CIRLOCK READY-MADE LOCKOUT-ID 2 STEP ENERGY SOURCE … · energy source isolate at located /...

ENERGY SOURCE LOCKOUT LABELING SYSTEM

QUICK - SIMPLE & EASY TO USE - HERE IS HOW:

STEP 2Place the smaller matchinglabel on Machine / Equipment

CIRLOCKLOCKOUT / TAGOUT EQUIPMENT

AVOID ACCIDENTS - IDENTIFY HAZARDS See over for more information

STEP 1Place ID label on All Energy Isolation Points - i.e. Valves or Switches

SIMPLE and EASYEnsures ALL Energy Sources to the equipment are known

and identified.Labels are available in

8 different Types all with No. from 1 - 100

Lockout Label Chart can be placed on machine if additional information is needed (for example in larger workshops where more than 1 isolation point exists, or it is located further away.)

www.cirlock.com.au [email protected] ph: 07-54452910

CIRLOCKLOCKOUT-ID

™

ENERGY LOCKOUT INFORMATIONEQUIPMENT: EQUIPMENT NO:

LOCKOUT / TAGOUT POINTS FOR ENERGY SUPPLY TO THIS EQUIPMENT ARE MARKED AS BELOW:

ENERGY SOURCE ISOLATE AT LOCATED / INFORMATION

ELECTRICITY#1

ELECTRICITY#2

COMPRESSEDAIR

HYDRAULIC

GASSUPPLY

FLUIDSOTHER

WATER

LOCKOUT APPLICATION PROCESS1. NOTIFY ALL AFFECTED PERSONNEL. 2. SHUT DOWN EQUIPMENT. 3. ISOLATE ALL ENERGY SOURCES. 4. APPLY

LOCKOUT DEVICES, LOCKS & TAGS. 5. VERIFY ALL ENERGY SOURCES HAS BEEN ISOLATED AND SECURED

LOCKOUT REMOVAL PROCESS1. ENSURE EQUIPMENT ARE IN READY STATE - ALL GUARDS IN PLACE, REMOVE TOOLS. 2. CONFIRM

ALL PERSONNEL ARE SAFELY LOCATED. 3. VERIFY EQUIPMENT IS SAFE. 4. REMOVE LOCKOUT DEVICES AND ENRGISE. 5. NOTIFY ALL AFFECTED PERSONNEL THAT EQIPMENT ARE ENERGISED.


www.cirlock.com.au#440002

CIRLOCKLOCKOUT-ID

H-8HYDRAULICENERGY ISOLATION

LOCKOUT POINT MARKED ►WARNING: SEVERAL ENERGY SOURCES

MAY BE PRESENT - LOCKOUT PROCEDURES MUST BE FOLLOWED CIRLOCK

E-3ELECTRICAL

CIRLOCK

ENERGY ISOLATION LOCKOUT POINT MARKED ►

WARNING: SEVERAL ENERGY SOURCES MAY BE PRESENT - LOCKOUT

PROCEDURES MUST BE FOLLOWED

P-1COMPRESSED AIR

CIRLOCK




W-14WATER

CIRLOCK




MOULDING MACHINE M27

SWITCHROOM 1C/B 17

BACK OF MACHINE

LEFT SIDE OF MACHINE

ON WALL BEHIND

READY-MADE2 STEP

P-1COMPRESSED AIR

P-1COMPRESSED AIR

P-1COMPRESSED AIR

P-1COMPRESSED AIR

P-1COMPRESSED AIR

CIRLOCK

CIRLOCK

CIRLOCK

CIRLOCK CIRLOCK













Make it easy for all employees to easily identify how and where to isolate ALL energy sources for machineryin the workshop, factory or on site.

E-1ELECTRICAL

E-1ELECTRICAL

E-1ELECTRICAL

E-1ELECTRICAL

E-1ELECTRICAL

CIRLOCK

CIRLOCK

CIRLOCK

CIRLOCKCIRLOCK













ENERGY SOURCE LOCKOUT LABELING SYSTEMThe Simple, Easy and Safe way

to identify lockout points at any work place

from the Lockout Specialists


P-1COMPRESSED AIR

P-1COMPRESSED AIR

P-1COMPRESSED AIR

P-1COMPRESSED AIR

P-1COMPRESSED AIR

CIRLOCK

CIRLOCK

CIRLOCK

CIRLOCK CIRLOCK













All Markers come with 4 relations markers in 2 different sizes. Large Marker is placed on or near Energy Lockout Point, i.e. Electrical Switches or Pressure Valves.

Smaller machines: Small Relation Markers are placed on machine or equipment for easy recognition of Lockout Points.Larger equipment: On large equipment or machines, it is recommended to use Energy Information Lockout Label Chart in either A4 or A6 format. Relation Markers are placed on Lockout label chart in relevant positions. Additional information can also be added.

E-1ELECTRICAL

E-1ELECTRICAL

E-1ELECTRICAL

E-1ELECTRICAL

E-1ELECTRICAL

CIRLOCK

CIRLOCK

CIRLOCK

CIRLOCKCIRLOCK













HOW TO USEPlace this large label on Energy Isolation Point

Place these smaller labels on Machine / Equipment


H-1HYDRAULIC

H-1HYDRAULIC

H-1HYDRAULIC


LOCKOUT/TAGOUT POINT MARKED:

LOCKOUT PROCEDURES MUST BE FOLLOWED




ENERGY ISOLATION LOCKOUT/TAGOUT

POINT MARKED:LOCKOUT PROCEDURES MUST

BE FOLLOWED



BE FOLLOWED

CIRLOCK

CIRLOCK

CIRLOCK

CIRLOCKCIRLOCK

CP-1CONTROL PANEL

E-1ELECTRICAL

G-1GASES

P-1COMPRESSED AIR

S-1STEAM

V-1OTHER FLUIDS

W-1WATER

H-1HYDRAULIC

Layout of Energy Source Label SheetsAll Labels available numbered 1 -100. Purchased in sets numbered 1-25, 26-50, 51-75 or 76-100All label sheets includes 1 Large Label for Isolation Point and 4 Smaller labels for Equipment for each number, as shown above. Clear protective over laminate for all labels included in packs.

Industrial Strength Adhesive Labels to Identify Energy Lockout

Isolation Points• Large Label Size: 75 x 40 mm• 8 Colour Coded Types• Each pack contains either numbers: 1-25, 26-50, 51-75 or 76-100• Protective over laminate supplied with each pack• See Part Numbers on other side.• Attach Adhesive label direct to Isolation Point - or use a Poly Tag Holder - PTH-1

Lockout Label ChartPlace on or near Equipment.Attach Energy Source labels and other information as needed. Available in A4 size Posteror as Adhesive Label (100x150mm)

Place this large label on Energy Isolation Point

Place these smaller labels on Machine / Equipment

Example on equipment with 2 isolation points (1 electrical and 1 compressed air)

Information can be added with printed out labels or written directly with pen or marker.Un-used energy names can be blanked out with supplied extra labels. Apply clear protective over laminate.

PTH-1 used on ValvePoly Tag PTH-1 purchased separately - apply adhesive Energy Source Label


CIRLOCKLOCKOUT-ID

™




ELECTRICITY#1

ELECTRICITY#2

COMPRESSEDAIR

HYDRAULIC

GASSUPPLY

FLUIDSOTHER

WATER







CIRLOCKLOCKOUT-ID




E-3ELECTRICAL

CIRLOCK




P-1COMPRESSED AIR

CIRLOCK




W-14WATER

CIRLOCK





SWITCHROOM 1C/B 17

BACK OF MACHINE


ON WALL BEHIND

from the Lockout Specialists



H-1HYDRAULIC

H-1HYDRAULIC

H-1HYDRAULIC









BE FOLLOWED



BE FOLLOWED

CIRLOCK

CIRLOCK

CIRLOCK

CIRLOCKCIRLOCK

CP-1CONTROL PANEL

E-1ELECTRICAL

G-1GASES

P-1COMPRESSED AIR

S-1STEAM

V-1OTHER FLUIDS

W-1WATER

H-1HYDRAULIC

Information can be added with supplied extra labels or written directly with pen or marker.Un-used energy names can be blanked out with supplied extra labels.

PTH-1 used on ValveBlank Polypropylene Tag PTH-1

purchased separately - applyadhesive Energy Source Label

CIRLOCKLOCKOUT-ID

™


All Labels are supplied as shown with one large Energy Source Labeland four smaller Relation Markers

to fit Lockout Label Charts.Instructions and Protective

Over Laminate also includedPacked in sets of 25 -

Numbers 1-25, 26-50, 51-75, 76-100

Sheet of Additional Energy Name Labels and blanks, are included with every Lockout Label Chart

CP-1 Label Sheet Pack of 25 sequently numbered:1 - 25 Part No: 44001026 - 50 Part No: 440011 Colour51 - 75 Part No: 440012 Red76 - 100 Part No: 440013

E-1 Label Sheet Pack of 25 sequently numbered:1 - 25 Part No: 44001426 - 50 Part No: 440015 Colour51 - 75 Part No: 440016 Orange76 - 100 Part No: 440017

P-1 Label Sheet Pack of 25 sequently numbered:1 - 25 Part No: 44001826 - 50 Part No: 440019 Colour51 - 75 Part No: 440020 Light Blue76 - 100 Part No: 440021

W-1 Label Sheet Pack of 25 sequently numbered:1 - 25 Part No: 44002226 - 50 Part No: 440023 Colour51 - 75 Part No: 440024 Green76 - 100 Part No: 440025

V-1 Label Sheet Pack of 25 sequently numbered:1 - 25 Part No: 44002626 - 50 Part No: 440027 Colour51 - 75 Part No: 440028 Black76 - 100 Part No: 440029

S-1 Label Sheet Pack of 25 sequently numbered:1 - 25 Part No: 44003026 - 50 Part No: 440031 Colour51 - 75 Part No: 440032 Grey76 - 100 Part No: 440033

H-1 Label Sheet Pack of 25 sequently numbered:1 - 25 Part No: 44003426 - 50 Part No: 440035 Colour51 - 75 Part No: 440036 Brown76 - 100 Part No: 440037

G-1 Label Sheet Pack of 25 sequently numbered:1 - 25 Part No: 44003826 - 50 Part No: 440039 Colour51 - 75 Part No: 440040 Sand 76 - 100 Part No: 440041

45mm

100mm

Poster A4 size - can be laminated using standard laminaterPack of 10 Part No: 440002

Adhesive Label size 100x150mm - Includes Protective Over LaminatePack of 10 Part No: 440003

LOCKOUT LABEL CHART

Poly Tag PTH-1Pack of 10 PTH-1-10B

ELECTRICITY #3

GAS SUPPLY #2

STEAM SUPPLY

FUEL SUPPLY

DIESEL SUPPLY

VACUUM

HYDRAULIC #2

COMPRESSED AIR #2

HOT WATER

COLD WATER

ELECTRICITY EXTRA LOW

VOLTAGE

DATA

ELECTRICITY HIGH VOLTAGE

ELECTRICITY LOW VOLTAGE

Extra Labels for Energy Source ID - use on Lockout Label Chart (A5) where needed - use blanks for specials or unusedCIRLOCK - LOCKOUT-ID™ - www.cirlock.com.au

Label Layout

All Label Set

supplied with this

layout

25 Label Set

per pack

Poly Tag Holder




ELECTRICITY#1

ELECTRICITY#2

COMPRESSEDAIR

HYDRAULIC

GASSUPPLY

FLUIDSOTHER

WATER







CIRLOCKLOCKOUT-ID

CIRLOCKLOCKOUT / TAGOUT EQUIPMENTwww.cirlock.com.au [email protected] ph: 07-54452910

SOLUTIONS FROM CIRLOCK

SAFETY PADLOCKSLOCKOUT KITSLOCKOUT STATIONS

INFORMATION

IDENTIFICATION

SERVICE AND BACKUP

LOCKOUTHARDWARE FORENERGY SOURCES

CONTACT OURHELPFULL STAFF FOR TECHNICAL

ADVICE




ELECTRICITY#1

ELECTRICITY#2

COMPRESSEDAIR

HYDRAULIC

GASSUPPLY

FLUIDSOTHER

WATER







CIRLOCKLOCKOUT-ID




E-3ELECTRICAL

CIRLOCK




P-1COMPRESSED AIR

CIRLOCK




W-14WATER

CIRLOCK





SWITCHROOM 1C/B 17

BACK OF MACHINE


ON WALL BEHIND

H-8HYDRAULIC

H-8HYDRAULIC

H-8HYDRAULIC

H-8HYDRAULIC



MAY BE PRESENT - LOCKOUT PROCEDURES MUST BE FOLLOWED

CIRLOCK

CIRLOCK

CIRLOCK

CIRLOCKCIRLOCK










CIRLOCKLOCKOUT-ID

LabellingSystem

DANGER

KEEP OUTwww.cirtag.com.au

DANGER HIGHVOLTAGE BE SAFE

LOCK IT OUTwww.cirtag.com

www.cirtag.com

EYE PROTECTIONMUST BE WORNIN THIS AREA

CHILLED WATER

CIRTAG® Safety Signs, Labels and Pipe ID

Markers, Engraved Labels

CIRLOCK® Danger, Out of Service, Infor-mation, Commissioning Tag.

Customised Tags

Lockouts for Valves, CB’s, Fuses, Plugs, Airhoses and more. Group Lock Boxes, Cable Lockouts, Lockout Hasps.

CIRLOCK® SYSTEMfor Switchboards

Procedures, Books, Posters, Catalogues and Friendly Advice

Safety Lockout Padlocks with Xenoy Housing, Stainless Steel shackles - Master Keyed, Keyed Alike or Different - All with Danger Labels. Lockout Kits - Lockout Stations.

Distributors Australia wide as well as in many other Countries.Most of our products are our own design, and are made by or for us in Australia.Products are fully catalogued - contact us for free copy - or visit www.cirlock.com.auFriendly staff can give technical advice and free quotations.Complete lockout solutions can be arranged.Hardware stocked in Qld. Australia for fast delivery. © 2010 Cirlock Company.

All Rights Reserved

THE LITTLE BOOK ABOUT

LOCKOUTTAGOUT

Includes Lockout Procedures Guide

UCL-1, UCL-2, UCL-3, UCL-5, UCL-2-EL

Universal Lockout Device for Circuit Breakers

the device on the Circuit Breaker toggle as shown.

2. Tighten the set screw securely with a small flatscrewdriver (3-5mm). DO NOT overtighten the setscrew, the circuit breaker may fracture.

4. Insert a padlock through the hole to prevent accessto set screw.

3. Verify that the circuit breaker switch cannot be repositioned to the ‘ON’ position, and that the Lockout Device is securely fastenend.

www.cirlock.com.au e: [email protected] p: 07 5445 2910

UCL-3 UCL-5 UCL-2

If this lockout device can not be installed in a manner that will hold the appropriate energy isolating device in a safe or off position - the device shall NOT be used.

HOW TO USE:

DISCLAIMER: Appropriate use of this product is thesole responsibility of the user in relation to health andsafety regulations. Before using, user shall determinethe suitability of the product for his intended use anduser assumes all risk and liability whatsoever inconnection therewith.Erik Larsen Pty Ltd t/as CIRLOCK is not responsiblefor any loss or damage arising from the use of thisproduct, which is beyond Erik Larsen P/L control, and liability is restricted to the replacement ofmaterial proven faulty.

LOCKOUT / TAGOUT FOR SAFETYDANGER

WHAT IS LOCKOUT?

WHAT IS TAGOUT?

ENERGY CAN BE DANGEROUS AND CAN BE PRESENT IN DIFFERENT FORMS

10 STEP ISOLATION PROCESS OF ALOCKOUT / TAGOUT SAFETY PROGRAM

1. IDENTIFY ALL PLANT OR EQUIPMENT AND THEIR ENERGY SOURCES THAT REQUIRE ISOLATION2. ADVISE RELEVANT PARTIESNotify all people who will be affected by the isolation. Notify person in charge of area and obtain authorisation for the isolation.3. ISOLATE AND SECURE ENERGY SOURCESIsolate the primary energy sources in an approved manner, Main Switch and or Valve - not just control switches - Isolate all secondary energy sources. Secure all isolation points - use lockout devices as necessary.4. APPLY PERSONAL LOCKOUT LOCK and TAGA Personal Lock must be placed on the isolation points by all persons working on the equipment. Use multiple lockout hasp as needed. Place a Danger Lockout tag on isolation locks.5. VERIFY EFFECTIVENESS OF THE ISOLATIONAll Isolations shall be checked and tested to verify the isolation has been effective.6. COMMENCE - COMPLETE and CHECK WORKCarry out required tasks and monitor work area for new introduced hazards.Complete all tasks relatec to isolation.Review all work carried out to confirm work area left in a safe condition, e.g. gaurds and covers back in position.7. CLEAR AREACheck all work has been completed and personnel are clear of work area. Remove all tools, parts and rubbish.8. REMOVE PERSONAL LOCKOUT LOCKSRemove lockout locks associated with work area. All personnel are to remove their own personal locks.9. RESTORE ENERGYAdvise all affected parties of intention to restore energy, then restore in accordance with the operation’s energy restoration procedures.10. CHECK OPERATIONTest run the equipment to confirm correct operation. Complete a work order if needed and communicate details to all relevant personnel.

ELECTRICITYHigh Voltage, Low Voltage, StaticPRESSURECompressed Air, Gas, Fluids, Hydraulics, Steam, VesselsMECHANICALMoving fixed or mobile equipmentSTORED and GRAVITYSprings, Tension, Pressure Vessels, Vacuum, Rope, Machine PartsCHEMICALVarious ChemicalsRADIATIONHeat, Fire, Radioactive Sources

SOME MACHINERY AND EQUIPMENT IS POWERED FROM MULTIPLE SOURCES SUCH

AS ELECTRICITY, GAS AND COMPRESSED AIR. IT MAY HAVE STORED ENERGY IN FORM

OF A RAISED WEIGHT (I.E. A PRESS). BE ALERT - ALL ENERGY SOURCES MUST BE

ISOLATED AND LOCKED.ALWAYS RELEASE STORED ENERGY PRIOR TO COMMENCING WORK. FOLLOW SPECIFIC

LOCKOUT INFORMATION / PROCEDURES FOR SPECIFIC EQUIPMENT

LOCKOUT IS IN ITS BASIC FORM PLACING A LOCK ON AN ISOLATED ENERGY SOURCE, PREVENTED IT FROM BEING OPERATED. ENERGY SOURCES CAN BE A WIDE VARIETY OF THINGS, SUCH AS: ELECTRICAL SWITCH, GAS OR STEAM VALVE, COMPRESSED AIR, HYDRAULICS VALVE OR STORED ENERGY IN THE FORM OF SPRINGS UNDER TENSION OR FALLING MACHINE PARTS.THE PURPOSE OF LOCKING OUT IS TO PREVENT ACCIDENTS FOR PERSONNEL AND DAMAGE TO EQUIPMENT. IN MANY CASES IT IS NECCESARY TO USE LOCKOUT DEVICES TO ENABLE LOCKING OF ENERGY SOURCES.

A MULTIPLE LOCKOUT HASP ALLOWS MORE THAN ONE WORKER TO LOCKOUT AN ENERGY SOURCE


www.cirlock.com.au

TAGOUT IS GENERALLY PLACING A DANGER TAG OR AN OUT OF SERVICE TAG ON AN ISOLATION POINT WITH INFORMATION ON NOT TO OPERATE. TAGOUT SHOULD ONLY BE USED IN CONJUNCTION WITH LOCKOUT LOCKS - AN ISOLATION POINT IS ONLY SECURE WITH A LOCK ATTACHED. DANGER TAGS ARE GENERALLY USED TO INFORM ABOUT DANGER TO HUMANS. OUT OF SERVICE TAGS INFORM NOT TO USE MACHINERY WHERE THERE IS NO IMMEDIATE DANGER TO HUMANS. OTHER PURPOSE TAGS ARE USED FOR VARIOUS PURPOSES - NEVER USE THESE TO REPLACE A DANGER TAG.

OTHER TYPES TAGS

ELECTRICITY

GAS

COMPR. AIR

LO

AD

MACHINERY

CAUTION

#330040

ELECTRIC SHOCK RESCUE

www.cirtag.com.au Catlog No. 330031

CIRLOCK READY-MADE LOCKOUT-ID 2 STEP ENERGY SOURCE … · energy source isolate at located /...

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