Claval Deluge Valve TM 134-89 manual
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Transcript of Claval Deluge Valve TM 134-89 manual
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100G2100G
U.L. Listed / U.L.C. Listed
Globe or Angle Pattern
Proven Reliable Design
The Cla-Val Model 100G/2100G Deluge Valve is designed for use in controlling
water flow to Deluge, Pre-Action, or Foam-Water type fire protection sprinkler
systems. This valve is U.L. Listed in "Special Systems Water Control Valves
Class I (VLFT)".
The Model 100G-2100G is a hydraulically-operated, diaphragm-actuated, globe
or angle pattern Deluge Valve. It consists of three major components: the body,
the cover, and the diaphragm assembly. The only moving part is the diaphragm
assembly. Packless construction and simplicity of design assures long service
life and dependable low maintenance for this valve. All ferrous parts are fusionepoxy coated internally and externally for added corrosion resistance, along
with a delrin sleeve stem and teflon coated removable seat.
Typical Application
Deluge Valve
The Model 100G/2100G is installed to control the water flow to the
sprinklers in Deluge, Pre-Action, or Foam-Water type systems. A
simplified system is used to illustrate typical operation.
The Model 100G/2100G Deluge Valve (3) is
maintained in the closed position by means of
system water pressure controlled by a pilot
control (4). When the pilot control valve
receives a signal from the fire detection sys-
tem, it allows the deluge valve to open.
Firefighting water (1) then enters system
piping (5) and discharges from
sprinklers (6).
4
1
23
5
UL
Globe: 3" 10"Angle: 3" 10"
Ductile Iron 150 ANSI B16.42 flangedCast Steel 150 ANSI B16.5 flanged
150 class, 250 psi maximum (Ductile Iron)150 class, 285 psi maximum (Cast Steel)
300 class, 400 psi maximum
Water, to 180F MAX.
Main Valve Body & Cover:
Ductile Iron ASTM A-536* UL,ULC
Cast Steel ASTM A216-WCB* UL,ULC
Nickel Aluminum Bronze ASTM B148 UL,ULC
Naval Bronze ASTM B61 UL,ULC
Super Duplex Stainless steel UNS32750 UL,ULCStainless Steel ASTM A743-CF-8M UL,ULC
Main Valve Internal Trim:
Bronze ASTM B61Stainless Steel Type 303
Monel QQ-N-281 Class B
Diaphragm and Disc:
Buna-N
synthetic rubber*Internally & Externally Epoxy Coated Standard
Sizes
End Details
Pressure Rating
Temperature Range
Materials
Specifications
1. Catalog No. 100G or 2100G 2. Size3. Body and Cover Material 4. Globe or Angle Pattern5. Pressure Class 6. Internal Trim Material
When Ordering, Please Specify
Friction Loss For use in hydraulically calculatedsystems, friction loss equivalent to:
100G (Globe):
3" Size=42 Ft. of 3" Pipe
4" Size=92 Ft. of 4" Pipe
6" Size=116 Ft. of 6" Pipe
8" Size=123 Ft. of 8" Pipe
10" Size=201 Ft. of 10" Pipe
2100G (Angle):
3" Size=33 Ft. of 3" Pipe
4" Size=44 Ft. of 4" Pipe
6" Size=79 Ft. of 6" Pipe
8" Size=105 Ft. of 8" Pipe
10" Size=153 Ft. of 10" Pipe
(1) From System Water Supply
(2) System Shut-off Valve (Visual Stem)
(3) Cla-Val Model 100G or 2100G
(4) Pilot Control System
(5) Sprinkler System Piping
(6) Sprinklers
MODEL
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PO Box 1325 Newport Beach CA 92659-0325 Phone: 949-722-4800Fax: 949-548-5441 Web Site: cla-val.com E-mail: [email protected]
CLA-VAL
CLA-VAL CANADA CLA-VAL EUROPE4687 Christie Drive
Beamsville, Ontario
Canada L0R 1B4
Phone: 905-563-4963Fax: 905-563-4040
E-Mail: [email protected]
Chemin des Msanges 1
CH-1032 Romanel/
Lausanne, Switzerland
Phone: 41-21-643-15-55Fax: 41-21-643-15-50
E-Mail: [email protected] CLA-VAL 2011 Printed in USA Specifications subject to change without notice.
CLA-VAL UKDainton House, Goods Station Road
GB - Tunbridge Wells
Kent TN1 2 DH England
Phone: 44-1892-514-400
Fax: 44-1892-543-423E-Mail: [email protected]
Represented By:
To calculate the maximum wet sprinkler pilot height above the valve, use the graph below.
E-100G (R-5/2011)
Functional Data
Valve SizeInches 3 4 6 8 10
mm 80 100 150 200 250
CV
Factor
GlobePattern
Gal./Min. (gpm) 115 200 440 770 1245
Li tres/Sec. ( l/s) 27.6 48 105.6 184.8 299
Angle
Pattern
Gal./Min. (gpm) 139 240 541 990 1575
Litres/Sec. (l/s) 33.4 58 130 238 378
Valve Size (Inches) 3 4 6 8 10
A 150 ANSI 12.00 15.00 20.00 25.38 29.75
AA 300 ANSI 13.25 15.62 21.00 26.38 31.12
BDia. 9.12 11.50 15.75 20.00 23.62
CMax. 8.19 10.62 13.38 16.00 17.12
D 2.56 3.19 4.31 5.16 8.50
E 150 ANSI 7.00 8.50 10.00 12.69 14.88
EE 300 ANSI -- 8.81 10.50 13.19 --
F 150 ANSI 4.00 4.97 6.00 8.00 8.62
FF 300 ANSI -- 5.28 6.50 8.50 --
G 4.75 5.94 7.25 8.50 10.50
H 2.69 2.81 3.88 5.31 6.56
J 2.56 2.81 3.81 4.81 5.81
K 7.00 4.03 6.75 17.00 15.50
L 2.56 2.81 3.81 4.81 8.50
M 1.75 2.41 2.75 4.00 4.24
N NPT 1/2"-14 3/4"-14 3/4"-14 1"-11 1/2 1"-11 1/2
P NPT 1-1/4"-11 1/2 2"-11 1/2"
R 150 ANSI 2.50 3.47 3.25 4.19 7.12
RR 300 ANSI 3.12 3.78 3.75 4.69 7.81
X Pilot System 15.00 17.00 29.00 31.00 33.00
Y Pilot System 11.00 12.00 20.00 22.00 24.00
Z Pilot System 11.00 12.00 20.00 22.00 24.00
Valve Size (mm) 80 100 150 200 250
A 150 ANSI 305 381 508 645 756
AA 300 ANSI 337 397 533 670 791
BDia. 232 292 400 508 600
CMax. 208 270 340 406 435
D 65 81 110 131 216
E 150 ANSI 178 216 254 322 378
EE 300 ANSI -- 224 267 350 --
F 150 ANSI 102 126 152 203 219
FF 300 ANSI -- 134 165 216 --
G 121 151 184 216 267
H 68 71 99 135 167
J 65 71 97 122 148
K 178 102 171 432 394
L 65 71 97 122 216
M 45 61 70 102 108
N NPT 1/2"-14 3/4"-14 3/4"-14 1"-11 1/2 1"-11 1/2
P NPT 1-1/4"-11 1/2 2"-11 1/2"
R 150 ANSI 64 88 83 106 181
RR 300 ANSI 79 96 95 119 198
X Pilot System 381 432 737 787 838
Y Pilot System 279 305 508 559 610
Z Pilot System 279 305 508 559 610
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DIST.CODE 007A X58C
RESTRICTION ASSEMBLIES
SHEET 1 OF 2F:WORD/BUY/48834.TUB.DOC DWG. 48834 REV.AR
REV. AR CHGD. TO WORD FORMAT AND ADDED 48834-07B; -08K ,ECO 23087( 06/06/12) OV
TUBE CONNECTOR RESTRICTION PLUG
SIZE MATERIAL X58C
STOCK #.
ORIFICE
DIA.
MATERIAL
TUBE NPT
1 / 4 1 / 8-27 NPT
BRASS
45 FLARED
*37814B .031 (1/32)
S.STEEL
*80500C .062 (1/16)
3 / 8 1 / 8-27 NPT *67739D .040
3 / 8 3 / 8-18 NPT
*64672K .062 (1/16)
*99329-01D .094 (3/32)**48834-05F .125 (1/8)
1 / 2 1 / 2 -14 NPT **79730J .125 (1/8)
1 / 4 1 / 8-27 NPT
*85484E .031 (1/32)
DELRIN
*85486K .040
**48834-03A .125 (1/8)
*48834-04J .093
3 / 8 1 / 8-27 NPT
*88409-01G .031 (1/32)
*88409J .052
*42346H .062 (1/16)
**48834-01E .125 (1/8)
3 / 8 1 / 4-18 NPT
*42775H .062 (1/16)
**63604D .156 (5/32)
3 / 8 3 / 8-18 NPT
*10253D .031 (1/32)
*46946A .062 (1/16)
**64673H .125 (1/8)
*68565B .094 (3/32)
**43302K .188 (3/16)
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DIST.CODE 007A X58C
RESTRICTION ASSEMBLIES
SHEET 2 OF 2F:WORD/BUY/48834.TUB.DOC DWG. 48834 REV.AR
REV. AR CHGD. TO WORD FORMAT AND ADDED 48834-07B; -08K ,ECO 23087( 06/06/12) OV
TUBE CONNECTOR RESTRICTION PLUG
SIZE MATERIAL X58C
STOCK #.
ORIFICE
DIA.
MATERIAL
TUBE NPT
1 / 2 1 / 2 -14 NPT BRASS
45 FLARED
**12900H .125 (1/8)
DELRIN**48834-02C .188 (3/16)
**48834-06D .250 (1/4)
3 / 8 3 / 8 -18 NPT
303
45 FLARED
**48834-07B .125 (1/8)
**48834-08K .062 (1/16)
3 / 8 3 / 8 -18 NPT
ALUMINUM
37 FLARED **44734C .125 (1/8) S.STEEL
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100-02
Drip-Tight, Positive Seating
Service Without Removal From Line
Threaded or Flanged Ends
Globe or Angle Pattern
Every Valve Factory Tested
Powertrol Valve
The Cla-Val Model 100-02 is a hydraulically operated, diaphragmactuated, globe, or angle pattern valve. It consists of four majorcomponents: body, intermediate chamber, diaphragm assembly,
and cover. The diaphragm assembly is the only moving part.
The diaphragm assembly which is guided top and center by a
precision machined stem, utilizes a non-wicking diaphragm ofnylon fabric bonded with synthetic rubber. The diaphragm formsa seal between the cover chamber and intermediate chamber. A
synthetic rubber disc retained on three and one half sides formsa drip-tight seal with the renewable seat when pressure is appliedabove the diaphragm. As pressure above the diaphragm is
relieved and pressure is applied below the diaphragm, the valveopens wide for full flow. The rate of closing or opening can becontrolled by modulating flow into or out of the diaphragm
chambers.
The Model 100-02 is recommended where independentoperating pressure is desired. Available in various materials and
in a full range of sizes, with either threaded or flanged ends, its
applications are many and varied.
Full Open OperationWhen operating pressure below thediaphragm is applied and operating,pressure is relieved from the cover
chamber and, the valve is heldopen, allowing full flow.
Modulating Action
The valve holds any intermediate
position when operating pressure isequal above and below thediaphragm. A Cla-Val four-way pilot
control with "lock" position canmaintain this balance by stoppingflow in the pilot control
system.
Tight Closing OperationWhen pressure below the diaphragmis relieved and operating pressure is
applied to the cover chamber, thevalve closes drip-tight.
Principle of Operation
Four-Way Control Four-Way Control Four-Way Control with Lock
MODEL
(Full Internal Port)
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Options Heavy Spring - suffix KH
The heavy spring option is used in applicationswhere there is low differential pressure across thevalve, and the additional spring force is needed tohelp the valve close. The option is best suited forvalves used in on-off (non-modulating) service.
For assistance in selecting appropriate valveoptions or valves manufactured with specialdesign requirements, please contact ourRegional Sales Office or Factory.
Operating Temp. RangeAvailable Sizes
Specifications Model 100-02
Epoxy Coating - suffix KC
This option NSF 61 Listed and FDA approved,fusion bonded epoxy coating is for use with castiron, ductile iron or steel valves. This coating isresistant to various water conditions, certainacids, chemicals, solvents and alkalies. Epoxycoatings are applied in accordance with AWWA
coating specifications C116-03.Do not use with temperatures above 175 F
Viton Rubber Parts - suffix KB
Optional diaphragm, disc and o-ring fabricatedwith Viton synthetic rubber. Viton is well suited
for use with mineral acids, salt solutions,chlorinated hydrocarbons, and petroleum oils;and is primarily used in high temperature
applications up to 250 F. Do not use with epoxycoating above 175F.
Component Standard Material Combinations
Body & Cover Ductile Iron Cast Steel Bronze
Available Sizes 114" - 24" 114" - 16" 114" - 16"
Disc Retainer &Diaphragm Washer Cast Iron Cast Steel Bronze
Trim: Disc Guide,Seat & Cover Bearing
Bronze is StandardStainless Steel is Optional
Disc Buna-N Rubber
Diaphragm Nylon Reinforced Buna-N Rubber
Stem, Nut & Spring Stainless Steel
For material options not listed, consult factory.Cla-Val manufactures valves in more than 50 different alloys.
Materials
PIPE PLUG
OUTLET
SEAT-O-RING
LOWER STEM NUT
DISC GUIDE
STEM
DISC
DISC RETAINER
WASHER SPACER
LOCK WASHER
SEAT
STUD/BOLT
BODY
O-RING
SEAL GASKET
POWERUNIT BEARING
O-RING
POWERUNIT BODY
PIPE PLUG
HEX NUT
BEARING COVER
UPPER DIAPHRAGM
WASHER
LOWER DIAPHRAGMWASHER
INLET
RETAINING RING
DIAPHRAGM
UPPER STEM NUT
COVER
PIPE PLUG
Pattern Threaded Flanged Grooved End
Globe 38" - 3" 112" - 24" 112"-2"- 212"- 3"- 4"- 6"- 8"
Angle 112" - 3" 2" - 16" 2" - 3" - 4"
Fluids
-40 to 180 F
For assistance in selecting appropriate valve options or valves manufactured with special design requirements, please contactour Regional Sales Office or Factory.
Valve Body & CoverPressure Class
Flanged Threaded
Grade MaterialANSI
Standards*150
Class300Class
EndDetails
ASTM A536 Ductile Iron B16.42 250 400 400
ASTM A216-WCB Cast Steel B16.5 285 400 400
ASTM B62 Bronze B16.24 225 400 400
Note: * ANSI standards are for flange dimensions only.Flanged valves are available faced but not drilled.
End Details machined to ANSI B2.1 specifications. Consult factory when Maximum Operating Pressure
Differential (MOPD) is greater than 400 PSIDValves for higher pressure are available; consult factory for details
Pressure Ratings (Recommended Maximum Pressure - psi)
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Model 100-02
8 104 6
10 20 30 40 60 80 100 200 500 1000 2000 5000 10,000 20,000 50,000
1
2
3
4
6
8
10
20
30
40
60
80
100
53
Angle Valve Sizes (Inches)
Globe Valve Sizes (Inches) 2 3 4 6 8 10 12
12
24
11/2
21/211/2
2 3
14 16
16
11/4
21/2
PressureDropps
i
14
Flow Rate gpm(water)
20
30
1 181/2* 1*3/4*(*Non Guided Stem)
3/8*
Model 100-02 Flow Chart (Based on normal flow through a wide open valve)
K = 894d4
C 2v
L = K12 f
K Factor(Resistance Coefficient)The Value of K is calculated from the formula:(U.S. system units)
Equivalent Length of Pipe
Equivalent lengths of pipe (L) are determined from the formula:(U.S. system units)
Fluid Velocity
Fluid velocity can be calculated from the following formula:
(U.S. system units)
d
V =.4085 Q
2
d
CV Factor
Formulas for computing C Factor, Flow (Q) and Pressure Drop
V
( P):
CV =Q
PCV=Q P CV
=Q
P
2V
Where:
U.S. (gpm) @ 1 psi differential at 60 F water
(l/s) @ 1 bar (14.5 PSIG) differential
or
at 15 C water
inside pipe diameter of Schedule 40 Steel Pipe (inches)
friction factor for clean, new Schedule 40 pipe
(dimensionless) (from Cameron Hydraulic Data,
18th Edition, P 3-119)
Resistance Coefficient (calculated)
Equivalent Length of Pipe (feet)
Flow Rate in U.S. (gpm) or (l/s)
Fluid Velocity (feet per second) or (meters per second)
Pressure Drop in (psi) or (bar)
=
=
=
=
=
=
=
=
=P
V
Q
L
K
f
d
C
Functional Data
*Estimated
Valve Size Inches 38 12 34 1 114 112 2 212 3 4 6 8 10 12 14 16 18 20 24 30
mm. 10 15 20 25 32 40 50 65 80 100 150 200 250 300 350 400 450 500 600 750
CVFactor
Globe
Pattern
Gal./Min. (gpm.) 1.8 6 8.5 13.3 30 32 54 85 115 200 440 770 1245 1725 2300 2940 3725 5345 7655 10150
Litres/Sec. (l/s.) .43 1.44 2.04 3.2 7.2 7.7 13 20 28 48 106 185 299 414 552 706 894 1286 1837 2436
AnglePattern
Gal./Min. (gpm.) 29 61 1 01 139 240 541 990 1575 2500* 3060* 4200*
Litres/Sec. (l/s.) 7 15 24 33 58 130 238 378 600 734 1008
Equivalent
LengthofPipe
GlobePattern
Feet (ft.) 25 7 16 23 19 37 51 53 85 1 16 211 291 347 467 422 503 612 595 628 1181
Meters (m.) 7.6 2 .2 4 .8 7 .1 5 .7 12 15.5 16 26 35 64 89 106 142 129 154 187 181 192 552
AnglePattern
Feet (ft.) 46 40 37 58 80 139 176 217 222* 238* 247*
Meters (m.) 14 12 12 18 25 43 54 66 68 73 75
KFactor
Globe Pattern 16.3 3.7 5 .7 6 .1 3 .6 5 .9 5 .6 4 .6 6 .0 5 .9 6 .2 6 .1 5.8 6.1 5.0 5.2 5.2 4.6 4.0 5.3
Angle Pattern 7.1 4.4 3.3 4.1 4.1 4.1 3.7 3.6 2.9 2.8 2.6
Liquid Displaced fromCover Chamber When
Valve Opens
Fl. Oz .12 .34 .34 .70
U.S. Gal. .02 .02 .03 .04 .08 .17 .53 1.26 2.51 4.0 6.5 9.6 11 12 29 42
ml 3.5 10.1 10.1 20.7 75.7 75.7 121 163 303 643
Litres 2.0 4.8 9.5 15.1 24.6 36.2 41.6 45.4 109.8 197
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Note: The top two flange holes on valve size 36 are threaded to 1 1/2"-6 UNC.
Cla-Val Control Valves operate with maximum efficiency when mounted in horizontal piping with the main valve cover UP, however, other positions are acceptable. Due tocomponent size and weight of 8 inch and larger valves, installation with cover UP is advisable. We recommend isolation valves be installed on inlet and outlet for maintenance.Adequate space above and around the valve for service personnel should be considered essential. A regular maintenance program should be established based on the specificapplication data. However, we recommend a thorough inspection be done at least once a year. Consult factory for specific recommendations.
Valve Size (Inches) 38 12 34 1 114 112 2 212 3 4 6 8 10 12 14 16 18 20 24 30
A Threaded 2.75 3.50 3.50 5.12 7.25 7.25 9.38 11.00 12.50 AA 150 ANSI 8.50 9.38 11.00 12.00 15.00 20.00 25.38 29.75 34.00 39.00 41.38 46.00 52.00 61.50 63.00
AAA 300 ANSI 9.00 10.00 11.62 13.25 15.62 21.00 26.38 31.12 35.50 40.50 43.50 47.64 53.62 63.24 64.50
AAAAGrooved End 8.50 9.00 11.00 12.50 15.00 20.00 25.38
B Dia. 2.50 3.12 3.12 4.38 5.62 5.62 6.62 8.00 9.12 11.50 15.75 20.00 23.62 28.00 32.75 35.50 41.50 45.00 53.16 56.00
CMax. 2.33 5.88 5.88 6.25 7.62 7.62 8.56 10.31 11.19 14.25 18.44 21.81 23.38 29.31 32.12 35.00 49.43 53.09 56.50 68.70
CCMax. Grooved End 6.87 7.81 9.63 10.25 13.50 17.18 20.43
D Threaded 3.25 3.25 4.75 5.50 6.25 DD 150 ANSI 4.00 4.75 5.50 6.00 7.50 10.00 12.69 14.88 17.00 19.50 20.81 DDD 300 ANSI 4.25 5.00 5.88 6.38 7.88 10.50 13.25 15.56 17.75 20.25 21.62
DDDDGrooved End 4.75 6.00 7.50
E 1.25 0.88 0.88 1.63 1.12 1.12 1.50 1.69 2.06 3.19 4.31 5.31 9.25 10.75 12.62 15.50 12.95 15.00 17.75 21.31
EEGrooved End 2.00 2.50 2.88 3.12 4.25 6.00 7.56 F150 ANSI 2.50 3.00 3.50 3.75 4.50 5.50 6.75 8.00 9.50 10.50 11.75 15.00 16.50 19.25 22.50
FF300 ANSI 3.06 3.25 3.75 4.13 5.00 6.25 7.50 8.75 10.25 11.50 12.75 15.00 16.50 19.25 24.00
GThreaded 1.88 1.88 3.25 4.00 4.50 GG150 ANSI 4.00 3.25 4.00 4.00 5.00 6.00 8.00 8.62 13.75 14.88 15.69 GGG300 ANSI 4.25 3.50 4.31 4.38 5.31 6.50 8.50 9.31 14.50 15.62 16.50
GGGGGrooved End 3.25 4.25 5.00
HNPT Body Tapping .125 .125 .25 .375 .375 .375 .50 .50 .75 .75 1 1 1 1 1 1 1 1 2
JNPT Cover Center Plug .125 .125 .125 .25 .25 .25 .50 .50 .50 .75 .75 1 1 1.25 1.50 2 1.5 1.50 1.50 2
KNPT Cover Tapping .125 .125 .25 .375 .375 .375 .50 .50 .75 .75 1 1 1 1 1 1 1 1 2Valve Stem InternalThread UNF 10-3210-3210-32 10-32
14-28 14-28 38-24 38-24 38-24 38-24 38-24 12-20 34-16 34-16 34-16 34-16
Stem Travel 0.4 0.4 0.6 0.7 0.8 1.1 1.7 2.3 2.8 3.4 4.0 4.5 5.1 5.63 6.75 7.5
Approx. Ship Wt. Lbs. 8 8 8 13 22 22 40 65 95 190 320 650 940 1675 2460 3100 4300 5400 8150 10300
Dimensions
CLA-VAL Copyright Cla-Val 2011 Printed in USA Specifications subject to change without notice. P.O. Box 1325 Newport Beach, CA 92659-0325 Phone: 949-722-4800 Fax: 949-548-5441 E-mail: [email protected] Website cla-val.com
E-100-02 (R-9/2011)
Valve Size (mm) 10 15 20 25 32 40 50 65 80 100 150 200 250 300 350 400 450 500 600 750A Threaded 70 89 89 130 184 184 238 279 318
AA 150 ANSI 216 238 279 305 381 508 645 756 864 991 1051 1168 1321 1562 1600
AAA 300 ANSI 229 254 295 337 397 533 670 790 902 1029 1105 1210 1362 1606 1638
AAAAGrooved End 216 216 228 279 318 381 508 645
B Dia. 64 80 80 111 143 143 168 203 232 292 400 508 600 711 832 902 1054 1143 1350 1422CMax. 59 149 149 159 194 194 217 262 284 362 468 554 594 744 816 889 1255 1348 1435 1745CCMax. Grooved End 174 174 198 245 260 343 436 519
D Threaded 83 83 121 140 159
DD 150 ANSI 102 121 140 152 191 254 322 378 432 495 528
DDD 300 ANSI 108 127 149 162 200 267 337 395 451 514 549
DDDDGrooved End 121 152 191
E 32 23 23 42 29 29 38 43 52 81 110 135 235 273 321 394 329 381 451 541
EEGrooved End 52 52 64 73 79 108 152 192 F150 ANSI 64 76 89 95 114 140 171 203 241 267 298 381 419 489 572
FF300 ANSI 78 83 95 105 127 159 191 222 260 292 324 381 419 489 610GThreaded 48 48 83 102 114
GG150 ANSI 102 83 102 102 127 152 203 219 349 378 399
GGG300 ANSI 102 89 110 111 135 165 216 236 368 397 419
GGGGGrooved End 83 108 127
HNPT Body Tapping .125 .125 .25 .375 .375 .375 .50 .50 .75 .75 1 1 1 1 1 1 1 1 2
JNPT Cover Center Plug .125 .125 .125 .25 .25 .25 .50 .50 .50 .75 .75 1 1 1.25 1.50 2 1.5 1.50 1.50 2KNPT Cover Tapping .125 .125 .25 .375 .375 .375 .50 .50 .75 .75 1 1 1 1 1 1 1 1 2Valve Stem InternalThread UNF 10-3210-3210-3210-32
14-28 14-28 38-24 38-24 38-24 38-24 38-24 12-20 34-16 34-16 34-16 34-16
Stem Travel 10 10 15 18 20 28 43 58 71 86 102 114 130 143 171 191
Approx. Ship Wt. Kgs. 1.4 1.4 1.4 6 10 10 18 30 43 86 145 295 426 760 1116 1406 1950 2449 3696 4672
G
GG
GGG
DInletDD
DDD
FFF
100-02Threaded &
Flanged
A
E
C(MAX)
K
J
H
Inlet Outlet
AAAAA
B (Diameter)
(MAX)
100-02Grooved
End
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NORMALLY OPENPRESS AT 3 (C)
NORMALLY CLOSEDPRESS AT 3 (C)
UNIVERSAL-PRESSAT ANY ORIFICE. FORM
SOLENOIDDE-
ENERGIZED
SOLENOID
ENERGIZED
3
I
(C)
2(B)(A)
3
I
(C)
2(B)(A)
3
I
(C)
2(B)(A)
3
I
(C)
2(B)(A)
3
I
(C)
2(B)(A)
3
I
(C)
2(B)(A)
DESCRIPTION
MANUAL OPERATORS (OPTIONAL)
NOTE: Port Markings 1, 2, and 3 correspond directly to A, Band C.
Bulletin 8320 is a small 3-way solenoid operated valve with all threepipe connections located in the body. The bodies are of brass or stain-less steel construction. Standard valves have General Purpose, NemaType 1 Solenoid Enclosures. Valves that are equipped with a solenoid
enclosure which is designed to meet Nema Type 4-Water tight, NemaType 7 (C or D) Hazardous Locations - Class I, Group C or D, andNema Type 9 (E, F or G) Hazardous Locations - Class II , Group E, F orG are shown on separate sheets of Installation and MaintenanceInstructions, Form Numbers V-5391 and V-5381.
Check Nameplate for correct Catalog Number, pressure, voltage andservice.
Valves with suffix "MO" or "MS" in catalog number are provided with aManual Operator which allows manual operation when desired or dur-ing an interruption of electrical power.
INSTALLATION
Valve may be mounted in any position
POSITIONING
Connect piping to valve according to markings on valve body. Refer toFlow Diagram provided. Apply pipe compound sparingly to male pipethreads only; if applied to valve threads, it may enter valve and causeoperational difficulty. Pipe strain should be avoided by proper supportand alignment of piping. When tightening pipe, do not use valve aslever.
PIPING
Wiring must comply with local and National Electrical Codes. For valvesequipped with an explosion-proof, watertight solenoid enclosure, theelectrical fittings must be approved for use in the approved hazardouslocations. Housings for all solenoids are made with connections for 1/2inch conduit. The general purpose enclosure may be rotated to facilitatewiring by removing the retaining cap.
WIRING
OPERATIONNormally Closed: Applies pressure when solenoid is energized:exhausts pressure when solenoid is de-energizedNormally Open: Applies pressure when solenoid is de-energized;exhausts pressure when solenoid is energized.
Universal: For normally closed or normally open operation, selectionor diversion of pressure can be applied at port 1 (A), 2 (B), or 3 (C).
NOTE
SOLENOID TEMPERATURE
MAINTENANCE
COIL REPLACEMENT (REF. FIG. 2)
Alternating Current (A-C) and Direct Current (D-C) solenoids are built
differently. To convert from one to other, it is necessary to change thecomplete solenoid, including the core assembly.
Turn off electrical power, disconnect coil lead wires and proceed as
follows:
Spare Parts Kits and Coils are available for ASCO valves. Partsmarked with
Standard catalog valves are supplied with coils designed for contin-uous duty service. When the solenoid is energized for a long period,
the solenoid enclosure becomes hot and can be touched with thebare hand for only an instant. This safe operating temperature. Any
excessive heating will be indicated by the smoke and odor of burn-ing coil insulation.
CLEANING
A periodic cleaning of all valves is desirable. The time between
cleanings will vary, depending on the media and service conditions.In general, if the voltage to the coils is correct, sluggish valve oper-ation or excessive leakage will indicate that cleaning is required.
IMPROPER OPERATION
Faulty Control Circuit: Check the electrical system by energiz-
ing the solenoid. A metallic click signifies the solenoid is operat-ing. Absence of the click indicate loss of power supply. Check for
loose or blown-out fuses, open-circuited or grounded coil, brokenlead wires or splice.Burned-out Coil: Check for open-circuited coil. Replace coil, if
necessary.Low Voltage: Check voltage across coil leads. Voltage must be atleast 85% of nameplate ratings.Incorrect Pressure: Check valve pressure. Pressure to valve
must be within the range specified on nameplate.Excessive Leakage: Disassemble valve and clean all parts.Replace parts that are worn or damaged with a complete Spare
Parts Kit for best results.
Turn off electrical power supply and de-pressurize valve.
VALVE DISASSEMBLY AND REASSEMBLY (REF. FIG. 2)
WARNING: Turn off electrical power and line pressure to valvebefore making repairs. It is not necessary to remove valve from
pipe line for repairs.
1.
2.
3.
4.
5.
Remove retaining cap, nameplate and cover.Slip yoke containing coil, sleeves and insulating washers off thesolenoid base sub-assembly. Insulating washers are omitted
when molded coil is used. In some D.C. Constructions, a singleflux plate over the coil replaces yoke, sleeves and insulatingwashers.
Reassemble in reverse order of disassembly.
1.
2.
3.
Remove retaining cap and slip entire solenoid off solenoid basesubassembly or plugnut/core tube sub-assembly.
Unscrew bonnet or solenoid base sub-assembly. Remove core
assembly, core spring and body gasket.Remove end cap, body gasket, disc spring, disc holder, disc or
disc holder assembly.All parts are now accessible for cleaning or replacement. Replaceworn or damaged parts with a complete Spare Parts Kit for bestresults.
Reassemble in reverse order of disassembly paying carefulattention to exploded view provided.
1.
2.
3.
4.
5.
ORDERING INFORMATION FOR SPAREPARTS KITS
When Ordering Spare Parts Kits or CoilsSpecify Valve Catalog Number,
Serial Number and Voltage
INSTALLATION ANDMAINTENANCE INSTRUCTIONS
3-WAY SOLENOID VALVES, NORMALLY OPEN
NORMALLY CLOSED AND UNIVERSAL CONSTRUCTION
IMPORTANT: For protection of the solenoid valve, install a straineror filter suitable for the service involved in the inlet side as close to the
valve as possible. Periodic cleaning is required depending on the ser-vice conditions.
BULLETIN
8320
ASCOFORM NO. V5291R2
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NOTE: 1. FOR MOUNTING, A FLAT SURFACE MUST BE PROVIDED ACROSS THE
ENTIRE LENGTH OF THE BRACKET. THE VALVE BODY BECOMES SECURE
TO BRACKET, WHEN BRACKET IS TIGHTENED IN TO POSITION. IF THE VALVE HAS A MANUAL OPERATOR, A HOLE MUST BE MADE
THROUGH THE MOUNTING SURFACE FOR THE OPERATOR STEM.
RETAINING CAP
NAMEPLATE
COVER
YOKE
HOUSING
FLUX PLATE
(NOT PRESENT IN
ALL CONSTRUCTIONS)
SOLENOID BASE
SUB ASSEMBLY
(OPTIONAL)
MOUNTING BRACKET
(FOUR POSITIONS)TWO SELF-TAPPING
SCREWS PROVIDED
CORE SPRING(WIDE END IN CORE FIRST, CLOSED END
PROTRUDES FROM TOP OF CORE)
CORE ASSEMBLY
BODY GASKET
BODY
(BRASS)
DISC HOLDERASSEMBLY
DISC SPRING
BODY GASKET
END CAP
END CAP
BODY GASKET
DISC SPRING
DISC
DISC HOLDER
BODY(ST. ST.)
BODY GASKET
CORE ASSEMEBLY
CORE SPRING
(WIDE END IN CORE FIRST, CLOSED ENDPROTUDES FROM TOP OF CORE)
PLUGNUT/CORE TUBESUB-ASSEMBLY
BONNET GASKET
BONNET
SOLENOID ENCLOSURE
RETAINING CAP
PARTS INCLUDED INSPARE PARTS KITS
MANUAL OPERATORSCREW TYPE
(MS)
MANUAL OPERATORPUSH TYPE
(MO)
*
SLEEVE
INSULATING WASHER(OMITTED WHEN MOLDEDCOIL IS USED)
COIL
INSULATING WASHER(OMITTED WHEN MOLDED
COIL IS USED)
SLEEVE
*
*
*
*
*
**
*
*
**
**
*
*
(OPTIONAL)
MOUNTING BRACKET(SEE NOTE
CLA-VAL Copyright Cla-Val 2011 Printed in USA Specifications subject to change without notice. P.O. Box 1325 Newport Beach, CA 92659-0325 Phone: 949-722-4800 Fax: 949-548-5441 E-mail: [email protected] cla-val.com
N-V5291 (R-3/2011)
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INSTALLATION ANDMAINTENANCE INSTRUCTIONS
OPEN-FLAME, GENERAL PURPOSE,
WATERTIGHT/EXPLOSIONPROOF SOLENOIDS
BULLETIN
8016G
ASCOFORM NO. V6583R5
-SERVICE NOTICE-
ASCO solenoid valves with design change letter "G" in the catalognumber (example: 8210G 1) have an epoxy encapsulated ASCO RedHat II. solenoid. This solenoid replaces some of the solenoids with metalenclosures and open-frame constructions. Follow these installation andmaintenance instructions if your valve or operator uses this solenoid.
DESCRIPTION
Catalog numbers 8016G1 and 8016G2 are epoxy encapsulated pull-typesolenoids. The green solenoid with lead wires and 1/2 " conduit connec-tion is designed to meet Enclosure Type 1 -General Purpose,Type 2-Dripproof,Types 3 and 3S-Raintight, and Types 4 and 4X-Watertight. Theblack solenoid on catalog numbers prefixed "EF" is designed to meetEnclosure Types 3 and 3S-Raintight, Types 4 and 4X-Watertight, Types 6and 6P-Submersible, type 7 (A, B, C, & D) Explosionproof Class 1,Division 1, Groups A, B, C, & D and Type 9 (E, F, & G)-Dust-lgnitionproofClass 11, Division 1, Groups E, F, & G. The Class 11, Groups F & G DustLocations designation is not applicable for solenoids or solenoid valves
used for steam service or when a class "H" solenoid is used. SeeTemperature Limitations section for solenoid identification and name-plate/retainer for service. When installed just as a solenoid and notattached to an ASCO valve, the core has a 0.250-28 UNF-2B tapped hole,0.38 minimum full thread.
Series 8016G solenoids are available in: Open-Frame Construction
The green solenoid may be supplied with 1/4 spade, screw, or
DIN terminals (Refer to Figure 4).
Panel Mounted Construction
These solenoids are specifically designed to be panel mounted by the
customer through a panel having a .062 to .093 maximum wall thickness.
(Refer to Figure 3 and secti on on Installation of Panel Mounted Solenoid).
Optional Features For Type 1General PurposeConstruction Only Junction Box
This junction box construction meets Enclosure Types 2,3,3S,4, and
4X. Only solenoids with 1/4" spade or screw terminals may have a
juncti on box. The junct ion box provides a 1/2 condui t connection,
grounding and spade or screw terminal Connections within the junction
box (See Figure 5).
DIN Plug Connector Kit No. K236 - 034
Use this kit only for solenoids with DIN terminals. The DIN plug connector kit
provides a two pole with grounding contact DIN Type 43650 construction
(See Figure 6).
OPERATION
When the solenoid is energized, the core is drawn into the solenoid base sub-
assembly. IMPORTANT: When the solenoid is de-energized, the initial
return force for the core, Whether developed by spring, pressure, or
weight, must exert a minimum force to overcome residual magnetism cre-
ated by the solenoid. Minimum return force for AC construction is 11 ounces,
and 4 ounces for DC construction.
INSTALLATION
Check nameplate for correct catalog number, service, and wattage. Check frontof solenoid for voltage and frequency.
WARNING: To prevent the possibility of electrical shock from
the accessibility of live parts, install the open-frame solenoidin an enclosure.
FOR BLACK ENCLOSURE TYPES 7 AND 9 ONLY
CAUTION: To prevent fire or explosion, do not install solenoid and/or valvewhere ignition temperature is less than 165 C. On valves used for steamservice or when a class "H" solenoid is used, do not install in hazardous atmos-phere where ignition temperature is less than 180 C. See nameplate/retainer for service.NOTE: These solenoids have an internal non-resetable thermal fuse to limitsolenoid temperature in the event that extraordinary conditions occur which couldcause excessive temperatures. These conditions include high input voltage, ajammed core, excessive ambient temperature or shorted solenoid, etc.This unique feature is a standard feature is a standard feature only insolenoids with black explosionproof/dust-ignitionproof enclosures(types 7&9).
IMPORTANT: To protect the solenoid valve or operator, install a strain-er or filter, suitable for the service involved in the inlet side as close to thevalve or operator as possible. Clean periodically depending on service con-dition & See ASCO Series 8600, 8601, and 8602 for strainers.
Temperature LimitationsFor maximum valve ambient temperatures, refer to chart. The temperature limita-tions listed, only indicate maximum application temperatures for field wiring ratedat 90C. Check catalog number prefix and watt rating on nameplate to deter-mine maximum ambient temperature. See valve installation and maintenanceinstructions for maximum fluid temperature. NOTE: For steam service, refer toWiring section, Junction Box for temperature rating of supply wires.
Minimum ambient temperature -40 F (-40 C). Positioning
PositioningThis solenoid is designed to perform properly when mounted in any position.
However, for optimum life and performance, the solenoid should be mounted ver-tically and upright to reduce the possibility of foreign matter accumulating in thesolenoid base sub-assembly area.
WiringWiring must comply with local codes and the National Electrical Code. All sole-noids supplied with lead wires are provided with a grounding wire which is greenor green with yellow stripes and a 1/2" conduit connection. To facilitate wiring, thesolenoid may be rotated 360 . For the watertight and explosionproof solenoid,electrical fittings must be approved for use in the approved hazardous locations.
Additional Wiring Instructions For Optional Features: Open-Frame solenoid with 1/4" spade terminals
For solenoids supplied with screw terminal connections use #12-18 AWG strand-ed copper wire rated at 90C or greater. Torque terminal block screws to 10 2in-lbs (1,0 + 1,2 Nm). A tapped hole is provided in the solenoid for grounding, usea #Y10-32 machine screw. Torque grounding screw to 15 -20
Temperature Limitations For Series 8016G Solenoids for useValves Rated at 6.1, 8.1,9.1,10.6 or 11.1 Watts
WattsRating
CatalogNumber Coil
prefix
Class ofInsulation
Maximumambient Temp.
F
6.1, 8.1, 9.1,& 11.1
None, FB, KF, KP,SF, SP, SC, & SD
F 125
6.1, 8.1, 9.1,& 11.1
HB, HT, KB, KH,SS, ST, SU, & ST
H 140
10.6None, KF,SF, & SC
F 104
10.6HT, KH,
SU, & STH 104
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in-lbs (1,7 - 2,3 Nm). On solenoids with screw terminals, the socket headscrew holding the terminal block to the solenoid is the grounding screw.Torque the screw to 15 - 20 in-lbs (1,7 - 2,3 Nm). with a 5/32" hex key wrench.
Junction BoxThe junction box is used with spade or screw terminal solenoids onlyand is provided with a grounding screw and a 1/2" conduit connection.Connect #12-18AWG standard copper wire only to the screw terminals.Within the junction box use field wire that is rated 90C or greater forconnections. For steam service use 105C rated wire up to 50 psi oruse 125C rated wire above 50 psi. After electrical hookup, replacecover gasket, cover, and screws. Tighten screws evenly in a crisscross manner.
DIN Plug Connector Kit No. KC236-0341. The openframe solenoid is provided with DIN terminals to accommodate
the DIN plug connector kit.2. Remove center screw from plug connector. Using a small screwdriver,
pry terminal block from connector cover.3. Use #12-18 AWG stranded copper wire rated at 90C or greater for
connections. Strip wire leads back approximately 1/4" for installation insocket terminals. The use of wire-end sleeves is also recommended forthese socket terminals. Maximum length of wire-end sleeves to beapproximately 1/4". Tinning of the ends of the lead wires is not recommended.
4. Thread wire through gland nut, gland gasket, washer, and connectorcover.
NOTE: Connector cover may be rotated in 90 increments from position
shown for alternate positioning of cable entry.
5. Check DIN connector terminal block for electrical markings. Then makeelectrical hookup to terminal block according to markings on it. Snapterminal block into connector cover and install center screw.
6. Position connector gasket on solenoid and install plug connector.Torque center screw to 5 1 in-lbs (0,6 1,1 Nm).
NOTE: Alternating current (AC) and direct current (DC) solenoids are builtdifferently. To convert from one to the other, it may be necessary tochange the complete solenoid including the core and solenoid base sub-assembly, not just the solenoid. Consult ASCO.
Installation of SolenoidSolenoids may be assembled as a complete unit. Tightening is accomplishedby means of a hex flange at the base of the solenoid. The 3/4" bonnet con-
struction (Figure 1) must be disassembled for installation and installedwith a special wrench adapter.
Installation of Panel Mounted Solenoid (See Figure 3)Disassemble solenoid following instruction under Solenoid Replacementthen proceed
3/4" Valve Bonnet Construction1. Install retainer(convex side to solenoid) in 1.312 diameter mounting hole
in customer panel.
2. Then position spring washer over plugnut/core tube sub-assembly.3. Install plugnut/core tube sub-assembly through retainer in customer
panel. Then replace solenoid, nameplate/retainer and red cap.
15/16" Valve Bonnet Construction1. Install solenoid base sub-assembly through 0.69 diameter mounting
hole in customer panel.
2. Position spring washer on opposite side of panel over solenoid basesub-assembly then replace.
Solenoid TemperatureStandard solenoids are designed for continuous duty service. When thesolenoid is energized for a long period, the solenoid becomes hot and can
be touched by hand only for an instant. This is a safe operating temperature.
MAINTENANCE
WARNING:To prevent the possibility of personal injury or property dam-age, turn off electrical power, depressurize solenoid operator and/orvalve, and vent fluid to a safe area before servicing.
Cleaning
All solenoid operators and valves should be cleaned periodically. The timebetween cleaning will vary depending on medium and service conditions.In general, if the voltage to the solenoid is correct, sluggish valve operation,excessive noise or leakage will indicate that cleaning is required. Cleanstrainer or filter when cleaning the valve,
Preventive Maintenance
Keep the medium flowing through the solenoid operator or valve asfree from dirt and foreign material as possible.
While in service, the solenoid operator or valve should be operated atleast once a month to insure proper opening and closing.
Depending on the medium and service conditions, periodic inspection
of internal valve parts for damage or excessive wear is recommended.Thoroughly clean all parts. Replace any worn or damaged parts.
Causes of Improper Operation Faulty Control Circuit: Check the electrical system by energizing the
solenoid. A metallic click signifies that the solenoid is operating.Absence of the click indicates loss of power supply. Check for loose orblown fuses, open-circuited or grounded solenoid, broken lead wires orsplice connections.
Burned-Out Solenoid:Check for open-circuited solenoid. Replace ifnecessary. Check supply voltage; it must be the same as specified onnameplate/retainer and marked on the solenoid. Check ambient temperatureand check that the core is not jammed.
Low Voltage: Check voltage across the solenoid leads. Voltage mustbe at least 85% of rated voltage.
Solenoid Replacement1. On solenoids with lead wires disconnect conduit, coil leads, and
grounding wire.
NOTE: Any optional parts attached to the old solenoid must be reinstalledon the new solenoid.
2. Disassemble solenoids with optional features as follows:
Spade or Screw TerminalsRemove terminal connections, grounding screw, grounding wire, andterminal block (screw terminal type only).
NOTE: For screw terminals, the socket head screw holding the terminalblock serves as a grounding screw.
Junction BoxRemove conduit and socket head screw (use 5132" hex key wrench)
from center of junction box. Disconnect junction box from solenoid.
DIN Plug ConnectorRemove center screw from DIN plug connector. Disconnect DIN plugconnector from adapter. Remove socket head screw (use 5/32" hex keywrench), DIN terminal adapter, and gasket from solenoid.
3. Snap off red cap from top of solenoid base sub-assembly.4. Push down on solenoid. Then using a suitable screwdriver, insert blade
in slot provided between solenoid and nameplate/retainer. Pry upslightly and push to remove. Then remove solenoid from solenoid basesub-assembly.
5. Reassemble using exploded views for parts identification and placement
Disassembly and Reassembly of Solenoids1. Remove solenoid, see Solenoid Replacement.2. Remove finger washer or spring washer from solenoid base sub-assembly.3. Unscrew solenoid base sub-assembly.
NOTE: Some solenoid constructions have a plugnut/core tubesub-assembly, bonnet gasket and bonnet in place of the solenoid basesub-assembly. To remove bonnet use special wrench adapter supplied inASCO Rebuild Kit. For wrench adapter only, order ASCO Wrench KitNo.K218 - 948.4. The core is now accessible for cleaning or replacement.5. If the solenoid is part of a valve, refer to basic valve installation and
maintenance instructions for fur ther disassembly.6. Reassemble using exploded views for identification and placement of
parts.
ORDERING INFORMATION FOR ASCO SOLENOIDSWhen Ordering Solenoids for ASCO Solenoid Operators or Valves, orderthe number stamped on the solenoid. Also specify voltage and frequency.
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wavewasher
valvebonnet
bonnetgasket
core
plugnut/core tubesub-assembly
Remove red cap andpush solenoid down.Then pry here to liftnameplate/retainer
and push to remove.
solenoidwith 1/2" NPT
For special wrenchadapter order kitNo. K218-948.
0.750-28 UN-2A
thread
Tapped hole in core0.250-28 UNF-2B
0.38 minimum full thread.
red cap
nameplate/retainer
grounding wire -green or green withyellow stripes
solenoid basesub-assembly
0.9375-26 UNS -2A thread
core(DC)
core(AC)
spring washer
3/4" Bonnet Construction 15/16" Bonnet Construction
Side View
collar to facevalve body
fingerwasher
AlternateConstruction
Remove red cap andpush solenoid down.Then pry here to liftnameplate/retainer
and push to remove.
See torque chart
for bonnet screws
red cap
nameplate/retainer
spacer
solenoid
fingerwasher
valvebonnet
coretube
Bolted BonnetConstruction
red cap
nameplate/retainer
solenoid with 1/2" NPT
1.312 diametermounting hole
grounding wire -green or green withyellow stripes
.062 to .093 maximumthickness of panel
for mounting
plugnut/core tubesub-assembly
core
For special wrenchadapter order kitNo. K218-948
bonnetgasket
valvebonnet
springwasher
retainer
core
solenoid basesub-assembly
finger washer
0.69 diametermounting hole
Remove red cap andpush solenoid down.Then pry here to liftnameplate/retainer
and push to remove.
3/4" Bonnet Construction 15/16" Bonnet Construction
Part Name
solenoid base sub-assemblyvalve bonnet (3/4" bonnet constructions)bonnet screw (3/8" or 1/2" NPT pipe size)
bonnet screw (3/4" NPT pipe size)
Torque Value in inch-Pounds
175 2590 10
2540
Torque Value in Newton-Meters
19.8 2.810.2 1.1
2.84.5
Torque Chart
Figure 1. Series 8016G solenoids
Figure 2. Series 8016G solenoid Figure 3. Series 8016G panel mounted solenoids
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CLA-VAL Copyright Cla-Val 2011 Printed in USA Specifications subject to change without notice. P.O. Box 1325 Newport Beach, CA 92659-0325 Phone: 949-722-4800 Fax: 949-548-5441 E-mail: [email protected] Website cla-val.com
Torque Chart
Part Name
terminal block screwssocket head screw
center screw
Torque Value in inch-Pounds
10 215 - 205 1
Torque Value in Newton-Meters
1,1 0,21,7 - 2,30,6 0,1
Open Frame Solenoidwith 1/4" Spade Terminals
tapped hole for#10-32 grounding screw(not included)
Seetorque chart
above
Open-Frame Solenoidwith Screw Terminals.Socket head screw is
used for grounding.
Screw terminaladapter
terminalblockscrew
socket headgrounding screw(5/32" hex key wrench)
Open-Frame Solenoid
with DIN Terminals.
gasketDIN terminaladapter
socket head screw(5/32" hex key wrench)
Junction box Solenoidwith 1/4" Spade Terminals
or Screw Terminals
screw terminal block(see note)
junction box gasket
junction box with1/2" conduit connectionand grounding terminal
socket head screw(5/32" hex key wrench)
cover screw
cover
cover gasket
grounding screwand cup washer
Seetorque chart
above
gasket
DIN terminaladapter
connector
gasket
gland nut
gland gasket
washer
center screw
Open-Frame Solenoidwith DIN TerminalPlug Connector
Note:
Junction box with screw terminalsshown. With screw terminalblock removed, remaining partscomprise the junction box forspade terminal construction.
Seetorque chart
above
socket head screw(5/32" hex key wrench)
DIN connectorterminal block(see note 2)
connector cover(see note 1)
Notes:
1. Connector cover may be rotated in 90 increments from position shown for alternate postion of cable entry.
2. Refer to markings on DIN connector for proper electrical connections.
Indicates that these parts are includedin DIN plug connector Kit No. K236-034*
*
* ****
Figure 4. Open - frame solenoids
Figure 5. Open - frame solenoids
N-V6583 (R-3/2010)
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The strainer is designed for use in conjunction with a Cla-ValMain Valve, but can be installed in any piping system wherethere is a moving fluid stream to keep it clean. When it is used
with the Cla-Val Valve, it is threaded into the upstream body portprovided for it on the side of the valve. It projects through theside of the Main Valve into the flow stream. All liquid shunted to
the pilot control system and to the cover chamber of the MainValve passes through the X46 Flow Clean Strainer.
C MalePipe
SAE
H
D
E
B
I
G
MalePipe
B
I
Width Across Flats
FemalePipe
A
D
EF
Self Scrubbing Cleaning Action
Straight Type or Angle Type
The Cla-Val Model X46 Strainer is designed to prevent passage offoreign particles larger than .015". It is especially effective againstsuch contaminant as algae, mud, scale, wood pulp, moss, and rootfibers. There is a model for every Cla-Val. valve.
The X46 Flow Clean strainer operates on a velocity principle utilizingthe circular "air foil" section to make it self cleaning. Impingement ofparticles is on the "leading edge" only. The low pressure area on thedownstream side of the screen prevents foreign particles from clog-ging the screen. There is also a scouring action, due to eddy cur-rents, which keeps most of the screen area clean.
Dimensions (In Inches)
INSTALLATION
X46 Angle Type B (In Inches)
B(NPT) C(SAE) D E H I
1/8 1/4 1-3/8 5/8 7/8 1/4
1/4 1/4 1-3/4 3/4 1 3/8
3/8 1/4 2 7/8 1 1/2
3/8 3/8 1-7/8 7/8 1 1/2
1/2 3/8 2-3/8 1 1-1/4 5/8
X46A Straight
X46B Angle
X46A Straight Type A (In Inches)
A B D E F G I
1/8 1/8 1-3/4 3/4 1/2 1/2 1/4
1/4 1/4 2-1/4 1 3/4 3/4 3/8
3/8 3/8 2-1/2 1 7/8 7/8 1/2
3/8 1/2 2-1/2 1-1/4 1/2 7/8 3/4
1/2 1/2 3 1-1/4 1 1-1/8 3/4
3/8 3/4 3-3/8 2 1/2 1 7/8
3/4 3/4 4 2 1 1-1/2 7/83/8 1 4-1/4 2-3/4 1/2 1-3/8 7/8
1 1 4-1/2 2-3/4 1-1/4 1-3/4 7/8
1/2 1 4-1/4 2-3/4 1/2 1-3/8 7/8
Flow Clean Strainer
X46
INSPECTIONInspect internal and external threads for damage or evidenceof cross-threading. Check inner and outer screens for clogging,
embedded foreign particles, breaks, cracks, corrosion, fatigue,and other signs of damage.
CLEANINGAfter inspection, cleaning of the X46 can begin. Water service usually will producemineral or lime deposits on metal parts in contact with water. These deposits can
be cleaned by dipping X46 in a 5-percent muriatic acid solution just long enoughfor deposit to dissolve. This will remove most of the common types of deposits.Caution: use extreme care when handling acid. If the deposit is not removedby acid, then a fine grit (400) wet or dry sandpaper can be used with water.
Rinse parts in water before handling. An appropriate solvent can clean parts usedin fueling service. Dry with compressed air or a clean, lint-free cloth.Protect from damage and dust until reassembled.
REPLACEMENTIf there is any sign of damage, or if there is the slightest doubt that the Model X46
Flow Clean Strainer may not afford completely satisfactory operation, replace it. UseInspection steps as a guide. Neither inner screen, outer screen, nor housing is fur-nished as a replacement part. Replace Model X46 Flow Clean Strainer as a com-
plete unit.
When ordering replacement Flow-Clean Strainers, it is important to determine pipe
size of the tapped hole into which the strainer will be inserted (refer to column A orF), and the size of the external connection (refer to column B or G).
When Ordering,
Please Specify:
Catalog Number X46 Straight Type or Angle Type Size Inserted Into and Size Connection
Materials
DISASSEMBLYDo not attempt to remove the screens from the strainer housing.
MODEL
INSTALLATION / OPERATION / MAINTENANCE
CLA-VAL Copyright Cla-Val 2011 Printed in USA Specifications subject to change without notice. P.O. Box 1325 Newport Beach, CA 92659-0325 Phone: 949-722-4800 Fax: 949-548-5441 E-mail: [email protected] Website cla-val.com
N-X46 (R-3/2011)
(NPT) (NPT)
X46B
X46A
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12345
3/8 NPT
Strainer
X43
Standard 60 mesh pilot system strainer for fluid service.
CLA-VAL Copyright Cla-Val 2012 Printed in USA Specifications subject to change without notice. P.O. Box 1325 Newport Beach, CA 92659-0325 Phone: 949-722-4800 Fax: 949-548-5441 E-mail: [email protected] Website cla-val.com
PL- X43 (R-9/2012)
PARTS LIST
ITEM DESCRIPTION MATERIAL
1 Pipe Plug Steel
2 Strainer Plug Brass
3 Gasket Copper
4 Screen SST
5 Body Brass
No parts available. Rreplacement assembly only.
Size Stock Number
3/8 x 3/8 33450J
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Cla-Val Product
Identification
Proper Identification
For ordering repair kits, replacement parts, or forinquiries concerning valve operation, it is important to
properly identify Cla-Val products already in serviceby including all nameplate data with your inquiry.Pertinent product data includes valve function, size,
material, pressure rating, end details, type of pilotcontrols used and control adjustment ranges.
Identification Plates
For product identification, cast-in body markings aresupplemented by identification plates as illustrated onthis page. The plates, depending on type and size of
product, are mounted in the most practical position. It
is extremely important that these identificationplates are not painted over, removed, or in anyother way rendered illegible.
INLET
EINTRITT
ENTREEENTRADA
SIZE &CAT NO.
STOCK
NO. CODE
MFD. BY CLA-VALNEWPORT BEACH, CALIF, U.S.A.
RESERVOIR
END
INLET
INLET
SIZE &
CAT NO.
STOCK
NO.
FLOW
MFD. BY CLA-VAL NEWPORT BEACH, CALIF. U.S.A.
CODE
C
SIZE &
CAT NO.
STOCK
NO.
SPRING
RANGE
MFD. BY CLA-VAL NEWPORT BEACH, CALIF. U.S.A.
SIZE &CAT NO.
STOCKNO.
CODE
MFD. BY CLA-VALNEWPORT BEACH, CALIF.
U.S.A.
C
DO NOT REMOVE
THIS VALVE HAS BEEN MODIFIED
SINCE ORIGINAL SHIPMENT FROM
FACTORY. WHEN ORDERING PARTS
AND/ OR SERVICE SUPPLY DATA FROM
THIS PLATE & ALL OTHER PLATES ON
ORIGINAL VALVE.
REDUCED PRESSURE BACKFLOW PREVENTION DEVICE
STK.NO.
SER.NO.
CAT.
NO.RP-4
CLA-VAL NEWPORT BEACH, CA.
This brass plate appears on valves sized 21/2" and larger
and is located on the top of the inlet flange.
These two brass plates appear on 3/8", 1/2", and 3/4" size
valves and are located on the valve cover.
These two brass plates appear on threaded valves
1" through 3" size or flanged valves 1" through 2".
It is located on only one side of the valve body.
This brass plate appears on altitude valves only and isfound on top of the outlet flange.
This brass plate is used to identify pilot control valves.The adjustment range is stamped into the plate.
This tag is affixed to the cover of the pilot control valve.The adjustment range appears in the spring range section.
This aluminum plate is included in pilot system
modification kits and is to be wired to the new pilot
control system after installation.
This brass plate is used on our backflow preventionassemblies. It is located on the side of the Number Two
check (2" through 10"). The serial number of theassembly is also stamped on the top of the inlet flange of
the Number One check.
How to Order
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HOW TO ORDER
Because of the vast number of possible configurations andcombinations available, many valves and controls are notshown in published product and price lists. For orderinginformation, price and availability on product that are not listed,please contact your local Cla-Val office or our factory officelocated at:
SPECIFY WHEN ORDERING
Model Number Valve Size Globe or Angle Pattern Threaded or Flanged Adjustment Range Body and Trim Materials(As Applicable) Optional Features
Pressure Class
UNLESS OTHERWISE SPECIFIED
Globe or angle pattern are the same price Ductile iron body and bronze trim are standard X46 Flow Clean Strainer or X43 Y Strainer are included
CK2 Isolation Valves are included in price on 4" and largervalve sizes (6" and larger on 600 Series)
P. O. Box 1325Newport Beach, California 92659-0325
(949) 722-4800FAX (949) 548-5441
LIMITED WARRANTY
Automatic valves and controls as manufactured by Cla-Val are warrantedfor three years from date of shipment against manufacturing defects inmaterial and workmanship that develop in the service for which they aredesigned, provided the products are installed and used in accordancewith all applicable instructions and limitations issued by Cla-Val.Electronic components manufactured by Cla-Val are warranted for oneyear from the date of shipment.
We will repair or replace defective material, free of charge, that is returnedto our factory, transportation charges prepaid, if upon inspection, thematerial is found to have been defective at time of original shipment. This
warranty is expressly conditioned on the purchasers providing writtennotification to Cla-Val immediate upon discovery of the defect.
Components used by Cla-Val but manufactured by others, are warrantedonly to the extent of that manufacturers guarantee.
This warranty shall not apply if the product has been altered or repaired byothers, Cla-Val shall make no allowance or credit for such repairs oralterations unless authorized in writing by Cla-Val.
DISCLAIMER OF WARRANTIES AND
LIMITATIONS OF LIABILITY
The foregoing warranty is exclusive and in lieu of all otherwarranties and representations, whether expressed, implied, oral orwritten, including but not limited to any implied warranties ormerchantability or fitness for a particular purpose. All such otherwarranties and representations are hereby cancelled.
Cla-Val shall not be liable for any incidental or consequential loss,damage or expense arising directly or indirectly from the use of theproduct. Cla-Val shall not be liable for any damages or charges forlabor or expense in making repairs or adjustments to the product.Cla-Val shall not be liable for any damages or charges sustained inthe adaptation or use of its engineering data and services. Norepresentative of Cla-Val may change any of the foregoing orassume any additional liability or responsibility in connection withthe product. The liabil i ty of Cla-Val is l imited to materialreplacements F.O.B. Newport Beach, California.
TERMS OF SALE
ACCEPTANCE OF ORDERS
All orders are subject to acceptance by our main office at Newport Beach, Cali fornia.
CREDIT TERMS
Credit terms are net thirty (30) days from date of invoice.
PURCHASE ORDER FORMS
Orders submitted on customers own purchase order forms will be accepted onlywith the express understanding that no statements, clauses, or conditions containedin said order form will be binding on the Seller if they in any way modify the Sellersown terms and conditions of sales.
PRODUCT CHANGES
The right is reserved to make changes in pattern, design or materials when deemednecessary, without prior notice.
PRICES
All prices are F.O.B. Newport Beach, California unless expressly stated otherwise onour acknowledgement of the order. Prices are subject to change without notice. Theprices at which any order is accepted are subject to adjustment to the Sellers pricein effect at the time of shipment. Prices do not include sales, excise, municipal, stateor any other Government taxes. Minimum order charge $100.00.
RESPONSIBILITY
We will not be responsible for delays resulting from strikes, accidents, negligence ofcarriers, or other causes beyond our control. Also, we will not be liable for anyunauthorized product alterations or charges accruing there from.
RISK
All goods are shipped at the risk of the purchaser after they have been delivered byus to the carrier. Claims for error, shortages, etc., must be made upon receipt ofgoods.
EXPORT SHIPMENTS
Export shipments are subject to an additional charge for export packing.
RETURNED GOODS
1. Customers must obtain written approval from Cla-Val prior to returning anymaterial.
2. Cla-Val reserves the right to refuse the return of any products.
3. Products more than six (6) months old cannot be returned for credit.
4. Specially produced, non-standard models cannot be returned for credit.
5. Rubber goods such as diaphragms, discs, o-rings, etc., cannot be returned forcredit, unless as part of an unopened vacuum sealed repair kit which is lessthan six months old.
6. Goods authorized for return are subject to a 35% ($100 minimum) restockingcharge and a service charge for inspection, reconditioning, replacement of
rubber parts, retesting, repainting and repackaging as required.
7. Authorized returned goods must be packaged and shipped prepaid to Cla-Val,1701 Placentia Avenue, Costa Mesa, California 92627.
PO Box 1325 Newport Beach CA 92659-0325Phone: 949-722-4800 Fax: 949-548-5441
CLA-VAL
CLA-VAL CANADA CLA-VAL EUROPE4687 Christie Drive
Beamsville, OntarioCanada L0R 1B4
Phone: 905-563-4963Fax: 905-563-4040
Chemin ds Mesanges 1
CH-1032 Romanel/Lausanne, Switzerland
Phone: 41-21-643-15-55Fax: 41-21-643-15-50
COPYRIGHT CLA-VAL 2011 Printed in USASpecifications subject to change without notice. www.cla-val.comE-Product I.D. (R-3/2011)
Represented By:
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Complete Replacement Diaphragm Assemblies for 100-01 and 100-20 Hytrol Main ValvesFor:Hytrol Main Valves with Ductile Iron, Bronze Trim Materials125/150 Pressure Class Only.FACTORY ASSEMBLED
Includes: Stem, Disc Guide, Disc, Disc Retainer, Spacer Washers, Diaphragm, Diaphragm Washerand Stem Nut.
3/8"1/2" - 3/4"
1"1 1/4"-1 1/2"
2"2 1/2"
3"4"
(Also 81-01 )(Also 81-01 )
N/AN/A
N/AN/AN/AN/A
C2524BC2525J
6"8"
10"12"14"16"20"24"
40456G45276D
81752J85533J89067D89068B
N/AN/A
33273E40456G
45276D81752J
N/A85533J89068B89068B
ValveSize
ValveSize
49097KC2518D
C2520KC2522 FC2524BC2523DC2525J33273E
100-01 100-20
Diaphragm AssemblyStock Number
100-01 100-20
Diaphragm AssemblyStock Number
3/8"1/2" - 3/4"
1"1 1/4" - 1 1/2"
2"2 1/2"
3"4"6"8"10"12"14"16"20"24"
(Also 81-01 )(Also 81-01 )
N/AN/AN/AN/AN/AN/A
9169805A9169812G9169813E9169815K9817901D9817902B
N/A9817903K9817905E9817905E
3/8"1/2" - 3/4"
1"1 1/4 - 1 1/2"
2"2 1/2"
3"4"6"8"
9169806J9169807G9169808E9169809C9169810A9169817F
9169818D9169819B9169820K9169834A
N/AN/AN/AN/AN/AN/A
9169810A9169818D9169819B9169820K
ValveSize
Valve
Size
9169801K9169802H9169803F9169804D9169805A9169811J
9169812G9169813E9169815K9817901D9817902B9817903K9817904H9817905E
N/A9817906C
100-01 100-20
Repair KitStock Number
100-01 100-20
Repair KitStock Number
Repair Kits for 100-01/100-20 Hytrol Valves
For:Hytrol Main Valves125/150 Pressure Class Only.Includes: Diaphragm, Disc (or Disc Assembly) and spare Spacer Washers.
(Also 81-01 )(Also 81-01 )
REPAIR KITS
When ordering, please give complete nameplate data of the valve and/or control being repaired.
MINIMUM ORDER CHARGE APPLIES.
Buna-N Standard Material Viton (For KB Valves)
MODEL
INSTALLATION / OPERATION / MAINTENANCE
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Repair Kits for 100-04/100-23 Hy-Check Main ValvesFor:Hy-Check Main Valves125/150 Pressure Class OnlyIncludes: Diaphragm, Disc and O-Rings and full set of spare Spacer Washers.
Larger Sizes: Consult Factory.
Repair Kits for 100-02/100-21 Powertrol and 100-03/100-22 Powercheck Main ValvesFor:Powertrol and Powercheck Main Valves125/150 Pressure Class OnlyIncludes: Diaphragm, Disc (or Disc Assembly) and O-rings and full set of spare Spacer Washers.
Repair Kits for Pilot Control Valves (In Standard Materials Only)Includes: Diaphragm, Disc (or Disc Assembly), O-Rings, Gaskets or spare Screws as appropriate.
Repair Assemblies (In Standard Materials Only)
Valve
Size
Kit Stock Number
100-02
Valve
Size
Kit Stock Number
100-02 & 100-03 100-21 & 100-2238 9169901H 212 9169910J N/A
12 & 34 9169902F 3 9169911G 9169905J
1 9169903D 4 9169912E 9169911G
114 & 112 9169904B 6 9169913C 9169912E
2 9169905J 8 99116G 9169913C10 9169939H 99116G
12" 9169937B 9169939H
ValveSize
Kit Stock Number ValveSize
Kit Stock Number
100-04 100-23 100-04 100-23
4 20210901B N/A 12 20210905H 20210904J
6 20210902A 20210901B 14 20210906G N/A
8 20210903K 20210902A 16 20210907F 20210905H
10 20210904J 20210903K 20 N/A 20210907F
24 N/A 20210907F
BUNA-N (Standard Material) VITON (For KB Controls)
PilotControl
Kit
StockNumber
PilotControl
Kit
StockNumber
PilotControl
Kit
StockNumber
CDB 9170006C CFM-7 1263901K CDB-KB 9170012A
CDB-30 9170023H CFM-7A 1263901K CRA-KB N/A
CDB-31 9170024F CFM-9 12223E CRD-KB (w/bucking spring) 9170008J
CDB-7 9170017K CRA (w/bucking spring) 9170001D CRL-KB 9170013J
CDH-2 18225DCRD (w/bucking spring)
9170002B CDHS-2BKB 9170010ECDHS-2 44607A CRD (no bucking spring) 9170003K CDHS-2FKB 9170011C
CDHS-2B 9170004H CRD-18 20275401K CDHS-18KB (no bucking spring) 9170009G
CDHS-2F 9170005E CRD-22 98923G 102C-KB 1726202DCDHS-3C-A2 24657K CRL (55F, 55L) 9170007A
CDHS-8A 2666901A CRL-4A 43413E
CDHS-18 9170003K CRL-5 (55B) 65755B
CDS-4 9170014G CRL-5A (55G) 20666E
CDS-5 14200A CRL-18 20309801C
CDS-6 20119301A CV 9170019F
Buna-NCDS-6A 20349401C X105L (O-ring) 00951ECFCM-M1 1222301C 102B-1 1502201F CRD Disc Ret. (Solid) C5256H
CFM-2 12223E 102C-2 1726201F CRD Disc Ret. (Spring) C5255K
102C-3 1726201F
Control Description Stock Number
CF1-C1 Pilot Assembly Only 89541H
CF1-Cl Complete Float Control less Ball and Rod 89016A
CFC2-C1 Disc, Distributor and Seals 2674701E
CSM 11-A2-2 Mechanical Parts Assembly 97544B
CSM 11-A2-2 Pilot Assembly Only 18053K
33A 1" Complete Internal Assembly and Seal 2036030B
33A 2" Complete Internal Assembly and Seal 2040830J
Wh d i l i l t l t d t f th l d/ t l b i i d MINIMUM ORDER CHARGE APPLIES
Larger Sizes: Consult Factory.