Clough Enercore Brochure

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PRODUCTION FOCUSED SOLUTIONS

Transcript of Clough Enercore Brochure

Page 1: Clough Enercore Brochure

PRODUCTION FOCUSED SOLUTIONS

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Our five areas of differentiation include:

CLOUGH ENERCORE AT A GLANCE

CLOUGH ENERCORE BRINGS TOGETHER LEADING ENGINEERING AND PROJECT MANAGEMENT CONTRACTOR, CLOUGH, WITH CANADA’S RENOWNED OIL AND GAS EPCM CONTRACTOR ENERCORE, TO OFFER A FRESH APPROACH TO CONTRACTING FOR THE CANADIAN OIL AND GAS SECTOR.

An Entire Asset Lifecycle Delivery Model

Clough Enercore engineers, constructs, commissions and maintains, critical infrastructure for Canadian oil and gas projects, specializing in the LNG, heavy oil, and conventional Oil and Gas sectors.

The group takes a production focussed approach, working across the entire asset lifecycle, to reduce risk and optimize safety, cost and productivity performance throughout the life of a project.

Clough Enercore’s solutions are supported by a global network of engineering and operating centres, highly specialised and cost optimized engineering methods, innovative technology and a 96-year track record in serving large and logistically challenging projects.

CONCEPT FEED DETAILED DESIGN PROCUREMENT CONSTRUCTION HOOK-UP &

COMMISSIONINGOPERATIONS READINESS HANDOVER PRODUCTION

OPERATIONS DECOMMISSIONING

ENGINEER CONSTRUCT OPERATE

Zero HarmA safety culture underpinned by behavioural based safety programs, a proprietary Major Accident Prevention (MAP) program, and an enduring commitment to Zero Harm to our people, the environment and the communities in which we operate.

Track Record A 96 year project delivery track record including significant local experience in heavy oil and oil sands projects and global experience on the world’s largest LNG projects.

Protecting Client InvestmentsConceptual and front-end engineering and consulting services that focus on designing out costs and inefficiency in the construction and operations phases of a project.

Cost optimised engineering and operating centresAn engineering network model structured to optimize utilization and reduce the cost of engineering services for Canadian oil and gas clients.

Technology and innovationInnovative and proprietary systems and solutions that add value across the asset lifecycle.

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ZERO HARM THROUGH THE TARGET ZERO AND MAP PROGRAMS, CLOUGH ENERCORE DELIVERS INDUSTRY LEADING SAFETY AND ENVIRONMENTAL PERFORMANCE WHILE PROTECTING AND GIVING BACK TO LOCAL COMMUNITIES.

Safety excellence

Safety is a value on which we never compromise. While Clough Enercore’s safety performance is significantly better than the global contracting industry average, we continue to work towards a workplace that is incident and injury free by driving safety leadership accountability and developing our people.

Our Target Zero safety program takes a full project lifecycle view on safety - from design through to execution and operations. We employ behavioural based safety programs across every phase of a project. Leading indicators play a key role in the measurement of our safety performance.

Clough Enercore’s Major Accident Prevention (MAP) program brings offshore safety case principles to the onshore construction environment. By analysing activities with potential for major accidents or events, and implementing critical controls, MAP provides lifesaving tools to provide real-time, line of sight management of potential major hazards.

Environment

Clough Enercore is committed to continuous improvement in environmental performance throughout our global operations.

Over and above the commitments stated in our HSE policy, we actively seek out ways to continually deliver environmental excellence for our clients and the communities in which we operate. Our environmental management processes are embedded into our business delivery processes, championed by our environmental specialists and delivered by our management, engineering and project teams.

Community

Clough Enercore embeds dedicated community relations professionals on our projects to implement programs that deliver

tangible community benefits while achieving project objectives. Community engagement strategies are developed to facilitate community support and involvement, meet local stakeholder needs, minimise disruption and provide local and indigenous employment opportunities.

We understand the importance of giving back to the communities in which we live and work. Through Clough Enercore’s dedicated Charitable Trust, The Clough Foundation, Clough Enercore supports a range of local community groups to provide sustained benefit to local communities, strengthen stakeholder relationships and encourage employee involvement in community initiatives.

Industry leading safety performance

Safety addressed across the asset lifecycle

Major Accident Prevention (MAP) Risk Management Program

Behavioural based safety programs fundamental to improving safety performance.

Focus on leading as well as lagging indicators

Commitment to environmental excellence

Programs to engage and give back to the community

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1919

Clough is established in Perth, Western Australia

1966

Barrow Island Oilfield Development Western Australian Petroleum Western Australia

Awarded the Barrow Island Oilfield Development, Western Australia’s first significant petroleum resource development.

1981

North Rankin ‘A’ Woodside Offshore Petroleum Pty Ltd Western Australia

Award of Woodside’s North Rankin ‘A’, Clough’s first major offshore construction project.

1985

North West Shelf LNG and Condensate Jetty Woodside Offshore Petroleum Pty Ltd Western Australia

Construction of the LNG and Condensate Load Out Jetty, the first structure of its kind ever built in Australia.

1988

Wesfarmers LPG Natural Gas to Liquids Plant Wesfarmers Kwinana, Western Australia

Wesfarmers LPG natural gas to liquids plant is completed, Clough’s first turnkey gas processing contract.

Pagerungan Besar Gas Field Development Project Atlantic Richfield Indonesia Inc. Indonesia

EPC contract for a major gas field development project on Pagerungan Besar Island.

1992

Dhodak Field Gas Condensation Plant Pakistan Oil & Gas Development Corporation, Pakistan

EPC contract for the gas condensate processing facilities in the Dhodak field, Pakistan.

1995

East Spar Development WMC Petroleum Varanus Island, Western Australia

EPCIC for two-well subsea development, pipeline and two gas plant trains on Varanus Island. The project was awarded Australia’s top engineering honour, the Sir William Hudson Award.

2000

Ravva Satellite Gas Field Development Cairn Energy India Pty Ltd, India

EPIC contract for a gas wellhead platform, pipelines, and onshore gas processing facilities.

2001

LNG Expansion Project – EPCM, Phase IV Woodside Energy Ltd Western Australia

EPCM for the expansion of the North West Shelf’s LNG facilities.

Sawan Gas Field Development OMV Pakistan, Thar Desert, Pakistan

EPCC contract for a gas plant consisting of two process trains, and all associated infrastructure.

PNG Oil Refinery Project InterOil, Papua New Guinea

EPCC of PNG’s first oil refinery project near Port Moresby.

BassGas Project Origin Energy, Bass Strait, Australia

EPCIC of an offshore production platform, subsea and onshore pipelines and onshore gas plant.

2005

Woodside LNG Jetty - Train V Expansion Woodside Energy Ltd, Western Australia Construction of a second LNG loading berth at Woodside’s Karratha onshore gas plant.

2006

Enercore Projects is established in Calgary, Canada

2007

Leitchville 04-11-09-19 W3M Sour Oil Battery and Gathering SystemPenn West, Leitchville, Saskatchewan, Canada

FEED, detailed engineering, construction, commissioning, start-up for a 2,200 BPCD sour oil battery and design of the gathering system facilities feeding the battery.

2009

PNG LNG Project EPC4 and Upstream Infrastructure ExxonMobil PNG Limited, Papua New Guinea

Construction of critical infrastructure for the PNG LNG project and EPC of the Hides Gas Conditioning Plant.

Consort Gas Plant Compressor AdditionApache Canada, Consort, Alberta Installation of three natural gas driven compressor packages at the Consort Gas Plant to replace eight compressor units.

Clough Enercore’s services are supported by a project delivery track record spanning more than 96 years, including significant local experience in heavy oil and oil sands projects and global experience on the world’s largest LNG projects.

EXPERIENCE & REPUTATION

Clough projects Enercore projects

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2010

Germain Commercial Demonstration ProjectLaricina Energy Limited Fort McMurray, AlbertaFEED, detailed engineering of new SC-SAGD CPF and well pad to produce 5,000 BPCD bitumen.

Jackfish 3 FEED Devon Canada, Fort McMurray, AlbertaTechnical specification review; long lead material requisition packages; Engineering Work Package (EWP) development; detailed engineering scope of work development.

2012

EDL Pump Station UpgradeAccess Pipeline, Sherwood Park, Alberta

Upgrade of existing pump station from 105,000 bpd to 133,000 bpd.

2013

PNG LNG Project Jetty - Marine Works and TopsidesChiyoda JGC Joint Venture Papua New Guinea Design and construction of the LNG and condensate offloading jetty.

Plover Lake Thermal Recovery (SAGD) ProjectNorthern Blizzard Resources Inc. Kerrobert, SaskatchewanDetailed engineering, supply chain management, and home office services for 2,088 SAGD Facility, well pad with 3 well pairs, water treatment, steam generation and site infrastructure.

Gas Plant and Oil Battery UpgradeStrategic Oil and Gas, Alberta Battery upgrade/conversion from gas facility to oil battery.

Red Rock 09-07-062-06 W6M Battery UpgradeEncana, West Central AlbertaFEED, Detailed Engineering - 2,000 BOPD oil battery.

2014

Ammonium Nitrate/Nitric Acid Plant Number 3 (NAAN3) CSBP Limited Kwinana, Western Australia EPC of an Ammonium Nitrate Acid Plant, following the successful completion of the ECI phase.

POD 1 Mini Expansion ProjectConnacher Oil and Gas Limited, Fort McMurray, AlbertaProject to increase steam production at Connacher’s Pod 1 SAGD by 500 t/day.

2015

Ichthys Material Offloading Facility & Product Loading Facility

INPEX Operations Australia (through JKC JV), Darwin, Northern Territory

Design and construction of the Ichthys LNG Project Module Offloading Facility (MOF) and Product Loading Jetty.

Current

Bayu-Undan O&M Services ConocoPhillips Australia, Timor Sea

Operations and maintenance services to the ConocoPhillips’ Bayu-Undan facilities.

Gorgon Downstream LNG Project EPCMChevron Australia Pty Ltd Western Australia EPCM of the LNG downstream and logistics portion of the Chevron-operated Gorgon Project.

Ichthys Integrated Project Management Services

INPEX Ltd, Western Australia

Provision of offshore Integrated Project Management Support Services (IPMS) for the Ichthys LNG Project.

Wheatstone Hook-up and Commissioning

Chevron Australia Pty Ltd Western Australia

Pre-commissioning and commissioning of integrated float over deck systems, offshore hook-up, and start-up assistance.

Wheatstone Product Loading Facility and Tug Berths

Chevron Australia Pty Ltd Western Australia

Design and construction of a 1.2 kilometre jetty.

Arrow Upstream FEED Arrow Energy Limited Gladstone, Queensland FEED for the full upstream development of the Arrow CSG to LNG project.

Program Development for the Brooks North

Cenovus Energy, Brooks, Alberta

Design of greenfield and brownfield multi-well batteries and regulatory support for pipeline and facility permits. Production from all batteries transported by pipelines (sour gas and emulsion), 15 kilometres to main processing facility.

Kearl Expansion ProjectKrupp Canada, Fort McMurray, Alberta3D PDS design of the Slurry Preparation Plant (SPP).

Gordondale Disposal FacilityCeiba Energy Services, Athabasca, Alberta FEED and Detailed Engineering of a sweet and sour common oilfield waste fluids (Class 1B) and produced waters (Class II) facility.

Lindbergh Hydraulics Upgrade & Multi Well Tie InTervita Corporation, Lindbergh, Alberta Design of hydraulic upgrades and cavern tie-ins to supply suitable water volumes to meet long-term operational requirements of the Lindbergh Facility, including multi-stage horizontal centrifugal pumps, pump building, and MCC building tanks.

Horizon SUP Debottlenecking; Unit 50 Balance Phase 2B Project

Canadian Natural Resouces Ltd (CNRL) 75km northwest of Fort McMurray, Alberta

New and modified facilities at the CNRL Upgrader Horizon Oil Sands Project, including addition and modifications of equipment and related systems in process Units 51, 52, 54, 56, and 73 (OSBL).

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CLOUGH ENERCORE’S CONCEPTUAL AND FRONT-END ENGINEERING AND CONSULTING SERVICES FOCUS ON DESIGNING OUT COSTS AND INEFFICIENCY IN THE CONSTRUCTION AND OPERATIONS PHASES OF A PROJECT, TO HELP BRING OIL AND GAS ASSETS TO COMMERCIAL REALITY IN THE QUICKEST POSSIBLE TIME FRAME.

The group take a production focused approach across the entire asset lifecycle, engineering to construct, commission, operate and maintain oil and gas assets, reducing risk and optimising safety, productivity and cost across every phase of a project.

Clough Enercore deliver a full suite of engineering services from concept and feasibility studies through to design, delivery, and long term production operations and optimisation. Engineering services are incorporated into three delivery solutions:

� Consulting Services cover all asset planning, optimisation and sustainability solutions including concept, feasibility and select studies, basis of design, safety in design, geospatial services, process and plant optimisation and debottlenecking.

� Multidiscipline engineering supports asset definition and execution planning requirements and includes FEED and detailed design services across process, mechanical, piping, pipeline instrumentation, electrical, civil and structural engineering disciplines.

� Engineering and Project Management covers all engineering requirements during the execution phase of a project including project management, project, field and package engineering, procurement support, cost estimating, constructability analysis and safety reviews.

Our engineering model is enhanced by highly specialised regional engineering centres.

ENGINEERPROTECTING OUR CLIENT’S INVESTMENT

Capabilities include

� Concept Evaluation

� Regulatory Approvals

� Project Feasibility Studies

� Basis of Design

� Front End Engineering Design

� Detailed Design

� Specialised Process Engineering Design

� Engineering, Procurement, Construction and Project Management (EPCM)

� Project Management Consultant (and Services)

� Process Optimisation and Debottlenecking

� Brownfield Engineering

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COST OPTIMISED ENGINEERING AND OPERATING CENTRES

CLOUGH ENERCORE IS PART OF A GLOBAL NETWORK OF ENGINEERING CENTRES THAT DRAW ON STATE OF THE ART 3D DESIGN, CLOUD BASED TECHNOLOGY AND OVER 1000 IN-HOUSE ENGINEERS, INCLUDING A LOCAL ENGINEERING TEAMS IN CANADA AND THE USA. THIS ENGINEERING NETWORK MODEL HAS BEEN STRUCTURED TO OPTIMISE UTILIZATION AND REDUCE THE COST OF ENGINEERING SERVICES FOR CANADIAN OIL AND GAS CLIENTS.

Established in 1989, Booth Welsh is recognised as a market leader in lifecycle services for control systems, from front end engineering design through to service and replacement.

Booth Welsh also act as Clough’s centre of excellence for electrical, control and instrumentation engineering.

e2o is a leading multi-discipline commissioning contractor offering a unique owners commissioning model that provides an independent commissioning solution across the entire project lifecycle.

Clough Murray & Roberts Marine (CMR Marine) utilises a global network of in-house engineering centres and productivity enhancing construction methods to design and construct the full spectrum of marine facilities for the oil and gas, mining, power and related sectors, across Asia, Europe, Middle East, Africa and North America.

CH•IV provides consulting services to LNG asset developers, regulators, facility owners, operators and lenders to ensure assets are designed, developed, constructed and operated safely and in accordance with codes, regulations, and the project’s technical and commercial specifications.

Clough is a wholly owned subsidiary of Murray & Roberts (M&R), South Africa’s leading engineering and construction services company. M&R has delivered infrastructure throughout South and Southern Africa for more than 110 years and today employs a global workforce of over 20,000 people.

Clough works with some of the world’s largest energy and resources companies to engineer, construct, commission and maintain a comprehensive range of facilities for energy, chemical, infrastructure, mining and mineral projects. The company’s full project lifecycle delivery model reduces risk and optimises safety, productivity and cost. Clough operations span Australia, Asia, Africa, Papua New Guinea, UK, USA and now Canada.

CloughCoens provides highly specialised and independent commissioning and completions services to oil and gas operators and fabrication contractors in Asia.

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INTEGRATED EPC SERVICES

Capabilities include

� Fully integrated EPC

� Procurement

� Fabrication

� Design and Construct

� Construction Management

� Integrated partnerships and alliances

CLOUGH ENERCORE DELIVER FULLY INTEGRATED EPC SOLUTIONS BACKED BY INNOVATIVE SAFETY PROGRAMS, PROPRIETARY DAILY REPORTING SYSTEMS AND DISCIPLINED PROJECT MANAGEMENT PROGRAMS THAT ADD VALUE ACROSS THE ENTIRE CONSTRUCTION PHASE.

Construction services are supported through disciplined project execution methodologies, sophisticated project reporting systems and nine decades of project management experience. Clough also has 60 years’ experience in joint venture and alliance contracting, resulting in a company culture that understands, embraces and integrates with valued partners to deliver outstanding solutions for clients and stakeholders in complex environments.

Clough Enercore employ highly skilled engineering, construction and project professionals and have access to a large talent pool of construction workers that are trained in our systems and project execution methods. Leadership positions on every Clough Enercore project are filled with highly qualified and experienced construction and project management professionals. Staff incentives are structured based on safety, cost and productivity performance.

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INTEGRATED EPC SERVICES FOR GREENFIELD AND BROWNFIELD OIL AND GAS PROJECTS INCLUDING:

Downstream Oil and Gas Infrastructure

Heavy Oil & Oil Sands LNG

Midstream & Utilities

Conventional Upstream

Mineable, thermal, enhanced recovery, regulatory applications, conceptual studies, FEED, detailed engineering and design, owner’s home office services, modular design, home office and site construction, commissioning, start-up, and operations support.

Pipelines, pump stations, metering stations, waste processing and disposal, FEED, detailed engineering and design, home office and site construction, commissioning, start-up, and operations support.

Conceptual studies, FEED, detailed design, specialised LNG process engineering, modular fabrication and construction, pre-commissioning at fabrication yard site, onshore commissioning, and operational support.

Refineries and upgraders, gas plants, FEED, detailed engineering and design, modular design, home office and site construction, commissioning, start-up, and operations support.

Sweet and sour oil and gas, well tie-ins, gathering systems, battery and treating facilities, compression and dehydration, environmental applications, FEED, detailed engineering and design, home office and site construction, commissioning, start-up, and operations support.

MCC and e-houses, high voltage transmission, fire water systems, lease access roads, FEED, detailed engineering and design, home office and site construction, commissioning, start-up, and operations support.

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TECHNOLOGY & INNOVATION

CLOUGH ENERCORE HAS DEVELOPED INNOVATIVE AND PROPRIETARY SYSTEMS AND SOLUTIONS THAT ADD VALUE AND REDUCE COSTS ACROSS THE ASSET LIFECYCLE. THESE SOLUTIONS HAVE BEEN INTEGRATED INTO OUR PROJECT DELIVERY MODEL TO PROVIDE A FRESH APPROACH FOR CLIENTS LOOKING FOR A NEW WAY OF DOING BUSINESS.

Engineering Technology

Clough Enercore uses the latest engineering technology to maximise the value from engineering deliverables across the asset lifecycle. Our engineers have significant experience and capability in the use of Intergraph’s SmartPlant Enterprise suite while our systems, procedures and workflows enable effective and efficient project management, cost control and concurrent, multi-discipline design. By utilising 3D modelling and intelligent design systems (Smart 3D), we maximise the benefits of data integration throughout the engineering, fabrication and construction phases of our projects.

Our global network of engineering centres use Cloud based technology to enable 24/7 engineering support for our clients.

Lean Workforce Models

Clough Enercore implements a lean workforce model, conducting the majority of engineering work out of our global network of operating centres. This minimises the number of permanent personnel mobilised to site and more efficiently manages work demand, resulting in significant cost savings.

ClearView Daily Reporting

ClearviewTM is a Clough proprietary daily reporting system developed to avoid productivity breakdowns on major construction projects. The system works to last planner principles where a 30 day construction plan is locked in, sequencing the critical path activities, day by day, with activity durations expressed in hours. Once the plan is in place, there is no re-base lining. Progress is reported on a daily basis against the original critical path activities. Every activity is compared with a “technical limit” of what could be achieved.

Daily reports are shared with clients to promote an open and collaborative approach to construction. Reports include a detailed summary of critical path progress against plan, including HSE performance, schedule, productive and non-productive time, cost and potential productivity or safety issues that could impact project performance.

Intelligent 3D engineering

Multi-disciplined engineering design services that adopt a full lifecycle approach

Integrated and proven project management systems

Cloud based technology

New Mobile Platforms

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Value Improvement Programs (VIP)

Value Improvement Practices (or VIPs) can improve costs, capital efficiency, scheduling, and team alignment. Clough Enercore conducts Value Improvement Workshops with clients in the early project planning stages enhance project definition and value by identifying and eliminating any waste and selecting the right construction methodology.

Clough Enercore VIPs have identified process improvements and alternative construction methodologies that have reduced project costs by 40 per cent, helping make the project commercially viable.

Project Manager Academy

Lack of project management expertise has been cited as one of the root causes of cost and schedule issues on projects.

The Clough Project Manager Academy program aims to overcome this industry wide issue by training Clough certified project managers to be the best in the industry. Participants undertake an intensive project management course consisting of e-learning, workshops, on-the-job experiences and completion of the Advanced Certificate in Project Management at Stanford University in the USA.

The training will see Clough Enercore project managers progress from a Clough Certified Project Practitioner, to Project Manager to the ultimate Clough certification of Project Master. Successful students will also receive the globally recognised Project Management Body of Knowledge (PMBOK) accreditation.

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Suite 140, 115 Quarry Park Rd SE Calgary, AB. T2C 5G9 Canada

T +1 403 523 2000E [email protected]