CLEAN FUELS MODULAR REFINERY PLATFORMastraenergy.net/images/PFD2b.pdf · CLEAN FUELS MODULAR...
Transcript of CLEAN FUELS MODULAR REFINERY PLATFORMastraenergy.net/images/PFD2b.pdf · CLEAN FUELS MODULAR...
CLEAN FUELS MODULAR REFINERY PLATFORM OVERALL PROCESS FLOW DIAGRAM
To Heaters and/or Steam and/or Power Generation FGS/LPG/C5S
C4- Butanes & Light Ends LPG GAS High Octane GasolineMerox CONCENTRATION
S RemovalC3/C3=/IC4/NC4/C4=
GASOLINE 82-200F Light Straight Run LSR Low Octane GasolineStabilization
LCN & Merox
Fuel Gas (FGS) FGS
HYDROGENPSA or MSEP
H2 H2 NAPHTHA 200-400F Staight Run Naphtha NAPHTHA UOP CYCLE X High Octane Gasoline
HDS REFORMING HCN
H2DIESEL 400-650F Staight Run Distillate DISTILLATE Ultra Low Sulfur Diesel
HDSCRUDE HCO LCO
Fuel Gas (FGS) C2- C3/C3=
GAS OIL 650+F Atmospheric Gas Oil C4/C4=Light Cat Naphtha
UOP Heavy Cat Naptha H2MSCC Light Cycle Oil
Heavy Cycle OilDeSOX Clarified Oil (CLO) CLO
COKE HDSTo Power Generation Heavy Fuel Oil (HFO)
Legend: Green denotes Gasoline Precursor or BlendstockMagenta denotes Diesel Precursor or BlendstockBlue denotes use as fuel for Fired Heater Duty and/or Steam Boiler and/or Power Generation
07:29 PM Notes: HDS=HydroDeSulfurization using Cobalt/Molybdenum Catalysts 31-Mar-2008
MSCC=MilliSecond Catalytic Cracker; PSA=Pressure Swing Absorption; MSEP=MembraneSEParation TomCatIP
SULFUR & WATER RECOVERYsweet gas rich amine
AMINE AMINE acid gassour gas CONTACTOR lean amine REGENERATION
SULFUR sulfurRECOVERY
acid gasSOUR WATER
sour water STRIPPER waterWASTE WATER water
ISBL water TREATMENT
Note: Based on Arizona Clean Fuels permitted configuration 12:16 AM 31-Mar-2008 TomCatIP
LIGHT ENDS CONVERSION & RECOVERYFuel GasC3 Mix C3 LPG
ISBL light ends GASConc & Separation C4 Mix C4 LPG
PropaneBUTANE Butane
Purchased Field Butane CONVERSION* High Octane Gasoline
Octane Enhancement Choices: NC4* Fixed Bed Alkylation IC4* HF Alkylation* Solid Phosphoric Acid (Cat Poly) BUTANE* Iso-Octene/ane ISOMERIZATION 07:29 PM
31-Mar-2008Note: Based on Arizona Clean Fuels permitted configuration TomCatIP
ZERO LIQUID DISCHARGE SYSTEM
Evaporation Drift SURFACECONDENSER
Make-UpCOOLINGTOWER
SIDESTREAM PRESSURE REVERSE BRINE CRYSTALLIZERCLARIFIER FILTER OSMOSIS CONCENTRATOR
| || Salt Solids
HRSG BlowdownSLUDGE WASTEWATER BF Make-Up Waste
PROCESS SUMP Other Plant
Dry Cake 07:29 PMSolids 31-Mar-2008
TomCatIP
FUEL BLENDING , FLUE GAS TREATMENT & ENERGY MANAGEMENTSOURCES Hydrogen Liquified Purchased Heavy Off
Methane Petroleum Natural Fuel SpecUSES Ethane Gases Gas Oil Products
Heaters Crude, DHDS, MSCC, NHDS, EVAP A LSteam Package 120 MMBTU/Hr Triplets A LPower Dual Fuel Wartzila 2.5 MW Triplets L A
A=Primary SourceL=Last Resort
HYDROGEN CASCADE MANAGEMENT SYSTEMQUALITY High Purity Med Purity Low Purity Crap Dump
HeavyFuelDeSufurization ADieselHydroDeSufurization BNapthaHydroDeSufurization CFuel DClear Flare E
Letters=Order of Preference
WATER PREPARATION & TREATMENT01:57 AM
31-Mar-2008TomCatIP
TETRA TECH EM INC.
MHA NATION FEE-TO-TRUSTAND REFINERY EIS
FIGURE 2-3WASTE WATER TREATMENT SYSTEMWITH FULL RECYCLING OF WATER
ANALYSIS AREA: MOUNTRAIL & WARD COUNTIES, ND
Date: 5/19/2006 File Name: R:\EPA\MHA\FRW_Alt 1-A.ppt
1
Source: Based on information from Greystone Environmental Consultants, Inc.
mol`bpp “Excellence in Applied Chemical Engineering”
HF AlkylationProcess Schematic
Olefin Feed &Isobutane
Fresh Acid
Acid Oils
Propane
N-Butane
Alkylate
Reactor
Settler
Depropanizer
Stripped HF
Isobutane Recycle
HF Regenerator
DeIsobutanizer
HF Stripper
Deflourinator
Debutanizer
mol`bpp “Excellence in Applied Chemical Engineering”
IsomerizationProcess Schematic
Desulferizedn-Paraffin Feed
HeaterHydrogenation Reactor
Hydrogen
IsomerizationReactor
Dryer
Dryer
Hydrogen and LPG
IsomerateProduct to Gasoline
Separator
mol`bpp “Excellence in Applied Chemical Engineering”
Catalytic ReformingProcess Schematic
Naphtha Feed
1st Pass Heater
1st Pass Reactor
2nd Pass Heater
Reformate to Fractionation
Recycle Compressor
2nd Pass Reactor
3rd Pass Heater
3rd Pass Reactor
HP Separator
LP Separator
LPG
High PurityHydrogen
mol`bpp “Excellence in Applied Chemical Engineering”
HydrotreatingProcess Schematic
Feed
Feed/EffluentExchanger
Fired Heater
Quench H2
Recycle Compressor
Make-up Compressor
Reactors
Make-up Hydrogen
Purge Hydrogen
H2S Acid Gas
LPG
Product to Fractionator
Low Pressure Separator
High PressureSeparator
Effluent Cooler
HP Amine Absorber
Chemex, Inc.
1. Wärtsilä 20V32 engine2. OilCube Auxiliary module3. OilCube Treatment module4. Maintenance water tank5. Air compressor, 7 bar
6. Starting air compressor7. Ventilation intake louvre8. Intake air filter9. Starting air vessel
10. Charge air silencer
11. Exhaust gas silencer12. Cooling radiators13. Exhaust stack14. Expansion vessel15. Oil mist separator
16. Overhead crane17. Generator ventilation duct18. Generator19. Ventilation outlet fan
Power Master
64 x 54 mArea: 3456 m2
Oil Cube – Wärtsilä 3237 x 14 mArea: 518 m15% of Power Master layout
2
OilCube power outputsTechnical data 50 Hz/750 rpm 12V32 16V32 20V32
Power, electrical kW 5327 7124 8924
Heat rate kJ/kWh 7859 7834 7818
Electrical effi ciency % 45.8 46.0 46.0
Technical data 60 Hz/720rpm
Power, electrical kW 5211 6970 8730
Heat rate kJ/kWh 7859 7834 7818
Electrical effi ciency % 45.8 46.0 46.0
Dimensions and weight (generating set with liquids and 150 mm high spring elements)
Length mm 10030 11239 12200
Width mm 3050 3300 3300
Height mm 4420 4343 4420
Weight tonne 90 114 137
Heat rate and electrical effi ciency at generator terminals, including engine-driven pumps. ISO 3046 conditions and LHV. Tolerance 5%. Power factor 0.8.
MAIN TECHNICAL DATA
Engines Wärtsilä 12V32, 16V32, 20V32 Ambient temperature 0…+40 °C Noise level 70 dB(A) 100 m
OilCube auxiliary module Fuel booster with massfl ow Prelubrication oil pump HT preheater Thermostatic valves Sludge collection
OilCube treatment module 2 x HFO separators Heater HFO/HT water Separated fuel tank LO separator
Control system local Control panel with remote monitoring as option
Cooling radiator Single circuit, low noise on the roof
Ventilation Free in, forced out
Max temperature inside power house +50 °C
5