Cleaning the rPET Stream - Closed Loop Partners · 2017-11-17 · Cleaning the rPET Stream...
Transcript of Cleaning the rPET Stream - Closed Loop Partners · 2017-11-17 · Cleaning the rPET Stream...
Cleaning the rPET StreamOpportunities to strengthen the capital landscape for circular supply chains
November 2017
CLOSED LOOP PARTNERS | PAGE 2
Closed Loop Partners is investing in circular supply chains
$35 million deployed as of September 2017
Collection20%
Sortation17%
Processing9%
End-markets33%
Integrated21%
Impact to date:
• $90M+ co-investment
• 1.5 million households represented
• 250,000 tons diverted
• 20,000 tons of PET to end-markets
• 600,000 MTs of CO2E reduced
• $4.3 million in direct economic benefit to municipalities
$$
CLOSED LOOP PARTNERS | PAGE 3
Capital Landscape Study | Investment trends, needs, and opportunities in circular supply chains
130+ Municipal, state, and other local government representatives and agencies
440+ Private companies and industry associations across the value chain
260+ Investors representing the full spectrum of asset classes
+ CLF Advisory Board, Investment Committee, and Portfolio Partners
CLOSED LOOP FUND | PAGE 4
Deep-dive into PET recycling
How do we improve competitiveness of rPET? How much capital is needed?
CLOSED LOOP PARTNERS | PAGE 5
• Research led by RRS focuses on bottle-to-bottle supply chain
• Although rPET pricing is closely tied to that of virgin PET, the cost structures for producing each are very different
• If interventions are implemented together, then we can lower costs by 10%, improve yield by 21%, and create other system benefits
• If implemented at scale, national recycling rate of PET could increase by 7%
• rPET findings can be instructive for considering solutions for PP and PE
Executive Summary
CLOSED LOOP PARTNERS | PAGE 6
TABLE OF CONTENTS
1. BACKGROUND ON PET MATERIAL FLOWS AND PRICING
2. COST STRUCTURE AND DRIVERS
3. INTERVENTIONS
4. IMPACT
5. APPENDIX
CLOSED LOOP PARTNERS | PAGE 7
PET material flows in US: 2015 (in mm lbs)
THE LARGEST RPET MARKET IS FIBER
Sources: RRS analysis of industry data; NAPCOR
THE LARGEST VIRGIN PET MARKET IS NEW BOTTLES, BUT SHEET AND FIBER ARE GROWING
Tota
l PET
pro
duct
ion
and
avai
labi
lity
in
US
(201
5)
DAK
Indorama
Nan Ya
M & G
PET Processors
Invista(Fiber only)
PET and Fiber Import (Staple + Filament +
Resin)
Canadian rPET
Food
& n
on-fo
od
bottl
es a
nd ja
rs
rPET
Fiber
Sheet
Export
Inventory
Other
Post-consumer bottle imports
Total US bottles
recycled
Non-bottle PET
Export
US reclaimer
purchases
Other imported rPET
Clean flake
Clean flake equi. export
rPET use in domestic markets
Fiber
Sheet & Film Strapping
Food and beverage bottles Non-food bottles
Other
Dis
posa
l
CLOSED LOOP PARTNERS | PAGE 8
US Virgin PET Supply: 2010 vs. 2015
Virgin PET consumption is growing, though production is increasingly consolidated among a few market players
DAK
EASTMAN
INDORAMA
NAN YA
WELLMAN
INVISTA
M&GPET
IMPORT
2010: ~7100 MM lbs
DAK
INDORAMA
NAN YA
M&G
PET
IMPORT
2015: ~8400 MM lbs
Source: RRS; volumes include only solid stated virgin PET; excludes some fiber applications
CLOSED LOOP PARTNERS | PAGE 9
Major PET assets today: Virgin & rPET production and end use
Source: RRS; http://rrsinc.maps.arcgis.com/apps/webappviewer/index.html?id=d0ea03d056934f94949700c63e0302a5
Majority of virgin and rPETinfrastructure is in SE and MW US
US PET MFRS
CLOSED LOOP PARTNERS | PAGE 10
Recent investments in rPET are coming online
• CarbonLite
• Unifi
• Florida Plastic Recycling
• rPlanet Earth
Note: The industry has also recently seen closure of multiple facilities; net impact on capacity is positive
CLOSED LOOP PARTNERS | PAGE 11
Recent investments are adding 350mm lbs/yr of capacity
Description Date of Operation
Annual Nameplate Capacity*
Investment
Unifi (NC) Added reclamation capacity to vertically integrate production 2016 130mm lbs $28mm
CarbonLite (TX) New reclamation capacity Late 2017 / Early 2018 100mm lbs $62mm
Florida Plastic Recycling (FL)
New reclamation capacity to rely on imported bales TBD 25mm lbs
(estimated) $7mm
rPlanet Earth (CA)
New reclamation capacity integrated with production of bottles and thermoforms using flake to preform technology
Early 2018 100mm lbs $74mm
Source: RRS. * Indicates published capacity for incoming raw materials (e.g., baled PET bottles)
CLOSED LOOP PARTNERS | PAGE 12
PET bottle supply is inelastic
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ET
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East coast Postconsumer PET bale prices & recycling rates
PET Recycled (in millions of lbs) PET bales average
Higher bale prices do not yield greater material recovery
Source: RRS
CLOSED LOOP PARTNERS | PAGE 13
Price/lb of virgin PET and rPET pellet are typically at parity
LNO pellet is most heavily impacted by virgin PET; flake prices are heavily impacted by bale pricing and competition with imports
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East Coast rPET Flake to Key End Markets vs. Virgin Resin
LNO Bottle Grade Pellet LNO Flake
Non-LNO Flake (Sheet, High grade fiber) Non-LNO Flake (low grade fiber)
Virgin PET (RRS Reference)
CLOSED LOOP PARTNERS | PAGE 14
TABLE OF CONTENTS
1. BACKGROUND ON PET MATERIAL FLOWS AND PRICING
2. COST STRUCTURE AND DRIVERS
3. INTERVENTIONS
4. IMPACT
5. APPENDIX
CLOSED LOOP PARTNERS | PAGE 15
Virgin and rPET production processes are very different
PTA
MEG
Polymerization Reactor
Solid state polymerization
End Users
Reaction by-product
Used bottles Bales Flake Pelletization
Virgin PET Production
rPET Production (bottles)
17% (est. avg.) of PET bottles in MRFs do not make it to PET bales Source: RRSYield loss
CLOSED LOOP PARTNERS | PAGE 16
The cost of producing rPET may be as much as $0.13/lb higher than producing virgin PET
VIRGIN PET PRODUCERSMarket
reference cost (1)
Non-integrated net price
Vertically integ. To PTA net cost
PTA $0.45 $0.40 $0.36MEG $0.49 $0.43 $0.43Combined Raws (CR) (2) $0.56 $0.49 $0.45Variable Costs: Other (Catalysts/Chemicals) $0.01 $0.01Variable Costs: Energy & Utilities (3) $0.03 $0.03Fixed Cost: Labor $0.01 $0.01
Fixed Costs: Other (Maintenance & Plant overhead) $0.02 $0.02
Total (EXW cost) $0.56 $0.52(1) References prior to M&G bankruptcy announcement, Sept 2017(2) Formula: CR= 0.85*PTA + 0.35*MEG(3) Includes variable costs (electricity, NG, etc.)(4) Based on average bale price since 2005(5) Includes fixed costs (labor, maintenance and overhead cost)
PCR PET
Curbside Deposit Average
Bale Price (picked up) (4) $0.17 $0.22 $0.19
Transportation $0.02 $0.02 $0.02
Yield cost $0.12 $0.07 $0.09Bale price adjusted for yield $0.31 $0.31 $0.31
Conversion to flake (5) $0.20 $0.17 $0.19
Subtotal: Flake (average) $0.51 $0.48 $0.49
Conversion to pellets & SSP(4) $0.10 $0.10 $0.10
Total (EXW Cost) $0.61 $0.58 $0.59
Reasonable Floor Price = $0.60-0.65Source: RRS
CLOSED LOOP PARTNERS | PAGE 17
Challenges and bottlenecks drive costs throughout the rPET production process
Supply
• Quality• Quantity
Yield Loss
• Low value PET
• Non-PET
Conversion
• Cleaning / sorting
• Pelletization
Demand
• Inconsistency• Price volatility
End Users
Used bottles Bales Flake Pelletization
rPET Production (bottles)
Source: RRS
CLOSED LOOP PARTNERS | PAGE 18
Quantity: There are many ways to increase PET recovery -even before we put a single new cart on the street
Collect more PET bottles!Capture more of PET bottles collected
Improve sorting technologies in MRFsImprove quality controlImplement MRF best management practices
Incr
ease
Qua
ntity
Reduce C
ontamination
Source: RRS
CLOSED LOOP PARTNERS | PAGE 19
Quality and Yield: 80% of PET bottle should be recoverable, but actual recovery is much lower
20 g PET
2 g other saleable resin
2 g label
1 g moisture---------------------------------------------------------------------80% recoverable PET
But average curbside bottle bale yield is 62% (assuming thermoforms are not accepted)
Source: APR
CLOSED LOOP PARTNERS | PAGE 20
Yield: 38% of curbside PET bales is considered contamination
Clear Flake, 57%
Green Flake, 5%
Caps/Labels, 16%
Moisture, 4%
Fines, 6%
Non-PET, 12%
Yield Loss
Source: RRS
CLOSED LOOP PARTNERS | PAGE 21
Yield: Contamination contributes ~ $0.12/lb in additional costs to the system, or an additional 55% of the price paid to a MRF
Composition of Curbside Bale Yield Loss Potential Actions to Impact Cost
Caps / Labels 42% $0.051 Design for recyclability; new market development
Moisture 11% $0.013 Perforation
Fines 16% $0.019 Improve markets & technology
Non-PET 31% $0.038 Improve MRF operations & sorting
Total 100% $0.12
Bale Price (including transportation) $0.19
Bale Price Adjusted for Yield $0.31
Source: RRS
CLOSED LOOP PARTNERS | PAGE 22
Price Volatility: Spot markets make it difficult to invest
(1) Price of VPET increased in Q3; source: RRS
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Bottle grade RPET Vs. Virgin PET
LNO Bottle Grade Pellet Virgin PET (RRS Reference)LNO Bttl Avg. Price 05-17 LNO Bttl Avg. Price 05-10LNO Bttl Avg. Price 10-17 Fixed Price at Q3 2010 VPET/RPET Parity
$0.73$0.69
$0.66Q3 2010 price = $0.62
Savings of $0.10 / lb over spot
Historically, locking in a price could have generated savings for buyers and guaranteed revenues for suppliers
CLOSED LOOP PARTNERS | PAGE 23
TABLE OF CONTENTS
1. BACKGROUND ON PET MATERIAL FLOWS AND PRICING
2. COST STRUCTURE AND DRIVERS
3. INTERVENTIONS
4. IMPACT
5. APPENDIX
CLOSED LOOP PARTNERS | PAGE 24
• Apply interventions in MRF operations to improve the quality of bale supply, reduce reclaimer processing costs and improve yield rates
• Ensure that PET containers are compatible with APR Design Guide® to improve rPET quality and yield
• Implement rPET procurement strategies that help to stabilize the marketplace
Recommendations
CLOSED LOOP PARTNERS | PAGE 25
Applying a suite of interventions to the value chain would considerably improve the cost of rPET production
PTA
MEG
Polymerization Reactor
Solid State polymerization
End Users
Reaction by-product
Yield loss
Used bottles Bales Flake Pelletization
BRAND ADOPTION OF APR DESIGN GUIDELINES
reduces yield loss • improves flake quality
FLAKE TO RESIN OR PREFORM
eliminates need for pelletization • benefits from additional quality flake
BRAND PROCUREMENT STRATEGIESstabilizes markets
MRF BMPs, SORTING, AND QCMaximizes capture of PET • reduces yield
loss
BYPRODUCT MARKET DEVELOPMENT
reduces yield loss • improves revenue
Source: RRS
Virgin PET Production
rPET Production (bottles)
CLOSED LOOP PARTNERS | PAGE 26
Interventions Overview
INTERVENTION TYPE OF INTERVENTION IMPACT TYPE OF CAPITAL
NEEDEDCAPITAL EXPENDITURE
PER INSTALLATION PROOF OF CONCEPT TIMELINE
MRF Sorting and Quality Control
Technology / Capital /
Operational
10+% capture rate increase at MRF;
5% yield increase at reprocessor; 10%
cost savings
Equipment loan $0.5MM (avg) Widely deployed 1-5 years
Flake to Resin Technology / Capital
15% cost savings vs. PCR pellet Equipment loan $2-3MM
(per 25MM lbs)In production at both DAK & Indorama 1-5 years
Flake to Preform Technology / Capital
15% cost savingsVs. PCR pellet Equipment loan $1.3MM 8 locations worldwide; 1 in
development in CA 1-3 years
Brand Strategies:Commitment to APR Design Guidelines
Operational 5% yield increase at reprocessor None NA Already in the market 1-3 years
Brand Strategies:Procurement
Financial/ Contractual
Increased stability for reprocessor
None (Financial Structure)
NAAlready exists in the market for virgin and other materials; less so for rPET
1-3 years
NOT MODELEDChemical depolymerization
Technology / Capital TBD Venture capital /
Equipment loan TBD Loop industries pilot scale facility 2-5 years
NOT MODELEDByproduct Market Development
Market-based
Reduces yield loss; improves and
diversifies MRF revenues
Could include contracts, venture capital, equipment
loans
TBD Recent example: APR Demand Champions initiative 1-5 years
Source: RRS
CLOSED LOOP PARTNERS | PAGE 27
Interventions Ranked By Criteria
Source: RRS
CLOSED LOOP PARTNERS | PAGE 28
Recommended interventions support and enhance overall impact on PET throughout the system
Reducing contaminants in the RPET production process, through MRF process improvements and greater conformance with APR Design ® Guides, will facilitate the production of higher quality clean flake, increasing the supply available for Flake to Resin and Flake to Preform systems
Improving markets for low quality PET and byproducts (e.g., fines, colored PET, thermoforms), through development of chemical recycling technologies or developing new byproduct markets, will reduce disposal costs and diversify revenue streams to improve the economic sustainability of the PET reclamation industry
Financial models for RPET purchasing designed to reduce price volatility can help meet buyer and seller needs for greater price stability and provide an enticement for longer-term purchasing agreements. This stability can promote an atmosphere for investment for both buyer and seller.
Long-term purchasing agreements benefit both buyer and seller to create continuity of supply for the buyer and greater certainty of sales for the seller, and can be structured as a tool for to the seller to access financing for investment to continually improve their operations and bottom line
Source: RRS
CLOSED LOOP PARTNERS | PAGE 29
Baseline materials flow
~23% of total domestically collected PET bottles are made into bottles again, the rest are consumed by other end markets.
Yield loss
PTA
MEG
Polymerization Reactor
Solid state polymerization
End Users
Reaction by-product
Used bottles
Bales Flake Pelletization
Virgin PET Production Process
rPET Production Process
Source: RRS
CLOSED LOOP PARTNERS | PAGE 30
Potential Intervention #1MRF Sorting & Quality Control
• A series of actions to improve the quality and quantity of PET generated by MRFs
• Impacts proven through good MRF operators
• Could be enhanced by the implementation of robotics
• Challenge is large number of MRFs operated by disparate entities
CLOSED LOOP PARTNERS | PAGE 31
MRF Sorting & Quality Control: Materials flow
PTAPolymerization
ReactorSolid state
polymerization
End Users
Reaction by-product
Used bottles Bales Flake Pelletization
MEG
Yield loss
MRF Sorting & QC
Source: RRS
CLOSED LOOP PARTNERS | PAGE 32
MRF Sorting & Quality Control: Key details
Costs Impact on rPET price
(per lb)
Potential Capacity Increase(mm lbs)Capital Operating
(per year)
Optical Sorting $50,000-360,000 $2,500
-$0.02 to 0.04 ~80Robotic Quality
Control $200,000 $5,000
BMP Implementation
$15,000-25,000
$30,000-35,000
Note: Impacts on price and capacity assume MRF interventions are implemented as a package
Source: RRS
CLOSED LOOP PARTNERS | PAGE 33
MRF Sorting & Quality Control: The ROI for a MRF
A Hypothetical Scenario:
• MRF processes 1,000 baled tons of PET/year
“BEFORE”:• Bale yield: 62%• Sell price: $0.15 - 0.17 cents
per pound• Transportation cost: $0.02 cpp• Landfill tip fee: $30/ton
“AFTER” SCENARIO with Investment TOTAL
Total new baled PET tons (%) 110 (11%)MRF annual operating cost increase $42,067MRF annual operating cost decrease -$70,000MRF PET revenue increase -$37,400MRF Residue disposal cost savings
(50% of increased tons) -$1,650
Net MRF cost (+) savings (-) before depreciation -$66,983
Net cost (+) savings (-) / new ton -$609MRF capital investment $518,283MRF amortized cost (over 10 yrs) $51.828Net cost (+) savings (-) / new ton with depreciation -$138
First year ROI (before depreciation) 12.92%Source: RRS
CLOSED LOOP PARTNERS | PAGE 34
Potential Intervention #2Flake to Resin Technology
• Proven technology, by Thyssen-Krupp, that allows for clean flake to be mixed directly with virgin resin, eliminating need for solid stating and pelletization
• Key success factor is sufficient supply of high quality, low cost flake
• Key risk is competition with low virgin raw material prices
CLOSED LOOP PARTNERS | PAGE 35
Flake to Resin: Materials flow
10% flake content to reactor will increase rPETto bottle markets from ~23% to 30%
Cost impact to PET producers varies based on degree of backward integration
Yield loss
PTA
MEG
Polymerization Reactor
Solid state polymerization
End Users
Reaction by-product
Used bottles
Bales Flake Pelletization
Reactor feedstock replaced with clean flake
Source: RRS
CLOSED LOOP PARTNERS | PAGE 36
Flake to Resin: Key details
Costs Impact on RPET Price(per lb) (2)
Potential Capacity Increase(mm lbs)Recycled
Content Capital (1) Operating (per lb)
10% $10-15 million $0.02-0.05 -$0.10 125
20% $20-30 million $0.02-0.05 - $0.10 250
50% $50-60 million $0.02-0.05 - $0.10 500
1) $2-3 mm / 25 mm lbs2) Eliminates cost to pelletize
Source: RRS
CLOSED LOOP PARTNERS | PAGE 37
Potential Intervention #3Flake to Preform Technology
• Proven technology, by Husky, that allows for clean flake to be mixed directly, with or without virgin resin, into the PET bottle preform
• Key success factor is sufficient supply of high quality, low cost flake and investment by bottle converters in equipment
• Key risk is competition with low virgin raw material prices and conventional converter systems
CLOSED LOOP PARTNERS | PAGE 38
Flake to Preform: Materials flow
Yield loss
PTA
MEG
Polymerization Reactor
Solid state polymerization
End Users
Reaction by-product
Used bottles
Bales Flake Pelletization
Bottle feedstock replaced with clean flake
Eliminates need for bottle maker to blend pelletized PCR
Allows high % of food grade recycled flake (up to 100%)
No compromise in quality and performance of container
Source: RRS
CLOSED LOOP PARTNERS | PAGE 39
Flake to Preform: Key details
Costs Impact on rPET Price (per lb) (1)
Potential Capacity Increase(mm lbs)Recycled
Content Capital Operating(per year)
10% $1.3 million $50-75,000 -$0.10 8
50% $1.3 million $50-75,000 -$0.10 40
100% $1.3 million $50-75,000 -$0.10 80
1) Eliminates cost to pelletize
Source: RRS
CLOSED LOOP PARTNERS | PAGE 40
Potential Intervention #4Brand Strategies
• Reduce costs in RPET production by designing packages for recyclability
• Utilize brand purchasing power to stabilize RPET markets
• Demonstrated, replicable models and examples exist in the marketplace
CLOSED LOOP PARTNERS | PAGE 41
Brand Strategies: Key details
CostsImpact on rPET price
Potential Capacity Increase(mm lbs)
Capital Operating
Conform with APR Design Guidelines
N/A N/A
Caps/labels contribute ~
$0.05/lb to cost from yield loss,
some of this cost could be mitigated by design choices
40-50
Pricing model to reduce volatility N/A N/A Depends 125-500
Long-term RPET purchase agreements
N/A N/A Depends 100-150
Source: RRS
CLOSED LOOP PARTNERS | PAGE 42
Brand Strategies: Conforming to APR Design Guide
Source: APR
Design Guide Topic APR Guidance Explanation
Metal closures and lidding
Avoid using metal with PET packaging. Metals can be detrimental, and in some cases, can render a package non-recyclable. Metals can cause a package to be lost to waste at a metal detector. Metals can degrade process equipment. Metals are a source of contamination and yield loss.
Pressure sensitive film labels
Employ labels that meet APR Critical Guidance Test Criteria, including use of conforming substrates, adhesives, and inks.
Testing confirms that labels cleanly separate from PET and that label inks do not impact wash water.
Shrink sleeve labels Employ labels that meet APR Critical Guidance Test Criteria, or which have been evaluated within APR’s Responsible Innovation Program.
Evaluations confirm that the label will have least impact on PET recycling.
Paper labels Avoid use of paper labels. If used, conduct lab testing to select paper labels that have negligible impact on color and haze of recycled PET.
Paper labels create “pulp” during the PET flake wash step releasing inks and paper fibers into the wash water. Adhesives on pressure sensitive labels can interfere with recycling.
Blow molded PETG containers
Avoid using PETG in packaging. PETG cannot be recycled with PET packaging. When PETG is mixed with PET in a drier, PETG melts to creates “clumps” of PET flake. There are crystallizablePET resins that can be used for extrusion blow molding applications.
CLOSED LOOP PARTNERS | PAGE 43
Brand Strategies: Price stability model & long-term contracts
Goals: • Reduce price volatility for both buyer and seller.• Minimize price swings, but ensure that all parties are "made whole" over the term of the
contract/relationship by providing that an equivalent dollar value is exchanged • Provide a long‐term, contractual relationship where mutual trust is a core value• Achieve buy‐In at the CEO/CFO level from both organizations to ensure success
How the Model Works:• After the buyer and seller agree to a “market price” as a starting point, price increases and decreases
are adjusted as per an agreed upon rate of fluctuation• There is a defined maximum price difference from one quarter to the next, to contain fluctuation below
market levels. • For illustrative purposes, this model uses a maximum of 60% of the market fluctuation. Contracts can
also incorporate a maximum differential that, when reached, would trigger reconciliation• Dollar variations for the total contract value are maintained comparing LV (low‐variability) dollars and
market pricing• Market pricing is what the price would be if a full price increase or decrease were implemented, as per
traditional agreements• The contract may include a cap to ensure that the amount due or owed does not surpass an agreed
upon amount• At the end of the contract the “amount Due” is either paid off or is rolled into a contract extension.
CLOSED LOOP PARTNERS | PAGE 44
Potential Intervention #5Chemical Depolymerization
• Unproven technology
• Key success factor is ability to cost effectively achieve production scale
• Strong potential to strengthen RPET industry by providing an outlet for low-value PET and byproducts
• Potential to produce virgin-quality RPET resin
CLOSED LOOP PARTNERS | PAGE 45
Chemical Depolymerization: Materials flow
PTAPolymerization
ReactorSolid state
polymerization
End Users
Reaction by-product
Used bottles Bales Flake Pelletization
MEG
Chemical Depolymerization
Yield loss
Process can reportedly use low quality inputs (e.g., colors, thermoforms, fines)
Flake diverted to chemical depolymerization process
Source: RRS
CLOSED LOOP PARTNERS | PAGE 46
Chemical Depolymerization: Key details
Costs Impact on rPET Price(per lb) (1)
Potential Capacity Increase(mm lbs)
Recycled Content Capital Operating
(per lb)
10% TBD $0.015 -$0.008 125
20% TBD $0.015 -$0.008 250
50% TBD $0.015 -$0.008 500
1) Based on increased revenue to reclaimers for low-value PET and by-products
Source: RRS
CLOSED LOOP PARTNERS | PAGE 47
TABLE OF CONTENTS
1. BACKGROUND ON PET MATERIAL FLOWS AND PRICING
2. COST STRUCTURE AND DRIVERS
3. INTERVENTIONS
4. IMPACT
5. APPENDIX
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Value is created throughout the system
End Users
Used bottles Bales Flake Pelletization
MRF• Yield improvement: 10+%• Additional capture/yield
improvements for other material types
REPROCESSOR• Yield improvement: 21+%
(incl. yield improvement at MRF)
• Cost savings: 10+%• Reduced exposure to price
volatility
BRAND OWNER• Increased volume of higher
quality of RPET at lower cost• Greater flexibility in end uses
of material• Less volatility in price
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If investments were scaled nationally, we could increase the supply of rPET for bottles and other uses by 6%
Baseline Yield for Containers (2016)million lbs
6,172
1,753 (28%)
370 (6%)
Yield with Interventionsmillion lbs
6,172
2,125 (34%)
448 (7%)
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Implications for PP and PE
• Market dynamics for PP/PE are challenging –need demand pull
• Cost drivers are similar to rPET; cost structures may not be as challenging, depending on end-use specifications (e.g., not food grade)
• MRF-level interventions can help improve quality of PP/PE bales and bale yields; similar challenges with colored PP/PE
• Supply (PP) may be an issue, but more MRFs are producing “tubs and lids” bales
CLOSED LOOP PARTNERS | PAGE 51
TABLE OF CONTENTS
1. BACKGROUND ON PET MATERIAL FLOWS AND PRICING
2. COST STRUCTURE AND DRIVERS
3. INTERVENTIONS
4. IMPACT
5. APPENDIX
CLOSED LOOP PARTNERS | PAGE 52
References
1. NAPCOR, and The Association of Plastics Recyclers. "2005-2015 Reports on Postconsumer PET Container Recycling Activity." Recycling Rate Reports. N.p., n.d. Web. Apr. 2017.
2. "CPI News Releases." U.S. Bureau of Labor Statistics. U.S. Bureau of Labor Statistics, n.d.Web. Apr. 2017.
3. NAPET Conference, 2015
4. OESA Conference, 2016
5. The Packaging Conference, 2015
6. Americas Polyester Industry Conference, 2015
7. Confidential interviews with industry experts, 2017
8. All data from RRS, unless otherwise noted.