
with relatively limited resources to expend in
globalizing their position, will suffer as US man-
ufacturing remains stagnate and offshore sourc-
ing continues to penetrate the US borders.
The question many of the small- and
medium-sized companies in our industries have
is: How do I compete (survive) in this busi-ness environment?
The answer is certainly NOT easy to con-
sider. One answer would be to tell them they
wont be able to compete based on business as
usual. However, there are some alternatives:
Combining with other similar or adjacent
manufacturers;
Joint ventures with competitors;
Licensing unique technologies to offshore
suppliers; and
Establish offshore distribution.
These arrangements have their respective ad-
vantages and disadvantages of course, but they
may be a better choice than the other obvious
choice of going out of business. CW
US workforce
continues to hurt
under offshore
growth trends.
Large Multinationals vs. Small- and Medium-sized Companies
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TheTradeSecretDance:Lessons FromTheLitigationTrenches
IPaint Protecting the P&C Industrys Intellectual Assets
By Steve McDaniel, JD PhD,
Technology Litigators &
Paul Stanfield, JD,
Stanfield Hiserodt, PLLC
Queens Counsel:
You have testied to this Court that you
personally handed any bloke who walked
into my clients front ofce the computercode that contains its trade secrets, no ques-
tions asked. Is that right, Mr. Smythe?
Witness:
Whenever anyone came into the Australian
ofce and asked for it, I would hand them
the code.
Queens Counsel:
You yourself handed them the code?
Witness:
Yes, no questions asked.
Queens Counsel:
What does computer code look like, Mr.Smythe?
Witness:
Well, its computer stuff, you know, I dont
know.
Queens Counsel:
What about source code?
Witness:
I dont know. I was just the receptionist.
Queens Counsel:
What is machine code, Mr. Smythe?
Witness:
I dont know.Queens Counsel:
Binary code? Any clue, what binary code is?
Witness:
Binarywhat?
Queens Counsel:
Isnt it true, Mr. Smythe, that you would
not know computer code of any kind even
if it were to jump up and bite you on the
arse?
Mr. Smythe:
Uhhhmmm, yes, yes sir, thats true.
Queens Counsel:No further questions. I pass the witness.
While not an exact transcript of
the actual cross-examination,
its close. It was one of the most
amazing feats of lawyering your authors
ever witnessed in trade secret litigation.
And it highlights the thrust of what we
want to discussthe trade secret litigation
dancesince despite your best efforts to
protect them, you may have occasion to
aggressively catch a thief. This comes
from our personal experiences in the
trenches advising people about the steps
needed to have an effective trade secret
program, assisting them to routinely audit
these assets and representing them when
their secrets have been stolen.
The very rst scoundrels defense that
will come without fail from the accused
trade secret thief is, Unh-uh! It aint a
trade secret. That is precisely what was
going on in the cross-examination of the
chief witness of the thieves shown
aboveone Mr. Smythe, the former re-
ceptionist of the Australian branch of our
client, a large software developer.
Like clockwork, the departing employ-
ees that stole the code of our client as-
serted that the code was not a trade secret.
And, chiey upon the testimony of recep-
tionist Smythe, they aimed to show that it
was routinely passed out like candy to
anyone who walked in the front door of
its Sydney ofces.
Anecdotally, what made this cross ex-
amination so amazing was that our Aus-
tralian colleague, a Queens Counsel in
Australia, arrived severely jet-lagged the
morning of the testimony of Mr. Smythe,
deposed the receptionist for less than half
an hour before the judge gaveled the pro-
ceedings open, and immediately proceeded
to summarily slice his countryman into lit-
tle chunks in cross examination lasting at
most a minute-and-a-half, then promptly
left the trial to catch a plane back Down
Under. All this, as the opposing counsel hid
behind their hands from his Honors steely,
disapproving glare! Sweet. One of those
trial moments we lawyers dream about.
So, be as ready as you can to immedi-
ately dispatch this automatic defense.Before
you can protect something as slippery as a
trade secret though, you do have to know
what it is.Generally, a trade secret is dened
as some bit of information that is important
to your business, gives you a competitive ad-
vantage and that is generally not known in
your industry. But, the thief will claim it is
not. Lets examine each of these elements
with the thiefs voice echoing in the back-
ground that they are not trade secrets. (To
catch a thief, ya gotta think like a thief,
boys! Sergeant Friday, Dragnet).
Unl