CIP 2017 Project Outline - CLP · Development of training and sharing materials for ... for the...

CIP 2017

Project Outline

Project Scope

Mechanical Engineering (ME)

Project Number

ME_SUM_1

Project Details

1. Internship Category:

Summer

2. Internship Period:

1 Jun 2017 – 31 Aug 2017

3. Preferred University Disciplines:

Mechanical Engineering

4. Project Name:

Technical Performance & Safety Enhancement for China Assets

5. Business Objectives:

Development of mechanism for technical & safety best practices’ sharing

Tidy up and review of existing technical & safety documents for standardization

Development of training and sharing materials for communication

6. Project Descriptions:

To develop a sharing mechanism / platform for technical & safety best practices to enhance assets’ performance

To review existing documents structure and procedures and standardize the format

To develop training materials on specific technical and safety concerns for sharing

7. Project Deliverables:

Sharing Mechanism Revised technical and safety documents Training materials

8. Expectations:

a. Special Skills required

Knowledge in generation process (technical) and relevant risks (safety) Good command in written Chinese & English Fluent in Putonghua

b. Learning

China Asset Management Plant Safety and Risk Management

CIP 2017

Project Outline

Project Scope


Project Number

ME_SUM_2

Project Details


Summer


01 Jun 2017 – 31 Aug 2017


Mechanical Engineering

4. Project Name:

Programmable Logic Controller (PLC) controlled Rotork Actuator Training Kit


Development of a Rotork Actuator Training Kit Compilation of training manual to facilitate learning of O&M of a PLC

controlled Rotork Actuator system


Assist in writing the ladder diagram, coupled with the configuration and installation of a Rotork Actuator to PLC controlled training kit to simulate and demonstrate the control to the actuator.


Building of a PLC controlled training kit Connect the Rotork Actuator to PLC system Compilation of training manual

8. Expectations:


Knowledge in Mechanical/Electrical/Control Engineering

Knowledge in visual aid and multimedia computer skill will be an

advantage

b. Learning

Understand basic process control Understand basic operation of actuator Application of PLC in power generation Understand the how to develop and train technical staff

CIP 2017

Project Outline

Project Scope


Project Number

ME_SUM_3

Project Details


Summer


1 Jun 2017 – 31 Aug 2017


First Priority: Mechanical Engineering

Second Priority: Electrical Engineering

4. Project Name:

Black Point Power Station Unit D1 (new CCGT project)


To provide support to the engineering team in the design review process, ultimately being able to contribute by taking ownership of certain tasks.

To provide support to the project controls team in the co-ordination of the project management activities, reporting and process controls, ultimately being able to contribute by taking ownership of certain tasks.

Develop talented engineering students by giving them meaningful experience in an environment where they are given opportunities to show their abilities and hence suitability for potential future employment post studies.


Large scale combined cycle gas turbine power plant engineering, procurement and construction (EPC) project. Candidates will be involved in the engineering and wider project management teams leading the project towards successful completion.


Produce reports and presentations on the tasks assigned. Support the engineering team in the design review process by co-

ordinating actions and responses. Create project procedures, control project reports and help to organize

project events.

8. Expectations:


Demonstrate technical understanding of systems and processes that can be found in a power station.

Have a keen awareness of the importance of safety and safety leadership and how engineering and project management activities can have a direct bearing on a safe working environment.

Possess a strong drive to work in a fast moving, time pressured work environment.

b. Learning

CIP 2017

Project Outline

Gain real life practical experience and understanding of power stations and specifically CCGT technology.

Learn how a large scale engineering project is managed to achieve the desired results.

Understand how a major electricity utility operates to responsibly and reliably bring power to the communities it operates in.

CIP 2017

Project Outline

Project Scope


Project Number

ME_SAND_1

Project Details


Sandwich


Jul 2017 – Jun 2018




4. Project Name:

Fleet Management-1


Asset Management Growth of CLP portfolio


Asset Management System Development Operational Readiness and Operations & Maintenance Mobilization

Planning for new projects O&M Benchmarking


Asset Management: Establish Asset Management system procedures / guidelines to achieve the Operational Excellence through optimization of costs, opportunities and risks against the desired performance of assets. This includes development of the best practice O&M guidelines to maintain / enhance Plant Integrity

Operational Readiness and O&M Mobilization: Assist in developing guideline for mobilization of O&M services for new builds. Build a database for mobilization resources

O&M Mobilization Planning for Vietnam projects New Builds: Life cycle O&M Planning for new builds Benchmarking & database: Assist in benchmarking exercise by

collecting O&M performance data from various assets

8. Expectations:


Computer skills esp. Excel spreadsheet

b. Learning

Interest in learning business management, operational excellence and safety aspects

CIP 2017

Project Outline

Project Scope


Project Number

ME_SAND_2

Project Details


Sandwich


01 Jun 2017 – 31 May2018


First Priority: Mechanical Engineering / Mechanical and Automation Engineering

Second Priority:

Energy Engineering

4. Project Name:

Enhancement of Advanced Condition Monitoring Models of Various Systems in the Combined Cycle Gas Turbine Power Plant


To fully utilize the functions of the EtaPRO and Advanced Pattern Recognition (APR) systems to enhance the condition monitoring practice of BPPS.

To enhance and fine-tune the developed APR asset monitoring models for the power plant systems and equipment to assist the operation, maintenance and performance teams by providing early detection of potential instrument or equipment faults or defects.

To daily monitor the APR models to analyze and identify potential abnormal operations of the equipment, and work with Operation and Maintenance teams to investigate and rectify the cases.


Black Point Power Station (BPPS) consists of eight Combined Cycle Gas Turbine (CCGT) units, in which each unit has a combination of Gas Turbine Brayton Cycle and Steam Turbine Rankine Cycle to achieve high thermal efficiency. To maintain the world-class reliability of the generating units, there is a proliferating need to enhance the condition monitoring practice of the generating units.

A real-time plant performance monitoring tool – EtaPRO was implemented in BPPS to provide a versatile and user-friendly platform to monitor the unit and individual system performance through real-time and historical data. The traditional monitoring relays on high-low alarming based on a single sensor value. To further advance the condition monitoring, an EtaPRO empirical modelling tool – Advanced Pattern Recognition (APR) is utilized to define the pattern for normal operation based on historical operating data.

To fully incorporate the APR system into BPPS, the operating conditions of the equipment, i.e. High Pressure Boiler Feed Pump, Condenser, Gas Turbine, etc., need to be analyzed to fine-tune the developed APR asset models for BPPS.

To develop and update developed EPAlert for providing notification of a specific event based on power plant requirement standard.

To perform daily monitoring of the alarms generated in the APR models and analyze if the abnormal condition is genuine to initiate investigation with Operation and Maintenance teams.

CIP 2017

Project Outline


To understand the basic operation of the CCGT unit by applying mechanical and thermodynamic engineering knowledge.

To understand and review the current condition monitoring practice of CCGT power plant.

To fully utilize the functions of the EtaPRO, APR system and EPAlert to enhance the condition monitoring practice of BPPS.

To fine-tune APR asset models for various systems and equipment in the CCGT power plant to provide early warnings of potential issues to the relevant teams.

To have monthly statistics on the overall findings of the condition monitoring system.

Experience sharing is appreciated in front-line operation and maintenance working team. Enhance developed web-based knowledge management portal software by making use of existing experience sharing system.

8. Expectations:


Basic power plant engineering knowledge Strong analytical skill Strong statistical knowledge Attentive to details Good knowledge of computer software, i.e. MS Excel, etc.

b. Learning

Understanding of basic operation of CCGT power plant. Understanding of the scope and importance of condition monitoring of

critical CCGT systems in power plant. Appreciation of the use of advanced computer technology in achieving

plant performance excellence. Understanding of basic planning of units schedule in a power station.

CIP 2017

Project Outline

Project Scope


Project Number

ME_SAND_3

Project Details


Sandwich


1 Jun 2017 – 31 May 2018



Second Priority: Business Administration or Information Technology

4. Project Name:

Market Intelligence and Supplier Analysis/ Integrated Commodity Management System Process Improvements


Record and monitor market indices and news, and to compile weekly/ monthly reports

To research on fuel suppliers information and help to develop/ monitor suppliers information and performance To assist in testing and roll out of new process improvements items for the Integrated Commodity Management System


To maintain and upgrade existing market information database and assist in development of a supplier information database using the Integrated Commodity Management system or separate tools as necessary


Weekly/ Monthly reports and ad hoc reports as necessary Completed Enhancements in Integrated Commodity Management

System

8. Expectations:


Proficient in Microsoft office: excel, word, PowerPoint etc.

b. Learning

Fuel supply chain operations and fuel management as an important element in power generation

Market research/ reporting skills Personal development (Communication/ Interpersonal skills etc.)

CIP 2017

Project Outline

Project Scope


Project Number

ME_SAND_4

Project Details


Sandwich


1 Jun 2017 – 31 May 2018


Mechanical or Electrical Engineering

4. Project Name:

CPPS emission monitoring data review operational tool


To set up continues monitoring system to optimise each generation

units to improve its emission effectiveness.

Review every start-up and shut-down of each generating units in CPPS

to identify factors influencing emission.

Analyze the factors and help to propose operating procedure

adjustments for optimization of generating unit.

The emission of generating units is affected by many factors and

systems condition and hence a complicated issue. It is required that the

intern has big-picture perception as well as the ability to tackle complex

issues from different perspectives, apply appropriate procedures,

information and critical thinking to solve problems.


CPPS has 8 generation units where A1~A4 and B1~B4.

Work under the supervision of an experienced Engineer and base on

the unit start up and shutdown, the candidate is expected to

determine, monitoring, analysis data to achieve to improve Units

performance.

Operational practise Study and procedure review.


Guided by the mentor to familiarize the power plant system especially

the structure and operation of the CPPS coal-fired generating unit.

Develop a tool to facilitate the continuous monitoring of the generating

unit performance.

8. Expectations:


Engineering background is required

Good knowledge in mechanical and environmental engineering such as

thermodynamics and heat and mass transfer

Interest for Power Plant Operation

Skillful in Microsoft Office program implementation (would be an

advantage)

b. Learning

CIP 2017

Project Outline

The candidate will acquire in-depth understanding of power plant

operation familiarization.

Plant Performance Analysis

Condition Monitoring Techniques

Emission Control Equipment Structure and operation

Engineering sense and judgement

Massive Information Analysis and Critical Thinking

CIP 2017

Project Outline

Project Scope


Project Number

ME_SAND_5

Project Details


Sandwich


1 Jun 2017 – 31 May 2018



Second Priority:

Electrical, Electronic or IT Engineering

4. Project Name:

Power Plant Generation Efficiency & Reliability Monitoring


Use of the Generation Efficiency Monitoring System (GEMS) to monitor the electricity generation, fuel consumption and Generation Statistics & Availability Reporting (GSAR) System to compile and monitor generating unit reliability & availability measures

To review the existing processes, refine the guidelines / procedures for using of the GEMS and GSAR

To develop effective tools to streamline and improve the upstream data processing


The candidate will have a comprehensive on the job training on the Generation Efficiency Monitoring System (GEMS), which monitor the electricity generation & fuel consumption; and the Generation Statistics & Availability Reporting (GSAR) System, which report the unit reliability and availability measures.


The candidate is expected to review the existing processes, refine the guidelines / procedures and ultimately develop effective tools to streamline and improve the upstream data processing.

8. Expectations:


Analytical & critical thinking Sound technical and engineering skill Good computing knowledge

b. Learning

Power plant basic operation, performance monitoring and workflow Interpersonal and communication skill Project / Time management

CIP 2017

Project Outline

Project Scope


Project Number

ME_SAND_6

Project Details


Sandwich


1 Jun 2017 – 31 May 2018



Second Priority: Energy Engineering, Energy Science and Engineering, Engineering Science, Chemical Engineering

4. Project Name:

Generation efficiency management enhancement in coal-fired power station


Fully customization of advanced conditional monitoring system in

managing generation efficiency and air emission. Application of monitoring

system in tracking of efficiency changes, comparing historical data to

current performance of equipment or plant, identifying performance

problem, diagnosing the issue and providing sound engineering solution to

fulfill or uplift the standards of operational safety, reliability, efficiency and

most importantly environment requirement under stringent emission

control.


Performance Team in Castle Peak Power Station is responsible for overall

plant performance, applies advance monitoring system such as PI/EtaPRO

in managing plant performance and provides professional

recommendations for performance based issue. Project candidate is

expected to get involved in developing new modular or enhancing the

existing part of the performance monitoring system with specific

engineering knowledge such as thermodynamic, fluid mechanics, heat and

mass transfer and air pollution control technologies.


Develop new applications or enhance existing performance monitoring systems using by critical power plant components and systems.

Diagnose and evaluate the performance of critical power plant components by conducting engineering calculation, literature review and technical research.

Contribute in analyse and tackle real time plant performance issue and provide professional engineering recommendations.

8. Expectations: a. Special Skills required

CIP 2017

Project Outline

Mechanical, chemical or energy engineering knowledge such as thermodynamics, fluid mechanics, heat and mass transfer, combustion technologies and air pollution control technologies.

Proficiency skill in MS Excel is required, knowledge in VBA or numerical modelling will be an advantage.

b. Learning

Truly application of theoretical engineering knowledge into practical industrial horizon. Be professional in Power plant efficiency management.

Polishing comprehensive skill set in analytical, problem solving, communication, technical writing and develop positive attitude to learn and think within a work team through active participation in the project.

CIP 2017

Project Outline

Project Scope


Project Number

ME_SAND_7

Project Details


Sandwich


1 Jun 2017 – 31 May 2018



Second Priority: Civil Engineering

4. Project Name:

Enhancement of Water Management Facilities at Castle Peak Power Station (CPPS) and Project Management Governance System


To ensure CPPS has adequate capability to manage storm water before handing over of the West Ash Lagoon at Tsang Tsui to the Government, tentatively by 2020.

Project Management Governance System (PMGS) – To effectively monitor a portfolio of over 1,000 projects in SHE, Cost, Schedule & Technical aspects. – Strengthen Communication and Collaboration – Enrich Project Evaluation and Monitoring – Promote Information Accuracy, Sharing and Learning


CLP have been using the West Ash Lagoons at Tsang Tsui for storage of storm water runoff arising from the CPPS. HKSAR Government’s plan on the use of West Ash Lagoon in the future for the WENT Landfill development is going to impact on the daily operations of CPPS, especially on storm water management. As such, the project is required to establish corresponding water management facilities in CPPS to address the change. The project is estimated to be more than HK$200 million.

The PMGS system consists of project categorization, a project lifecycle with defined decision and review points and a governance system to review and manage project development and execution. This system is to be function supported by training in project management skills to enable successful project execution. The next work focus and enhancement in PMGS is: – To conduct health check of the PMGS – To ensure / improve the document workflow system (e.g. Project

Request, Project Proforma, Commitment Initiation Request & Project Execution Plan, Budget Change Request and Initial Budget Request, etc.), and

– To enhance Project Manager / PMGS System Database (e.g. Project Manager training record, Decision Points, etc.)


Major deliverables of the project in the internship period are: Detailed Engineering Design

CIP 2017

Project Outline

Statutory Submission to and Approval of HKSAR Government Tender Document for Open Tendering Health Check for PMGS

– Plan for conducting the Health Check of PMGS – Execution of Health Check – Analysis & Report of Health Check

Workflow for project documents – Record areas of improvements – Testing of improved areas – Rolling out of improved workflow

Project Manager / PMGS System Database – Maintain the Project Manager Register with enhancements – Maintain the PMGS System with enhancements

8. Expectations:


Basic project management concept Analytical mind set Computer skill (e.g. Word, Excel, Power Point)

b. Learning

Interpersonal skills & team work Presentation skills Project management skills in SHE, Cost, Schedule & Technical

perspectives Skills in conducting system review

CIP 2017

Project Outline

Project Scope


Project Number

ME_SAND_8

Project Details


Sandwich


1 Jun 2017 – 31 May 2018



Second Priority: Electrical Engineering; Electronic Engineering

4. Project Name:

Design of Smart Workshop and it’s Service Planning System


Provide a safe, healthy, and environmentally friendly environment to shop floor

Benchmark other modern workshops with GED workshop Design shop platforms, if necessary, as per required loads to save room

in shop Recommend suitable technology & facilities to uplift performance of

shop floor


CPB workshop has been in operation at Castle Peak Power Station for more than 30 years. As the shop facilities have been running for long, many of them are deteriorating or no longer working. It is necessary to benchmark our workshop facilities with other renowned workshop to modernize and uplift performance of the shop floor. Under the guidance of the mentor, the candidate shall: Study relevant HK statutory requirements / regulation of a safe,

healthy, and environmentally friendly environment in a workshop Review and benchmark all existing shop facilities with other modern

workshops Source suitable technology and facilities and promote a holistic plan Design shop platforms as per required loads Calculate the estimated investment and conduct an analysis of cost vs.

benefit Submit a project proposal as a holistic plan for workshop


Understand HK statutory requirements / regulation of a safe, healthy, and environmentally friendly environment in a workshop

Review the workshop workflow / operation Review the necessity of existing equipment / facilities, conduct

benchmarking with other modern workshops, and promote suitable replacement as a plan

Perform design / calculation if necessary (e.g. load platform, shop operation, etc.)

Submit a project proposal for future investment with supporting of analysis of cost and benefit

CIP 2017

Project Outline

8. Expectations:


Excellent communication skill Excellent research skill Able to work with limited supervision Competency in AutoCAD / Solidworks is preferred Above average English proficiency With design / engineering background is preferred

b. Learning

Willing to learn and able to meet deadline as planned

CIP 2017

Project Outline

Project Scope


Project Number

ME_SAND_9

Project Details


Sandwich


1 Jun 2017 – 31 May 2018




4. Project Name:

Black Point Power Station Unit D1 (new CCGT project)


To provide support to the engineering team in the design review process, ultimately being able to contribute by taking ownership of certain tasks.

To provide support to the project controls team in the co-ordination of the project management activities, reporting and process controls, ultimately being able to contribute by taking ownership of certain tasks.

Develop talented engineering students by giving them meaningful experience in an environment where they are given opportunities to show their abilities and hence suitability for potential future employment post studies.


Large scale combined cycle gas turbine power plant engineering, procurement and construction (EPC) project. Candidates will be involved in the engineering and wider project management teams leading the project towards successful completion.


Produce reports and presentations on the tasks assigned. Support the engineering team in the design review process by co-

ordinating actions and responses. Create project procedures, control project reports and help to organize

project events.

8. Expectations:


Demonstrate technical understanding of systems and processes that can be found in a power station.

Have a keen awareness of the importance of safety and safety leadership and how engineering and project management activities can have a direct bearing on a safe working environment.

Possess a strong drive to work in a fast moving, time pressured work environment.

b. Learning

CIP 2017

Project Outline

Gain real life practical experience and understanding of power stations and specifically CCGT technology.

Learn how a large scale engineering project is managed to achieve the desired results.

Understand how a major electricity utility operates to responsibly and reliably bring power to the communities it operates in.

CIP 2017 Project Outline - CLP · Development of training and sharing materials for ... for the...

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