CloroSurTechnical Seminar 2018 AGC FORBLUE™ FLEMION™, … · 2018. 11. 21. · Asahimas Flat...
Transcript of CloroSurTechnical Seminar 2018 AGC FORBLUE™ FLEMION™, … · 2018. 11. 21. · Asahimas Flat...
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1 © AGC Chemicals All Rights Reserved.
28.39
0
Nov. 16, 2018
AGC Chemicals
Membrane R&D Group
CloroSur Technical Seminar 2018
AGC FORBLUE™ FLEMION™, your reliable membrane
Technology partner
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2 © AGC Chemicals All Rights Reserved.
Contents
1: Brief Introduction of AGC and FORBLUE
2: Introduction of Flemion Fx-9010
2-1: Low voltage
2-2: Wider Operational Range
2-3: Higher Robustness
2-4: Higher Durability against Brine Impurities
2-5: Suitability for Zero-Gap
3: Introduction of Our Technical Service
![Page 3: CloroSurTechnical Seminar 2018 AGC FORBLUE™ FLEMION™, … · 2018. 11. 21. · Asahimas Flat Glass (Indonesia) Glaverbel (Belgium) and Maas Glass (Netherlands) AP Technoglass](https://reader035.fdocuments.in/reader035/viewer/2022071517/613b3378f8f21c0c8268ddeb/html5/thumbnails/3.jpg)
3 © AGC Chemicals All Rights Reserved.
Contents
1: Brief Introduction of AGC and FORBLUE
2: Introduction of Flemion Fx-9010
2-1: Low voltage
2-2: Wider Operational Range
2-3: Higher Robustness
2-4: Higher Durability against Brine Impurities
2-5: Suitability for Zero-Gap
3: Introduction of Our Technical Service
![Page 4: CloroSurTechnical Seminar 2018 AGC FORBLUE™ FLEMION™, … · 2018. 11. 21. · Asahimas Flat Glass (Indonesia) Glaverbel (Belgium) and Maas Glass (Netherlands) AP Technoglass](https://reader035.fdocuments.in/reader035/viewer/2022071517/613b3378f8f21c0c8268ddeb/html5/thumbnails/4.jpg)
4 © AGC Chemicals All Rights Reserved.
From Asahi Glass Company to AGC
From July 1st 2018
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5 © AGC Chemicals All Rights Reserved.
September 1907
Glass, Chemicals, Electronics and Ceramics/Others
53,000+
210 companies (Overseas 172 companies)
1,464 billion yen(approx. 13.3 billion US$)
120 billion yen (approx. 1.1 billion US$)
Company Outline
* Calculated as 110 yen/USD
Foundation :
Business Segment :
Employees :
Group Companies :
FY 2017 Net Sales :
FY 2017 Operating Profit :
Long History4 Segments
World wide
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6 © AGC Chemicals All Rights Reserved.
AGC History
6
Chemicals
Glass
Toshiya Iwasaki
Asahi Glass
1900 10 20 50 60 70 80 90 2000
Chemicals Production
Ind-Asahi Glass (India)
THASCO Chemical (Thailand)
Asahimas Chemical
(Indonesia)
PTFE Business
(UK and U.S.)
Asahimas Flat Glass (Indonesia)
Glaverbel (Belgium)and Maas Glass (Netherlands)
AP Technoglass (U.S.)
Dalian Float Glass (China)
AFG Industries
Hankuk Electric Glass (Korea)
Asahi Glass Fine Techno (Taiwan)
Bor Glass Works (Russia)
European flat glass business of
PPG
Developmentof Flemion
The first flat Glass Production in Japan
20171907
100-Year Anniversary
1917
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7 © AGC Chemicals All Rights Reserved.
Business Segments
7
AGC Group
(Sales 2017 : 13.3 billion US$, Profit 1.1 billion US$)
Glass
Sales : 6.7 bn. US$
Flat Glass
Automotive Glass
Electronics
Sales: 2.4 bn. US$
Display
Electronic Materials
Chlor-Alkali & Urethane
Fluorochemicals &
Specialty chemicals
Ceramics/
Others
0.3 bn. US$
Chemicals
Sales : 4.0 bn. US$
50% 18% 30% 2%
* Calculated as 110 yen/USD
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8 © AGC Chemicals All Rights Reserved.
AGC Group’s Global Network
8
Glass
Chemicals
Ceramics
Electronics
Others
*As of December 31, 2017
Sales By Region
Japan Asia Europe The Americas
Employee
By Region
More than 30 countries
Subsidiaries and affiliates Total: 210
53,000+ 13.3 bil
USD
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9 © AGC Chemicals All Rights Reserved.
9
Architectural Glass
No.1
LCD Glass substrate No.2
Aluminum silica glass
for Smart Phone
No.2
Automotive window
No.1
Quartz glass No.1
※FY2015 company estimates
Global Business Position
Fluoropolymer ETFE
No.1
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10 © AGC Chemicals All Rights Reserved.
Business Segments
10
AGC Group
(Sales 2017 : 13.3 billion US$, Profit 1.1 billion US$)
Glass
Sales : 6.7 bn. US$
Flat Glass
Automotive Glass
Electronics
Sales: 2.4 bn. US$
Display
Electronic Materials
Chlor-Alkali & Urethane
Fluorochemicals &
Specialty chemicals
Ceramics/
Others
0.3 bn. US$
Chemicals
Sales : 4.0 bn. US$
50% 18% 30% 2%
* Calculated as 110 yen/USD
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11 © AGC Chemicals All Rights Reserved.
AGC Chemical Chain
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12 © AGC Chemicals All Rights Reserved.
AGC Chemical Chain
Raw salt
Caustic soda
Methane gas
Ethylene
Vinyl chloride
products
Propylene
Hydrofluoric acid
Epichlorohydrin
Fluorochemical
products
Electrolysis
ChloromethanesChlorine
Urethaneproducts
Chlor-alkali business
Fluorite100%
FLEMION
user
FLEMION is one of
“Fluorochemical
Products”
AGC Group
NaOH Cap.
>2 million tons/Y
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13 © AGC Chemicals All Rights Reserved.
FORBLUE Family started November 2017
・PFSA
・S layer only
・Testing membrane for
various use
・PFSA
・S & C layer
・For NaOH / KOH
production
・Hydro carbon base
・For salt production or
waste water reclamation
and so on
・Hollow ion exchange
resin
・gas dryer / humidifier
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14 © AGC Chemicals All Rights Reserved.
Contents
1: Brief Introduction of AGC and FORBLUE
2: Introduction of Flemion Fx-9010
2-1: Low voltage
2-2: Wider Operational Range
2-3: Higher Robustness
2-4: Higher Durability against Brine Impurities
2-5: Suitability for Zero-Gap
3: Introduction of Our Technical Service
![Page 15: CloroSurTechnical Seminar 2018 AGC FORBLUE™ FLEMION™, … · 2018. 11. 21. · Asahimas Flat Glass (Indonesia) Glaverbel (Belgium) and Maas Glass (Netherlands) AP Technoglass](https://reader035.fdocuments.in/reader035/viewer/2022071517/613b3378f8f21c0c8268ddeb/html5/thumbnails/15.jpg)
15 © AGC Chemicals All Rights Reserved.
Basic Structure of FLEMIONTM
15
Reinforcing Cloth(Mechanical Strength)
Sulfonic Layer(High Conductivity)
Carboxylic Layer(High Selectivity)
Surface Coating(Gas Release)
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16 © AGC Chemicals All Rights Reserved.16
What is new?
Several new technologies were
optimally combined.
Key Technologies of New Generation Membrane Fx-9010
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17 © AGC Chemicals All Rights Reserved.17
Key Technologies of New Generation Membrane Fx-9010
Concepts
1. Low Voltage
2. Wider Operational
Range
3. Higher Robustness
4. Higher Durability
against
Brine Impurities
5. Suitability for
Zero-Gap
Key Technologies
1. New Cloth
Design
2. New Sulfonic
Polymer Layer
3. Improved
Ion Channel
Other minor
improvements
Main 3 improvement to realize 5 concepts
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18 © AGC Chemicals All Rights Reserved.
Contents
1: Brief Introduction of AGC and FORBLUE
2: Introduction of Flemion Fx-9010
2-1: Low voltage
2-2: Wider Operational Range
2-3: Higher Robustness
2-4: Higher Durability against Brine Impurities
2-5: Suitability for Zero-Gap
3: Introduction of Our Technical Service
![Page 19: CloroSurTechnical Seminar 2018 AGC FORBLUE™ FLEMION™, … · 2018. 11. 21. · Asahimas Flat Glass (Indonesia) Glaverbel (Belgium) and Maas Glass (Netherlands) AP Technoglass](https://reader035.fdocuments.in/reader035/viewer/2022071517/613b3378f8f21c0c8268ddeb/html5/thumbnails/19.jpg)
19 © AGC Chemicals All Rights Reserved.
0 200 400 600 800 1000 1200 1400
19
Showed low voltage of about -50mV compared to our current main
membranes, F-8080 and F-8080A more than 3 years.
+60
+30
0
-30
-60
-90
Vo
lta
ge
Re
du
cti
on
Unit : mV
at 6 kA/m2
D.O.L
BM2.7v5 (AGC Commercial Plant)
BM2.7v6 (AGC Commercial size Pilot)
F-8080A
F-8020SP
F-8020
Note;
・Prototypes;-30~-50 mV
・Latest type after optimizing
manufacturing process ; -50 mV
-50 mV
F-8080
Fx-9010
Voltage of Fx-9010 in Commercial Electrolyzer (AGC)
New Generation
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20 © AGC Chemicals All Rights Reserved.
Summary : Voltage of Fx-9010
A EC HF IG
PlantV
olta
ge
Re
du
ctio
nUnit : mV
at 6 kA/m2
-50 mV
※) Compared with F-8080 / F-8080A
Normalized at 6 kA/m2
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21 © AGC Chemicals All Rights Reserved.
Cost impact of -50mV
“-50mV” has a tremendous impact for your cost reduction
~Hypothetical examples~
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22 © AGC Chemicals All Rights Reserved.
Contents
1: Brief Introduction of AGC and FORBLUE
2: Introduction of Flemion Fx-9010
2-1: Low voltage
2-2: Wider Operational Range
2-3: Higher Robustness
2-4: Higher Durability against Brine Impurities
2-5: Suitability for Zero-Gap
3: Introduction of Our Technical Service
![Page 23: CloroSurTechnical Seminar 2018 AGC FORBLUE™ FLEMION™, … · 2018. 11. 21. · Asahimas Flat Glass (Indonesia) Glaverbel (Belgium) and Maas Glass (Netherlands) AP Technoglass](https://reader035.fdocuments.in/reader035/viewer/2022071517/613b3378f8f21c0c8268ddeb/html5/thumbnails/23.jpg)
23 © AGC Chemicals All Rights Reserved.
Fx-9010 shows higher CE not only at high temperature but also at low temperature.
23
Higher CE in Wider Temperature Range
95
96
97
98
65 70 75 80 85 90 95 100 105
CE
(%)
Catholyte outlet temperature (oC)
F-8080AF-8080
6 kA/m2, 32 wt% NaOH, 200 g/l NaCl
Fx-9010 shows higher CE not only at high temperature but also at low temperature.
95
96
97
98
65 70 75 80 85 90 95 100 105
CE
(%)
Catholyte outlet temperature (oC)
F-8080AF-8080
6 kA/m2, 32 wt% NaOH, 200 g/l NaCl
Fx-9010
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24 © AGC Chemicals All Rights Reserved.24
Higher CE in Wider Range of Caustic Strength
Fx-9010 shows higher CE in weak and strong caustic.
6 kA/m2, 90 oC, 200 g/l NaCl
F-8080A
F-808094
95
96
97
98
25 30 35 40
CE
(%
)
NaOH (wt%)
Fx-9010
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25 © AGC Chemicals All Rights Reserved.
Contents
1: Brief Introduction of AGC and FORBLUE
2: Introduction of Flemion Fx-9010
2-1: Low voltage
2-2: Wider Operational Range
2-3: Higher Robustness
2-4: Higher Durability against Brine Impurities
2-5: Suitability for Zero-Gap
3: Introduction of Our Technical Service
![Page 26: CloroSurTechnical Seminar 2018 AGC FORBLUE™ FLEMION™, … · 2018. 11. 21. · Asahimas Flat Glass (Indonesia) Glaverbel (Belgium) and Maas Glass (Netherlands) AP Technoglass](https://reader035.fdocuments.in/reader035/viewer/2022071517/613b3378f8f21c0c8268ddeb/html5/thumbnails/26.jpg)
26 © AGC Chemicals All Rights Reserved.26
F-8080 F-8080A Fx-XXX F-8080HD
Ra
tio
to
F-8
08
0
Frequent Load Tensile Test
Total number of frequent load tensile test until membrane breaking
(Sum of the value to various direction. Load : 60 % of tensile strength)
Fx-9010 is more robust than F-8080 and F-8080A.
Fx-9010
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27 © AGC Chemicals All Rights Reserved.
Contents
1: Brief Introduction of AGC and FORBLUE
2: Introduction of Flemion Fx-9010
2-1: Low voltage
2-2: Wider Operational Range
2-3: Higher Robustness
2-4: Higher Durability against Brine Impurities
2-5: Suitability for Zero-Gap
3: Introduction of Our Technical Service
![Page 28: CloroSurTechnical Seminar 2018 AGC FORBLUE™ FLEMION™, … · 2018. 11. 21. · Asahimas Flat Glass (Indonesia) Glaverbel (Belgium) and Maas Glass (Netherlands) AP Technoglass](https://reader035.fdocuments.in/reader035/viewer/2022071517/613b3378f8f21c0c8268ddeb/html5/thumbnails/28.jpg)
28 © AGC Chemicals All Rights Reserved.
Durability against Fe
-40
0
40
80
120
160
200
0 5 10 15 20
ΔC
V(m
V)
DOL after addition
8 kA/m2, 90 oC, 32 wt% NaOH, Fe=5 ppm
Fx-9010
F-8080
Fx-9010 has higher stability of CV against Fe.
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29 © AGC Chemicals All Rights Reserved.
-20
0
20
40
60
80
0 5 10 15 20
⊿C
V(m
V)
DOL after addition
Durability against Mg
8 kA/m2, 90 oC, 32 wt% NaOH, Mg=0.1 ppm
Fx-9010
F-8080
Fx-9010 has higher stability of CV against Mg.
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30 © AGC Chemicals All Rights Reserved.
Durability against Ni
-40
0
40
80
120
160
0 5 10 15 20
ΔC
V(m
V)
DOL after addition
8 kA/m2, 90 oC, 32 wt% NaOH, Ni=0.1 ppm
Fx-9010
F-8080
Fx-9010 has higher stability of CV against Ni.
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31 © AGC Chemicals All Rights Reserved.
Durability against Al/SiO2
CE
(%)
DOL after addition
Fx-9010
F-8080
F-8080
Fx-9010
6kA/m2 8kA/m2
85 oC, 32wt% NaOH, Al/SiO2=1/30ppm
CE
(%)
DOL after addition
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32 © AGC Chemicals All Rights Reserved.
Durability against Ca/SiO2
85 oC, 32wt% NaOH, Ca/SiO2=0.05/15ppm
CE
(%)
CE
(%)
Fx-9010
F-8080
F-8080
Fx-9010
6kA/m2 8kA/m2
DOL after addition DOL after addition
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33 © AGC Chemicals All Rights Reserved.
Durability against I/Ba
85 oC, 32wt% NaOH, I/Ba=20/1ppm
CE
(%)
Fx-9010
F-8080
F-8080
Fx-9010
6kA/m2 8kA/m2
CE
(%)
DOL after addition DOL after addition
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34 © AGC Chemicals All Rights Reserved.
Contents
1: Brief Introduction of AGC and FORBLUE
2: Introduction of Flemion Fx-9010
2-1: Low voltage
2-2: Wider Operational Range
2-3: Higher Robustness
2-4: Higher Durability against Brine Impurities
2-5: Suitability for Zero-Gap
3: Introduction of Our Technical Service
![Page 35: CloroSurTechnical Seminar 2018 AGC FORBLUE™ FLEMION™, … · 2018. 11. 21. · Asahimas Flat Glass (Indonesia) Glaverbel (Belgium) and Maas Glass (Netherlands) AP Technoglass](https://reader035.fdocuments.in/reader035/viewer/2022071517/613b3378f8f21c0c8268ddeb/html5/thumbnails/35.jpg)
35 © AGC Chemicals All Rights Reserved.
Ni
Ni
Ni
Ni
ContactingCathode parts
Less Brine Supply
Ni stain High
TemperatureWeak brine1 2 3
Less Catholyte Flow
1 2 3
“Zero gap” has Three Key Points
Ni
Ni
Ni
Ni
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Durability against Ni Stain (for Zero Gap)
91
92
93
94
95
96
0 2 4 6 8 10
CE
( %)
DOL
6 kA/m2, 90 oC, 32 wt% NaOH,
Fx-9010 has higher stability of CE against Ni stain.
Ni solution
FLEMION
F-8080
Fx-9010
F-8080A
“improved Channel” is applied!
Note)
Test conditions are confidential
Acceleration Test
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High Durability against High Temperature
Fx-9010 shows higher and stable CE
94
95
96
97
0 2 4 6 8 10
CE
(%)
DOL
Fx-9010
F-8080A
F-8080
6 kA/m2, 100℃, 32 wt% NaOH, 200 g/l NaCl
“Improved Channel” is applied!
![Page 38: CloroSurTechnical Seminar 2018 AGC FORBLUE™ FLEMION™, … · 2018. 11. 21. · Asahimas Flat Glass (Indonesia) Glaverbel (Belgium) and Maas Glass (Netherlands) AP Technoglass](https://reader035.fdocuments.in/reader035/viewer/2022071517/613b3378f8f21c0c8268ddeb/html5/thumbnails/38.jpg)
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95
96
97
98
100 150 200 250
CE
(%)
NaCl (g/l)
Fx-9010 shows higher CE in weak brine.It is suitable for electrolyzers which have less inner circulation of brine.
6 kA/m2, 90 oC, 32 wt% NaOH
F-8080A
F-8080
Higher CE in Weak Brine
95
96
97
98
100 150 200 250
CE
(%)
NaCl (g/l)
Fx-9010 shows higher CE in weak brine.It is suitable for electrolyzers which have less inner circulation of brine.
6 kA/m2, 90 oC, 32 wt% NaOH
Fx-9010
F-8080A
F-8080
![Page 39: CloroSurTechnical Seminar 2018 AGC FORBLUE™ FLEMION™, … · 2018. 11. 21. · Asahimas Flat Glass (Indonesia) Glaverbel (Belgium) and Maas Glass (Netherlands) AP Technoglass](https://reader035.fdocuments.in/reader035/viewer/2022071517/613b3378f8f21c0c8268ddeb/html5/thumbnails/39.jpg)
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Ni
Ni
Ni
Ni
ContactingCathode parts
Less Brine Supply
Ni stain High
TemperatureWeak brine1 2 3
Less Catholyte Flow
1 2 3
“Zero gap” has Three Key Points
Ni
Ni
Ni
Ni
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New Generation Membrane : Fx-9010
1. Low Voltage
・50 mV lower voltage than F-8080 and F-8080A
4. Higher Durability against Impurities
2. Wider Operational Range
・Higher CE in both Hydrated and Dehydrated State
3. Higher Robustness
5. Suitability for Zero-Gap
・Higher Robustness than F-8080 and F-8080A
・Higher Durability against Impurities at High Current Density
・Stable CE at High Temperature and Week Brine
・Excellent Durability against Ni Stain
![Page 41: CloroSurTechnical Seminar 2018 AGC FORBLUE™ FLEMION™, … · 2018. 11. 21. · Asahimas Flat Glass (Indonesia) Glaverbel (Belgium) and Maas Glass (Netherlands) AP Technoglass](https://reader035.fdocuments.in/reader035/viewer/2022071517/613b3378f8f21c0c8268ddeb/html5/thumbnails/41.jpg)
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Contents
1: Brief Introduction of AGC and FORBLUE
2: Introduction of Flemion Fx-9010
2-1: Low voltage
2-2: Wider Operational Range
2-3: Higher Robustness
2-4: Higher Durability against Brine Impurities
2-5: Suitability for Zero-Gap
3: Introduction of Our Technical Service
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Our technical service
Just send your brine or salt sample by using provided sample Kit and shipping
label
→We will analyze your sample and repot back to you!
Please use our service to:
-Analyze solid salt, raw brine, filtered brine, purified brine, or other brine sample
-Obtain results from AGCCA to compare your own analysis
-Utilize the results to track historical performance
and so on.
→Available for any purpose!→Available for any purpose!
~How to use our technical service~
![Page 43: CloroSurTechnical Seminar 2018 AGC FORBLUE™ FLEMION™, … · 2018. 11. 21. · Asahimas Flat Glass (Indonesia) Glaverbel (Belgium) and Maas Glass (Netherlands) AP Technoglass](https://reader035.fdocuments.in/reader035/viewer/2022071517/613b3378f8f21c0c8268ddeb/html5/thumbnails/43.jpg)
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What is the Cost?
Our technical service
Nothing!
Why does AGC offer this service?
How long will the analyses take?
Just for you!
In order to be responsive to your needs and to recommend process improvements.
Approx. two weeks to turn around
Depending on the situation, it may take a little more
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Our technical service
Provided Brine sample Label and sampling kit
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R&D of Future FLEMIONTM
Fx-9010
Next GenerationHigher CD (> 8 kA/m2)
Lower Cell Voltage etc.
<Target> For Chlor-Alkali
Keep Moving Forward !
Semiconductor Market
(e.g. TMAH Production/Recycle)
Fundamental Chemicals
Markets (e.g. HCL-ODC)
Energy Storage Market
(e.g. Flow Batteries
Water Electrolysis)
For Others
Apply FLEMION Technologies
![Page 46: CloroSurTechnical Seminar 2018 AGC FORBLUE™ FLEMION™, … · 2018. 11. 21. · Asahimas Flat Glass (Indonesia) Glaverbel (Belgium) and Maas Glass (Netherlands) AP Technoglass](https://reader035.fdocuments.in/reader035/viewer/2022071517/613b3378f8f21c0c8268ddeb/html5/thumbnails/46.jpg)
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Thank you for your attention!!
FLEMIONTM Fx-9010
AGC FORBLUE™ FLEMION™, your reliable membrane
Technology partner