CMS Procedure Template - Qatar Rail · 2018-01-30 · above, below or adjacent to the corridor as...

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Transcript of CMS Procedure Template - Qatar Rail · 2018-01-30 · above, below or adjacent to the corridor as...

LEADING EXCELLENCE │ TM-208-SR01 Rev. 1.0, 07/03/16 Printed copy is uncontrolled and only valid at the time of printing. Always refer to the electronic copy as the latest version.

Qatar Rail

Specification for Utility Crossings for

Railway Lines “At Grade” and “Elevated”

Qatar Rail Specification for Utility Crossings for

Railway Lines “At Grade” and “Elevated” Company Management System

LEADING EXCELLENCE │ TM-208-SR01 Rev. 1.0, 07/03/16 Page 2 of 104 Printed copy is uncontrolled and only valid at the time of printing. Always refer to approved online copy of the latest version.

Table of contents

1. Purpose .......................................................................................................................... 6

1.1 Background and Law 6

1.2 Document Control and Revision 6

1.3 Supply of Document 6

1.4 Applicability 7

1.5 Change of Ownership 8

1.6 Replacement of Facility 9

1.7 Noncompliance 9

1.8 Exceptions 9

1.9 Definitions 9

2. Work and Risk Management ......................................................................................... 14

2.1 Overall 14

2.2 Working Personnel 15

2.3 Safe Work Method (Method Statement / Risk Assessment) 15

2.4 Reporting of Accidents, Incidents and Near Misses 16

2.5 Information, Instruction, Training, and Supervision 16

2.6 Preparation for Work to Commence 16

2.7 Programme of Works / Development 17

2.8 Notification and Permission of Commencement of Works 17

2.9 Safe Working Practices 17

2.10 Buried Services / Services Search 17

2.11 Request for Information (RFI) 18

2.12 Responsibility of Applicant 18

2.13 Authorised and Competent Person 18

2.14 Communication, Co-operation and Coordination 19

2.15 Recordkeeping 19

2.16 Maintenance of Utilities 19

2.17 Protection of Rail Infrastructure 20

2.18 Liability 20

2.19 Disclaimer 21

3. General Requirements .................................................................................................. 21

3.1 Design Criteria and Materials 21

3.2 Standards and Regulations 22

3.3 Category of Utility Crossing 22

Qatar Rail Specification for Utility Crossings for

Railway Lines “At Grade” and “Elevated” Company Management System

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3.4 Method of Construction 23

3.5 Geotechnical Survey 24

3.6 Hydrology 26

3.7 Monitoring and Site Inspection 26

3.7.1 Monitoring Arrangements and Site Inspection 26

3.8 Deviation 26

3.8.1 Design Deviation 26

3.8.2 Programme & Sequence of Work Deviation 26

3.9 No Objection Certificate 27

3.9.1 Compliance Certificate 27

3.9.2 Submission Process 27

3.9.3 Application Submission 28

3.9.4 Document Content 29

3.9.5 Application Response 29

3.10 Timelines 29

4. Specific Requirements .................................................................................................. 31

4.1 Prohibited Zone 31

4.2 Utilities Paralleling Railroad Property 32

4.3 Depth of Installation 32

4.4 Angle and Installation of Crossing 34

4.5 Location 34

4.6 Use of Protection Measures 35

4.7 Clearance to Structures 39

4.8 Extent of Casings 41

4.9 Material of Casings 41

4.10 Material of Carrier Pipe/Duct/Cable 42

4.11 Joints and End Pieces 42

4.12 Spare Crossings 44

4.13 Utility Stations and Flare Points 44

4.14 Wash Out & Overflow 44

4.15 Protective Coating 44

4.16 Electromagnetic compatibility 44

4.17 Earthing and Temporary Earthing System 45

4.18 Cathodic Protection System 45

4.19 Inspection Pits, Chambers and Manholes 45

4.20 Venting System 45

4.21 Shutoff Valves 46

4.22 Separation of Utilities 46

Qatar Rail Specification for Utility Crossings for

Railway Lines “At Grade” and “Elevated” Company Management System

LEADING EXCELLENCE │ TM-208-SR01 Rev. 1.0, 07/03/16 Page 4 of 104 Printed copy is uncontrolled and only valid at the time of printing. Always refer to approved online copy of the latest version.

4.23 Settlements 47

4.24 Open Water Course 48

4.25 Route Identification & Signage 48

4.26 Aboveground Appurtenances 49

4.27 Design Life 50

4.28 Overhead Power Transmission Lines (OHL) 50

5. Permits, Procedures & Plans ......................................................................................... 51

5.1 General Permits, Procedures & Plans 51

5.2 Emergency Response Procedures / Plans 51

5.3 Operation and Maintenance Plan 52

5.4 Use and Occupancy Plan 52

5.5 Backfilling and Compaction 52

5.6 Vibration 52

5.7 Inspection and Testing 52

5.8 As-Built Information 53

5.9 Temporary Works 54

6. Design Data and Drawings ............................................................................................ 54

6.1 Information to be submitted 54

6.2 Drawings 55

6.3 Specifications and Standards 57

Appendix 1 – Typical Utility Crossing Requirements ............................................................. 58

Appendix 2 – Typical Clearance Requirements for elevated Railway Assets .......................... 60

Appendix 3 – Railway Loads on Embankments ..................................................................... 63

Appendix 4 – Example Data-Sheet ....................................................................................... 68

Appendix 5 – Railway Utility Crossing - Presentation ........................................................... 71

Appendix 6 – Daily Mail – Major Rail Disaster London Underground(6 Feb 2016) ................102

Qatar Rail Specification for Utility Crossings for

Railway Lines “At Grade” and “Elevated” Company Management System

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List of Tables Table 1 Utility Crossing Category ..................................................................................................... 23 Table 1 Submission Process ............................................................................................................. 27 Table 2 Review Time (allowance) .................................................................................................... 30 Table 3 Timelines (basis) .................................................................................................................. 30 Table 5 Protection Pipe Options and Preference ............................................................................ 35 Table 6 Minimum Clearance Requirements .................................................................................... 40 Table 7 Joint Examples..................................................................................................................... 42 Table 8 Examples of Mechanical Joints ........................................................................................... 43 Table 9 Minimum Clearance Requirements OHL ............................................................................ 50

List of Figures Figure 1 Process (basis) ..................................................................................................................... 30 Figure 2 Prohibited Zone - Embankment ......................................................................................... 31 Figure 3 Prohibited Zone - Cuts ........................................................................................................ 31 Figure 4 Casing Pipe (crossing) under Embankments ....................................................................... 32 Figure 5 Casing Pipe (crossing) under cuts ....................................................................................... 32 Figure 6 Railway Zones – plan view (example) ................................................................................. 33 Figure 7 Railway Zones - Section (example; dimensions may vary) ................................................. 33 Figure 8 Casing Pipe (crossing) under cuts (example) ...................................................................... 49 Figure 9 Protective structures (example) ......................................................................................... 49

Qatar Rail Specification for Utility Crossings for

Railway Lines “At Grade” and “Elevated” Company Management System

LEADING EXCELLENCE │ TM-208-SR01 Rev. 1.0, 07/03/16 Page 6 of 104 Printed copy is uncontrolled and only valid at the time of printing. Always refer to approved online copy of the latest version.

1. Purpose

This document is intended to function as both a specification and a guideline and to ensure that all utility crossings within the railway corridor underneath or above ‘at grade’ and ‘elevated’ rail track are designed, installed, renewed and maintained to agreed standards, regulations and legislation under safe working arrangements.

This document is provided for use by government authorities, consultants, contractors and developers intending to propose or carry out work in the vicinity of the railway corridor whether it be above, below or adjacent to the corridor as defined within the Qatar Gazette notice 2014 and as contained within the MMUP policy plan for Qatar.

The aim of this document is to eliminate or reduce risks to the safety and operation of the Railway and to avoid compromising the feasibility of further future development within the railway corridor.

This document is for technical and construction guidance. Since it is not possible to cover all site conditions and scenarios in these, projects, schemes and activities have still to be examined on a case by case basis.

1.1 Background and Law

Law No. (1) of 2013 which is exempting Qatar Rail of some provisions related to the expropriation and regulation of rights over certain public and private properties, Article (5) states “The Minister shall, in coordination with the Company (Qatar Rail), issue a decision determining the Project’s Protection Zones.” The alignment has been amended under the direction of the Minister and has been officially incorporated, refer to MMUP Policy Plan No. 195080/2015 (No. 178249/2015) and subsequent following revisions.

In October 2014 the ‘Law 10 0f 2014’ was introduced in Qatar which exempts all rail activities, including activities in the Railway Protection Zones, from the jurisdiction of MMUP.

This means that Qatar Railways Company is the authorizing and permitting authority.

1.2 Document Control and Revision

The control of this document rests with Qatar Railways Company. Updates and modifications to this document are performed (as and when required) and controlled by the Qatar Rail Technical Interface Department. The same applies to all other documents referred to in this document.

1.3 Supply of Document

Copies of this document are available electronically, within Qatar Rail’s organisation. Hard copies of

the document may be available to Qatar Rail people on request to the Qatar Rail Technical Interface

Department. Other organisations may obtain copies of this document from Qatar Rail directly on

request.

Qatar Rail Specification for Utility Crossings for

Railway Lines “At Grade” and “Elevated” Company Management System

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1.4 Applicability

This document provides the specifications and also serves as a guideline for the design and construction phase of projects and schemes. Additional requirements, guidelines, regulations or standard operation procedures may be applicable during the testing & commissioning phase as well as operational phase of the railway. This document is subject to regular updates and will continue to be valid in the original form in combination with further technical notes and amendments or will be replaced by a new revision.

This document shall apply to all design and construction work to be carried out by private, public or cooperatively owned developers that could affect the railway, including rail stations and other facilities. This shall include but not limited to the following:

other railway or tram projects

road projects (Ashghal, PWA)

utility companies

consultants

contractors and

any other entity who is planning, installing and maintaining utility crossings inside or within the vicinity of the railway corridor

This document applies to all utility infrastructures that are located within the railway Protection Zone under the jurisdiction of Qatar Railways Company such as:

new installations / new construction

additions to existing installations

temporary works (to facilitate the construction of permanent works)

repair works

protection works

enhancements

replacements

adjustments or relocations

emergency works

maintenance works Utility infrastructure shall include lines, facilities and systems for:

producing, transmitting or distributing power,

electricity,

communication,

security systems (CCTV),

heat,

district cooling

water,

gas,

oil petroleum products,

Qatar Rail Specification for Utility Crossings for

Railway Lines “At Grade” and “Elevated” Company Management System

LEADING EXCELLENCE │ TM-208-SR01 Rev. 1.0, 07/03/16 Page 8 of 104 Printed copy is uncontrolled and only valid at the time of printing. Always refer to approved online copy of the latest version.

crude products,

steam,

chemicals,

sewage,

drainage,

irrigation and

other services

This document shall also be applicable to work related to surveys, ground investigation and general access and egress. Utility crossing types are defined within this document as;

underground pipeline or tunnel crossings

underground cable or duct crossing

overhead power or telecommunication (OHTL) crossings

This document defines underground utility crossings at railway locations as:

‘at grade’ track work (typical scenario)

‘road level’ track work (typical scenario, e.g. depot, port)

bridges (special case)

retaining structures (special case)

troughs (special case)

tunnel (special case)

transitions (special case)

depots, stabling yards

The contractor or developer and their representative shall as a minimum take into account the following concerns with respect to this document:

safety and stability of the track, running tunnels, embankments, cutting and structures, existing utilities

avoiding additional maintenance or other liabilities

any covenants or safeguarded zones in favour of Qatar Railways Company

maintenance of dimensional clearances

protection of railway staff and the public when using Qatar Railways Company premises or designated land

heritage considerations

environment (soil, water, air) protection

1.5 Change of Ownership

It is the Utility Owner’s responsibility to inform Qatar Rail, in writing, of any changes to ownership, company or organisation name, address, points of contact, emergency numbers and websites.

Qatar Rail Specification for Utility Crossings for

Railway Lines “At Grade” and “Elevated” Company Management System

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1.6 Replacement of Facility

Any replacement or modification of an existing facility either with the same or of a different type, or design, is to be considered as a new utility installation and all work shall adhere to this document. .

1.7 Noncompliance

Noncompliance with any of the specifications or terms of this document shall be considered as cause for immediate discontinuance of construction and/or operations until compliance is assured. Continued noncompliance will result in the revocation of Qatar Rail’s approval/permit. The financial cost of all work carried out by Qatar Rail associated with the removal of non-compliant construction work and all remedial and reinstatement work considered necessary to ensure the integrity of the railway shall be assessed and actions for recovery of the costs against the Utility Owner implemented.

1.8 Exceptions

Exceptions to any design, location or method of installation specified in this document must be authorised by Qatar Rail and will only be considered where fully detailed justification is provided. Alternative proposals must in all cases retain the intent and aims of this document which are to eliminate or reduce risks to the safety and operation of the Railway and to avoid compromising the feasibility of future development within the railway corridor. All requests shall be supported with appropriate design data, cost comparisons, and other pertinent information as may be necessary to establish the case that the integrity of the railway is not compromised.

1.9 Definitions

“Acceptance” means an acknowledgement that a submission appears to be satisfactory.

“Aconex” is a document management system to facilitate the efficient and effective issue, distribution and control of documents.

“Applicant” see “Developer”.

“Approved” means approved in writing. This can be achieved by any, or a combination of the following:

providing a paper document

sending an email

“Approved for Construction” means a design that has been prepared, checked and approved in accordance with the contract requirements, relevant standards including any railway standards, requirements, guidelines and comments.

“Approval in Principle” (of a single option) means the approval signifies that the Engineer is satisfied that the design solution identified is the preferred option for achieving the objectives of the proposed scheme and the requirements of the Railway Organisation.

“Approval Engineer” means the engineer, part of the Railway Organisation with the relevant qualifications and experience, carrying out interface coordination and responding to the application.

Qatar Rail Specification for Utility Crossings for

Railway Lines “At Grade” and “Elevated” Company Management System

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“Ashghal” is the Public Works Authority of Qatar (see PWA) and designs, delivers and manages infrastructure projects.

“Authorized representative” of an industrial organisation of employees means an officer of that organisation or company who is authorised by that organisation or company to carry special responsibilities and tasks.

“Authorised person” means a person with technical knowledge or sufficient experience who has been approved by the railway operator.

“Cable” means an underground insulated XLPE cable and bear overhead line conductors.

“Carrier” means the pipe or wire directly enclosing a transmitted commodity

“CCTV” means Closed Circuit Television, mostly used in relation to security systems.

“Commencement date” means the planned and/or actual start date of all works or activities in the railway protection zone.

“Competent Person” means: “A competent person is someone who has sufficient training and experience or knowledge and other qualities that allow them to assist you properly. The level of competence required will depend on the complexity of the situation and the particular help you need.” (http://www.hse.gov.uk/involvement/competentperson.htm).

“Completion date” means the date in Implementation Program when works are planned and/or actually finish.

“Construction work” means any of the following:

(a) excavation, including the excavation and filling of trenches, ditches, shafts, wells, tunnels, and

pier holes and the use of caissons and cofferdams,

(b) building, including the construction (including the manufacturing of prefabricated elements of a

building at the place of work concerned), alteration, renovation, repair, maintenance and

demolition of all types of building,

(c) civil engineering, including the construction, structural alteration , repair, maintenance and

demolition of, for example, docks, harbours, inland waterways, dams, river and see defence

works, roads and highways, railways, bridges and tunnels, viaducts, and works related to the

provision of services such as communication, drainage, sewerage, water and energy supplies.

“Control measures” means measures taken to minimise a risk to the lowest level reasonably possible.

“Design” means all design data comprising all drawings, layout and connection details, specifications and bill of quantities (including the specification of articles or substances), reports, documents, plans, software, formulae, calculations and other data whatsoever in any medium prepared relating to the design and construction of the works.

“Design Check” of a design is a check to confirm its adequacy. The design check is carried out by an independent checker, and includes verifying compliance with all requirements.

“Developer” means an individual or organisation, not being Qatar Railways Company, applying, promoting or carrying out work in the vicinity of the railway.

“De-energized” means not connected to any source of electrical supply but not necessarily isolated.

Qatar Rail Specification for Utility Crossings for

Railway Lines “At Grade” and “Elevated” Company Management System

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“Dry carrier” means utilities which are not conveying a liquid medium

“EDMS” means Electronic Document Management System

“District Cooling System (DCS)” means distribution of cooling generated by a central system

“Energized” means connected to a source of electricity supply.

“Enhancement” means works delivered through a project that changes the operational capacity of the infrastructure.

“Facility’ means any items, parts or entirety of railway infrastructure that was designed, built, installed, etc. to serve a specific function related to railway systems.

“Fence Line” means the railway fence line as defined by Qatar Rail and/or the Railway Safeguarding documents.

“Filing Agreement” means an agreement, or an agreement to an agreement, relating to the construction or apportionment of the costs of a road crossing or utility crossing may be filed with the railway- and utility company. This may involve other agencies, entities.

“GCC” means Gulf Cooperation Council

“Hazard” means anything (including work practices and procedures) that has the potential to harm the health or safety of a person.

“High-risk construction work” means any of the following construction work,

involving structural alterations that require temporary support

at a height above 3 metres

involving excavation to a depth greater than 1.5 metres

demolition work

in tunnels involving the use of explosives

near live railway traffic or mobile plant

in or around gas or electrical installations

over or adjacent to water where there is a risk of drowning

“Hoarding” means for the purpose of this document containment sheeting positioned on the external face of the working area that serves as a physical barrier between a worker and live railway or as required by the local standards and laws. In the case of working near the live railway the hoarding has to be approved by the railway organisation.

“Implementation Programme” means the programme for the works as set out by the applicant and as updated from time to time in agreement with Qatar Rail. “Independent Checking Engineer (ICE)” means a professionally qualified engineer independent of the applicant and his designer and not associated with the design of the Temporary Works who shall check and certify the design of the Temporary Works. “Insulated” means separated from adjoining conduction material by a non-conducting substance which provides resistance to the passage of current, or to disruptive discharges through or over the surface of the substance at the operating voltage, and to mitigate the danger of shock or injurious leakage of current.

Qatar Rail Specification for Utility Crossings for

Railway Lines “At Grade” and “Elevated” Company Management System

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“Isolated” means disconnected from all possible sources of electricity supply by means which will prevent unintentional energisation of the apparatus and which is assessed by a suitable step in the process of making safe for access purposes.

“Isolation” means the physical ‘switch off’ or electrical segregation of the rail electrification overhead line equipment. Usually a professionally qualified engineer or nominated person will carry out the related duties. “Kahramaa” is also known as Qatar General Electricity & Water Corporation.

“Lineside” means the area adjacent to a railway track

“Live” means

connected to any source of electrical supply or subject to hazardous induces or capacitive

voltages

“Low voltage (LV)” means a nominal voltage exceeding 50 Volts Alternating Current but not exceeding 450 Volts Alternating Current.

“Medium voltage (MV)” means a nominal voltage operating between 450 Volts and not exceeding 11,000 Volts Alternating Current.

“High voltage (HV)” means a nominal voltage operating between 11,000 volts and 132,000 volts alternating current.

“Extra High voltage (EHV)” means a nominal voltage above 132,000 volts alternating current.

“Method Statement” means a document which gives specific instructions and describes a work related task, to be performed safely by detailing the control measures.

“Monitoring” means checking of construction work by observation, measurement, testing or audit to verify that the excavation is compliant with the specific technical requirements.

“Moving plant” includes plant that:

(a) moves either under its own power, or is pulled or pushed by other mobile plant

(b) moves on or around the work site, enters or leaves the site, or moves past the site

(c) includes road vehicles operating at a work site

(d) this includes items such as earthmoving machinery, concrete boom pumps, tipper trucks, piling

rigs operating on work sites

“Near a railway line” means within the railway protection zone of the railway and also means a situation where there is a reasonable possibility of a person, either directly or through any conducting medium, coming closer than the approach distances defined by the Rail Protection Zone. For the purpose of this document the term ‘near’ can be interchanged with commonly used industry terms i.e. ‘close proximity’, ‘unsafe distance’ or ‘in the vicinity of’.

“Nominated person” is an appointed person responsible for duties within Qatar Rail’s controlled infrastructure.

“OHTL” means Overhead Transmission Line(s)

“Overhead catenary line” means any bare or covered conductors and other associated electrical parts that make up a power line for the distribution of electrical power for the energisation of the railway.

Qatar Rail Specification for Utility Crossings for

Railway Lines “At Grade” and “Elevated” Company Management System

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The “Permit to Dig” system is a procedure which ensures excavations are getting carried out in a safe and controlled way.

“Plant” includes any machinery, equipment or appliance and includes,

Cranes, mobile plant, scaffolding, load shifting equipment, industrial lift trucks, earth moving machinery, amusement devises, tractors, rural machinery, vehicles, conveyors, building maintenance equipment, suspended scaffolds or lifts, implements or tools and any component or fitting of those things.

“PWA” means Public Works Authority of Qatar.

“PSC” means Pre-stressed Concrete

“Qatar Railways Company” hereafter called ‘Qatar Rail’, ‘Railway Company’, ‘Railway Organisation’, means the operating organisation provided with specific authorities by the government of Qatar. The organisation has specific authority to determine what constitutes a suitable crossing, including, among other things, whether a crossing needs to be grade separated.

“Railway Protection Zone” (RPZ) means the right to make a way over a piece of land, usually to and from another piece of land. The RPZ is an easement granted under the Rail Law No. (10) of 2014 over the land for railway transportation purposes. The RPZ is granted for the purposes of maintenance or expansion of existing railway assets within the RPZ.

“Railway” hereafter refers to all structures within the railway reserve and shall include but not be limited to the rail track, its foundations and embankments.

“RCC” stands for Reinforced Cement Concrete

“Repair Work” means planned work that requires reinstatement of the components of a structure of a structure, but which does not result in a permanent change to the general form of the structure or a permanent reduction of the structure gauge or standard of safety.

“Replacement” means works that involve the replacement of a structure (or part of one) where there is no change to the functionality of that structure.

“RFI” means Request for Information.

“Risk Assessment” means a document the determination of quantitative or qualitative value of risk related to a situation and a recognized threat (also called hazard) and detailing the control measures.

“RoW” means the Public Right of Way. The right-of-way is defined by state statutes as "the land, interest therein, acquired for devoted to a road, highway and/or pedestrian zone." What this means is that the highway authority has the sole responsibility to determine what gets built within this designated area. Right-of-way can consist of privately owned property that is designated for right-of-way purposes, which is often called a "right-of-way easement".

“Road Crossing” means the part of a road that passes across, over or under a railway line, and includes a structure supporting or protecting that part of the road or facilitating the crossing.

“Safe work method (SWMS)” means a statement (method statement) that:

describes how the work is to be carried out

identifies the safety risks; and

Qatar Rail Specification for Utility Crossings for

Railway Lines “At Grade” and “Elevated” Company Management System

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describes the control measures that will be applied to the work activities, and included a

description of the equipment used in the work, the standards and codes to be complied with, the

qualification of the personnel doing the work and the training required to do the work

“Suitable Crossing” means an by all parties agreed location of the crossing which requires the location of the crossing; description and purpose of the project; design and material standards; plans or drawings prepared to scale, signed and dated; duration (including removal provisions); risk and safety assessment, environmental impact and whether an assessment is necessary.

“Temporary Works” means all temporary works of every kind (other than Contractor's Equipment) required on Site for the execution and completion of the Permanent Works and the remedying of any defects

“Temporary Works Brief” means a document describing the design of a specific temporary work carried out by a Temporary Works Designer and certified by the ICE.

“TOR” means to of rail or track

“TSI” means Technical Specification for Interoperability

“UIC” stands for ‘Union internationale des chemins de fer’ (French), or International Union of Railways, is an international rail transport industry body

“Undertrack” means any part of a utility line that passes under a railway line, and includes a structure supporting or protecting that part of the utility line or facilitating the utility.

“Utility Crossing” means the part of a utility line that passes over or under a railway line, and includes a structure supporting or protecting that part of the utility line or facilitating the crossing.

“Utility Line”, “Utility”, ”Service” means a wire, cable, pipeline or other like means of enabling the transmission of goods or energy or the provision of services.

“Utility Owner” or “Utility Provider” means the owner of the utility.

A “Work Package Plan” can be seen as a more detailed and comprehensive Method Statement / Risk Assessment tailored to the requirements of the railway industry. It focuses on planning and management of projects.

“Wet carrier” means utilities which are conveying any kind of liquid medium

“Writing” includes all matters written, typewritten or printed either in whole or part.

“Work” means the whole of the design and construction for the proposed works

2. Work and Risk Management

2.1 Overall

It is important to plan, execute and control the works throughout all phases. The effort involved in

managing a risk should be commensurate with the magnitude of the risk.

The developer is expected to demonstrate to Qatar Railways Company that the risks associated

with the scheme have been identified and controlled.

Qatar Rail Specification for Utility Crossings for

Railway Lines “At Grade” and “Elevated” Company Management System

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2.2 Working Personnel

Competent Contractor

All works shall be carried out by a contractor or subcontractor pre-qualified, competent and

approved by the respective bodies and authorities. Proof of such qualification or approval may be

requested by Qatar Rail.

Future Railway

It may be pointed out that any 3rd

party asset located within the Critical Zone can only be accessed

by complying with special railway access requirements.

International regulations and guidelines dictate a strict control regime and state that without

appropriate technical knowledge and experience working near a live railway line cannot be

permitted.

Untrained personnel working or operating plant near a live railway will not be able to identify the

risks of working near a live railway, and will therefore not be able to recognise and avoid the

inherent dangers of the live railway, the electrified railway overhead power lines and related

threads. These personnel are termed ordinary persons.

The work within the defined Critical Zone (fence line plus 5 meters) can only be carried out by

personnel who have been trained. These personnel are termed accredited personnel.

2.3 Safe Work Method (Method Statement / Risk Assessment)

Qatar Railways Company requires the applicant to provide a method statement and risk assessment

for all works involved.

The safe work method statement (SWMS) shall provide a detailed description of the work to be

carried out. For high-risk construction work the railway organisation may require more details to be

provided.

An accompanying risk assessment is expected at task level.

A separate package describing the ‘emergency response plan’ shall be submitted to Qatar Rail. Qatar

Rail will always require sight of this, and will often wish to comment.

The process of risk assessment and control is made up of the following steps:

Identify the hazards

Assess the risk(s) to the health and safety of persons from the hazards

Use appropriate control measures to eliminate or control the risk(s)

Monitor and review the control measures to ensure on-going safety

Qatar Rail Specification for Utility Crossings for

Railway Lines “At Grade” and “Elevated” Company Management System

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2.4 Reporting of Accidents, Incidents and Near Misses

Qatar Railways Company requires the applicant to provide a clear description of the arrangements for reporting accidents, incidents and near misses. The applicant shall identify responsible contact persons and contact details.

2.5 Information, Instruction, Training, and Supervision

Any person which is part of the work to be carried out should have received appropriate health and safety training, instruction and on-going work related training. This becomes even more important and mandatory when working near or on a future live railway. Employers must provide appropriate supervision and should recognise their supervisor’s role in the management of the risks and the protection of employees.

2.6 Preparation for Work to Commence

Careful planning and preparation is an essential step to ensure that work is done safely. When

preparing for the commencement of work all controls indicated in the risk assessment(s) and safe

work method statement(s) must have been put in place and no new hazards exist, or have been

created.

Preparation should include:

nature of the work planned and ways of dealing with changes as the work proceeds;

assessment of effect when installing under track crossings on track settlement and determination of safe working methods;

the need to monitor any movement of other adjacent infrastructure by survey, during and after installation, and preparation of a structures monitoring plan (if applicable);

the possible hazards and risks associated with the work;

consultation with the relevant railway organisation

communication and interaction between workers on the site;

training, qualifications and competency of workers;

Checking the operation of plant and equipment, including the operation of limiting devices (i.e. slew restrictors);

proximity of persons, cranes, mobile plant, material and tools to overhead catenary lines and the railway.

specific instructions for employees;

workplace access and egress;

emergency procedures, including first aid, evacuation, and rescue; and

environmental factors

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2.7 Programme of Works / Development

Risks arise where there is inadequate time to properly plan and execute the works. Qatar Rail will expect and request an initial programme to be developed at an early stage taking into account any comments from Qatar Rail. As planning, design, and work progresses, this initial programme must be further developed / updated by the applicant and transforms into an Implementation Programme. Qatar Rail shall be provided for review and comment with the latest Implementation Programme on a regular basis. This can be done by regular meetings or transmittal (as required and adequate to the work).

2.8 Notification and Permission of Commencement of Works

Qatar Rail shall be notified in due time about the commencement date and completion date of all works or activities in the Rail Protection Zone – no later than twenty-eight (28) calendar days prior commencement. The nature, type and scope of works and the program for preparation and implementation shall be clarified in detail prior to the notice of commencement. The ‘Notice of Commencement’ from the applicant shall contain a list of all previous submitted documents. Once the completeness and correctness of the ‘Notice of Commencement’ has been assessed, Qatar Rail will issue ‘Permission to Commence Work’, in writing.

2.9 Safe Working Practices

Safety management systems, procedures and working practices that identify and minimise risks to the safety, operation or maintenance of the proposed work, the railway, and persons involved, shall be developed and implemented. This is the key control measure and Qatar Rail will pay particular attention to it.

2.10 Buried Services / Services Search

A service search shall be undertaken by the applicant to identify any existing services that may be affected by the proposed installation.

The full survey shall be undertaken to ascertain the existence, location and nature of services.

The applicant shall contact all service/utility providers and obtain As-Built information.

A ‘Permit to Dig’ procedure shall be introduced and issued before excavation or driving objects into the ground.

Note that such a procedure may also be required before surcharging the ground.

Should any unknown unexpected service be discovered or uncovered, work in the vicinity of the service shall stop, ownership established, and both Qatar Railways Company and the owner of the service informed. Appropriate precautions for protection shall be taken prior to restarting work. The degree of existing protection provided to services can vary. Therefore Qatar Railways Company services shall not be interfered with or moved unless authorised by the Qatar Rail.

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2.11 Request for Information (RFI)

Any request for Qatar Railways Company asset information such as structural or network information shall be made to the Qatar Rail and copied to other parties as required, who will interrogate the records database and supply an index of the data found, together with the terms for acquiring it.

2.12 Responsibility of Applicant

It is the developer’s (applicant) and utility owner’s, if delegated the designer’s or contractor’s responsibility, to obtain all data related to the proposed works including all necessary permits and to provide a fully functional and integral design. Apart from complying with this document, this includes, but is not limited to

carrying out site investigation

geotechnical investigation

topographical surveys

hydrological investigation and assessment

assessment of existing structures/building/facilities

establishing site boundaries, Railway Corridors and Rail Protection Zone’s

Obtaining utility data

coordination and agreement with all involved parties

discrepancy reporting

Obtaining approvals and NOCs from other Qatar Rail engineering disciplines (systems, operations,

etc.)

obtaining approvals, consents and NOCs from relevant parties outside Qatar Rail:

regulatory and statutory authorities (road traffic, etc.)

planning, listed building and conservation authorities

environmental agencies

land and property owners or leaseholders

statutory undertakers and other public services and utility owners

carrying out the works in accordance with all relevant standard, codes, regulations and guidelines

producing and distributing all relevant data before, during and after the works

2.13 Authorised and Competent Person

It is the responsibility of the developer (applicant) and utility owners, if delegated the designer or contractor, to provide people who are authorised, trained and competent to do the works. If requested by Qatar Railways Company, the applicant shall provide the relevant certification(s), where applicable ‘professionally licensed and insured’ certifications.

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2.14 Communication, Co-operation and Coordination

Other Stakeholder

The contractor and/or applicant is required to fully coordinate their design and works with all relevant stakeholders that may impact works performed within the Rail Protection Zone but accepted by Qatar Rail independently. The NOC submittal shall include an acknowledgement / confirmation and/or Non-objection from the stakeholders by the ‘notifier’ that they have coordinated their works with all relevant stakeholders prior to notifying Qatar Rail and retain responsibility for this coordination and not in any way transfer risk to Qatar Rail for this coordination.

Qatar Rail

It is recommended to coordinate and discuss the proposal and all related interfaces before and during the application process with Qatar Railways Company. We recommend requesting a pre-application meeting which gives Qatar Rail the opportunity to review the draft application and provide guidance to the applicant of suggested changes and potential issues with the proposed project. This allows the applicant an opportunity to update the application prior to submittal so a better final application can be submitted which in turn reduce the number of information requests during the official review of the project. A pre-application meeting is recommended, without a pre-application meeting Qatar Rail cannot stand by its twenty-eight (28) calendar day goal for the issuance of permits. In order to have a pre-application meeting the applicant should submit an agenda and the 80% application at minimum two (2) weeks prior to the meeting with the Technical Interface team of Qatar Rail. The agenda should include:

items applicant wishes to discuss at the meeting

list of people attending

preferred meeting location

estimated meeting duration Regular communication and coordination shall be established (as required) during the construction process until the final close out of the project.

2.15 Recordkeeping

All data, records, reports, documentation, construction plans, and calculations required under this permit shall be available during normal business hours for inspection and copying by Qatar Rail, state, or local regulatory agencies and their authorized representatives, for a minimum of five (5) years from the date of recording unless otherwise required by Qatar Rail or another applicable law.

2.16 Maintenance of Utilities

It is the Utility Owner’s sole responsible for his utilities to carry out routine maintenance, renewal,

changes, adjustments, revitalization, replacement, repairs and emergency actions unless otherwise

coordinated and agreed with the Railway Company.

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For any of the above mentioned activities, if within Qatar Rail Protection Zone (RPZ), the owner of

the utility has to apply for a permit from Qatar Railways Company.

For the inspection and maintenance of utilities located within the Rail Protection Zone the Utility

Owner shall submit an Inspection and Testing Plan to Qatar Railways Company.

Every owner of a utility installed under a railway or within the RPZ shall at all times maintain their

assets in good working order and condition, so that:

the safety of railway operations is not threatened in any manner;

the safety of the public, including the lives, well-being and health of people is safeguarded; and

the environment is protected

2.17 Protection of Rail Infrastructure

All work carried out on or near railway lines shall require special protective measures to be implemented to prevent damage to the rail assets. These measures shall be considered at an early stage of the work proposals and submitted with method statement/risk assessment at the time of NOC application. Where required by Qatar Rail, protective measures shall be designed, constructed, maintained and removed on completion all as directed by Qatar Rail. Protective measures shall consider the following as a minimum:

track substance;

excavation at the base (toe) of railway embankments, that might lead to destabilisation and

failure of the embankment;

excavation in the vicinity of overhead wiring structure footings as well as overhead electrical

lines (i.e. catenary lines, transmission lines);

disturbance to drainage systems over railway cuttings that might lead to failure of the cutting

slopes or fouling of the tracks below;

undercutting of the base of railway cuttings,

damage to railway drains and disturbance to the flow of storm water runoff;

damage to train examination or staff walkway areas;

excavation adjacent to building, bridges or other structures that might undermine or

destabilize the foundations;

damage to above ground railway equipment, e.g. signalling infrastructure;

damage to other existing underground services

Excavation in the vicinity of structure footings are therefore not permitted unless documented engineering advice and approval are obtained from Qatar Rail. No excavation shall be made below the base of the footings of any structure (for example bridges, retaining walls and station platforms) without prior analysis of structure stability with respect to the effects of the excavation.

2.18 Liability

The Utility Owner, its successor, or assignee shall assume all risk and liability for accidents and damages that may occur to persons or property on account of their works and actions associated

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with the installation of all utility crossings, and shall indemnify and hold Qatar Rail harmless form any and all costs, liabilities, expenses, suits, judgments, comments or damages to persons or property or claims of any nature whatsoever arising out of or in connection with the approval, permit, or the operation and performance thereunder by the utility, its agents, employees or subcontractors. In this regard, it is further understood and agreed that the utility may be required to obtain insurance coverage as determined by Qatar Rail.

The Utility Owner agrees that if liability insurance is required, it will file with the designated office, prior to granting of the license, “Certificates of Insurance” or other evidence to show the appropriate insurance is carried.

The Utility Owner is responsible for any subcontractor to be knowledgeable of the guidance and to require all work to be in compliance with this guidance. Subcontractors must carry a liability policy unless the subcontractor is covered by the Utility Owner’s insurance.

2.19 Disclaimer

Qatar Rail has taken care to ensure that the content of this document is accurate, complete and

suitable for its stated purpose. Qatar Rail does not take warranties, express or implied that

compliance with the contents of this document shall be sufficient to ensure safe systems of work or

operation. Qatar Railways Company will not be liable to pay compensation in respect of the content

or subsequent use of this document for any purpose other than its stated purpose or for any

purpose other than that for which it was prepared except where Qatar Railways Company can be

shown to have acted in bad faith or where there has been wilful default.

Participation, opinion, permission or approval by Qatar Railways Company does not extend to or

imply any warranty to representation concerning the suitability or adequacy of the works. Nor does

it displace the responsibility of the developer in relation to such matters.

3. General Requirements

3.1 Design Criteria and Materials

Design and selection of pipeline material and components, and corrosion protection for use in

Underground Piping Systems, shall be in accordance with applicable standards (state of the art) and

based on technical, environmental and economic considerations for each application.

Note: Some metal conduits cannot be used to carry certain fluids (sanitary).

All structures crossing the railway and railway area is subject to the railway design (traffic) loading

applicable under railways as per current railway standards and attachment (see Appendix 3, Load

Diagram) or as agreed with Qatar Rail.

Pipeline & cable line installation procedures shall be in strict conformance with all country, and local

construction and safety standards & regulations including accepted codes of practice as used and

applicable in Qatar.

All utility installations on, over or under Qatar Rail property shall be designed for long service life

and relatively free from routine servicing and maintenance.

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Carrier pipe, casing pipe, and joints shall conform to the applicable standards and requirements,

and be:

of acceptable material and construction

of sufficient strength to withstand the internal pressure and external loading

properly connected at the joints and leak-proof mechanical or welded type

Utility designs (liquids, gases, electrical) are to specify the type and class of material, maximum

working values, and test and design values of the contained medium.

3.2 Standards and Regulations

The standards and regulations used shall be applicable and up-to date unless agreed otherwise with

Qatar Rail.

In general the applicable standards & manuals are, but not limited to:

Qatar Construction Specification (QCS 2014)

Qatar Highways Design Manual (QHDM)

Qatar Highway Design Manual (QHDM), Volume 2 Part 14 Utilities

Standards and guidelines from Utility and asset owners (i.e. Ashghal, Kahramaa, etc.)

TSI (Technical Specification for Interoperability) for both High-Speed and Conventional trains

UIC Leaflets

European Standards (Euro Norms)

British and/or American Standards

Incorporated best practices from European Railways

GCC (Gulf Cooperation Council) railway design criteria

Safety rules and regulations valid for the State of Qatar (refer to GSAS GORD)

References given to any standard, code, manual, publication or specification are intended to be the

most current and latest version. Provisions that apply to Ministry of Environment (MOE) and

relevant codes and Qatari Laws and regulations apply.

Railway standards and regulation define in many cases a stringent requirement. Those

requirements, provisional codes and/or standards shall be applied in conjunction and coordination

with Civil Defence regulations as they apply to NFPA standards applicable to railway requirements.

3.3 Category of Utility Crossing

There are four (4) distinguished types of utility crossings under railway tracks.

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Table 1 Utility Crossing Category

Category Definition / Pipeline crossing

carrying

Casing Recommendation

A1 communication cables, power cables (telephone, TV, fibre optic)

HDPE, RCC, PSC, steel pipes

Max dia 350 mm; min spacing 600 mm

A2 Water, sewage, toxic content or other non-flammable substances non-pressurized / pressurized

RCC, PSC, steel pipes

Box culvert preferred; avoid bridges, buildings, and similar structures

A3 Water, sewage, toxic content or other non-flammable substances non-pressurized / pressurized

RCC, PSC, steel pipes

Box culvert preferred; avoid bridges, buildings, and similar structures

A4 Inflammable substances like petroleum, oil, gas, etc. non-pressurized / pressurized

RCC, steel pipes Box culvert, portal structure preferred

3.4 Method of Construction

The installation of pipes and cables can be done by using ‘open cut’, ‘jacking’, ‘augured’,

‘directional-bored’ or ‘tunnelling’ – methods as practicable.

For utility crossings the applicant shall propose the construction method.

The method of construction should be chosen following the hierarchy:

I. All rail crossing executed prior the construction of a railway may be crossed by open cut and

sleeving methods.

II. All existing railway lines may be crossed only by trenchless crossing methods such as micro

tunnelling or horizontal directional drilling methods as approved by Qatar Rail.

III. Frame structures, box culverts or tunnels may be used for excessive loading conditions as

approved by Qatar Rail.

Depending on the particular site conditions, alternative methods for installing underground services

under tracks within the rail corridor include:

Cased auger boring: this method is suitable where precise accuracy is not crucial;

Laser-guided micro-tunnelling: this method uses a laser-guided vacuum borer head with

articulated positive steering;

Pipe jacking: pipe jacking methods are generally suitable for larger pipe diameters and can be

employed up to a distance of one hundred (100) metres. Accuracy in alignment is achieved by

using a laser beam. For jacking through non-cohesive soil where the pipe can be advanced

ahead of excavation, removal of soil in the pipe shall only proceed to within one pipe diameter

behind the leading edge of the pipe. Generally, excavation shall proceed not more than fifty

(50) mm ahead of the leading end of the pipe before the pipe is jacked forward;

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Directional drilling: this process is surface launched and can be tracked down to a depth of over

one hundred (100) metres below the surface. Services can typically be laid up to a distance of

one thousand (1,000) metres in a single bore. Advantages include elimination of trenching and

associated excavation and shoring costs, greater safety, no disruptions to rail traffic and less

delays owing to unfavourable weather conditions.

Tunnel boring: this method typically employs a steel cylinder equipped with a hydraulic

excavator in the front. Extracted material is removed with an auger or conveyor and a liner

plate is installed in the rear section as the borer progresses forward. Using this method, tunnel

up to two thousand four hundred (2,400) mm in diameter can be installed in granular soil.

Trenching: trenching with rail baulks or temporary tunnelling under the tracks is permitted in

exceptional circumstances only. This method may necessitate a complete closedown of the

track.

Trenching is also permitted for services running along the rail corridor and not crossing under a

track or access road, subject to the technical requirements and review by Qatar Rail.

The following requirements shall apply to these construction methods:

Jetting under the railway will not be permitted. This does not prohibit the use of boring or

driving techniques which use water to only remove cuttings and does not permit the water to

remove material outside the designed bore dimensions. In all cases where water is used, the

discharge shall be captured and disposed of or otherwise controlled such as not to violate the

State of Qatar’s water quality regulations.

For all boring and jacking installations under main and passing tracks a geotechnical study will

need to be performed to determine the presence of granular material and/or high water table

elevation, at the sole expense of the applicant.

When unstable soil conditions exist, boring or tunnelling operations shall be conducted in such a

manner as not to be detrimental to the live railroad being crossed.

Jacking/boring pits shall be located a minimum of ten (10) metres from the nearest bridge,

culvert, track switch, building or other major structure.

If excessive voids or too large a bored hole is produced during casing or pipeline installations, or

if it is necessary to abandon a bored or tunnelled hole, prompt remedial action should be taken

by the Utility Owner.

All voids or abandoned holes caused by any kind of boring or jacking are to be filled by pressure

grouting as advised by current standards, codes, regulations.

Installation procedures and equipment details shall be submitted to Qatar Rail for review and

approval.

3.5 Geotechnical Survey

For proposed under track crossings, an assessment shall be made of the geotechnical conditions and the material through which the service is to be installed. If existing information is unavailable or is not to the satisfaction of Qatar Rail, it may be necessary to undertake testing on site by means of boreholes and trial holes, or any other applicable method.

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The geotechnical conditions shall constitute one of the basic criteria to dictate the most suitable installation method.

The geotechnical assessment shall consider the effect of the proposed installation on the track, overhead wiring structures and other infrastructure, including effects form changes in the water table.

Any application by a third party (non-rail party) to install an under track crossing shall be accompanied by a geotechnical investigation / report prepared by a qualified geotechnical engineer.

The geotechnical investigation for the proposed under track crossing shall as a minimum include (but not restricted to) the following:

boreholes or test pits in regular, representative intervals along the proposed scheme;

boreholes or test pits at entry and exit points to a minimum depth of one (1) meter below the

base of the proposed excavation entry/exit points;

boreholes or test pits at the toe of the embankment;

on either side of the line to a minimum depth of one (1) meter below the base of the proposed

utility invert. For double track lines, an additional borehole or test pit shall be carried out in

between the tracks, if feasible. For multi-track lines, additional boreholes or test pits shall be

carried out as required by Qatar Rail.

For live railway lines:

These requirements are applicable only with the interruption of the traffic or very careful low velocity traffic as permitted by Qatar Rail.

The geotechnical report for the proposed under track crossing shall as a minimum included (but not be restricted to) the following: The geotechnical reports must be separated as follows:

a) the proposal of any geotechnical investigation and method statement of execution,

b) the factual report including all the results of completed investigations,

c) the geotechnical interpretive report (GIR) which include the evaluation of all the data existing

and/or additional. This report should include a recommendation for the suitable installation

method(s),

d) the Geotechnical Design Report which will include in detail all the required assumptions and

analyses to check against any predictable geotechnical risk from (subsidence during the utility

crossing construction, the long term effects coming from the installation, the stability of the

structure), the ground loading on the utility structure, etc.

e) site description and results of investigation;

f) any accurately surveyed cross section along the utility crossing alignment showing current

ground surface, rail levels (QND 95), rail positions, position of proposed utility crossing, existing

underground services, borehole or trial pit information and correlation lines of substance layers

between boreholes or trial pits, and any other relevant information;

g) prediction of possible ground subsidence during the utility crossing installation, especially if

non-cohesive soils are present;

h) recommendation for the most suitable installation method;

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i) an assessment as to whether a geotechnical is required to be in attendance during construction to monitor and / or report any suspect ground conditions and / or ground movement or suspected ground anomalies to the anticipated ground conditions.

3.6 Hydrology

The applicant shall carry out a hydrology is of the movement, distribution, and quality of water in a particular area, including the hydrologic cycle, water resources and environmental watershed behaviour. Any adverse effect on the railway shall be indicated and measures shall be taken to maintain the existing system and ensure safe operation of all surrounding and related facilities and assets.

3.7 Monitoring and Site Inspection

3.7.1 Monitoring Arrangements and Site Inspection

The applicant shall propose the instrumentation and monitoring regime for the entirety of his work. This includes pre-monitoring, during-work monitoring, condition surveys and post-monitoring. The applicant’s proposal has to be agreed with all relevant stakeholders including Qatar Rail. The applicant shall also describe in detail the supervision and monitoring procedures used. Works which have the potential to affect the Qatar Railways Company infrastructure require consultation and agreement on the level of monitoring. Qatar Rail reserves the right to monitor all aspects of the work for compliance with the arrangements described in the application. Qatar Rail may choose to conduct site inspections to check the availability of all approved permits, procedures, and plans. In relation to and depending on the scope, monitoring and inspection may involve the following as part of a risk-based programme: a) Qatar Railways Company Health and Safety Inspection;

b) contractor routine Health and Safety inspection of all sites; c) contractor project Health and Safety inspections.

3.8 Deviation

3.8.1 Design Deviation

Deviations, relaxations, concessions and waivers from the requirements outlined in this document and any applicable standards, guidelines and requirements are required to be listed, referenced, described in detail and accompanied by the relevant official approvals.

Qatar Railways Company approval (mandatory)

relevant official approval, if waiver has been granted prior to submission

3.8.2 Programme & Sequence of Work Deviation

In case the agreed sequence of work and overall Work Package Plan is changing, or has to be amended or adjusted in any way, the applicant has to inform Qatar Rail immediately and submit a revised plan including all supporting information. Any change has to be reflected and adjusted in all submitted documents.

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If Qatar Rail classifies the change as significant all works shall be required to stop immediately until approved by Qatar Rail.

3.9 No Objection Certificate

Applications by non-rail parties for the installation of services on the rail corridor shall be made in accordance with the process detailed herein. The applicant shall submit an official application to Qatar Rail for all works and activities within the

Rail Protection Zone.

All applications must be submitted to Qatar Rail in writing containing;

1. cover letter,

2. description of work,

3. schedule/program of work

4. the design, plans and drawings (sections, elevations),

5. calculations,

6. specifications,

7. reports,

8. any supporting information

The applicant has to ensure the completeness of all submitted documents and all stakeholder

approvals are contained. The proposed design and/or work shall be described as detailed as

possible.

3.9.1 Compliance Certificate

Part of the submission shall be the Qatar Rail Compliance Certificate. This is a document certified by a competent consultant of authority that the provided design complies with the Qatar Rail requirements.

3.9.2 Submission Process

The submission of the application is, in general, following a nine (9) stage process:

Table 2 Submission Process

Phase Phase Name Stage Qatar Rail

I Qatar Rail Control 1 (QC1)

preliminary design approval

“Approval in Principle” with/without conditions

DES

IGN

II Qatar Rail Control 2 (QC2) *

Final/detailed design approval

“Approval” with/without conditions (Approved for Construction)

IIIa Temporary Works / incl. Temp. Traffic Management

Temporary design approval

“Approval” with/without conditions (Approved for Construction)

IIIb Geotechnical Investigation / Surveying

Intermediate works

“Right of Entry” or “Temporary Occupancy Permit”

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Phase Phase Name Stage Qatar Rail

IV Aesthetic Acceptance Final/detailed design approval

“Approval” with/without conditions (Approved for Construction)

V Notice of Commencement of Work (Permit to Work)

Notification 4 weeks prior

works starting

Final review of all relevant approvals (in particular when railway is live)

CO

NST

RU

CTI

ON

VI Site Visits/Inspections Physical inspection of

work and documentation

At all times possible; Check & Control

VII Final Inspection

Physical inspection and

verification

Right to inspect at all times

VIII Submission of As-Built documentation

As-constructed compilation

Review of As-Built information and commenting

CLO

SE O

UT

VIIII Obtain Certificate of Completion

Closure of permit

If phase I-VII complete “Certificate of Completion”

(*) accompanied by the approval of the independent design checking engineer (organisation) No person shall commence the installation, repair, removal or maintenance of any utility crossing under or near a railway line or within the Rail Protection Zone without:

submitting to the railway company detailed plans of the proposed installation

obtaining a written approval from the railway company that owns, operates or has control of

the railway, facility and property

3.9.3 Application Submission

The application has to be send to Qatar Railways Company, Technical Interface Department through

an official way of communication.

Eng. Hassan Ahmed Al-Marwani Director of Technical Interface PO Box 209988 Doha, Qatar This can be a specific approved way of communication, official communication systems,

governmental online platforms and other by Qatar Railways Company accepted ways of

communication. The application and all related documents shall be provided in English (language).

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In general the following systems are used:

formal letter and application

Qatar Rail’s EDMS: ACONEX (registration required)

3.9.4 Document Content

All correspondence shall have as a minimum

document title

document number and revision

date

originator name and signature

approver name and signature

distribution list

application content and attachments

3.9.5 Application Response

Upon receipt of the application and review by Qatar Rail, a letter will be forwarded acknowledging receipt and advising of the NOC conditions.

The response can be transmitted to the applicant via

letter (mail)

Qatar Rail’s EDMS

Other official and/or approved way of communication This process can include the provision of further information and clarification by the applicant, as well as meetings during the approval process.

3.10 Timelines

In general, the applicant shall submit the application in enough time to allow Qatar Railways Company enough time to return the submission documents at least 28 calendar days before work is due to begin. Applicants and developers are advised to allow in their programme forty (40) working days for the acceptance of each stage as noted under table 2. For method statement (work package plan) review we would recommend to allow for a 15 working days review period. It is recommended to detail key dates for preparation, submission and review of the applications within a project plan / program and also utilising a submission tracker for reference. A poor quality submission, significant rework or multiple iterations and major/ complex schemes are likely to lengthen the approval process. It shall be noted that the review and approval time is generally depending on the scope, risk and severity of the proposed project and therefore has to be determined on a case by case basis. A minimum of 10 working days is required for the Qatar Rail review and response.

Qatar Rail Specification for Utility Crossings for

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Table 3 Review Time (allowance)

Phase Phase/Document Review Time

I Design Control 1 (DC1) 20 working days

II Design Control 2 (DC2) * 20 working days

IIIa Temporary Works 20 working days

IIIb Geotechnical Investigation / Surveying 10 working days

IV Aesthetic Acceptance 10 working days

V Notification of Commencement 28 working days

VIIII Obtain Certificate of Completion 20 working days

MS Method Statement 10 working days

Table 4 Timelines (basis)

5 w d 5 w d 5 w d 5 w d 5 w d 5 w d 5 w d 5 w d 5 w d 5 w d 5 w d 5 w d 5 w d 5 w d

I 2 0

II 2 0

IIIa 2 0

IIIb 1 0

IV 1 0

V 2 8

V IIII 2 0

MS 1 0

Rev iew

Tim ePh a se

1 w eek 2 w eek

between 8 weeks and 12 weeks

2 w eeks 2 w eeks 2 w eeks 2 w eeks 2 w eeksCon str u ct ion

Per iod

Figure 1 Process (basis)

QRC REVIEW

APPLICATION APPROVAL 20 working days 28 days

SUBMIT APPLICATION

CONSTRUCTION START

NOTIFICATION OF COMMENCEMENT

COMMUNICATION, CO-OPERATION, COORDINATION

APPLICANT

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4. Specific Requirements

4.1 Prohibited Zone

It is not allowed to install utilities

1. parallel and directly under railway tracks in embankments and cuttings

2. crossing embankments above existing ground level

3. railway embankments

4. that compromise the minimum depth and the ‘Load Diagram’ limits

5. in railway related slopes (cuts)

Figure 2 Prohibited Zone - Embankment

Figure 3 Prohibited Zone - Cuts

For elevated railway lines see Appendix 2. The above mentioned is applicable unless otherwise agreed with Qatar Rail.

Qatar Rail Specification for Utility Crossings for

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4.2 Utilities Paralleling Railroad Property

Utilities running parallel to the railway track shall only be permitted outside the critical zone.

4.3 Depth of Installation

Casing pipes shall be in general follow the four (4) criteria’s (it is the applicant’s responsibility to prove compliance), unless otherwise directed by Qatar Rail:

I. positioned a minimum of 2.00 metres below track (from ToR to top of casing

pipe) from the closes point;

II. extend as a minimum outside the railway fence line + 5.00 metres

III. cross below any railway duct bank

IV. comply with limits on the attached ‘Load Diagram’

Figure 4 Casing Pipe (crossing) under Embankments

Figure 5 Casing Pipe (crossing) under cuts

Where less than the minimum cover is made necessary to avoid obstacles, the utility shall either be rerouted or protected with a casing, concrete slab or other method acceptable to Qatar Rail.

Qatar Rail Specification for Utility Crossings for

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The general installation depth and requirements as per industry standards and local requirements shall be maintained unless stated otherwise within this document.

Deeper installations may be required to avoid conflicts with other buried facilities and/or railroad facilities.

If the installation depth under the railway track is less than 2.00 metres a static calculation and/or evidence, that the proposed utility crossing is withstanding the static and dynamic loads from the railway within the zone of influence, has to be provided to the Engineer for review and approval prior works commence. The following two illustrations show the relationship between Critical Zone, Railway-Protection-Zone and Fence Line exemplary. For further clarification please refer to the Qatar Rail Safeguarding documents in the latest version.

Figure 6 Railway Zones – plan view (example)

(1) Critical Zone (= fence line plus 5 meters either side) (2) Railway-Protection-Zone

Figure 7 Railway Zones - Section (example; dimensions may vary)

(2)

(1)

At Grade Station

Fence line

(1)

(2)

Qatar Rail Specification for Utility Crossings for

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4.4 Angle and Installation of Crossing

For all crossings the angles of crossing should be as near a right angle to the railroad centreline as practicable, however, lesser angles may be permitted, subject to detailed proposals.

Utility crossings shall not have bends within the rail corridor.

Carrier pipe and ducting for cables shall be designed and placed following the shorts possible route

across the railway line.

Carrier pipelines and cable ducts shall be continuous between draw pits and all joints shall be

impermeable.

4.5 Location

General Utilities shall cross the railway corridor at locations as described within this document, and at locations where the impact on Qatar Rail, the neighbouring areas, the environment is considered as minimal after detailed review and evaluation of the proposed design/work. Where other conditions warrant the location of the utility installation shal lbe reviewed jointly with the owner of these conditions and Qatar Railways Company. Underground Utilities Underground Utilities shall not to be attached to other railroad structures without written approval of the railway company. Overhead Utilities Overhead Utilities should generally follow the state utility corridors and shall not to be installed in scenic areas and areas prohibited by Qatar Railways Company or the State of Qatar. Utilities on Bridges and Structures Utilities shall not be located on any bridge or structure carrying Qatar Rail tracks. Utilities on Qatar Rail bridges and structures shall only be considered over the Qatar Rail Protection Zone when underground installation is not feasible. When no other alternative exists, utilities shall be permitted as exception provided the following criteria are met:

Utilities shall be located to minimize the possibility of damage from railroad equipment, vehicles, vandalism, and other causes. They shall be encased as directed by Qatar Rail.

absolute minimum dimensions of carrier pipe, casing pipe, cables and any other structures/fixings/supports and related parts shall not be used to compromise health, safety and/or environmental rules and regulations and/or structural integrity.

maximum safety clearances shall be used as reasonable practical.

complete structural plans and design calculations for the structure and foundations, signed and sealed by a professional engineer, independently checked shall be submitted with the application.

a separation shall be provided which prevents access by unauthorised personnel as directed by Qatar Rail.

all related costs will be to the expense of the applicant. Scenic Areas In scenic areas, Qatar Railways Company may authorize installations only when they do not require extensive alterations of trees or terrain features visible to the general user or impair the aesthetic

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quality of the land traversed. In this regard it is recommended to take any applicable landscape and aesthetic design parameters into account.

4.6 Use of Protection Measures

A casing pipe (protection pipe) is required for all utility crossings. Uncased pipe lines are not allowed. The utility line is usually mechanically protected. The priority shall be as follows;

Table 5 Protection Pipe Options and Preference

# Description Category Example

1 Concrete trough or culvert full closed - accessible

All utilities

non-pressurized / pressurized

A1 / A2 / A3 / A4

2 Concrete trough or culvert – non- accessible

All utilities

non-pressurized / pressurized

A1 / A2 / A3 / A4

Qatar Rail Specification for Utility Crossings for

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# Description Category Example

3 Reinforced Concrete encased GRP pipes, or similar

All utilities

non-pressurized / pressurized

A1 / A2 / A3 / A4

4 Concrete pipe (coating) All utilities

non-pressurized / pressurized

A1 / A2 / A3 / A4

Reinforced Concrete

Sleeve

Spacer

Carrier Pipe

Qatar Rail Specification for Utility Crossings for

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# Description Category Example

5 Concrete trough or portal frame –accessible - semi closed

All utilities

non-pressurized / pressurized

A1 / A2 / A3 / A4

6 Secant piles with protection slab-for

All existing (wet) utilities

non-pressurized

/

pressurized

7 High Density Polyethylene (HDPE) - concrete encased

Electrical, Communication

, Drinking Water, Drainage

A1 / (A2)

Qatar Rail Specification for Utility Crossings for

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# Description Category Example

8 High Density Polyethylene (HDPE) - protection slab

Electrical, Communication

A1

9 High Density Polyethylene (HDPE)

Electrical, Communication

A1

10 Steel pipe

Special utilities, Drinking Water, Sewage, Oil, Gas

non-pressurized / pressurized

A1

(A2 / A3 / A4)

Qatar Rail Specification for Utility Crossings for

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Casings may be required for the following conditions:

a) to provide access for maintenance personal

b) as an expediency in the insertion, removal, replacement or maintenance of a carrier line crossing or other locations where it is necessary in order to avoid open trench construction

c) as protection for carrier lines from external loads or shock either during or after construction of the railway assets that mandate ‘heavy loading’ conditions

d) as a means of conveying leaking fluids or gases away from the area directly beneath the travelled way to a point of venting or drainage

e) jacked or bored installations of coated carrier lines will be contained within a casing unless assurance is provided to the railway organisation that there will be no damage to the protective coating

f) to prevent any potential settlements that may be happened in case of pipe leakage or pipe damage.

Suitable bridging, Reinforced Cement Concrete slabs (RCC) or other appropriate measures as approved by Qatar Rail shall be used to protect existing dry carriers which by reason of shallow bury or location makes them vulnerable to damage from the developer’s construction or maintenance operations. Existing dry carriers may be permitted to remain in place without further protective measures if… a) they are of adequate depth

b) they do not conflict with any Qatar Rail utility, construction or asset

c) the utility owner and Qatar Rail mutually agree that the lines can remain

d) all assets remain structurally sound and operationally safe

e) providing a future sleeve/ R.C pipe to ensure future replacement or for future use/expansion.

Existing wet carriers shall require suitable protection or diversion protection (like portal frame or secant piles with protection slab) refer to the above table. Exception: On request of the applicant and for simple configurations for dry carriers (i.e. concrete surrounding proposals) may be permitted by Qatar Rail.

4.7 Clearance to Structures

Pipelines and cable routes shall have a minimum clearance to railway structures and facilities as

follows, unless otherwise agreed with Qatar Rail. The measurement shall be taken from the closest

point between the structure and the utility.

Qatar Rail Specification for Utility Crossings for

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Table 6 Minimum Clearance Requirements

Description Minimum Clearance(*)

Existing or planned Structure 2.00 m

Foundations 2.00 m

Anchors 2.00 m

Masts 2.00 m

OLE masts (overhead line equipment masts)

5.00 m

Maximum depth of ducts and pipes Invert level not deeper than bottom of adjacent foundation (**)

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(*) The minimum clearances are general clearance requirements which have to be assessed in light of the type of structure and utility depth, utility size, and type of proposed utility line. All temporary works in relation to the proposed utility works shall not interfere in any way with adjacent structures. (**) in the event that it is not possible to avoid going deeper with the duct/pipe then the distance (2m) between the adjacent foundations and as a consequence, the piping depth is required to be increased beyond the limits described above in table 10, then special protection measures have to be introduced and approved by Qatar Rail.

4.8 Extent of Casings

Protection to utilities crossing the railway shall extend the full width of the critical zone, as a

minimum.

4.9 Material of Casings

General

Casings are oversized load-bearing pipes, conduits or ducts through which a utility is inserted:

1. to protect the railroad from damages and to provide for repair, removal and replacement of

the utility without interference of the railway traffic.

2. to protect the carrier pipe and cable from external loads or shock, either during or after

construction.

3. to convey leaking fluids or gases away from the area directly beneath the railroad track to a

point of venting at the railroad property line.

Type of Casing

All protective pipes (casings) shall be made of HDPE pipe, steel or reinforced concrete or materials

with proven similar characteristics approved by an independent organisation and approved by

Qatar Rail.

Ducting

Cable ducts shall be continuous between draw pits, ducts and all joints shall be impermeable and

impact resistant.

Casing Durability

Casings shall be composed of materials of sufficient durability to withstand any conditions to which

they may normally be exposed including the railway environment. Reinforced concrete pressure

pipes shall conform to the relevant standards and may be used for pressure below 7 kg/cm2 (=6.8

bar). This applies also to joints.

Casing Resistance

Casing pipe and joints shall be made of leak-proof construction. Casings shall be capable of

withstanding the railroad loadings and other loads superimposed upon them.

Qatar Rail Specification for Utility Crossings for

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Spacers

Suitable size spacers made of high density Polyethylene or similar materials shall be installed

between the casing pipe and the carrier pipe to avoid metallic contact.

4.10 Material of Carrier Pipe/Duct/Cable

Materials shall be proposed following the relevant standards and utility provider’s guidelines.

Cables and Fibre Optics

Cables shall be designed and installed accounting for sufficient slack so that it is not in tension.

Cable ducts shall be continuous between draw pits and all joints shall be impermeable.

Hazardous Substances

All installations of non-metallic materials that may contain hazardous or environmentally

objectionable liquids or gases under pressure shall have a metal locating wire or equivalent placed

alongside the non-metallic conduit.

Subsurface Installations

All subsurface installations, both active and inactive, shall be locatable unless otherwise exempted

by the railway organisation.

4.11 Joints and End Pieces

Casing

The casing pipes shall be connected with mechanical- or welded type joints. Plain-end pipe shall be

connected with compression-type couplings.

Casing End Plugs

The plug at both ends shall be flexible in a way the in the event of leakage inside the casing, the

increasing pressure can be released through both ends of the casing pipe.

Other than for necessary venting and/or draining, casing pipes shall be sealed at both ends.

Table 7 Joint Examples

Example Joint Connection

Steel joints

Qatar Rail Specification for Utility Crossings for

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Example Joint Connection

Concrete joints

PVC joints

Table 8 Examples of Mechanical Joints

Examples

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4.12 Spare Crossings

It is highly advisable and recommended by Qatar Rail that the utility owner is installing spare

ducting and/or sleeves / dry legs (pipelines) for future use.

Those additional crossings shall comply with the same requirements as mentioned herein.

4.13 Utility Stations and Flare Points

In general all stations (compressor-stations; sub-stations; etc.) and flare points, but in particular for

combustible liquids or flammable fluids, are not permitted within the Rail Protection Zone.

4.14 Wash Out & Overflow

General

The size of the overflow containment or buffer tank shall be sufficient size to ensure full pressure

release from the pipeline underneath the railway and safe discharge of the fluid medium without

and damage to the railway assets.

Under railway lines and adjacent to railway facilities to ensure safe discharge of water at least on

side of the casing in the event of a leakage or pipe collapse of the carrier pipe. The end for the

water discharge shall have a drainage shaft if not directly connected to an open drainage ditch or

similar.

4.15 Protective Coating

All metal and non-metal pipes and casings shall be corrosion protected regarding galvanic corrosion,

microbial corrosion (sewage), gas corrosion, high-temperature corrosion and cathodic corrosion,

etc.

Metal casing and carrier pipes shall have corrosive protection on both sides of the casing and carrier pipe.

In case of jacking pipes special precautions shall prevail to protect the casing pipes permanently.

4.16 Electromagnetic compatibility

Compatibility between the railway systems and the developer’s systems with respect to

electromagnetic interference shall be assessed and any identified risks shall be reduced to a

tolerable level and mitigated where necessary.

The railway environment will be compliant with the limits defined by the railway EMC standard EN

50121-2 “Emissions of the whole railway system to the outside world”. Where partners systems

are considered the source of interference, identification of all EMC interfaces / coupling

mechanisms and the application of qualitative and quantitative risk analysis shall be required.

Qatar Rail Specification for Utility Crossings for

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Where Electromagnetic compatibility effects shall be managed and controlled, developers may be required to produce an EMC strategy defining the process and any further design or acceptance criteria an responsibilities to be assigned to ensure compatibility with Qatar Rail regulations. It is the applicants responsibility to ensure and demonstrate that where power cables EHV/HV/LV routed in the vicinity of the railway boundaries, the risk of power frequency magnetic fields generated by these cables shall be quantified in order to ensure the field strength due to these cables within the railway boundaries are reduced to an acceptable level and below the susceptibility limits of the railway systems. The power frequency magnetic field strength shall not exceed the 30 A/m limit and shall not cause any health related risks.

4.17 Earthing and Temporary Earthing System

Partner’s systems (e.g. metallic containment, pipes, structural reinforcement etc.) in the vicinity of the railway environment shall have adequate earthing protection system and effective bonding in order to mitigate and reduce any risks associated with the effects of induced tough potentials, direct and indirect lighting strikes and stray current. Design, installation, testing and commissioning of earthing system shall be installed in accordance with the industrial best practices and applicable standards. The metallic pipe shall to be equipped with isolating transitions on both sides of the railway crossing (lightning issue).

4.18 Cathodic Protection System

Partner’s systems shall have adequate protection against the effect of stray current in areas where

there is a high risk of stray current leakage. Mitigation measures in the form of e.g. cathodic

protection, earthing, insulation coating shall be designed and implemented according to the

relevant standards and industrial best practices.

4.19 Inspection Pits, Chambers and Manholes

Generally, inspection pits, chambers, manholes or similar elements/parts shall be located outside

the Critical Zone of the railroad (fence line plus 5 meter), unless otherwise agreed with Qatar Rail.

If inspection pits, chambers or manholes shall be installed on the railroad property, then they shall

be limited to those necessary for installation and maintenance of underground lines and designed

for road vehicle loads.

No Inspection pits, chambers and manholes shall be located in the railroad track, the shoulder,

shoulder slope, ditch or back slope, railway embankments & cuts, railway structures and inside the

railway fenced off areas; and shall not protrude above the surrounding ground without the approval

of Qatar Rail.

Manholes for drainage, water and sewage shall be located outside the railroad fence line.

4.20 Venting System

Vents are appurtenances by which fluids or gases between carrier and casing pipe may be

inspected, sampled, exhausted or evacuated.

Qatar Rail Specification for Utility Crossings for

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Where required due to specifics of the design, a venting system shall be installed in the sleeve

(casing).

It is recommended to located Vents shall at the high end of short casings and at both ends of

casings longer than fifty (50) metres, but always outside the Critical Zone of the railway, unless

otherwise agreed.

Vent standpipes shall be located and constructed so as not to interfere with maintenance and

operation of the railroad or to be concealed by vegetation. Nor shall vent pipes be positioned in

critical areas that may obstruct pedestrian routes, access and / or railway (heavy loading conditions)

emergency egress routes of cycle path or accessibility routing requirements.

Vent pipes shall extend not less than 1.2 metre above surface. Top of vent pipe shall be fitted with a

down-turned elbow, properly screened; or a relief valve.

For pipelines carrying flammable materials, vent pipes on casings shall be at least six (6) metres

(vertically) from aerial electric wires.

Where possible, they shall be marked and located at the property line.

The markers shall give the name and address of the owner, and a phone number to contact in case

of emergency.

4.21 Shutoff Valves

For oil, gas and water pipelines and any other high pressure pipelines, accessible emergency

shutoff valves (isolation / gate / sluice valves) shall be located each side outside of the Railway

Protection Zone within effective distances as mutually agreed to by Qatar Rail and the pipeline

company.

In the event of an emergency shut off, the entire system shall be designed in such a way that no risk

and damage is caused to the railway asset (i.e. embankment, tracks, etc.)

Locating a shut-off valve on railroad property shall be avoided. If approval is acquired, a guardrail

must protect the shut-off valve.

For oil and gas and any other pipe classified as ‘high risk’ carrier pipe special regulations,

precautions and measures shall apply.

Qatar Rail in coordination with the applicant, designer and utility owner will assess the risk and

develop these special guidelines case by case.

The valves shall be marked with signs for identification.

4.22 Separation of Utilities

Trenches may be shared by high voltage cables, signalling and communications cables and other

services.

Different utilities shall be separated as per current codes and standards. . It is anticipated by Qatar

Rail that all utility crossing applications shall comply with third party stakeholder codes and

All casing pipes shall be vented.

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standards that apply to separation of utilities prior to submitting relevant information to Qatar Rail

for approval.

4.23 Settlements

General

The applicants alignment shall be fully coordinated with the Qatar Rail Long Distance and Metro Lines (all phases) in order to identify any interfaces and to avoid alignment conflicts. In all cases the applicant shall carry out, in coordination with the Qatar Rail contractor, a detailed review, study and evaluate the interfaces and their severity.

The applicant shall coordinate the construction program with Qatar Rail and the Qatar Rail contractor in order to identify the timing of the crossings to avoid vertical alignment conflicts and include the crossings in their contract when preparing the Baseline Schedule.

Program, sequence and priority of the applicant scheme and Qatar Rail scheme shall be coordinated and agreed before the applicant’s works commencement.

Requirements for monitoring shall be confirmed by the settlement report during detailed design. The applicant is required to retain all relevant records for future review and make them available on request.

If unexpected movements occur they will be fully investigated and, if necessary, modifications will be introduced to the method and/or protective works will put in place to safeguard the rail asset.

Long Distance Railway/Metro

The applicant has to check, ensure and demonstrate compliance with all standards, codes and regulations applicable within the State of Qatar and any conditions/requirements stated by Qatar Rail.

For utilities crossing (pipelines) an underground section a Finite Element Modelling (FEM) shall be carried out to estimate potential ground movements and assess the stress redistribution for and from TBM tunnelling operations (rail).

The applicant shall excavate the crossing identified with caution and assigned control measures considering the following points, or as agreed with Qatar Rail:

a) Settlement thresholds / assessment method

b) Monitoring / control measures (i.e. according to a TBM Tunnelling Method Statement (MTS))

c) Maximum advance rates and earth pressure balance of the TBM

d) Maximum allowed tail void grouting pressure (TBM)

e) Probing ahead and grouting of cavities, if required

f) Ground stabilization / improvement methods

g) Protective works

h) Surveys

i) Reviews and repairs

Qatar Rail Specification for Utility Crossings for

Railway Lines “At Grade” and “Elevated” Company Management System

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4.24 Open Water Course Every lagoon, pond, aqueducts (open watercourse) shall be

as a minimum outside the Rail Critical Zone; ideally outside the Railway Protection Zone

the applicant has to demonstrate / ensure that the open water course has no adverse impact (at all times) to the railway structure/embankment (i.e. risk of infiltration, collapse, etc.)

Qatar Rail will on a case by case basis review and approve Consideration shall be given to, but not limited to;

Shape and location of open watercourse

Lining system

Erosion control

Flood protection, floodwater diversion

4.25 Route Identification & Signage

All utility crossings and in particular power, water, oil and gas crossings shall be prominently

identified where pipelines enter and exit railway Critical Zone, approximately on the limits thereof,

by signs in a language or languages appropriate to the region in which the sign is located.

Such signs shall meet the requirements of the current authority, as mentioned herein. Additional

signage will be required by Qatar Rail where the above signs are not readily visible from the track.

The route of all underground piping systems shall be identified as follows:

buried warning (marker) Tape (300mm below surface or as specified)

wire trace – all non-metallic piping systems

aboveground Sign Posts and Marker Slabs - All Hazardous fluids

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All high-pressure pipelines (greater than 60-psi internal pressure) shall be prominently marked at

the property line (on both sides of the track for under crossings) by signs state the size of the line

and its depth.

Example:

CAUTION: 75-cm diameter high-pressure GAS main 2.10 metres deep.

Figure 8 Casing Pipe (crossing) under cuts (example)

4.26 Aboveground Appurtenances

Unless otherwise approved by the Qatar Rail, all aboveground appurtenances to utility installations

proposed for location within the Rail Protection Zone that may constitute a rail side obstacle for

traffic using the railroad including any related maintenance works shall be located as close as

possible to the right-of-way line.

If, due to narrow RPZ or other conditions as may be determined by the railway authority, an

adjacent to the Rail Protection Zone appurtenance location still constitutes an unacceptable

roadside obstacle, said obstacle shall be

a) relocated to another place within the Rail Protection Zone,

b) protective structures – fencing or other protective structures may be mandated

c) converted to a breakaway design,

d) crash-protected, and shall be approved by Qatar Rail as a condition of permit approval.

Figure 9 Protective structures (example)

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4.27 Design Life

All installations shall have a minimum design life of 120 years to match the life of the adjacent railway systems.

4.28 Overhead Power Transmission Lines (OHL)

The dealings with electrical overhead lines are described within the Kahramaa specifications and guidelines in detail which are under development. We refer to the Kahramaa guidelines and to the fact that only some factors shall be considered. The following horizontal and vertical clearances to overhead power transmission cables and towers

shall be maintained at railway tracks.

The clearance requirements noted below are guidelines only which have been established by Kahramaa and are currently under review. Adoption of these guidelines shall be subject to final agreements with Kahramaa.

vertical clearance: Vertical clearance is defined as the minimum distance between Top of Rail and the lowest OHL conductor at the crossing location. Calculation of clearance at final tension shall be based on temperature given in KAHRAMAA technical specifications.

angle of crossing: Crossings shall be as close to perpendicular to the railway alignment as possible and within an angle of 60

0 to 120

0 as a minimum. OHL crossings of the railway shall

preferably be planned at mid span.

horizontal clearance: The horizontal separation between the outer edge of any supporting tower and the nearest track centreline shall not be less than the values given in table below.

Table 9 Minimum Clearance Requirements OHL

Sr. # OHL

Voltage

Horizontal Clearance b/w Rail

CL & outer edge of tower

Vertical Clearance b/w Top of

Rail & lowest conductor at

crossing location

1 66 kV 50 meter 16 meter

2 132 kV 50 meter 16 meter

3 220 kV 60 meter 17 meter

4 400 kV 70 meter 18 meter

b/w = between; CL = centreline; Sr. # = Serial number

concessions to parallel installations: Relaxation of the above requirements will only be

considered under exceptional circumstances. Supporting documentation and studies by

competent parties to assess the magnitude of induced voltage and ground potential rise on rail

assets due to installation of new OHL crossings or parallel alignments to rail shall be submitted

for review.

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risk assessment: The protection of the railway during installation of overhead transmission

lines requires the submission of detailed method statements which shall include construction

sequences.

5. Permits, Procedures & Plans

5.1 General Permits, Procedures & Plans

A hardcopy of the permits and relevant procedures/plans shall be available on site at all times. The

applicant, on request shall provide all required plans to Qatar Rail for their information, unless

otherwise stated in this document. This may include a Project or Construction Management Plan,

Health & Safety Plans, Communication Plans, etc.

Procedures, specific to the proposed design and work shall be reviewed and approved by Qatar Rail.

Local conditions shall be considered when developing these plans and procedures.

Particular attention shall be given to underground services as follows;

substances and surroundings with a high risk and likelihood by its nature

highly flammable contents

substances with risk of explosions

areas with explosive substances

areas and substances with risk of external sabotage and attacks

5.2 Emergency Response Procedures / Plans

Emergency response procedures shall be developed by the applicant for two (2) phases and

submitted to Qatar Rail for approval.

1) Phase 1: during construction

part of method statement and risk assessment, however submitted as a separate package at

the same time)

2) Phase 2: post construction / operation:

to handle a situation in which a pipeline leak or railroad derailment or any incident may

jeopardise the integrity of the pipeline/cable and/or railway line.

all applications shall include a section for ‘Fire Safety’. Any utility and device, apparatus,

building, stations or similar related is required to fully comply with the latest fire safety

standards, codes and regulations for the State of Qatar.

Particular attention shall be given to underground services as follows;

substances and surroundings with a high risk and likelihood by its nature

highly flammable contents

substances with risk of explosions

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areas with explosive substances

areas and substances with risk of external sabotage and attacks

5.3 Operation and Maintenance Plan

The Operation and Maintenance Plan shall be provided and the regime shall be clearly defined.

This has to be done in coordination and agreement with Qatar Railways Company.

5.4 Use and Occupancy Plan

The applicant shall provide a statement regarding the extent to which facilities they are expecting to

occupy, shall be available, if at all, for the use of other stakeholders and include terms and

conditions of such use to be agreed by Qatar Rail and other relevant stakeholders.

This might be related to general maintenance in this area or emergency access requirements.

If facilities will or have be available for others a Use and Occupancy Plan shall be provided to Qatar

Railways Company.

5.5 Backfilling and Compaction

Backfilling and compaction of excavation activities within the railway property shall be carried out

to ensure that proper compaction required is achieved prior to the commencement and handover

of the works.

Existing compaction testing of backfill shall be required to be performed by an independent testing

laboratory or company, and the results to be furnished to the Qatar Rail and other relevant

stakeholders.

Construction companies which have their own employees who are certified for compaction testing

may use such employees to perform the required testing provided a copy of the certification are

provided to Qatar Rail in advance of the work.

Alternative methods of achieving and certifying the required compaction may be submitted to

Qatar Rail in advance and are subject to approval by Qatar Rail prior to proceeding with the

excavation.

5.6 Vibration Vibration can present a risk to the operation of the live railway, disruption of equipment and

movement of ground or structures.

Excessive vibration during the operation of your asset to railway assets (i.e. embankments,

structures, tunnels), is not acceptable.

5.7 Inspection and Testing

General Standards, current at time of designing and constructing the pipeline or cable route, shall govern

the inspection and testing of the facility within the Railway Protection Zone. The proof testing of

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ground compaction and the strength of carrier pipe shall be in accordance with applicable standards

and requirements.

Where no standards are available the applicant shall propose an “Inspection and Testing Plan” to

the Railway Company.

Where works will be carried out under existing railway tracks the execution of work on Railway

Protection Zone, including the supporting of tracks, shall be subject to the inspection and direction

of Qatar Rail.

Factory Acceptance Testing

Any associated tests shall be complied with, i.e. material testing, load testing, pressure testing,

corrosion testing, lining and paint testing, etc.

Provision of Documentation

All testing and commissioning documentation has to be provided to the Railway Company.

Right to Inspect and Audit

The Railway Company reserves the right to review, check and verify all protocols from the applicant.

Qatar Rail will carry out a final inspection as required.

5.8 As-Built Information

Where the scheme makes changes to the Qatar Railways Company infrastructure, information from

Qatar Railways Company may be required. This will normally be in conjunction with a formal

handover. Where works are carried out on or near Qatar Railways Company land, as-built

information to allow update of the railway records will be required.

The Contractor shall complete an as-built survey according to Qatar National Datum QND (95) and

geotechnical information, as well as quality control documentation of the pipeline and the

installation and provide the complete documentation to the Railway organisation latest 4 weeks

after works completion.

The As-Build information shall contain of;

AutoCAD drawing (softcopy)

PDF (softcopy)

1 no set of drawings (hardcopy)

coordinates

GIS data

geotechnical information

comprehensive list of used specifications and standards (for temporary and permanent works)

clearly list where standards are exceeded

clearly list and describe all deviations and waiver including relevant approvals

list of materials used including approvals

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5.9 Temporary Works

All temporary works which are required to carry out the proposed works and where failure could

adversely affect a Qatar Railways Company asset, such as excavations and crane bases or piling

mats, shall be described in detail as much as reasonable practical and provided to the Engineer for

his review and approval.

The temporary works brief will require a formal sign off by an Independent Checking Engineer (ICE).

The independent checking engineer has to be approved by Qatar Railways Company.

6. Design Data and Drawings

6.1 Information to be submitted The submission shall demonstrate that: In this chapter all the geotechnical reports as described in p. 20/49 and similarly all the detailed 20/49 and similarly all the detailed structural reports and checks must be definitely included for all temporally and permanent works . 1. adequate geotechnical and other relevant investigations and surveys have been or will be

undertaken

2. the proposed design loadings (including accidental loadings) are acceptable

3. the proposed design standards and methods of design are suitable

4. the requirements/recommendations of Qatar Railways Company are adequately addressed, with

any proposed departures justified

5. design live statement of 120 years

6. traffic- and pedestrian management & control plans

7. any significant design matters not covered by standards are adequately addressed

8. the scheme will not result in unsatisfactory clearances, platform stepping distances or other

constrains on the operational railway

9. arrangements for the interface between the civil engineering elements of the scheme and any

signalling, telecommunications, electrification, lighting, or other operational electrical or

mechanical equipment are satisfactory

10. the effects of the scheme on existing infrastructure have been adequately considered

11. the likely effects of the scheme on the environment and on organisations external to Qatar

Railways Company have been adequately considered

12. program of works (preparation and implementation durations)

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13. arrangements for liaison and consultation with bodies external to Qatar Railways Company

(e.g. local authorities, statutory undertakers, Environment Agency, adjacent landowners) are

satisfactory

14. provisions for examination, maintenance and eventual renewal/removal are satisfactory

15. method statement of impending works

16. risks to health and safety during construction, maintenance, operation and demolition are

controlled so far as is reasonable practicable

17. any Qatar Railways Company or other stakeholder comments from the initial contact have

been taken into account

18. potential liabilities for Qatar Railways Company have been recognised and mitigated

19. potential synergies with Qatar Railways Company have been recognised and, if appropriate

taken advantage of

6.2 Drawings

All drawings and plans to be submitted to Qatar Rail shall be in AutoCAD as DWG file, PDF file and

hardcopy (format as required).

A full set of drawings (hardcopy, A3 format) to be issued to Qatar Rail.

For all pipeline & cable crossings under railways, plans for the proposed work shall be submitted to

and meet the approval of the Engineer before construction is begun.

All utility crossing applications shall include a drawing list, plan and cross section view, at a clear and

legible scale, of the proposed installation.

Plans shall be

showing dimensions, thicknesses, headroom, and levels as per QND (95)

drawn to scale, including ‘North’ arrow

showing the relation of the proposed pipeline to railway tracks,

angle of crossing,

length of utility crossing under tracks, embankment, and RPZ (fence line) including any safety

provisions

railway chain age (km)

Rail Protection Zone and Critical Zone lines and

general layout of tracks and railway structures and facilities

location of manholes, chambers, vaults, junction boxes, poles, etc.

location of nearest shut-off valves, control vaults/chambers

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Plans should also show

location plan (showing Qatar Rail boundaries and fence lines)

site set-up plan

general plans, sections, elevations

a cross-section (or sections) from field survey,

planned/proposed and/or existing utilities/services

site restoration plan

clear naming of drawing elements and the proposed type of utility

showing type and dimensions of carrier utility and casing pipe within the Rail Protection Zone

necessary geo-technical boreholes (soil type) and

ground water levels (maximum & minimum)

details of markers and protection devises

existing infrastructure and features (such as roads and neighbouring land that can affect or be

affected by the proposed Works)

existing and proposed alignment of the track – showing lateral and vertical clearances to the

nearest rail measured in the plane of the rail

Temporary Works (such as platforms, way beams, cofferdams, tunnels, footbridges, and

hoarding outline to passenger areas) that affect the operation of the railroad, station, road,

highway, or waterway

outline any structural elements (shown to scale) and the materials used for these members

foundations – indicate the type(s) of foundations(s) shown to scale; foundation levels (relative

to rail level), and clearances

location of any structures (i.e. bridges, culverts, etc.)

location of all grade crossing signal equipment (gates, flashers, masts, cantilevers, etc.) if

located near or within a utility crossing

height and slope angles of adjacent or affected Earthworks

walkway arrangements

drainage details

Plans for services should also show

electrical – schematic

lighting plans with desired lux levels to be achieved – including emergency lighting

ventilation – schematics with desired air changes/hour and proposed method and routes

gas – schematic with design flows and proposed method and routes

controls – schematic with key design functions and proposed method

fire systems – schematic with hey design functions and proposed method/routes

security systems and CCTV – schematic key design functions and proposed method /routs

district Cooling - schematic key design functions and proposed method /routs

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6.3 Specifications and Standards

A list of all specifications and standards used for the design and construction (temporary and

permanent) shall be provided to Qatar Rail.

Where deviations from specifications and standards have taken place the applicant has to provide a

comprehensive list describing the deviation, implications, impacts and approvals.

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Appendix 1 – Typical Utility Crossing Requirements

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Typical Utility Crossing Requirements Typical Cross-Section (subject to detailed design; may vary):

Example for Angle of Crossing:

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Appendix 2 – Typical Clearance Requirements for elevated Railway Assets

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Typical Clearance Requirements for elevated Railway Assets

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Qatar Rail Specification for Utility Crossings for

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Appendix 3 – Railway Loads on Embankments

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Railway Loads on Embankments

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Qatar Rail Specification for Utility Crossings for

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Qatar Rail Specification for Utility Crossings for

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Qatar Rail Specification for Utility Crossings for

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Appendix 4 – Example Data-Sheet

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Appendix 5 – Railway Utility Crossing - Presentation

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Appendix 6 – Daily Mail – Major Rail Disaster London Underground (6 Feb 2016)

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DailyMail Saturday, Feb 6th 2016

Major rail disaster narrowly averted after two huge construction drills burst through tunnel wall

Train driver noticed water pouring down onto the roof of his train Train sent to investigate stopped just as drills penetrated tunnel ahead

Published: 20:56 GMT, 8 March 2013 | Updated: 00:51 GMT, 9 March 2013

Rail staff averted a possible major disaster today when two huge construction drills came through a tunnel wall on a major commuter route.

The driver of a train from Moorgate in London to Welwyn Garden City in Hertfordshire saw muddy water pouring on to the roof of his 10.02am First Capital Connect (FCC) train north of Old Street station.

He reported the incident and all rail services were stopped. Two construction drills came through the tunnel of the route from Moorgate to Welwyn Garden City.

A Network Rail (NR) mobile operations manager went to investigate the problem on board a special empty train from Moorgate at 11.05am.

As the train approached at low speed, two large piling drills came through the skin of the tunnel of the Moorgate to Finsbury Park Northern City line. The train stopped in time but the driver was left shaken.

The rail route, used by two million City workers every year, was closed for the incident to be investigated and for repairs to be carried out.

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The incident happened north of Old Street on the Northern City line from Moorgate to Finsbury Park.

British Transport Police visited an office construction site above the line and the Rail Accident Investigation Branch were notified. FCC managing director Neal Lawson said: 'This was a serious incident that could have ended very differently had it not been for the vigilance and prompt reporting and actions of our drivers.

'We carry two million people a year on the Northern City Line and whoever is responsible for this must be held to account.

'Meanwhile, we have published details of alternative travel arrangements and are urging our passengers to check www.firstcapitalconnect.co.uk for the latest news but the line will be out of action for the rest of the day at least.'

NR said specialist tunneling contractors had been sent to the scene to assess the damage. NR route managing director Phil Verster said: 'Our engineers are on site assessing the damage and we will restore the railway as soon as possible but unfortunately the line will remain closed for the rest of the day.'

During tonight’s peak, FCC services were ran in and out of King’s Cross or Finsbury Park instead of Moorgate. Just two services had to be cancelled but six had to start from Alexandra Palace.

The line is normally closed at the weekend and engineers will be working to reopen it in time for Monday morning’s service.

Two large piling drills came through the tunnel of the Moorgate to Finsbury Park Northern City line. Read more:

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