Class IV and Class VII Forkl ift Operation Forklift Operation.

Cla

ss I

V a

nd

Cla

ss V

II F

ork

lC

lass I

V a

nd

Cla

ss V

II F

ork

l ift

ift

Op

erat

ion

Op

erat

ion

Forklift OperationForklift Operation

Cla

ss I

V a

nd

Cla

ss V

II F

ork

lC

lass I

V a

nd

Cla

ss V

II F

ork

l ift

ift

Op

erat

ion

Op

erat

ion

Forklift AccidentsForklift Accidents

Forklifts cause about 85 fatal accidents per year. 34,900 accidents result in serious injury and 61,800 are classified as non-serious.

There are about 855,900 forklifts in the U.S. There for over 11% of all forklifts will be involved in some type of accident each year

Cla

ss I

V a

nd

Cla

ss V

II F

ork

lC

lass I

V a

nd

Cla

ss V

II F

ork

l ift

ift

Op

erat

ion

Op

erat

ion

What Caused Them? What Caused Them?

Crushed by tipping over 42%

Crushed between lift and surface 25%

Crushed between two lifts 11%

Struck or run over by lift 10%

Struck by falling load 8%

Fall from platform 4%

Cla

ss I

V a

nd

Cla

ss V

II F

ork

lC

lass I

V a

nd

Cla

ss V

II F

ork

l ift

ift

Op

erat

ion

Op

erat

ionForkliftForklift

Class IV - Internal combustion engine trucks with cushion Tires. These forklifts are used inside on smooth dry floors for transporting palletized loads to and from the loading dock and the storage area. The cushion tired forklifts are lower to the ground than pneumatic tired forklift truck. This allows cushion tired forklift trucks more useful in low clearance applications.

Cla

ss I

V a

nd

Cla

ss V

II F

ork

lC

lass I

V a

nd

Cla

ss V

II F

ork

l ift

ift

Op

erat

ion

Op

erat

ion

Rough Terrain ForkliftRough Terrain Forklift

Rough terrain forklift is a generic term used to describe forklifts typically intended for use on unimproved natural terrain and disturbed terrain construction sites. However, the term “rough terrain” does not imply that the forklift can be safely operated on every conceivable type of terrain. Rough terrain forklift has a boom that extends and raises. Some rough terrain forklift have outriggers at the front, which allows the forklift to be stabilized on uneven grounds.

Cla

ss I

V a

nd

Cla

ss V

II F

ork

lC

lass I

V a

nd

Cla

ss V

II F

ork

l ift

ift

Op

erat

ion

Op

erat

ion

Forklift IncidentsForklift Incidents

March 18th at 8:45 am Rain for Rent employee was operating a forklift

to move a pump into the shop. As he was backing the forklift he

backed into the side of a parked RfR F550 #1007, causing appx $3000

damage to F550, no damage for forklift. He was not using a

spotter. His vision was blocked by hood of rain gear. Training

records do not indicate employee was forklift certified.

Cla

ss I

V a

nd

Cla

ss V

II F

ork

lC

lass I

V a

nd

Cla

ss V

II F

ork

l ift

ift

Op

erat

ion

Op

erat

ion

OSHA Required TrainingOSHA Required Training OSHA rules dictate that forklift operators be certified

and trained in forklift safety.

OSHA requires that the training be:– A combination of classroom and hands-on– Retraining done every three years– An evaluation of an operators driving skills

Cla

ss I

V a

nd

Cla

ss V

II F

ork

lC

lass I

V a

nd

Cla

ss V

II F

ork

l ift

ift

Op

erat

ion

Op

erat

ion

Refresher training must be provided when the following occurs:

– The operator has been involved in an accident or near-miss.– The operator has been assigned to a different type of truck.– A condition in the workplace that changes the safe operation

of a truck.– The operator has been observed handling the truck in an

unsafe manner.

OSHA Required TrainingOSHA Required Training

Cla

ss I

V a

nd

Cla

ss V

II F

ork

lC

lass I

V a

nd

Cla

ss V

II F

ork

l ift

ift

Op

erat

ion

Op

erat

ion

Authorized OperatorAuthorized Operator

Only trained and authorized personnel are permitted to operate a forklift

Keep unauthorized employees off of forklifts

Keep pedestrians away from the operating zone of a forklift

Lock out unsafe lifts as determined in a preoperation inspection

Cla

ss I

V a

nd

Cla

ss V

II F

ork

lC

lass I

V a

nd

Cla

ss V

II F

ork

l ift

ift

Op

erat

ion

Op

erat

ion


Rain for Rent employee witnessed this incident. Other employee got stuck in the mud with the boom too high up. Tried to cross a ditch and tipped over. Employee tried to jump out and out his in

the head by the boom, forced to the ground.

Cla

ss I

V a

nd

Cla

ss V

II F

ork

lC

lass I

V a

nd

Cla

ss V

II F

ork

l ift

ift

Op

erat

ion

Op

erat

ion

Authorized OperatorAuthorized Operator

Forklift operators need to be aware of their surroundings at all times. They need to be aware of any sudden drop offs, hills, potholes, walls, or anything else in the area. It is vital that forklift operators avoid these obstructions in order to safely transport their cargo. Both bystanders and forklift drivers need to stay out of each other’s ways, as a collision could be catastrophic.

Cla

ss I

V a

nd

Cla

ss V

II F

ork

lC

lass I

V a

nd

Cla

ss V

II F

ork

l ift

ift

Op

erat

ion

Op

erat

ion

What is your Responsibility?What is your Responsibility?

You are responsible for your safety and the safety of others around you as the operator

You are responsible to communicate to your supervisor and or co-workers when you don’t feel comfortable with the forklift you are operating, Job site conditions, lack of information for task at hand.

You are responsible for the safety of others working around or near the forklift.

Cla

ss I

V a

nd

Cla

ss V

II F

ork

lC

lass I

V a

nd

Cla

ss V

II F

ork

l ift

ift

Op

erat

ion

Op

erat

ion


December 20th Rain for Rent employee drove the forklift into the wash bay. As he was backing out of the bay, the mast hit and damaged 3 panels of the partially lowered overhead door. While employee was in the wash bay, a co worker started to lower the door, then realized the forklift operator would need to come out, leaving the door partially lowered.

Employee is forklift certified.

Cla

ss I

V a

nd

Cla

ss V

II F

ork

lC

lass I

V a

nd

Cla

ss V

II F

ork

l ift

ift

Op

erat

ion

Op

erat

ion

Autos V.S ForkliftsAutos V.S Forklifts

What is the difference?

Weight

A 5,000 Lb forklift weighs between 9,000 and 12,000 Lbs. The largest SUV weighs only up to 7,000 Lbs.

Weight affects Braking and Braking Distances.

Autos have 4 wheel braking, forklifts have 2 wheel braking

Cla

ss I

V a

nd

Cla

ss V

II F

ork

lC

lass I

V a

nd

Cla

ss V

II F

ork

l ift

ift

Op

erat

ion

Op

erat

ion

Auto V.S Forklift SteeringAuto V.S Forklift Steering

Autos have front wheel steering

Forklifts have rear wheel steering

Rear wheel steering causes the rear end to swing out wide when turning

Cla

ss I

V a

nd

Cla

ss V

II F

ork

lC

lass I

V a

nd

Cla

ss V

II F

ork

l ift

ift

Op

erat

ion

Op

erat

ion

Five Steps to Safe OperationsFive Steps to Safe Operations

1. Walk Around

2. Functions Test

3. Work Place Inspection

4. Safe Operation

5. Safe Shut Down

Cla

ss I

V a

nd

Cla

ss V

II F

ork

lC

lass I

V a

nd

Cla

ss V

II F

ork

l ift

ift

Op

erat

ion

Op

erat

ion

Step One - Walk AroundStep One - Walk Around

Visual inspection of the forklift. A visual inspection is to be done while the forklift is off.

Use a forklift inspection checklist. Don't forget to check for operators manual.

Cla

ss I

V a

nd

Cla

ss V

II F

ork

lC

lass I

V a

nd

Cla

ss V

II F

ork

l ift

ift

Op

erat

ion

Op

erat

ion

Step Two - Function TestStep Two - Function Test

Check all functions the unit is capable of performing.

Check hydraulic functions, forward, reverse, steering, horn, back up alarm and braking system.

Complete the function test found in the operators manual.

Look for oil or water leaks on the floor

Cla

ss I

V a

nd

Cla

ss V

II F

ork

lC

lass I

V a

nd

Cla

ss V

II F

ork

l ift

ift

Op

erat

ion

Op

erat

ion

Step Two - Function Test (cont)Step Two - Function Test (cont)

Nonmoving checks

Gauges, lights, horn, back-up alarm, blinking warning light, operate the tilt and lift mechanism, check the parking brake

Moving checks

Put on the seat belt, check the running brakes, check the steering

Check hydraulic functions, forward, reverse, steering, horn, back up alarm and braking system.

Cla

ss I

V a

nd

Cla

ss V

II F

ork

lC

lass I

V a

nd

Cla

ss V

II F

ork

l ift

ift

Op

erat

ion

Op

erat

ion

OHSA Fatal FactsOHSA Fatal Facts

Two laborers and a fork lift driver were staking 40-foot-long I-beams in preparation for structural steel erection. One laborer was placing a 2 X 4 inch wooden spacer on the last I-beam on the stack. The fork lift driver drove up to the stack with another I-beam that was not secured or blocked on the fork lift tines. The I-beam fell from the tines, pining the laborer between the fallen I beam and the stack of beams.

Cla

ss I

V a

nd

Cla

ss V

II F

ork

lC

lass I

V a

nd

Cla

ss V

II F

ork

l ift

ift

Op

erat

ion

Op

erat

ion

Step Three - Work Place InspectionStep Three - Work Place Inspection

Work Place Inspection

Check ground surfaces

Check for overhead obstructions.

Check for debris

Check for other work being done.

Cla

ss I

V a

nd

Cla

ss V

II F

ork

lC

lass I

V a

nd

Cla

ss V

II F

ork

l ift

ift

Op

erat

ion

Op

erat

ion

Step Four - Safe OperationStep Four - Safe Operation

Only trained, authorized operators

Only use the lift with in its intended limits.

ALLWAYS Obey all safety rules and regulations.

Continuously scan for hazards and changing conditions

Pedestrians always have the right-of-way

When turning, watch rear end swing

Cla

ss I

V a

nd

Cla

ss V

II F

ork

lC

lass I

V a

nd

Cla

ss V

II F

ork

l ift

ift

Op

erat

ion

Op

erat

ion


Rain for Rent employee one week on the job. No experience driving forklift.

Cla

ss I

V a

nd

Cla

ss V

II F

ork

lC

lass I

V a

nd

Cla

ss V

II F

ork

l ift

ift

Op

erat

ion

Op

erat

ion

Safe Operation (cont)Safe Operation (cont)

Never lift or transport people on the forks of the truck.

Check clearance under overhead installations

Do not operate an unsafe unit.

Seat belts must always be worn

Smoking is not permitted

Never carry passengers

Cla

ss I

V a

nd

Cla

ss V

II F

ork

lC

lass I

V a

nd

Cla

ss V

II F

ork

l ift

ift

Op

erat

ion

Op

erat

ion

Immediately report forklift-related accidents

No person should stand under elevated portion of lift truck

Forklift controls operated only from driver’s seat

Never block exits or emergency equipment

If a unit appears to be defective or not properly functioning report to your supervisor immediately.


Cla

ss I

V a

nd

Cla

ss V

II F

ork

lC

lass I

V a

nd

Cla

ss V

II F

ork

l ift

ift

Op

erat

ion

Op

erat

ion

3 point contact mounting and dismounting

Always look in the direction of travel

Keep body inside the cage

Sound the horn at intersections and backing

Operate at safe speeds

No stunt driving or horseplay


Cla

ss I

V a

nd

Cla

ss V

II F

ork

lC

lass I

V a

nd

Cla

ss V

II F

ork

l ift

ift

Op

erat

ion

Op

erat

ion

Employee was operating an aerial lift, with an extendable boom rotating aerial work platform. He was thrown from the basket while moving the machine. The boom was fully extended and the machine apparently ran over some bricks, causing the boom to flex or spring, throwing the employee from the basket. The fall was about 37 feet to a concrete surface. The employee died from severe head and chest injuries.

OHSA Fatal FactsOHSA Fatal Facts

Cla

ss I

V a

nd

Cla

ss V

II F

ork

lC

lass I

V a

nd

Cla

ss V

II F

ork

l ift

ift

Op

erat

ion

Op

erat

ion

Step Five - Safe Shut Down Step Five - Safe Shut Down

Park unit out of the way of other traffic

Take unit out of gear

Set Parking brake

Lower and tilt forks forward

Deny access to those who are not authorized to operate the lift. (Remove the key)

Place cones in front and rear of lift.

Cla

ss I

V a

nd

Cla

ss V

II F

ork

lC

lass I

V a

nd

Cla

ss V

II F

ork

l ift

ift

Op

erat

ion

Op

erat

ion

Propane Refueling Propane Refueling

Propane is a combustible, compressed gas Propane leaks are detected by:

Distinct odor Hissing sound Frost on fittings

PPE: gloves, safety glasses and face shield Use only with adequate ventilation. Keep away from heat, sparks and flame. Avoid contact with eyes, skin and clothing. Do not breathe vapor or mist. Keep container closed.

Cla

ss I

V a

nd

Cla

ss V

II F

ork

lC

lass I

V a

nd

Cla

ss V

II F

ork

l ift

ift

Op

erat

ion

Op

erat

ion

Battery ChargingBattery Charging

Inspect battery connectors for damage

No smoking in battery-charging area

Immediately clean up electrolyte spills

PPE includes face mask, acid-resistant gloves, and an apron

Forklift Accidents Forklift Accidents

October 4th at 2:45 pm Rain for Rent employee was at customers jobsite (Orange County Water District) using RSC rental reachlift to remove a 40' X 8" pipe with stinger from a pond with boom extended and outriggers out to clear pumps. As Errol lifted an outrigger to begin dragging pipe out of the lake, the lift tipped over on its side. Employee is certified for all terrain forklift operation.

Cla

ss I

V a

nd

Cla

ss V

II F

ork

lC

lass I

V a

nd

Cla

ss V

II F

ork

l ift

ift

Op

erat

ion

Op

erat

ion

Forklift AttachmentsForklift Attachments

Check operators manual for proper attachments

– Functions test and capability's

– Restrictions and weight rating

– Specific operator training

– Weight of attachments

– Increased load center

Cla

ss I

V a

nd

Cla

ss V

II F

ork

lC

lass I

V a

nd

Cla

ss V

II F

ork

l ift

ift

Op

erat

ion

Op

erat

ion

Vehicle CapacityVehicle Capacity

Only handle loads within truck’s rated capacity

Capacity is found on nameplate

Cla

ss I

V a

nd

Cla

ss V

II F

ork

lC

lass I

V a

nd

Cla

ss V

II F

ork

l ift

ift

Op

erat

ion

Op

erat

ionNameplateNameplate

The nameplate has a great deal of information to help you safety operate the forklift.

– OSHA requires a legible nameplate– Includes modifications and attachments– Capacity and Load center – Tire size– Fuel type– Maximum lifting height

Cla

ss I

V a

nd

Cla

ss V

II F

ork

lC

lass I

V a

nd

Cla

ss V

II F

ork

l ift

ift

Op

erat

ion

Op

erat

ion Load CG

Vertical StabilityLine(Line of Action)

Combined CG

Truck CG

Load CG

Combined CG

Vertical StabilityLine(Line of Action)

Truck CG

The vehicle is stable This vehicle is unstable and will continue to tip over

Stability TriangleStability Triangle

Cla

ss I

V a

nd

Cla

ss V

II F

ork

lC

lass I

V a

nd

Cla

ss V

II F

ork

l ift

ift

Op

erat

ion

Op

erat

ion

Center of GravityCenter of Gravity

Balance point

48”

A

B

20” 40”

Distance from the edge of the item to the item’s center of gravity

Cla

ss I

V a

nd

Cla

ss V

II F

ork

lC

lass I

V a

nd

Cla

ss V

II F

ork

l ift

ift

Op

erat

ion

Op

erat

ion

Combined ActionsCombined Actions

Center of gravity moves side to side

Center of gravity moves forward

Center of gravity moves backward to the thin portion of the triangle

Cla

ss I

V a

nd

Cla

ss V

II F

ork

lC

lass I

V a

nd

Cla

ss V

II F

ork

l ift

ift

Op

erat

ion

Op

erat

ion

Straight Mast V.S Rough Terrain Straight Mast V.S Rough Terrain

Straight mass has 3 main functions.

– Raise and lower Mass.– Side shift Mass. – Tilt Mass Forward and Back.

Cla

ss I

V a

nd

Cla

ss V

II F

ork

lC

lass I

V a

nd

Cla

ss V

II F

ork

l ift

ift

Op

erat

ion

Op

erat

ion

Rain for Rent employee flipped the forklift 2.5 times down a hill on a job site. Did not have rough terrain certification. Employee was not injured. Very lucky to be alive.


Cla

ss I

V a

nd

Cla

ss V

II F

ork

lC

lass I

V a

nd

Cla

ss V

II F

ork

l ift

ift

Op

erat

ion

Op

erat

ion

Straight Mast V.S Rough Terrain Straight Mast V.S Rough Terrain

Rough Terrain Forklift has 4 main functions.– Boom in and out– Boom up or down– Tilt mass forward or back– Carriage Leveler

Some Rough terrain forklifts have outriggers.

Cla

ss I

V a

nd

Cla

ss V

II F

ork

lC

lass I

V a

nd

Cla

ss V

II F

ork

l ift

ift

Op

erat

ion

Op

erat

ion

With a rough terrain forklift the center of gravity will change as you use any of the 4 basic functions.

The lifting capacities will change as you boom up, down, in and out.

Know the weight of what you are picking prior to lifting.

Estimate how far you will have to boom up, down, in or out.

Rough Rough Terrain Forklift Center Of Gravity

Cla

ss I

V a

nd

Cla

ss V

II F

ork

lC

lass I

V a

nd

Cla

ss V

II F

ork

l ift

ift

Op

erat

ion

Op

erat

ion

Telescoping forklifts have the capability of leveling the carriage.

This function is used to help keep your load level.

Level your load prior to moving the lift.

If you are already in motion and you have to level the load, stop slowly and then level.

Never level while in motion.

Rough Rough Terrain Forklift Center Of Gravity

Cla

ss I

V a

nd

Cla

ss V

II F

ork

lC

lass I

V a

nd

Cla

ss V

II F

ork

l ift

ift

Op

erat

ion

Op

erat

ion

Always have the load facing the up hill part of the slope.

Never approach a slope at an angle.

Always go straight up and down.

Use low gear so the engine brake can assist your braking capabilities.

SlopesSlopes

Cla

ss I

V a

nd

Cla

ss V

II F

ork

lC

lass I

V a

nd

Cla

ss V

II F

ork

l ift

ift

Op

erat

ion

Op

erat

ion

Never turn while going up or down a slope.

If you must turn make a wide slow turn. Turning to fast will cause your lift to loose its center of gravity resulting in a roll over.

Never adjust your load while on a slope. Carry the load as low to the ground as possible.

Slopes (cont)Slopes (cont)

Cla

ss I

V a

nd

Cla

ss V

II F

ork

lC

lass I

V a

nd

Cla

ss V

II F

ork

l ift

ift

Op

erat

ion

Op

erat

ion

Ramps and RailroadsRamps and Railroads

Never turn on a ramp

On ramps the load should be upgrade

Ascend or descend ramps slowly

Railroad tracks are crossed diagonally

Cla

ss I

V a

nd

Cla

ss V

II F

ork

lC

lass I

V a

nd

Cla

ss V

II F

ork

l ift

ift

Op

erat

ion

Op

erat

ion

Working on DocksWorking on Docks

Inspect the dock plate

Check the trailer floor condition

Make sure trailer wheels are chocked

Make sure nose of the trailer is supported by the tractor or a fixed jack

Cla

ss I

V a

nd

Cla

ss V

II F

ork

lC

lass I

V a

nd

Cla

ss V

II F

ork

l ift

ift

Op

erat

ion

Op

erat

ion

RAIN FOR RENT STANDARDIZED REACHLIFT HAND SIGNALS

BOOM UP BOOM DOWN FORK TILT DOWN

FORK TILT UP CARRIAGE TILT LEFT LEFTRIGHT UP

CARRIAGE TILT RIGHT

BOOM IN

Cla

ss I

V a

nd

Cla

ss V

II F

ork

lC

lass I

V a

nd

Cla

ss V

II F

ork

l ift

ift

Op

erat

ion

Op

erat

ion

Questions?Questions?

Any Questions?

For more information regarding hazards in the workplace, contact EHS&T at 661399-9128 Ext. 445.

Class IV and Class VII Forkl ift Operation Forklift Operation.

Documents

Transcript of Class IV and Class VII Forkl ift Operation Forklift Operation.