Coal Tar Pitc h -based carbon Fiber - Makesat · PDF fileCoal Tar Pitc h -based carbon Fiber...
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Transcript of Coal Tar Pitc h -based carbon Fiber - Makesat · PDF fileCoal Tar Pitc h -based carbon Fiber...
![Page 1: Coal Tar Pitc h -based carbon Fiber - Makesat · PDF fileCoal Tar Pitc h -based carbon Fiber PERFORMANCE G R ADE Mitsubishi Rayon Co.,LTD. ha s develope d a high performanc e pi tch](https://reader031.fdocuments.in/reader031/viewer/2022030501/5aad262f7f8b9a59658dec16/html5/thumbnails/1.jpg)
This information can be used for material selection only.
SEM:×20,000
SEM:×1,500
Continuous Fiber(2K, 6K Type)
Continuous Fiber(12K, 16K Type)
Chopped Fiber
Milled Fiber
[g/cm3]
2.12
2.15
2.20
2.18
2.20
2.05
2.12
2.15
2.15
1.5
2.0
2.2
2.1
2.2
2.1
[MPa]3600
3700
3800
3600
3700
3200
2600
3000
2600
1000
2350
3800
2600
3800
2600
[GPa]
620
760
900
900
935
420
640
760
785
50
185
900
640
900
640
[Unit]K13 52U
K1392U
K13C2U
K13C6U
K13D2U
K13 3 12
K 63712
K13 916
K63 A12
K 2 2 3 Y1
K 223 S E
K 223 HE
K 63 71T
K223HM
K63 71M
[W/m・K]
140
210
620
580
800
110
140
200
220
—
—
550
140
550
140
[g/1000m]
270
270
275
760
365
1550
2000
2200
1950
—
—
—
—
—
—
[%]0.6
0.5
0.4
0.4
0.4
0.7
0.4
0.4
0.3
1.8
1.1
0.3
0.4
—
—
Coal Tar Pitch-based carbon Fiber
PERFORMANCE
GRADE
Mitsubishi Rayon Co.,LTD. has developed a high performance pitch-based carbon fiber 《DIALEADTM》, which is available in a large range of product formats, from low modulus to ultra high modulus grades. 《DIALEADTM》 is recognised worldwide as a composite material which gives big advantages for numerous applications.
・ High Purity
・ High and Ultra High Modulus
・ High Thermal Conductivity
・ Excellent Handling Characteristics
・ Proven Cost Advantage
《DIALEADTM》 STANDARD GRADE
DensityGrade TensileStrength
TensileModulus
Thermal ConductivityYieldElongation
[μΩm]6.6
5.0
1.9
2.0
1.5
8.0
6.6
5.1
4.7
—
—
—
—
—
—
ER
![Page 2: Coal Tar Pitc h -based carbon Fiber - Makesat · PDF fileCoal Tar Pitc h -based carbon Fiber PERFORMANCE G R ADE Mitsubishi Rayon Co.,LTD. ha s develope d a high performanc e pi tch](https://reader031.fdocuments.in/reader031/viewer/2022030501/5aad262f7f8b9a59658dec16/html5/thumbnails/2.jpg)
Strength
Modulus
Strength
Modulus
Strength
Modulus
Tensile
Compressive
ILSS
CTE(Temp. 50~125℃)
Tensile
[MPa]
[ GPa]
[MPa]
[ GPa]
[MPa]
[×10-6/K]
[MPa]
[ GPa]
Longitudinal
Transverse
Continuous Fiber
2000
380
450
250
75
-1.1
40
6.0
2100
460
400
420
70
-1.2
35
6.0
2000
550
340
550
50
-1.2
20
5.0
1800
560
340
560
40
-1.2
25
5.0
《DIALEADTM》 fibers are offered in a wide range of modulus levels, having excellent laminate properties.
K1352U K1392U K13C6U
2200
560
380
560
50
-1.2
30
5.5
K13C2U K13D2U
*Mitsubishi Rayon Co.,Ltd. PYROFILTM
8000
7000
6000
5000
4000
3000
2000
1000
01000 0.0 0.1 1.0 10.0 100.09008007006005004003002001000
PAN based CFAramid FiberSiC Fiber Steel
Glass Fiber 《DIALEADTM》《DIALEADTM》 PAN based CF METAL
800
600
400
200
0
*
1500
370
440
330
75
-1.1
35
5.5
1700
460
360
430
70
-1.2
25
5.0
1700
230
540
160
70
—
30
6.0
1500
470
380
470
70
-1.2
25
5.0
K63712 K13916K13312 K63A12
Laminate Properties (2K, 6K)
Laminate Properties (12K, 16K)
Tensile Modulus and Strength Thermal Conductivity and Electric Resistivity
Style : Uni-directional [0]t Resin : 350℉ Cure Epoxy
Style : Uni-directional [0]t Resin : 250℉ Cure Epoxy
Data are average results of experiments made on standard procedures and subject to normal manufacturing variation.Tensile and compressive data normalized by 60% Fiber Volume.*Resin : 250℉ Cure Epoxy
Data are average results of experiments made on standard procedures and subject to normal manufacturing variation.Tensile and compressive data normalized by 60% Fiber Volume.
Strength
Modulus
Strength
Modulus
Strength
Modulus
Tensile
Compressive
ILSS
CTE(Temp. 50~125℃)
Tensile
[MPa]
[ GPa]
[MPa]
[ GPa]
[MPa]
[×10-6/K]
[MPa]
[ GPa]
Longitudinal
Transverse
Tensile Modulus (GPa)
Tens
ile S
tren
gth
(MPa
)
TC(w
/m・k)
Electric Resistivity( μΩm)
*
Cu
Al
Fe
Ti
K13C2U
K13D2U
K13916
K63712K223Y1
K223SE
K13312K1352U
K13C2U
K13C6U
K63A12
K1392U
K13916K13D2U
K63712
![Page 3: Coal Tar Pitc h -based carbon Fiber - Makesat · PDF fileCoal Tar Pitc h -based carbon Fiber PERFORMANCE G R ADE Mitsubishi Rayon Co.,LTD. ha s develope d a high performanc e pi tch](https://reader031.fdocuments.in/reader031/viewer/2022030501/5aad262f7f8b9a59658dec16/html5/thumbnails/3.jpg)
PPPPP
2525252525
76.582.5305170
Grade GradeStyleFT37Y960F637400
TwillUD-Fabric
960400
K63712K63712
FAW[g/m2] FAW[g/m2] 《DIALEADTM》Grade 《DIALEADTM》Grade
HyEJ34M65 P DHyEJ34M65 P DHX1HyEJ28M80QD
340340280
K63712K63 712K139 16
125℃ Cure Type180℃ Cure Type125℃ Cure Type
K1352UK1392U
K13C2U
K13D2U
Fabric
125012501250
600250
*2.0*2.5*2.8*1.2*0.2
RRRRR
999
1625
K13312K63712K13916K63A12K13C6U
Resin system
Continuous Fiber
Chopped and Milled Fiber
Length[m]
Typical Weight[kg/ Spool]
Sizing[code]
Carton[No. of Spool]Grade [m]
WeightTypical Length[kg/ Spool]
Sizing[code]
Carton[No. of Spool]Grade
Core SizeI.D.O.D.
LengthWeight
[mm][mm][mm][g]
*Controlled by length*Controlled by weight
・10kg/Bag・30Bags(300kg)/Pallet
Typical Fabric Typical Prepreg
For Continuous Fiber For Chopped and Milled Fiber
*730*730
*380*750*280
0.20.20.10.20.1
Chopped Fiber
Milled Fiber
50/200μm
50μm
3800
2600
900
640
6
6
6
6
>330
>430
>400
—
Round
Round
Round
Flat
2−4
3−5
0
1−3
13
11
11
11
<5
20
550
140
50
185
900
640
1000
2350
3800
2600
1.8
1.1
0.3
0.4
1.5
2.0
2.2
2.1
non
1−3
K223Y1
K223SE
K223HE
K6371T
Bulk Properties
[mm] [g/l] [%] [μm] [W/m・K][GPa] [MPa] [%] [g/cm3]
Filament properties
《DIALEADTM》 chopped �ber o�ers excellent purity and high performance. Our chopped �bers are available in a variety of grades to meet the demands of numerous applications.
《DIALEADTM》 milled �bers are available. O�ered in a range of modulus levels, retaining properties which allow users to achieve high performance
K223HM
K6371M
T. Strength[MPa]
Fiber Length[μm]Grade
Grade
T. Modulus[GPa]
Sizing[%]
Numerous areal weights and weave styles are available.
Fiber Properties
This information can be used for material selection only.
This information can be used for material selection only.
This information can be used for material selection only.
Length BulkDensity Shape
SizingAmount
FilamentDiameter T.C. Tensile
ModulusTensile
Strength Elongation Density
《DIALEADTM》PACKAGE
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0.2
0.15
0.1
0.05
0500 1500 2500 3500 4500 5500
110
250
206
2.8
3.0
14.0
2.68
1.12
1.19
3440
5330
2260
stainless steel.
PAN based CF
《DIALEADTM》
TIME(sec)
0 5 10 15 20TIME(sec)
TIME(sec)0 5 10 15 20
0 5 10 15 20
DIALEAD Composites Department Composites Products Division1-1-1, Marunouchi, Chiyoda-ku, Tokyo 100-8253, Japan Phone: +81-3-6748-7357 Facsimile: +81-3-3286-1341
《DIALEADTM》 Speci�c Application
Applications
《DIALEADTM》 COMPOSITES contribute to light weight, fast damping vibration and improvement for critical number of revolutions.
Comparison of vibration damping speed
Run-out test results Critical number of revolution calculatedTube dimension, OD60mm/ ID 50mm ×2000mmL(Total length is 2082mmL with iron journal parts)
number of revolutions(rpm)
Run-out(mm)
Steel
Critical number of revolutions
Critical number of revolution[rpm]
Steel
Designsample
Nominal Modulus[GPa]
Tube weight[kg]
Actual de�ection[mm]*1 *2
《DIALEADTM》COMPOSITES
*1 only tube weight. The weight of journal parts is 1.5kgf
*2 Measuring span:2025mm, two-point support, free of both end, under uniformly distributed load by 627N.
*The above values are not guaranteed performance but representative and calculated.
《DIALEADTM》COMPOSITES110 GPa
《DIALEADTM》COMPOSITES250GPa
"A courtesy of Rexnord" Ex) Drive Shaft"A courtesy of Simplex Aerospace" Ex) Aerial Cleaning Eqipment
©Akihiro Ikeshita/JAXA Ex) Optical Strut pipes for Solar-B "A courtesy of MORIWAKI ENGINEERING Co., Ltd." Ex) C/C Brakes
Ex) Robot hand for G9 (94.5" x 110") Flat Panel Display transfer Ex) Robot hand for 12" semi conductor wafer transfer
Printed in Japan 2016.9(YM)
● The information and data contained in this brochure are as of April, 2015.● The content of this brochure may be changed without prior notice.● DIALEAD is trademark of Mitsubishi Rayon Co.,LTD.● Due to printing characteristics, the color tones may differ from the actual ones.● The transcription of any data or information contained in this brochure without prior written consent is strictly prohibited.
Sakaide Carbon Fiber Plant