CNC Tube Bending Machine for Rotary-Draw Bending and...
Transcript of CNC Tube Bending Machine for Rotary-Draw Bending and...
CNC Tube Bending Machine for Rotary-Draw Bending and Free-Form Bending Operations on One Machine
B 10
Flexibility by mobility, positioning bymeans of two rotary axes
Tool system WAFIOS B 10 for combi-ned rotary-draw and free-form bendingoperations
Design Features
Machine StructurePerfect harmony of functionality and designRight/left bending for rotary-draw bending and free-form bending operations on one machine and in one clampingCNC control of all important functionsFully electric drive conceptMandrel-bending unit is freely programmable over the entire wire feed length and is controlled by means of a linear axis; tight bending radii, also for thin-walled tubes,are possible Tube positioning with boost pressure function of advance feed unitControlled follow barUp to 3 tool levels for each bending directionFor tube diameters up to 60 mmHigh degrees of freedom for extreme bending geo-metriesMaximum upgrade level: 16 CNC axes
ControlReliable WAFIOS WPS 3 control program Intuitive control concept for creating a bending program in short and concise stepsUser-friendly touch screen with ergonomic control panelActivity-oriented touch-screen user interfaceInteractive graphical 3D programming of tubesExactly repeatable bending resultsTeleserviceFunctions for monitoring machine statuses and maintenance intervals
2 WAFIOS Precision Machinery for Wire and Tube
B 10
Flexibility, Reliability and Efficiency – WAFIOS B 10 CNC Tube Bending Machine
Intelligence Is All In The Head
An ingenious machine concept with integrated automa-tion. The WAFIOS B 10 unites different bending pro-cedures in one unique machine concept. No extensiveaccessories are needed which ensures high flexibility evenwhen producing small batch sizes.
The future-oriented machine design combines high operating safety with latest operating comfort. Accessibi-lity and degrees of freedom have been increased, inter-fering contours have been diminished. A design which isnot only nice to look at but also space saving and secure.
The unique bending head positioning principle – from thetool to the tube via two rotary axes – enables right/leftbending for rotary-draw bending as well as free-form ben-ding operations. Up to 3 levels per bending direction arepossible without having to change tools. However, if retooling is necessary, tools can be changed in a simpleand effective way which ensures productivity and longmachine availability. An automatic pick-and-place functionfor tubes accelerates and simplifies the production pro-cess additionally.
QualityFor more than 100 years the name WAFIOS has stood forthe highest in terms of quality expectations, safety stan-dards and technical innovation in German manufacturingsystems engineering.
ReliabilityStrict quality controls, state-of-the-art production systemsand many years of experience guarantee that your invest-ment is in safe hands. Our global service network ensureshigh availability of WAFIOS machinery.
EfficiencyHigh production output and a long service life will savemoney and shorten the amortization time of your invest-ment.
Up to 60 mm Ø right/left bending for rotary-draw and free-form bendingoperations
Mandrel bending unit freely program-mable over entire tube feed length
Tube positioning with boost pressurefunction of advance feed unit
Modern and easy-to-use programming and control softwareWAFIOS WPS 3
B 10 Tube Bending Machine 3
Technical DataBending capacityBending torqueClamping forceBoost pressure: advance feed unitBoost pressure: follow bar
Bending geometry parametersMax. tube diameterInfeed lengthMax. bending radius, rotary-draw bendingMax. bending radius, free-form bendingMax. bending angleMax. freely programmable traversing path of boost pressure unitMax. freely programmable traversing path of mandrel unit *
Bending procedures (rotary-draw and free-form bending)Bending directionsBending levels per bending directionTool installation height per bending direction
Max. speedsAdvance feedRotationBending
Axes accuracyAdvance feedRotationBending
Dimensions/Weightl x w x h mmWeight
Connection and consumption dataVoltageFrequencyMax. current consumptionElectrical connection lineCompressed air connectionMax. compressed air consumption
B 10-35
8 kNm60 kN10 kN/25 kN10 kN
35 mm3,000/4,500 mm180 mminfinite195°3,000/4,500 mm3,000/4,500 mm
Left and right bendingup to 3160 mm
1.600 mm/s450°/s180°/s
+/-0.05 mm+/-0.05°+/-0.05°
5,400 x 1,650 x 1,4755,500 kg
400 V50/60 Hz100 A40 kVA6 bar50 m³/h
B 10-60
8 kNm60 kN25 kN/50 kN10 kN
60 mm3,000/4,500 mm180 mminfinite195°3,000/4,500 mm3,000/4,500 mm
Left and right bendingup to 3160 mm
1.600 mm/s450°/s180°/s
+/-0.05 mm+/-0.05°+/-0.05°
5,400 x 1,650 x 1,4755,500 kg
400 V50/60 Hz100 A40 kVA6 bar50 m³/h
Pictures may differ from agreed scope of delivery – Subject to technical changes - © WAFIOS AG 2008
5058 en. - 08/03
[email protected] [email protected] (203) 481-9854Phone (203) 481-5555Branford, CT 06405 USA27 NE Industrial RoadWAFIOS Machinery Corp. WAFIOS AG
Precision Machinery for Wire and Tube
Silberburgstraße 572764 Reutlingen, GermanyTel. +49 71 21 14 60Fax +49 71 21 49 12 09www.wafios.de