Cnc project fix
-
Upload
deri-krisdiana -
Category
Documents
-
view
123 -
download
1
Transcript of Cnc project fix
![Page 1: Cnc project fix](https://reader033.fdocuments.in/reader033/viewer/2022052212/559b24bd1a28ab54488b4653/html5/thumbnails/1.jpg)
CNC
LOADING . . .
Milling Machine
Created by :
GROUP 4
![Page 2: Cnc project fix](https://reader033.fdocuments.in/reader033/viewer/2022052212/559b24bd1a28ab54488b4653/html5/thumbnails/2.jpg)
What is CNC machine ?
![Page 3: Cnc project fix](https://reader033.fdocuments.in/reader033/viewer/2022052212/559b24bd1a28ab54488b4653/html5/thumbnails/3.jpg)
Definition
Generally, there are 2 kinds of CNC machineCNC Milling machine CNC Lathe machine
![Page 4: Cnc project fix](https://reader033.fdocuments.in/reader033/viewer/2022052212/559b24bd1a28ab54488b4653/html5/thumbnails/4.jpg)
CNC milling machine
CNC milling machine is a milling machinewith movement of the table of machine (X andY axis) and spindle (the cutter) are controlledby a program.
The program contains commands that mustbe performed by CNC machines. It is made byPC plus special software to make the NCprogram. The program called CAM.
![Page 5: Cnc project fix](https://reader033.fdocuments.in/reader033/viewer/2022052212/559b24bd1a28ab54488b4653/html5/thumbnails/5.jpg)
![Page 6: Cnc project fix](https://reader033.fdocuments.in/reader033/viewer/2022052212/559b24bd1a28ab54488b4653/html5/thumbnails/6.jpg)
Kind of CNC milling
machineCNC milling 3A (3-axis) CNC milling 5A (5-axis)
![Page 7: Cnc project fix](https://reader033.fdocuments.in/reader033/viewer/2022052212/559b24bd1a28ab54488b4653/html5/thumbnails/7.jpg)
Function of CNC milling
machineFunction of CNC milling
machine is same withfunction of conventionalmilling machine. Its workto make an object withcutting a workpiece by arotating cutter.
Difference :• CNC milling machine works automatically • Movement of cutter using program code
![Page 8: Cnc project fix](https://reader033.fdocuments.in/reader033/viewer/2022052212/559b24bd1a28ab54488b4653/html5/thumbnails/8.jpg)
Principle and Operations
Output (Command Signal)
Input (Confirmation Signal)
As Input DataElectrical energy
• Numerical data and command code are distributed to control system as input data• The data is changed to command signal by control system• The command signal is distributed to electrical component• Electrical component gives confirmation signal to control system• The command signal is converted to electrical energy by electrical component• Electrical energy is distributed to mechanical component and it makes mechanical component move as command from control system.
![Page 9: Cnc project fix](https://reader033.fdocuments.in/reader033/viewer/2022052212/559b24bd1a28ab54488b4653/html5/thumbnails/9.jpg)
Parts Of CNC milling
machineThere are 3 main parts of CNC milling machine
1. Mechanical component is movement componentin machine.
2. Electrical component is component which giveenergy to mechanical component to move ascommand from controller.
3. Controller is brain of CNC machine
![Page 10: Cnc project fix](https://reader033.fdocuments.in/reader033/viewer/2022052212/559b24bd1a28ab54488b4653/html5/thumbnails/10.jpg)
Components Of CNC milling
machine1.Table of machine
2. Spindle
![Page 11: Cnc project fix](https://reader033.fdocuments.in/reader033/viewer/2022052212/559b24bd1a28ab54488b4653/html5/thumbnails/11.jpg)
Components Of CNC milling
machine3. Monitor
4. Control Panel
![Page 12: Cnc project fix](https://reader033.fdocuments.in/reader033/viewer/2022052212/559b24bd1a28ab54488b4653/html5/thumbnails/12.jpg)
Components Of CNC milling
machine5. Magazine tool
6. Coolant Hose
![Page 13: Cnc project fix](https://reader033.fdocuments.in/reader033/viewer/2022052212/559b24bd1a28ab54488b4653/html5/thumbnails/13.jpg)
MaintenanceThere are some parts of the CNC milling
machine must be maintained regularly.
Ball screw lubricant
Pneumatic cylinder lubricant
Filter fan
Coolant tank
NEXT
![Page 14: Cnc project fix](https://reader033.fdocuments.in/reader033/viewer/2022052212/559b24bd1a28ab54488b4653/html5/thumbnails/14.jpg)
Ball screw lubricant• Check oil on the lubricant tubeevery day• Ensure that the Lubricant mustbe distributed from the tube tothe table of machine• Use Vactra Oil no 2, ESSO K68,and Shell T68 to fill the lubricanttube
If the distribution system of lubricant having a problem, the table of machine will move without lubricant and it makes ball screw and
bearing were broken.
![Page 15: Cnc project fix](https://reader033.fdocuments.in/reader033/viewer/2022052212/559b24bd1a28ab54488b4653/html5/thumbnails/15.jpg)
Pneumatic cylinder lubricant
• Check oil on the lubricanttube regularly.• Check the channel fromthe tube to anticipate leak.• Use hydraulic oil No.32
If the oil on the lubricant tube was empty , it makes the frictioned component is easy to corrosion and worn
![Page 16: Cnc project fix](https://reader033.fdocuments.in/reader033/viewer/2022052212/559b24bd1a28ab54488b4653/html5/thumbnails/16.jpg)
Filter fan• Check and clean the filter fanfrom the dust every day.• Use the air gun to clean thefilter fan.
If to much dust on the filter, the fan will fail to cool the panel room and it makes hardware in panel room wiil overheat and be damaged
![Page 17: Cnc project fix](https://reader033.fdocuments.in/reader033/viewer/2022052212/559b24bd1a28ab54488b4653/html5/thumbnails/17.jpg)
Coolant tank
If to much soft chip on the coolant tank, the drain out of the the coolant tank will clogged up and the coolant can’t out of the inlet
and it makes workpiece and cutter were broken
• Check quality and quantity ofthe coolant regularly (min. 2times in a month)
![Page 18: Cnc project fix](https://reader033.fdocuments.in/reader033/viewer/2022052212/559b24bd1a28ab54488b4653/html5/thumbnails/18.jpg)
CNC milling safety• Use standard working clothes
• Use safety shoes and safety glasses
• Don’t approach the machine when auto toolchange is
• Don’t change tool when magazine tool isworking
• Don’t clean the table of machine when themachine is working.
• Don’t touch the chip without wearing gloves
• Don’t touch rotating parts of the machine
• Don’t use accessories
![Page 19: Cnc project fix](https://reader033.fdocuments.in/reader033/viewer/2022052212/559b24bd1a28ab54488b4653/html5/thumbnails/19.jpg)
![Page 20: Cnc project fix](https://reader033.fdocuments.in/reader033/viewer/2022052212/559b24bd1a28ab54488b4653/html5/thumbnails/20.jpg)
![Page 21: Cnc project fix](https://reader033.fdocuments.in/reader033/viewer/2022052212/559b24bd1a28ab54488b4653/html5/thumbnails/21.jpg)
Thank for Your
Attention