Climb Auto System€¦ · 9 | 3S Lift –Climb Auto System 140 kg rated; 60 kg tools 200-240 VAC 1...
Transcript of Climb Auto System€¦ · 9 | 3S Lift –Climb Auto System 140 kg rated; 60 kg tools 200-240 VAC 1...
Climb Auto System
Solving an Ergonomic Problem with an Economic Solution
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3 | Restate the Problem…
4 | Physical Demands on Technicians are Increasing
88m The average hub height of a wind turbine in 2019
21 km/yearTotal vertical distance climbed by ONE tech per year
60,000+ The number of individual tower climbs over the life of a 100 WTG farm
$48k USDThe average direct cost of an OSHA recordable injury
“The worst part of my day is climbing” –Duke Technician
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The Second Fastest Growing Job in the United States
Wind Technician Supply and Demand…
Constrained Demographics
Employee Retention
Rehiring and Retraining
Industry Growth
How can we make wind turbine technician a CAREER?
10,000 TechniciansThe number of wind technicians is going to double over the next 5 years
$54k/yearThe average wind technician is a fit male, in his late 20s
1 in 3The number of skilled technicians who are going to leave your site this year
$92k - $200kThe average turnover cost of losing a wind turbine technician
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The Second Fastest Growing Job in the United States
Wind Technician Supply and Demand…
Constrained Demographics
Employee Retention
Rehiring and Retraining
Industry Growth
How can we make wind turbine technician a CAREER?
10,000 TechniciansThe number of wind technicians is going to double over the next 5 years
$54k/yearThe average wind technician is a fit male, in his late 20s
1 in 3The number of skilled technicians who are going to leave your site this year
$92k - $200kThe average turnover cost of losing a wind turbine technician
7 | 3S Lift – Climb Auto System
8 | 3S Lift – Climb Auto System Top Pulley and Upper Limit Switch
Anti-Abrasion Roller
Traction Unit
Foldable Pedals
Bottom Pully Assembly and
Lower Limit Switch
Control Box
Handle Switches
Independent Personal and
Internal Car Fall Arrest System
Car Electronics Battery
Bottom Sensing Panels
9 | 3S Lift – Climb Auto System
➢140 kg rated; 60 kg tools
➢200-240 VAC 1 or 3 phase (10 A circuit)
➢ANSI Z359/CSA Z59 Compliance
➢Multiple OSHA, ASME, EN/ISO compliance & 3rd party test reports
➢UL 73, NFPA 79, CSA 22.2
➢Tier 1 OEM Approvals
➢35,000 units installed globally since 2014; 0 recordables
➢1,000+ units installed in US by end of 2020
➢0 in Canada (ready for Alberta/SASK/Quebec)
➢Ontario TSSA and British Columbia TSBC discussions ongoing
10 |3S Americas – USA Customer Base
30,000 Climb assists
35,000 Climb Auto Systems
10,000 service lifts installed
…27 Countries
$110M Revenue
~1000 employees
Beijing HQ
Tianjin – Manuf
Chicago, IL
Hamburg, DE
11 | Economic Comparison
Climb Auto System vs climb assist
Vs.
Project Inputs:• 50 x 2.0MW WTGs• 80m Tower• 15 year remaining project life• $65 CAD PPA• 42% NCF• 8 Technicians
12 | Economic Solution
$129k USD/YearSites with lifts or CAS retain technicians 45% longer than sites with Climb Assist
Reduced HeadcountEmployee RetentionIncreased
Production
$75k USD/YearOn average, wind farms with Lifts or CAS operate with 14% less technicians
$63k USD/Year
Avg. Sites with Lifts or CAS have 9.9% less downtime than sites with Climb Assist
$3.7M USD Remaining Project
Lifetime Benefit over Climb Assist
$245k USD/yrImprovement of
Site Profitability
Climb Auto System vs climb assist
13 | Economic Comparison
Climb Auto System vs service lift
Vs.
Project Inputs:• 50 x 2.0MW WTGs• 80m Tower• 15 year remaining project life• $65 CAD PPA• 42% NCF• 8 Technicians
14 | Economic Solution
Climb Auto System vs service lift
CapEx Savings OpEx Savings
$450k USD LowerCAS Installed costs ~$10-15k less per WTG than a Service Lift
$55k USD/Year Service Lift Annual Maintenance can range from $1-2k/WTG/year. CAS only 1 hour/year.
$1.5M USDLifetime Project
Benefit over Service Lift
$100k USD/yrImprovement of Site
Profitability
Climb Auto System…NOT an Elevator
15 | Eliminating Climbing Drives Efficiency
+ 45% …Technician Retention
- 10% … Reduced Downtime
- 14% … Reduced Headcount
+ 1.75x … More Ascents
“I’ve had two knee surgeries, probably because I’ve been climbing turbines everyday for 5 years”
–40-year-old GE Technician
With Climb Auto System…
16 | Less Tangible…Safety Improvements
✓Extend Technician Longevity
✓Widen Technician Demographics
✓Mind on Task, Not on Climb
✓Reduce Drop Object Risk
✓Less Lost Time
✓Lower Medical Costs
✓Greater Team Morale
✓TRIR Reduction (22% for Tier 1 OEM)
✓2 pm Climbs…No Problem
3S Americas
455 N. Cityfront Plaza Drive Suite 3115
Chicago, IL 60611, USA
ADDRESS
Phone: +1-312-623-2662
Mail: [email protected]: www.3slift.com
CONTACT
Health & Safety!Together we will elevate
BACKUP
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“Many tasks that technicians perform also require prolonged
kneeling, followed by climbing down a vertical ladder that may be up to 300 feet in length”
“The research findings demonstrate that prolonged kneeling may compromise balance due to lower leg muscle fatigue,
loss of range of motion in the ankle and knee joints, and
loss of blood flow to the lower leg. It was determined that the effects are evident after as little as 10 to 15 minutes of
continuous kneeling. Adding to the problem is that a person
is three times more likely to fall when climbing down a ladder than up a ladder...”
BACKUP – Wisconsin Climbing Study
https://incident-prevention.com/ip-articles/injury-risks-associated-with-climbing-in-the-wind-energy-generation-industry
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21 | Backup
Increased Number of Tower Ascents Results in Improved AEPAnnual 30 year project life escalated
Climb Assist Total Downtime (MWh/Year) 24664 739929
Climb Auto Total Downtime (MWh/Year) 22215 666465
Estimated Improvement in Uptime 2449 73464
CAS Improved Up-Time Savings or (Loss) 82,786$ 2,483,591$
CAS Improved Up-Time PTCs Generated (10 years) 64,648$ 646,482$
TOTAL NET BENEFITS Annual 30 year project life escalated
CAS Per Turbine Benefit or (Loss) $4,026 $120,778
CAS Total Site Benefit or (Loss) $318,049 $9,541,465
Payoff time 1.5 Years
NPV of CAS Investment @ 6.0% $4,052,568
Reduced Headcount Savings Annual 30 year project life escalated
Reduced Headcount Cost / Year 75,000$ 2,295,675$
Retention Savings Annual 30 year project life escalated
Climb Assist Turnover Rate 33.0%
CAS Turnover Rate 18.2%
Turnover Cost (training, hiring, OT needed, lost $93,750
Climb Assist Turnover Cost 247,500$ 10,199,372$
CAS Turnover Cost 136,125$ 5,609,655$
CAS Turnover Savings 183,589$ 4,589,717$
PROJECT X KEY INPUTS
WTGs 79
WTG MW 2.7
Tower height (m) 109
Full Time Site Employees 8 (with 1 less for CAS)Contractual Lost Production Factor
2.7% (9.9% improvement )
Remaining Project Useful Life (Weighted average # Years) 30
In lieu of a traditional climb assist, Climb Auto System will improve O&M profitability by $4,026/WTG/year in a new wind farm; driven by $183k/yrreduced technician turnover cost, reduced technician headcount and $83k in increased AEP.
CONFIDENTIAL
BACKUP JUSTIFICATION DATA: Climb Auto System vs Climb Assist
Copyright ©- 3S Americas, Inc.Value Proposition
33% turnover assumption based on OEM stated avg technician tenure at site without Lifts
Per OEM data, 3S sees an average retention improvement of 45% when comparing wind farms with service lift devices versus climb assist devices
National Average Wind Technician Salary per BLS. Based on rehiring and retention research done by the Society for Human Resource Management, the average cost to recruit, hire, train and lost productivity is approximately 1.5x the salary of the position.
Per OEM data, the average site with a lifting device (CAS) has a 14% lower technician head count than sites with Climb Assists.
Sites with lifts or CAS enables technicians to go up tower more frequently which results in less downtime. Per CAS field data the average downtime is 9.9% lower than sites with Climb Assist.
…CAS provides $9.5M USD Project Lifetime
Benefit over Climb Assist
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