Circular Power Connectors Introduction Standard Series ... · Yellow (YL), Black (standard colour,...

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17 Circular Power Connectors Flex Cable Connectors Water and dustproof to IP68 when mated with compatible connector 2, 3, 4, 6, 7, 9, 12, 25 Pole with leading Earth contact on 3 Pole Socket versions Screw, Crimp, Crimp/Solder Terminations depending on part code and number of Poles PX0734 Sealing Cap available separately to maintain IP rating of unmated connectors Mate with PX07 Series In-Line Fle and Panel Mount Connectors Plug or Socket Screw contacts supplied fitted, Crimp contacts supplied loose (Crimp/Solder contacts and fitting tools available separately) Choice of cable acceptance 3.5mm-9mm diameter depending on part code (see data for details) Cable Support accessory 12237 available separately to provide extra support for smaller cables (5mm-9mm diameter) Colour choices and colour codes: Blue (BL), Green (GN), Grey (GY), Light Grey (LG), Red (RD), White (WH), Yellow (YL), Black (standard colour, no suffix code) Tried and tested, the Standard Buccaneer is one of our most popular waterproof connectors in the industry today. IP68 and IP69K rated, these environmentally sealed power connectors have been designed into a wide range of markets such as Industrial, Automotive and Marine, setting the gold standard for dust and waterproof circular connectors. Circular Power Connectors / Introduction Standard Series Buccaneer 17 Circular Power Connectors

Transcript of Circular Power Connectors Introduction Standard Series ... · Yellow (YL), Black (standard colour,...

  • 17 Circular Power Connectors

    Flex Cable Connectors

    Water and dustproof to IP68 when mated with compatible connector

    2, 3, 4, 6, 7, 9, 12, 25 Pole with leading Earth contact on 3 Pole Socket versions

    Screw, Crimp, Crimp/Solder Terminations dependingon part code and number of Poles

    PX0734 Sealing Cap available separately to maintainIP rating of unmated connectors

    Mate with PX07 Series In-Line Fle andPanel Mount Connectors

    Plug or Socket

    Screw contacts supplied fitted, Crimp contactssupplied loose (Crimp/Solder contacts and fittingtools available separately)

    Choice of cable acceptance 3.5mm-9mm diameter depending on part code (see data for details)

    Cable Support accessory 12237 available separatelyto provide extra support for smaller cables (5mm-9mm diameter)

    Colour choices and colour codes: Blue (BL), Green (GN), Grey (GY), Light Grey (LG), Red (RD), White (WH), Yellow (YL), Black (standard colour, no suffix code)

    Tried and tested, the Standard Buccaneer is one of our most popular waterproof connectors in the industry today. IP68 and IP69K rated, these environmentally sealed power connectors have been designed into a wide range of markets such as Industrial, Automotive and Marine, setting the gold standardfor dust and waterproof circular connectors.

    Circular Power Connectors / Introduction

    Standard Series Buccaneer

    17 Circular Power Connectors

  • 18Circular Power Connectors

    PX0731

    Flex Cable Connector

    PX0736/PPX0731/PPX0776/PPX0748/PPX0739/PPX0745/PPX0728/P

    PX0794/PPX0820/P

    Pin Contacts

    02 030304 0607 09

    1225

    Socket Contacts

    PX0736/SPX0731/SPX0776/SPX0748/SPX0739/SPX0745/SPX0728/S

    PX0794/SPX0820/S

    Pole Count

    ScrewScrewCrimpScrew ScrewScrewCrimp

    Crimp / SolderCrimp / Solder

    Termination Contacts

    Supplied FittedSupplied FittedSupplied LooseSupplied FittedSupplied FittedSupplied FittedSupplied Loose

    Order SeparatelyOrder Separately

    Mates with In-Line Flex or Panel Mounting Versions

    Screw Locking Ring

    Leading Earth on 3 Pole Connectors

    Standard Cable Acceptance (2 to 9 pole) 6-8mm, 3.5-9mm with Alternative Glandswith Alternative Glands

    Circular Power Connectors

    Standard Series Buccaneer

    PX0732

    Inline Flex Cable Connector

    PX0737/PPX0732/PPX0778/PPX0749/PPX0740/PPX0746/PPX0729/P

    PX0795/PPX0821/P

    Pin Contacts

    02 030304 0607 09

    1225

    Socket Contacts

    PX0737/SPX0732/SPX0778/SPX0749/SPX0740/SPX0746/SPX0729/S

    PX0795/SPX0821/S

    Pole Count

    ScrewScrewCrimpScrew ScrewScrewCrimp

    Crimp / SolderCrimp / Solder

    Termination Contacts

    Supplied FittedSupplied FittedSupplied LooseSupplied FittedSupplied FittedSupplied FittedSupplied Loose

    Order SeparatelyOrder Separately

    Mates with Flex or Panel Mounting Versions

    Screw Locking Ring

    Leading Earth on 3 Pole Connectors

    Standard Cable Acceptance (2 to 9 Pole) 6-8mm, 3.5-9mmwith Alternative Glands

  • 19 Circular Power Connectors

    Circular Power Connectors

    Standard Series Buccaneer

    PX0700

    Pre Wired Flex Cable ConnectorOvermoulded Cable Assemblies

    Up to 14mm Dia Cable with PVC or PU Jackets

    PX0700 Flex Cable Connector

    Mates with In-Line Flex Connector& all Panel Connectors

    PX0730/P

    Front Panel Mounting Connector

    PX0735/PPX0730/PPX0779/PPX0747/PPX0738/PPX0744/PPX0727/P

    PX0796/PPX0822/P

    Pin Contacts

    02 0303040607 09

    12 25

    Socket Contacts

    PX0735/SPX0730/SPX0779/SPX0747/SPX0738/SPX0744/SPX0727/S

    PX0796/SPX0822/S

    Pole Count

    ScrewScrewCrimpScrewScrewScrewCrimp

    Crimp / SolderCrimp / Solder

    Termination Contacts

    Supplied FittedSupplied FittedSupplied LooseSupplied FittedSupplied FittedSupplied FittedSupplied Loose

    Order SeparatelyOrder Separately

    Mates with Flex Cable Connector

    Front Panel Mounting

    Single Hole Fixing

    Pin or Socket Versions

    Poles 2, 3, 4, 6, 7, 9, 12 & 25

    PX0709/x/xx

    Rear Panel Mounting Connector

    PX0709/P/02PX0709/P/03PX0708/P/03PX0709/P/04PX0709/P/06PX0709/P/07PX0708/P/09

    PX0708/P/12PX0708/P/25

    Pin Contacts

    02030304 06 0709

    12 25

    Socket Contacts

    PX0709/S/02PX0709/S/03PX0708/S/03PX0709/S/04PX0709/S/06PX0709/S/07PX0708/S/09 PX0708/S/12PX0708/S/25

    Pole Count

    ScrewScrewCrimpScrew Screw ScrewCrimp

    Crimp / SolderCrimp / Solder

    Termination Contacts

    Supplied FittedSupplied FittedSupplied LooseSupplied FittedSupplied FittedSupplied FittedSupplied Loose

    Order SeparatelyOrder Separately

    Mates with Flex Cable Connector

    Front Panel Mounting

    Single Hole Fixing

    Pin or Socket Versions

    Poles 2, 3, 4, 6, 7, 9, 12 & 25

  • 20Circular Power Connectors

    Circular Power Connectors

    Standard Series Buccaneer

    PX0707/P/12

    PCB Mounting Connector

    PX0707/P/03PX0707/P/04PX0707/P/06PX0707/P/09PX0707/P/12PX0707/P/25

    Pin Contacts

    030406 09 1225

    Socket Contacts

    PX0707/S/03PX0707/S/04PX0707/S/06PX0707/S/09PX0707/S/12PX0707/S/25

    Pole Count

    PCBPCBPCBPCBPCBPCB

    Termination Contacts

    Supplied FittedSupplied FittedSupplied FittedSupplied FittedSupplied FittedSupplied Fitted

    Mates with Flex Cable Connector

    Rear Panel Mounting

    No. Poles: 3, 4, 6, 9, 12 or 25

    Pin or Socket Versions

    Pre-loaded Gold Plated Contacts

    PX0756/S

    Bulkhead Flange Mounting Connector

    PX0757/PPX0756/PPX0787/PPX0761/PPX0758/PPX0760/PPX0762/P

    PX0798/PPX0823/P

    Pin Contacts

    020303 040607 09

    1225

    Socket Contacts

    PX0757/SPX0756/SPX0787/SPX0761/SPX0758/SPX0760/SPX0762/S

    PX0798/SPX0823/S

    Pole Count

    ScrewScrewCrimpScrewScrewScrewCrimp

    Crimp/SolderCrimp/Solder

    Termination Contacts

    Supplied FittedSupplied FittedSupplied LooseSupplied FittedSupplied FittedSupplied FittedSupplied Loose

    Order SeparatelyOrder Separately

    Mates with Flex Cable Connector

    Rear Panel Mounting

    No. Poles: 3, 4, 6, 9, 12 or 25

    Pin or Socket Versions

    Pre-loaded Gold Plated Contacts

  • 21 Circular Power Connectors

    Circular Power Connectors

    Standard Series Buccaneer

    PX0765/S

    Low Profile Flange Mounting Connector Screw Flange Fixing

    Pin or Socket Versions

    Poles 2, 3, 4, 6, 7, 9, 12 & 25

    Mates with Flex Cable Connector

    Supplied with Sealing Gasket & Screw Sealing Grommets

    PX0764/P PX0765/PPX0781/PPX0766/PPX0767/PPX0768/PPX0769/P

    PX0797/PPX0824/P

    Pin Contacts

    0203 030406 0709

    1225

    Socket Contacts

    PX0764/SPX0765/SPX0781/SPX0766/SPX0767/SPX0768/SPX0769/S

    PX0797/SPX0824/S

    Pole Count

    ScrewScrewCrimpScrewScrewScrewCrimp

    Crimp/SolderCrimp/Solder

    Termination Contacts

    Supplied FittedSupplied FittedSupplied LooseSupplied FittedSupplied FittedSupplied FittedSupplied Loose

    Order SeparatelyOrder Separately

  • 22Circular Power Connectors

    Circular Power Connectors / Accessories

    Standard Series Buccaneer

    Maintains IP68 Rating of Unmated Panel, Bulkhead & Flange Mount Connectors

    PX0734 for Flex Cable Connector

    PX0733 for In-line Flex Front

    PX0711 for PCB & Rear Panel Mount ConnectorsPX0734

    PX0733

    Sealing Cap and Assembling Tool

    Environmental Seal for Panel Rear

    Standard Cable Acceptance 6-8mm, 3.5 to 9mm with Alternative Glands

    For Front Panel Mounting Connectors

    Replaces Mounting Nut inPanel Connector

    PX0799

    Rear of Panel Back Shell

    Shock Protection for Rear of Connector

    Flammability Rating UL94V-0

    Fits Front Panel MountVersions Only

    PNo. 12855

    PVC Insulation Boot

    Gives Extra Support to the Cable

    Suitable for 5-7mm and 7-9mm Cable Diameters

    PNo. 12237

    Cable Support Accessory

  • 23 Circular Power Connectors

    With or Without Matching Gland Nut

    Positive Visual Identification

    Available In:

    Black, Blue, Green, Grey, Light Grey, Red, White & Yellow

    PX0713

    IP54 rated

    Spring loaded

    Clip shut to seal

    For use with front of panel mounting connector types

    Spring Loaded Sealing Cap

    Circular Power Connectors / Accessories

    Standard Series Buccaneer

    PX0941

    Coloured Contact Inserts

    Part No.

    Blank

    BL

    GN

    GY

    LG

    RD

    WH

    YL

    Insert / Gland Nut Combinations

    1 = Insert and Gland Nut Coloured

    2 = Insert Only Coloured

    Example:

    PX0731/P/YL1 = Yellow Insert and Gland Nut

    Suffix Colour

    Black

    Blue

    Green

    Grey

    Light Grey

    Red

    White

    Yellow

  • 24Circular Power Connectors

    Crimp or Solder Pins & Sockets

    Gold Plated

    Current Ratings:

    12 Way: 5A, 50V25 Way: 1A, 50V

    12 & 25 Way Contacts

    Contacts for 12 & 25 Pole Inserts

    Part No.

    Crimp:

    SA3180

    SA3179

    SA3348

    SA3347

    Description

    Contacts (25 Pole) / Supplied In Packs of 10:

    Pins

    Sockets

    Contacts (12 Pole) / (Supplied In Packs of 10:

    Pins

    Sockets

    Solder:

    SA3180/1

    SA 3179/1

    SA3348/1

    SA3347/1

    Circular Power Connectors / Accessories

    Standard Series Buccaneer

    1402513027

    Assembly ToolsCrimp Tools for 3, 9, 12 & 25 Pole Crimp Contacts

    Insertion / Extraction Tool for 25 Pole Contacts

    Part No.

    14232138261402514025/1AMP

    14232/114025/5AMP

    13027/313027/113027

    Description

    Crimp Tool (3 pole) Crimp Tool (9 pole) Crimp Tool (12 pole) Crimp Tool (25 pole)

    Positioner (3 pole) Positioner (12 pole)

    Insertion / Extraction Tool (3 Pole) Insertion / Extraction Tool (12 Pole) Insertion / Extraction Tool (25 Pole)

  • 25 Circular Power Connectors

    Circular Power Connectors / Accessories

    Standard Series Buccaneer

    Pack of Alternative Cable Glands to Suit Cables from 3.5 to 9mm Dia.

    SA3253

    Cable Glands

    Gland Diameter:

    6-8mm

    3.5-5mm

    5-7mm7-9mm

    Gland Pack

    Cable Acceptance - Alternatives Cable Acceptance - Standard As Supplied

    Gland Part:

    12023

    SA3426

    12023/112023/2

    SA3253

    Gland Colour:

    Black

    Grey

    WhiteYellow

    Pack of 3 Glands to Suit Cables 3.5-5mm, 5-7mm & 7-9mm dia†

    Additional Suffix:

    Standard for 2-12 Pole

    Suffix /04†

    Suffix /05Suffix /07*

    No. Contacts:

    2-12 Pole

    25 Pole

    Cable Diameter or Type:

    6-8mm

    7-9mm

    Note:

    7-9mm Gland Standard for 25 Way, No Suffix Required.

    † Includes Additional Black Gland Cage for 3.5-5mm Dia. Cable Range.

    To Order Connector with Alternative Cable Gland add Suffix to Part No. e.g. PX0731/P/07 = PX0731 3 Pin Connector with Cable Gland to Suit 7-9mm Dia. Cable.

  • 26Circular Power Connectors

    Circular Power Connectors / Specifications

    Standard Series Buccaneer

    Materials:

    Mechanical:Electrical:

    Technical Overview Data

    No. Poles:Current Rating:VDE:UL, CSA:Voltage Rating (ac/dc):Contact Resistance:

    Insulation Resistance: AC Breakdown voltage:

    Operating Temp. Range:

    Approvals

    UL CSA VDE

    2, 3 4 6, 7 9 12 25

    12A 10A 5A 5A 5A 1A10A 6A 3A 5A 5A 1A277V 277V 277V 150V 50V 50V

  • 27 Circular Power Connectors

    PCB Layouts:

    Sockets:Contact Nos viewed from rear of panel

    PX0707/S/03

    PX0707/S/12

    Body Styles Contacts Type

    P = Pin

    S = Socket

    Cable Acceptance or PCB / Rear Panel Mounting

    Flex Cable and In-line Flex Connectorscable acceptance use:

    Blank = 6-8mm (Black) standard for 2-12 pole

    04 = 3.5-5mm (Grey)05 = 5-7mm (White)07 = 7-9mm (Yellow) (standard for 25 way, no suffix required)

    PCB (PX0707) and Rear Panel Mount connectors (PX0708 and PX0709) use:

    02 = 2 pole 03 = 3 pole 04 = 4 pole 06 = 6 pole07 = 7 pole 09 = 9 pole12 = 12 pole 25 = 25 pole

    Front Panel, Bulkhead and Flange Mount - not required:

    Insert / Gland Nut Colour Combination

    1 = Insert and Gland Nut Coloured

    2 = Insert only Coloured

    Example:

    PX0707/P/06 = PCB Panel connector, pin contacts, 6 polePX0731/S = Flex Cable connector, socket contacts, 3 polePX0732/P/07/BL2 = In-Line Flex Cable connector, pin contacts, 3 pole, 7-9mm cable acceptance, blue insert

    PX0xxx X XX XXX

    Circular Power Connectors / Part No. System

    Standard Series Buccaneer

    Insert / Gland NutColour

    Blank = Black

    BL = Blue

    GN = Green

    GY = Grey

    LG = Light Grey

    RD = Red

    WH = White

    YL = Yellow

    PX0707/S/06

    PX0707/S/04

    PX0707/S/25

    PX0707/S/09

    Pins:Contact Nos viewed from rear panel rear of panel

    PX0707/P/03

    PX0707/P/12

    PX0707/P/06

    PX0707/P/04

    PX0707/P/25

    PX0707/P/09

  • 28Circular Power Connectors

    Rating:Wire Termination:Conductor Accommodation:Cable Acceptance:

    Material:Sealing:

    Salt Mist:

    Operating Temp. Range:

    Colour:

    RoHS

    Specifications: PX0777

    16A, 250V a.c.3 Way Terminal Block2.5mm² Max (14AWG)6-8mm DiaAlternative Glands available on request

    Glass Filled Polyamide UL94-HBIP68 to BSEN 60529 : 19921.054kg/sq.cm. (15lbs/sq.in.)10m Depth for 2 Weeks

    IP69k to DIN 40050-9

    EN60068-2-52 Test Kb Salt Mist (Cyclic) Marine Severity Level 1

    –20°C to +70°C

    BlackOrange (Add /OR to PNo.)

    Compliant

    PX0777/4POLE, 6POLE, 8POLE

    10A, 250V a.c.4, 6, 8 Way Terminal Block1.5mm² Max (16AWG)6-8mm DiaAlternative Glands available on request

    Glass Filled Polyamide UL94-V0IP68 to BSEN 60529 : 19921.054kg/sq.cm. (15lbs/sq.in.)10m Depth for 2 Weeks

    IP69k to DIN 40050-9

    EN60068-2-52 Test Kb Salt Mist (Cyclic) Marine Severity Level 1

    –20°C to +70°C

    BlackOrange (Add /OR to PNo.)

    Compliant

    POLE Configurations:

    Circular Power Connectors / Specifications / Part No. System

    Sealed Inline Cable Joiner

    Standard Cable Acceptance 6-8mm

    Cable Range 3.5-9mm (Using Alternative Glands)

    Supplied with 4, 6 or 8 Way

    Terminal Block

    Available Moulded in Black or OrangePX0777

    Cable Joiner

    Technical Overview Data

    PX0777 XPOLE

    Part No. Blank = 3 Pole

    4POLE = 4 Pole

    6POLE = 6 Pole

    8POLE = 8 Pole

    XX

    Blank = 6-8mm

    04 = 3.5-5mm

    05 = 5-7mm

    07 = 7-9mm

    XX

    Blank = Black

    OR = Orange

    Example:

    PX0777 = 3 Pole 6-8mm BlackPX0777/04 = 3 Pole 3.5-5.0mm BlackPX0777/04/OR = 3 Pole 3.5-5.0mm Orange PX0777/4POLE = 4 Pole 6-8mm BlackPX0777/6POLE/04 = 6 Pole 3.5-5.0mm BlackPX0777/8POLE/04/OR = 8 Pole 3.5-5.0mm Orange

  • 29 Circular Power Connectors

    Strip wires to dimensions shown.1.

    Assemble components parts onto cable as shown, then connect wires to terminal block.

    ENSURING WIRES CONNECTED INTO ONE SIDE OFTERMINAL BLOCK MATCH WIRES CONNECTED INTOTHE OTHER SIDE.

    E.g. Brown to Brown (Live) Blue to Blue (Neutral) Green / Yellow to Green / Yellow (Earth)

    2.

    Wire Stripping Details

    THIS CABLE CONNECTOR IS SUITABLE FOR USE WITH LOADS NOT EXCEEDING 16 AMPS USING 1.5mm2 CABLE

    ALWAYS USE WITH SUPPLY PROTECTED BY AN RCD,IF IN DOUBT CONSULT A QUALIFIED ELECTRICIAN.

    DANGERDISCONNECT MAINS

    SUPPLY BEFOREDISMANTLINGCONNECTOR

    Circular Power Connectors / Instructions

    PX0777 Wiring & Assembly Instructions

    Bring the two body mouldings together ensuring the ‘O’ ring is correctly located in groove then lock together with locking ring, ensure ring is fully tightened.

    Put gland cage over gland and push fully home into its appropriate body then fully tighten gland nuts.

    3.

    To ensure a good seal, all surfaces must be completelyfree of dust, grease or any other contamination.

    4.