CNC SWISS TYPE AUTOMATIC LATHE

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NEWmodel STAR Environmental Standards Conformity models : CNC SWISS TYPE AUTOMATIC LATHE llustration of tool post : 3-tool holder type with a cartridge position extension unit Large coolant tank type Mounting slotting unit and thread whirling unit requires the cartridge position extension unit. Tool Unit A Milling Unit, 2-spindle Opposing Type Face Drilling Unit, Polygon Machining Unit, 2-spindle Sleeve Holder Tool Unit B Slotting Unit, Thread Whirling Unit Extendable Tooling Configuration Basic Configuration + 3-Tool Holder + Tool Unit A (1 cartridge position) + 3-Tool Holder + Cartridge Position Extension Unit(2 cartridge positions) + Tool Unit A & B SR-38J, The Model Focused on the Basic Performance of Multi-Processing Taking aim at the multi-processing of large diameter workpieces, SR-38J comes with selected functions to meet various process needs with scalability. Large Diameter Functions and Processing Capabilities High Rigidity and High Accuracy Operability and Workability Portal-Type Tool Post for Extendable Tool Mounting Capacity The portal-type tool post gives high extensibility of mountable tools for front-side machining to facilitate flexible tooling. Extendable Cartridge Position Mounting various tool units enables multiple processes such as cross-milling, front-drilling, and polygon machining. An optional cartridge position extension unit (2 positions) allows even more advanced tooling configuration such as slotting or thread whirling (see below). Hydraulic Main Spindle Chuck TA rotary cylinder ensures stable gripping force for main spindle collet opening and closing. G.B. and N.G.B. Switchability for Various Shape of Workpieces Switching between guide bush (G.B.) and non-guide bush (N.G.B.) modes facilitates machining optimization for various length of workpieces. Spindle Head Slide Guideway Structure for High Rigidity Non-guide bush mode utilizes the spindle head slide guideway structure to ensure the rigidity of the main spindle. Built-in Spindles for High Indexing Accuracy TBoth the main and sub spindles each use a built-in motor to improve indexing accuracy. Movable Control Panel for Good Operability A movable control panel facilitates operation at the optimum position all the time. Flip-up Doors to Provide Sufficient Work Space The headstock chamber and cutting chamber use flip-up doors to provide wide opening and ample workspace.

Transcript of CNC SWISS TYPE AUTOMATIC LATHE

Page 1: CNC SWISS TYPE AUTOMATIC LATHE

NEWmodel

STAR EnvironmentalStandards Conformity models :

CNC SWISS TYPE AUTOMATIC LATHE

llustration of tool post :3-tool holder type with a cartridge position extension unit

※ Large coolant tank type

● Mounting slotting unit and thread whirling unit requires the cartridge position extension unit.

* Tool Unit A

Milling Unit, 2-spindle Opposing Type Face Drilling Unit, Polygon Machining Unit, 2-spindle Sleeve Holder

* Tool Unit B

Slotting Unit, Thread Whirling Unit

Extendable Tooling Configuration

❶ Basic Configuration

❷ ❶ + 3-Tool Holder + Tool Unit A (1 cartridge position)

❸ ❶ + 3-Tool Holder + Cartridge Position Extension Unit(2 cartridge positions) + Tool Unit A & B

SR-38J, The Model Focused on the Basic Performance of Multi-Processing

❶ ❷ ❸

Taking aim at the multi-processing of large diameter workpieces, SR-38J comes with selected functions to meet various process needs with scalability.

Large Diameter

Functions and Processing Capabilities High Rigidity and High Accuracy

Operability and Workability

Portal-Type Tool Post for Extendable Tool Mounting Capacity

The portal-type tool post gives high extensibility of mountable tools for

front-side machining to facilitate flexible tooling.

Extendable Cartridge Position

Mounting various tool units enables multiple processes such as

cross-milling, front-drilling, and polygon machining. An optional cartridge

position extension unit (2 positions) allows even more advanced tooling

configuration such as slotting or thread whirling (see below).

Hydraulic Main Spindle Chuck

TA rotary cylinder ensures stable gripping force for main spindle collet

opening and closing.

G.B. and N.G.B. Switchability for Various Shape of Workpieces

Switching between guide bush (G.B.) and non-guide bush (N.G.B.) modes

facilitates machining optimization for various length of workpieces.

Spindle Head Slide Guideway Structure for High Rigidity

Non-guide bush mode utilizes the spindle head slide guideway structure to

ensure the rigidity of the main spindle.

Built-in Spindles for High Indexing Accuracy

TBoth the main and sub spindles each use a built-in motor to improve

indexing accuracy.

Movable Control Panel for Good Operability

A movable control panel facilitates operation at the optimum position

all the time.

Flip-up Doors to Provide Sufficient Work Space

The headstock chamber and cutting chamber use flip-up doors to provide

wide opening and ample workspace.

Page 2: CNC SWISS TYPE AUTOMATIC LATHE

2018.09_Ver1.0_1

Machine Tools Division1500-34 Kitanoya, Misawa, Kikugawa, Shizuoka, 439-0023 Japan

America, Europe Sales TEL.+81-537-36-5594 FAX.+81-537-36-5607 Asia Sales TEL.+81-537-36-5574 FAX.+81-537-36-5607

Star CNC Machine Tool Corporation123 Powerhouse Road, Roslyn Heights,NY11577,U.S.A. TEL.+1-516-484-0500 FAX.+1-516-484-5820

Star Micronics GB LimitedUnit 1 Riverlands Business Park Raynesway DERBY DE21 7BZTEL.+44-1332-86-44-55 FAX.+44-1332-86-40-05

Star Micronics GmbHRobert-Grob-Str.1,D-75305 Neuenbürg,GermanyTEL.+49-7082-7920-0 FAX.+49-7082-7920-20

Star Micronics AGLauetstrasse3,CH-8112 Otelfingen,SwitzerlandTEL.+41-43-411-60-60 FAX.+41-43-411-60-66

Star Machine Tool France90 Allee de Glaisy,ZⅠ,74300 Thyez Haute Savoie,FranceTEL.+33-450-96-05-97 FAX.+33-450-96-91-54

http://www.star-m.jp/eng/

Shanghai Xingang Machinery Co.,Ltd.2F, 229 Fute Rd.N. The China (Shanghai) Pilot Free Trade ZoneTEL.+86-21-5868-2100 FAX.+86-21-5868-2101

Star Micronics (Thailand) Co.,Ltd.289/23 M.13 Soi Kingkaew 25/1, Kingkaew Rd.,T.Rachathewa A.Bangplee Samutprakarn 10540,ThailandTEL.+66-2-186-8945-47 FAX.+66-2-183-7845

A 2,740 (8.99)

198 (7-51/64in)139 (5-15/32in)

1,3

15 (4.3

1)

●Barfeeder

Overall height : 2,120mm (6.95ft)OS45RE-42ASR X-32PN2

φ42φ42

LengthType

3,910(12.82)3,815(12.51)

A mm (ft)Maxdia 2.5M

4,410(14.46)4,315(14.15)

3.0M5,410(17.74)5,315(17.43)

4.0M

1. Coolant flow detector

2. Parts ejection detector

3. Water removal unit

4. Oil mist filter

5. Beacon

6. Chip conveyor

7. Rotary magic guide bush unit

8. For pneumatic unit rotary magic guide bush

9. Non-guide bush type

10. Main spindle inner tube

11. Parts ejector (Air cylinder type)

12. Parts ejector (Spring type)

13. Parts ejector with guide tube

14. Parts stopper unit

15. Parts conveyor

16. Drive unit for power-driven B (4-spindle backworking unit)

17. Coolant tank large capacity type

18. Coolant unit (6.9MPa / 2.5MPa / 0.7MPa)

19. Coolant unit signal cable

20. Coolant unit power cable

21. Coolant valve (6.9MPa / 2.5MPa)

22. Coolant pipings

23. Coolant cooling unit

24. Automatic bar feeder interface

25. Compliant with the RS-232C interface

26. LAN interface

27. Transformer CE marking version

28. Transformer CE marking cable

29. CE marking version

Max. machining

diameter

Max. headstock

stroke

Tool

5-Spindle

sleeve holder

Power

driven attachment

Rapid feed rate

Main spindle indexing angle

Main spindle speed

Main spindle motor

Coolant tank capability

Dimensions (W×D×H)

Weight

Power consumption

A-weighted sound pressure : note-1

φ38mm(1-1/2in)

φ42mm (1-21/32in)

320mm(12-19/32in)

288mm(11/32in) : OP

Bar diameter×2.5(Max.95mm)(Max.3-47/64in) : OP

5 tools on the front+2 tools on the rear+3 tools on the front:OP

Front 5 tools

Rear 5 tools

φ23mm(29/32in)

M16×P2.0

Cross milling : 3 tools

Cartridge type : At 1 position

φ10mm(25/64in)

M8×P1.25

Max.6,000min-1

2.2kW(continuous) / 3.0kW(5min./30%ED)

36m/min(X1,Y1,Z1,X2,Z2)

C-axis control

Max.7,000min-1

7.5kW(continuous) / 11kW(10min./25%ED)

253ℓ(359ℓ : OP)

2,740×1,315×2,120mm

4,250kg

12.8kVA

Max.74.0dB

Standard

Non-guide bush type

Standard

With R.M.G.B. unit

Non-guide bush type

Number of tools

Max. drilling capability

Max. tapping capability

Number of tools

Max. drilling capability

Max. tapping capability

Spindle speed

Drive motor

Item

□ Standard Machine Specifications

SpecificationsItem

Max. chucking diameter

Max. length for front ejection

Max. parts projection length

Back

4-Spindle

unit

Power-driven att. drive motor

Sub spindle indexing angle

Sub spindle speed

Sub spindle motor

Number of tools

Max. drilling

capability

Max. tapping

capability

φ38mm(1-1/2in)

150mm(5-7/8in)

70mm(2-3/4in)

4 tools

φ14mm(35/64in)

8 mm(5/16in)

M12×P1.75

M6×P1.0

1.0kW(continuous) / 1.2kW(5min./30%ED)

C-axis control

Max.7,000min-1

3.7kW(continuous)/5.5kW(10min./40%ED)

Stationary tool

Power driven tool

Stationary tool

Power driven tool

□ Backworking Attachment Specifications

□ Standard Accessories and Functions

□ Optional Accessories and Functions

1. CNC unit FANUC 0i-TF

2. Operation panel 10.4-inch color LCD display

3. Manual pulse generator

4. Pneumatic unit

5. Hydraulic unit

6. Automatic centralized lubrication unit

7. Coolant level detector

8. Door interlock system

9. Broken cutoff tool detector

10. Drive unit for revolving guide bush

11. Revolving guide bush unit

12. Air purge unit for revolving guide bush

13. Main/Sub collet

14. Spindle clamp unit (main/sub)

15. 5-station tool holder □16/20mm

16. 2 tool holder □16mm

17. 5-spindle sleeve holder

18. Drive unit for power-driven

(Gang type tool post : Including 3 cross milling tools)

19. Cs contouring control (Main / Sub)

20. Spindle cooling unit

21. Air purge unit for sub spindle

22. Back 4-Spindle unit

23. Work light

24. Leakage breaker

□ External Dimensions Unit:mm(ft)

OP:Option

Specifications

※Design features, specifications and technical execution are subject to change without prior notice.

※This product is an export control item subject to the foreign exchange and foreign trade laws. Thus, before exporting this product, or taking it overseas, contact your STAR MICRONICS dealer.

Note)The machining capacities apply to SUS303 material. The machining capacities may differ from listed values depending on the machining conditions, such as the material to be machined or the tools to be used.

note-1 : ● Measures conforming to ISO standard. ● A-weighted sound pressure is a general assessment standard characteristic that corrected the sound level to human acoustic sense.