CLEANING SYSTEMS DUNG SCRAPERS CATALOGUE€¦ · Cleaning systems - Dung scrapers CLEANING SYSTEMS...

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CLEANING SYSTEMS DUNG SCRAPERS CATALOGUE

Transcript of CLEANING SYSTEMS DUNG SCRAPERS CATALOGUE€¦ · Cleaning systems - Dung scrapers CLEANING SYSTEMS...

Page 1: CLEANING SYSTEMS DUNG SCRAPERS CATALOGUE€¦ · Cleaning systems - Dung scrapers CLEANING SYSTEMS DUNG SCRAPERS Efficient cleaning of alleys improves productivity, fosters environment

CLEANING SYSTEMS DUNG SCRAPERS CATALOGUE

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HYGIENE AND ANIMAL HEALTH

+ Reduction of limping issues.+ Decrease of udder infection risk.+ Shortening of breathing problems due to an environment

free of noxious gases, such as ammonia.+ A cleaner exercising area.

ENERGETIC AND FERTILISING USE

+ Conservation of slurry’s energetic and fertilising potential, avoiding its methanisation.

ENVIRONMENTAL SUSTAINABILITY

+ Lessening of polluting gases.

Cleaning systems - Dung scrapers

CLEANING SYSTEMS

DUNG SCRAPERS

Efficient cleaning of alleys improves productivity, fosters environment sustainability and contributes to a better animal welfare.

Etxe Holz dung scrapers allow a quick dung removal, reducing the farmer’s workload and energy consu-me, adding these benefits:

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Etxe Holz has been on the market for more than 40 years, de-signing, manufacturing, and installing cleaning systems and dung removal. Our range of products is the result of adding adaptable, safe, strong, and greatly functional solutions to the varied needs of our clients.

WHAT DOES A DUNG SCRAPER ETXE HOLZ OFFER?

+ Sturdiness and durability.+ Cleaning frequency maximisation.+ Great functionality.+ Electric consume optimisation.+ Ease of installation and maintenance.+ Adaptability to every kind of installation.+ Bespoke solutions.+ Adaptation to new trends.

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Maximum length

Power

Transmission

Dragging system

Position

Advantages

120 m cable / rope Ø 10 mm

0.55 kW

Indirect, coiling drum

Dyneema rope Ø 8, 10 mm Stainless cable Ø 8, 10 mm

Horizontal Vertical

Sturdiness and versatiliy

DRIVE UNITS WINCH TYPE

Designed for the most demanding wor-king conditions.

They are very sturdy equipment, easy to set and with great versatility, adapting themselves to any kind of distribution.

Handled from an electronic control pa-nel, they offer every kind of functions of programming, security and alarms.

They combine a quick cleaning with low consume.

They can work with a stainless steel cable as well as with high durability plastic ropes, according to the needs of each customer.

1 Sokatek engine in an opposing position.

2 Compak engines in a lateral position.

3 Compak engines above the pit.

4 Compak engines for two alleys in an opposite position.

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3

DRIVE UNITS

Cleaning systems - Dung scrapers

COMPAK

>200 m cable / rope Ø 10 mm 130 m rope Ø 16 mm

0.55 - 0.75 kW

Indirect, coiling drum

Dyneema rope/cable Ø 10 mm Navy rope Ø16-20 mm

Horizontal Vertical

Big capacity rolling drum Long alleys

SOKATEK

752800

964635

798410

1 2

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EFFIKACE

Maximum length

Power

Transmission

Dragging system

Position

Advantages

200 m

0.75 kW

Direct + Hydraulic with tensing pulley

Stainless cable Ø 10, 12 mm

Horizontal

• Self-tensing continuous system • Any length

<40 m

0.55 kW

Direct, through pulleys

Stainless cable Ø 8, 10 mm

Horizontal

• Great skilfulness for small installations

DRIVE UNITS TOWER TYPE

Designed to work for different distri-butions with one engine only.

Efficient and low maintenance due to its cable guiding and pulling system.

The Highway model has been specially designed for great length alleys, whi-le the Effikace model is conceived for small farms with a small workload.

Handled from an electronic control pa-nel, they offer every kind of functions of programming, security and alarms.

1 Highway engine for three alleys of 150 m.

2 Highway engine for two alleys of 100 m.

3 Effikace engine for two alleys.

4 Special applications. Effikace horizontal drive unit: poultry, ducks, rabbit farms.

1 2

3

HIGHWAY

DRIVE UNITS

1135

1930

1400

500560 465

4

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DN 270 STEEL PULLEYDN 440 STEEL PULLEYDN 560 STEEL PULLEY

SPECIAL APPLICATIONS PULLEYS

Pulley external

diameter

External axis diameter

Casing material

Pulley material

Axis material

Lubricator

Advantages

560 mm

90 mm

Galvanised steel

Steel + Bronze cap

Anti-friction plastic

Yes

Great size

440 mm

60 mm

Galvanised steel

Steel + Bronze cap

Stainless

Yes

Allows a knot in a navy rope to pass through it

270 mm

40 mm

Galvanised steel

Steel + Bronze cap

Stainless

Yes

Great skilfulness

PULLEYS

A wide range variety to adapt them to any kind of distribution, depending on the dimensions of the alleys, the kind of engine used, etc.

They guarantee a long durability be-cause they are made with great quality materials.

They are provided with lubricators to ease their maintenance.

All pulleys are easily disassembled for an easy spare parts change.

DN 270 STURDY PULLEY FOR SAND

• External diameter 270 mm.• Bearings specific for sand.• Long lasting in sandy installations.

DN 270 VERTICAL PIVOTING PULLEY

• External diameter 270 mm.• It allows the engine to be positioned vertically.

DN 270 VERTICAL FIXED PULLEY

• Designed to be located in two positions.• To manage the cable in special

situations.

Cleaning systems - Dung scrapers

PULLEYS

585 500 325

150 12085

710 500 325

325

325

85

365

300

325325

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SPECIAL APPLICATIONS

It contributes to a higher durability of the components as it avoids unnecessary tensions thanks to a soft stop. It counts with an electronic metal proximity detector.

• Remote control to be used for basic functions.

• It can be used for 220V voltage.

• CE Certified, watertight box insulated with IP65.

• Temperature probe included.

• Very intuitive control panel, with LED panel and indicators for movement state and alarm. Includes emergency push button.

• Languages: English, French, German, Spanish.

1 Mechanical limit.

1

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ELECTRONIC CONTROL PANEL

ELECTRONIC LIMIT SWITCH

OTHER OPTIONS FOR THE LIMIT SWITCH

135

150

370220

385990

FUNCTIONALITY

• Great versatility as it can be adapted to different configurations: Pulleys type or winch type drive units, slatted floors, etc. Automatization to program up to 24 times per day.

• Possibility of managing up to 4 engines (with auxiliary module)

• Electronic control of the traction power.• Security for the livestock: colliding stop with

programming trials (up to 5 times).• Anti-frost programme for low temperatures areas.

• Work alarms: collision, excessive working time, overuse, low temperature, etc.

• Reverse function: to ease cable or rope unwinding (winch engines) during maintenance.

• Cycle final stop by electric or electronic limit switch, by mechanical limits or by time.

• Fontion of multi-pile and progressive stop.• Activation of an evacuation pump.• Operating hours counter.

FEATURES

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DUNG SCRAPERS

STURDY AND LASTING BUILT

They are built in high-quality hot-dip galvanised steel.

The main body and sided parts are equipped with wear-resistant alloy slipping platforms, improving its dura-bility even with sand as bed material.

ADAPTABLE TO EVERY KIND OF FLOORING

They are equipped with transversally ar-ticulated shovels, which adapt themsel-ves to different floor gradients.

The edging articulated shovels allow to adapt themselves to different alleys width.

CLEANLINESS IS NOT AN OBSTACLE

Cows walk above the scrapers without any problem thanks to their small height.

RUBBER AS A CLEANING MATERIAL

They are equipped with rubber sheets in the cleaning shovels.

This material adapts itself to the floor irregularities, improving the cleaning efficiency without damaging the con-crete.

The sheets are easily replaced.

According to the installation require-ments, steel shovels or wear-resistant alloy can be also provided.

1 A feature of the wear-resistant alloy central body foundation. 2 A feature of the wear-resistant alloy runner shoe foundation. 3 A feature of bolts for the scraper wings joints and cleaning shovels joints. 4 A feature of the bolt for the edging shovel joint. 5 A feature of scraper’s side (height). 6 A feature of replaceable rubber sheets in the cleaning paddles and shovels.

1 2

3 4

5

For any aisle width and guide dimensions. The central body can be adapted to a hydraulic scraper.

N.B. FOR EVERY MODEL

6

20 cm

Cleaning systems - Dung scrapers

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ALLEYS SCRAPERS

GALVANISED SCRAPER FOR GRILLS

It is composed of a central body and two-sided wings with fi-xed cleaning shovels at both sides to clean in both ways. The scraper height is reduced so it cannot bother.

FOLDABLE GALVANISED SCRAPER

Designed to be folded manually, simply and quickly to allow machinery access to the alley.

STRAIGHT GALVANISED SCRAPER

Specially designed to work in open systems with two winch engines. It guarantees an efficient cleaning without bothe-ring the livestock. The central body is provided with one or two tensors.

GALVANISED SCRAPER WITHOUT A GUIDE

Designed to be used in alleys without a guide on the floor. The rudder is longer to centre the line. All its other features are as the two tensors galvanised scraper.

“V” SHAPE GALVANISED SCRAPER FOR MANURE

Specifically designed for barn with manure. It is very heavy in order to make easier the pulling of the solid manure. With wheels at the sides. A lighter V shape scraper available for slurry with straw.

GALVANISED SCRAPER WITH WHEELS FOR SAND

Specifically designed to work in barns where the sand is used as bedding material, reducing the friction thanks to the wheels.

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These systems can benefit several other industries and farmers. We can adapt our systems to pigs, sheep, rabbits, ducks, etc. farms.

We design and make bespoke solutions to what you may need.

We engage with your project to offer you the best solution, thanks to our experience of being on the market for more than 40 years through cleaning sys-tems and manure removal.

APPLIABLE TO OTHER FARMING INDUSTRIES BESPOKE CLEANING SOLUTIONS

GALVANISED SCRAPER FOR CHANNELS WITH SMALL ANIMALS

Designed for cleaning channels in small animal farms such as ducks, rabbits, etc.

There is no need to build a guide on the floor.

GALVANISED SCRAPER FOR CHANNELS

Available in two different widths (1000 and 2000 mm), it is specially designed to work in manure removal channels with winch engines.

REINFORCED GALVANISED SCRAPER UNDER GRILLS

Designed for cleaning under grills in pig and sheep farming.

There is no need to build a guide on the floor.

The structure is particularly reinforced.

Available in widths from 1200 to 3000 mm.

An example of setting of a galvanised scraper for channels with a Compak engine on a vertical support.

SCRAPERS FOR CHANNELS AND SPECIAL APPLICATIONS

8001000 1500

200 600200

900 9003000

Cleaning systems - Dung scrapers

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HYDRAULIC CENTRAL

• 3 cv Electric engine (5 cv for alleys longer than 90 m).• HLP46 oil deposit, with a capacity of 50 litres.• 27 or 33 litres hydraulic pump, with vacuum filters.• Manual changeover valve (optional electric valve).• Manual control panel (optional automatization).

HYDRAULIC CYLINDERS

• 63 x 36 x 750 mm.• 80 x 40 x 1250 mm (for alleys longer than 80 m).

CLEANING SHOVELS

• 20 cm height shovels.• Adjustable edges to be adapted to different alleys width.• N.B. Shovels with other dimensions available.

These machines are defined by their sturdiness; they present a low number of malfunctioning.

They have a great towing power, so they can clean a bigger amount of dung (long alleys, dry and thick dung, etc.).

Ideal for dry weather areas or heifers’ barns.

Ideal to evacuate dung from long channels up to 40 m.

Applications:• Permanent stabling farms.• Channel at the end of a scraper

aisle, when it is not possible to discharge directly in a pit.

1 Central, scraper and ram box. 2 A feature of scraper and ram box. 3 Ram box dimensions according to lengths.

2

RAM BOX

• Alley length < 60 m Ram box width = 80 mm.• Alley length 60 – 80 m Ram box width = 100 mm.• Alley length > 80 m Ram box width = 120 mm.

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HYDRAULIC SOLUTIONS

HYDRAULIC SOLUTIONS

HYDRAULIC SCRAPERS FOR ALLEYS

SHOVELS EVACUATORS

10 | 11

80

120

50 55 60

140 160

100 120

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WORKING SCHEMES EXAMPLES

OPEN AND CLOSED SYSTEMS

SETTING EXAMPLES

DISCHARGE

1 Direct discharge over the pit with suspended engine. 2 Cleaning and discharge over a grill. 3 Discharge in a channel at the end of an alley. 4 Discharge in a central channel.

1 Cleaning of two alleys with one Effikace engines. 2 A feature of cleaning of two alleys with one Highway engine.

1 Cleaning of two alleys with two Compak engines. 2 Cleaning of one alley with two Compak engines.

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1

3

1

2

2

4

CLOSED SYSTEMS. ONE ENGINE TOWER TYPE

OPEN SYSTEMS. TWO WINCH ENGINES

2

Cleaning systems - Dung scrapers

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SETTING EXAMPLES

ENGINES LOCATION

1

3

2

4

1 Sided location above the pit. 2 Compak engine in vertical setting on a wall. 3 Sided location. 4 Opposed location with channel discharge.

1

5

32

4

2500

960

520

745

850

345

SETTING EXAMPLES

BRACKETS

1 Sokatek with bracket for a vertical setting.

2 Compak engine with bracket for a vertical setting.

3 Effikace engine with bracket for a vertical setting.

4 Brackets for pulleys.

5 Brackets for engines.

We adapt ourselves to any kind of distribution in existing buildings as well as new ones, thanks to the versatility of winch engines that can be located in multiple positions.

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3000

970

1015

140

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Polígono Comarca 2, Calle A 1731191 Barbatáin, Navarra (Spain)T +34 948 98 33 90 F +34 948 85 40 64www.etxeholz.net · [email protected]

LOCATION WHERE WE ARE

PAMPLONA

BORDEAUX

Bayonne

BARCELONA

San Sebastián

Zaragoza

Tudela

Vitoria

Logroño

MADRID

BilbaoSANTANDER