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Transcript of Click here to add Company Name and Date 2 Parker is the global leader in motion and control...
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Parker is the global leader in
motion and control technologies,
partnering with its customers to increase
their productivity and profitability.
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• 3rd Generation post-compensated valve• Target Launch – October 2006
Load-Sense Pressure Compensated Valve
with Flow-Sharing(Post-Compensated)
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Specifications
• Flows– Pump input up to 60 GPM
– Work sections up to 50 GPM
• Pressure 5000 PSI• Sectional construction• Max. porting
– Inlet SAE 16 top and side
– Work SAE 12
– Outlet SAE 16 top and SAE 20 side
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Model Logic
V = valveP = lspc (post-compensated)170 = max work section flow in LPM
Remember the VO40:V = valveO = open center40 = max work section flow in plum
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Key Features & Benefits
• Flow-sharing for improved productivity, safetyand operator comfort
• Load-sense pressure compensated for improved system efficiency and fuel savings
• Modular design enables better match between cost and value. Available with:– Load-sense pressure compensated, with or
without induced load protections
– Load-sense only
• Low loop pressure drops for reduced HP consumption
• Low pressure regeneration to solve cavitation problems of premature component failure and “spongy” operation
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Key Market Drivers
• Improved machine controllability and productivity
• Horsepower utilization, due tier II and III engines
• Fuel cost
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Target Markets
• Wheel loaders and dozers– Launched to Deere September 2004
for J Series Loaders
• Cranes• Forestry – loaders, feller-bunchers,
harvesters, forwarders, skidders• Refuse – side loaders• Snow and ice• Distribution
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Competitors
• Post-Compensated– Danfoss – PVG100 (new)
– Husco – SX180 (new)
– Rexroth – SX14? (have not seen in dist’n channel)
– Rexroth - M4-15 (120 lpm out of work section)
• Pre-Compensated– MP18 and MP22 (being discontinued; Wooster closing)
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Flow-Sharing
Adjusts to a pump over-demand conditions by reducing the flow to the selected functions, while maintaining the speed relationship between those functions
The benefit - the operator can maintain the control of the machine
The result - increased productivity, improved safety and operator comfort
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Flow-Sharing Example #1
Max Pump Flow WS 1 WS 2 40 gpm 28 gpm 12 gpm
Scenario #1 - operator wants more speed from WS 1
WS 1 WS 2 Req PumpReq Flow Req Flow Flow
34 gpm 12 gpm 46 gpm
Overdemand = 40/46 = .87, so reduce flows by 13%
Max PumpActual WS Flow WS 1 WS 2 Flow.87 x 34 gpm for WS 1 29.6 gpm 10.4 gpm 40 gpm.87 x 12 gpm for WS 2
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Flow-Sharing - Example #1 Full pump flow is 40 GPM, but
operator wants 46 GPM
Work sectionflows at full pump displacementof 40 GPM
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12
34
12
29.6
10.4
0
5
10
15
20
25
30
35
GP
M
Operator wants 40 GPM from two work sections
But now operator wants 46 GPM
Only 40 GPM available, so valve goes into over-demand and divides the pump flow accordingly
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Flow-Sharing - Example #2
Max Pump Flow WS 1 WS 2 40 gpm 28 gpm 12 gpm
Scenario #2 - engine rpm's decrease
Max Pump Flow30 gpm
Overdemand = 30/40 = .75, so reduce flows by 25%
Actual WS Flow WS 1 WS 2.75 x 28 gpm for WS 1 21 gpm 9 gpm.75 x 12 gpm for WS 2
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Flow-Sharing - Example #2 Engine RPM decreases flow
from 40 GPM to 30 GPM
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12
21
9
0
5
10
15
20
25
30
GP
M
Operator wants 40 GPM from two work sections
Engine rpm’s drop so max pump flow is 30 GPM; valve divides the flow accordingly
Work sectionflows at full pump displacementof 40 GPM
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Improved Efficiencyof PCLS
0
10
20
30
40
50
60
0 500 1000 1500 2000 2500 3000 3500
Pressure
Flow
Power consumed by function
Wasted powerL.S. system
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Improved Efficiencyof PCLS
“A big reason for the change by Deere was mounting fuel costs. The pressure compensated load-sensing variable displacement system is a lot more fuel efficient than the open-center system, depending on operation, by as much as 30, 40, or even 50% better,” says Anders Lindstrom, Senior Systems Engineer with Parker Hannifin.
“With the fuel savings I get on two of my 437Cs, I can make the payment on one.”
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Modular Design Offers Three Circuit Options
Load sense ck for all circuit options located between the work ports!!!
Induced load/transition ck
Compensator
2. Load-sense pressure scompensated (PCLS) w/o induced load protection
Compensator
1. Load-sense pressure compensated (PCLS) with induced load protection
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Modular Design Offers Three Circuit Options
3. Load-sense only
Transition ck
Load sense ck for all circuit options located between the work ports !!!
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Circuit – PCLS with Induced Load Protection
Pressure compensated load-sense (PCLS)w/ reverse flow check
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Circuit – PCLS without Induced Load Protection
Pressure compensated load-sense (PCLS)w/o reverse flow check
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Low Loop Pressure DropPorts A/B - tank
Workport to Tank Delta P - Section #2
0
50
100
150
200
250
300
0 10 20 30 40 50 60 70 80 90
Flow (gpm)
Pre
ssu
re (
psi
)
0.0
5.0
10.0
15.0
20.0
0.0 50.0 100.0 150.0 200.0 250.0 300.0
Flow (lpm)
Pre
ssu
re (
bar
)
VG20 & V40
VG35
V42
VP170
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Spool Options
• Types– 3 way cylinder and motor
– 4 way cylinder and motor
– 4 position float
• Flows – Flow limited at full stroke and 250 PSI margin
• GPM 8, 16, 24, 32, 45• Additional flow limitation can be achieved with spool
stroke limiters for ports A or B or both. Applies to hydraulic remote and solenoid operated.
– Not flow limited• Another spool available that falls off the notch at full
stroke and will try to output the full pump flow
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Low Pressure Regeneration
• Low pressure regeneration– Addresses cavitation
• Cavitation wreaks havoc on hydraulic components and results in spongymachine operation
• During valve operation, the valve will sense if a function is cavitating and will force oil across anti-cavitation checks to fill void
• If there is still a void in the hydraulic loop, when spools returned to neutral – will keep pump on stroke until a specified pressure level is achieved in the loop
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Robust
• Endurance and fatigue testing:– Inlet, work sections and outlet fatigue tested
@ 6250 PSI and 3M cycles – NO FAILURES
– Load-sense checks endurance tested@ 5000 PSI and 2M cycles – NO FAILURES
– Transition/induced load check tested@ 5000 PSI and 1M cycles – NO FAILURES
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Performance Enhancement
• Meter-out control can increase P-A/B pressure drop, when opposite port energized
• Work section body lengthened to ensure that pressure drop P/A-B not affected when meter-out control required
Port BTank
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Performance Enhancement
• 4-position float work section – When work section is in the float
position, traditional design will draw oil A and B tank cores
• VP170 design can draw oil from:– Tank cores of ports A and B
– Return flow from port B• This improves float down time
and addresses potential cavitation
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Additional Benefits
• Fly cut lands each critical area (10) means consistent metering from valve to valve
• Uses same spool positioners as VA20 and PC25 — reduces cost, risk and improves delivery
• Uses same port accessories as FIVE other valve series –– reduces cost, risk and improves delivery
• Spool stroke of .406" longest in industry — this means more metering vs. spool stroke
• One solenoid used for on/off and proportional applications
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Summary
• Pressures to 5000 PSI• Flow range is 8-55 gpm out of the work port• Flow-sharing• Circuit options – load-sense pressure compensated or load-sense• Optional induced load protection • Optional low pressure regen and void filling scheme • Improved filling scheme during float position (4 position float work section)• Flexible, compact and cost effective EH package• Symmetrical spool for easy conversion to right or left-handed sections• Same spool positioners and port accessories as open-center
counterparts• Stroke limiters available for hydraulic remote
and solenoid operation• Full complement of flow-limited spools available• Easily serviceable — all checks located on top
of work section
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VP170 Product Launch
• Literature– Product Catalog HY14-2006/US
– Overview Bulletin HY14-2006/US
– Service Bulletin HY14-2006-M1/US
– Catalog CD HY14-2006/US
– Advertisement
– Product Bit
– News Release
– To order call 1-800-CPARKER
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• http://www.parker.com/hydraulicvalve– Complete product information
– Applications
– Systems and subsystems
Hydraulic Valve SolutionsFor Mobile & Truck Applications
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Contact Us• Phone: 440-366-5200• Fax: 440-366-5253• Local Parker Distributor
www.parker.com/hydraulicvalve