Chockfast Product Catalog€¦ · · 2008-05-21ITW Philadelphia Resins Chockfast Foundation...

ITW Philadelphia Resins

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Electronic

Product Catalog

“Proven Solutions”

Engineered Grouting & Chocking Compounds

CHOCKFAST ORANGE©

Bulletin # 659D DESCRIPTION: CHOCKFAST ORANGE (PR-610TCF) is a specially formulated 100% solids, two component inert filled casting compound developed for use as a chocking or grouting material. CHOCKFAST is designed to withstand severe marine and industrial environments involving a high degree of both physical and thermal shock. The compound is non-shrinking and has very high impact and compressive strength. Years of successful in-service experience have shown the use of PR-610TCF to be a far superior yet less expensive method of establishing and permanently retaining precise equipment alignment under extreme conditions. PR-610TCF is approved or accepted for its intended marine use by American Bureau of Shipping, Lloyd's Register, Bureau Veritas, Det Norske Veritas, Germanischer Lloyd and most other major regulatory agencies worldwide. APPLICATION: CHOCKFAST ORANGE was developed as a chocking or grouting compound for use under marine main propulsion machinery. The compound is used under diesel and gas engines, reduction gears, generators, compressors, pumps, bearing blocks, crane rails and numerous other applications. PR-610TCF requires no special tools or special skills as does chocking with steel. When cast, CHOCKFAST ORANGE flows readily into the chock area filling voids and conforming to all irregularities. This eliminates the machining of base plates or foundations for a perfectly fitted chock. PHYSICAL PROPERTIES: COEFFICIENT OF LINEAR THERMAL EXPANSION: Temperature Range: 30.8 x 10-6/C° ASTM D-696 0°C to 60°C (32°F to 140°F) 17.1 x 10-6/F° COMPRESSIVE MODULUS OF ELASTICITY: 37482 kg/cm2 ASTM D-695 (533,000 psi) COMPRESSIVE STRENGTH: 1336 kg/cm2 ASTM D-695 (Mod) (19,000 psi) FIRE RESISTANCE: Self extinguishing ASTM D-635 FLEXURAL STRENGTH: 575 kg/cm2 ASTM C-580 (7615 psi) FLEXURAL MODULUS OF ELASTICITY 72880 kg/cm2 ASTM C-580 (8.6 x 105 psi) HARDNESS - BARCOL: 40-44 fully cured ASTM D-2583 35 minimum ITW PHILADELPHIA RESINS 130 Commerce Drive • Montgomeryville, PA 18936 • 215-855-8450 • Fax 215-855-4688 All printed statements, data and recommendations are based on reliable information and are presented without any guarantee or warranty. Statements regarding the use of ITW Philadelphia Resins products and processes are not to be construed as recommendations for use in violation of any applicable laws, regulations or patent rights. © All rights reserved.

CHOCKFAST ORANGE Bulletin #659D, Page Two

PHYSICAL PROPERTIES (con't) LINEAR SHRINKAGE: 0.0002 mm/mm ASTM D-2566 (0.0002 in/in), 0.02% POT LIFE: 30 min. @ 21°C (70°F) SPECIFIC GRAVITY: 1.58 TENSILE STRENGTH: 349 kg/cm2 ASTM D-638 (4,970 psi) COVERAGE: 1966 cc per 3.4 kg (120 cu.in/7.5 lbs.) 4261 cc per 6.8 kg (260 cu.in/15 lbs.) CURE TIME: 48 hours @ 15°C (60°F) 36 hours @ 18°C (65°F) 24 hours @ 21°C (70°F) 18 hours @ 26°C (80°F) SHELF LIFE: More than 18 months SHOCK RESISTANCE: Pass MIL-S-901C (Navy) High Impact Shock Test, Grade A, Type A, Class 1 SHEAR STRENGTH: 380 kg/cm2 FED-STD-406 (5,400 psi) (Method 1041) THERMAL SHOCK: Pass -18°C to 100°C ASTM D-746 (0°F to 212°F) VIBRATION: MIL-STD-167 For additional information see Bulletin No. 692, "Guidelines for Marine Designers". "Application Instructions". May,00

CHOCKFAST® BLACK

Machinery Chocking Compound Bulletin # 666F CHOCKFAST BLACK is a specifically formulated 100% solids, inert filled casting compound developed for use as a chocking or grouting material. This unique product is used under gas and diesel engines, compressors, generators, turbines, motors, pumps and various other types of equipment. CHOCKFAST BLACK is a cost effective method of maintaining permanent precise alignment of critical equipment. It will withstand severe environments involving high physical and thermal shock. CHOCKFAST BLACK is ideal for use under hot running reciprocating and rotating machinery due to its excellent resistance to creep and fatigue at high operating temperatures. It is non-shrinking and has a very high impact and compressive strength. Since these resin chocks (1) minimize heat build-up on foundations, (2) assure precise and unsurpassed contact with bedplates, and (3) provide a high coefficient of friction to help hold engines down tight...they reduce possible bearing or crankshaft damage.

CHOCKFAST BLACK was designed to be a thick pour liquid chocking material. A chock depth of 50mm (2") is standard; however, thinner or thicker pours can be made satisfactorily. The 50mm (2") chock elevates equipment above the underlying foundation, which allows a free flow of air thereby reducing possible foundation humping problems. Contact ITW Philadelphia Resins for information regarding pours less than 32mm (1-1/4") in thickness or greater than 62mm (2-1/2") in thickness. The excellent flowability of CHOCKFAST BLACK allows it to fill voids in the chock area and conform to all surface irregularities. This eliminates the need to machine equipment bedplates, which is both costly and time consuming. The excellent surface contact and the high coefficient of friction between CHOCKFAST BLACK and the machinery bedplate assure a permanent precise alignment.

ITW PHILADELPHIA RESINS 130 Commerce Drive • Montgomeryville, PA 18936 • 215-855-8450 • Fax 215-855-4688 All printed statements, data and recommendations are based on reliable information and are presented without any guarantee or warranty. Statements regarding the use of ITW Philadelphia Resins products and processes are not to be construed as recommendations for use in violation of any applicable laws, regulations or patent rights. © All rights reserved.

ChockThickness

2"

OverpourWidth 3/4"

OverpourHeight 3/4"Minimum

NOMINAL THICKNESS STANDARDS - CHOCKFAST B

2/99

Bulletin No. 666F - Page 2 PHYSICAL PROPERTIES COEFFICIENT OF LINEAR THERMAL EXPANSION: Temperature Range 27.0 x 10-6/C° ASTM D-696 0°C to 60°C (32°F to 140°F) 15.0 X 10-6/F° COMPRESSIVE MODULUS OF 5.6x104 kg/cm2 ASTM D-695 ELASTICITY: (800,000 psi) COMPRESSIVE STRENGTH: 1216 kg/cm2 ASTM D-695 (17,300 psi) MAXIMUM OPERATING 94oC TEMPERATURE (200oF) FIRE RESISTANCE: Self-Extinguishing ASTM D-635 FLEXURAL STRENGTH: 435 kg/cm2 ASTM D-580 (6200 psi) FLEXURAL MODULUS OF 101300 kg/cm2 ASTM D-580 ELASTICITY (1.4 x 106 psi) HARDNESS-BARCOL: 55 Full Cure ASTM D-2583 IZOD IMPACT STRENGTH: 0.23 N.m/cm (5.1 in.lbs./in) ASTM D-256 LINEAR SHRINKAGE: 0.00018mm/mm (0.00018 in/in) ASTM D-2566 POT LIFE: 45 min. @ 21°C (70°F) SPECIFIC GRAVITY: 1.94 TENSILE STRENGTH: 204 kg/cm2 (2,900 psi) ASTM D-638 COVERAGE: 4343 cc per 8.6 kg 86860mm2 @ 50mm thick (265 cu.in. per 19 lbs.) (132 in2 @ 2" thick) CURE TIME: 48 hours @ 15°C (60°F) 36 hours @ 18°C (65°F) 24 hours @ 21°C (70°F) 18 hours @ 26°C (80°F) SHEAR STRENGTH: 350 kg/cm2 (5,000 psi) FED-STD-406 (Method 1041) SHELF LIFE: Exceed 18 months

CHOCKFAST® GRAY Bulletin # 656F DESCRIPTION: CHOCKFAST GRAY (PR-610FR) is a specially formulated 100% solids, two - component inert filled casting compound developed for use as a chocking or grouting material. The compound is designed to withstand severe marine and industrial environments involving a high degree of both physical and thermal shock. The compound is non-shrinking, non burning and has a very high impact and compressive strength. Years of successful in-service experience have shown the use of PR-610FR to be a far superior yet less expensive method of establishing and retaining precise equipment alignment under extreme conditions. When poured as a continuous chock under deck equipment, CHOCKFAST GRAY also eliminates all rat shield fabricating work as well as providing a corrosion proof moisture seal. PR-610FR is approved or accepted for its intended marine uses by A.B.S., Coast Guard, Lloyd's Register and other regulatory agencies. APPLICATION: CHOCKFAST GRAY was developed as a chocking or grouting compound for use under marine deck machinery, pumps, generators and steering gears. Industrially, the compound is used under diesel engines, generators, compressors, pumps, turbines, bearing blocks, crane rails and numerous other applications. PR-610FR requires no special tools or special skills as does chocking with steel. When cast, CHOCKFAST GRAY flows readily into chock area filling all voids and conforming to all irregularities. This eliminates the machining of base plates or foundations for a perfectly fitted chock. When used as a grouting compound for shore side machinery, the CHOCKFAST GRAY provides perfectly even support without the tedious hand packing associated with conventional cement grouts. Because the compound flows readily, much thinner cross sections can be used. The compound is also completely chemical and oil resistant, will not powder or crack with age, weathering, or freeze-thaw cycling, and will seal the mounting surfaces protecting them from deterioration. Steel soleplates and rails between the machinery and the concrete foundations are not necessary with CHOCKFAST GRAY. Other successful applications of CHOCKFAST GRAY include mounting of crane rails, chocking of crane bull gears, chocking and grouting of precision milling machinery and sealing of cable penetrations. ITW PHILADELPHIA RESINS 130 Commerce Drive • Montgomeryville, PA 18936 • 215-855-8450 • Fax 215-855-4688 All printed statements, data and recommendations are based on reliable information and are presented without any guarantee or warranty. Statements regarding the use of ITW Philadelphia Resins products and processes are not to be construed as recommendations for use in violation of any applicable laws, regulations or patent rights. © All rights reserved.

CHOCKFAST GRAY Bulletin No. 656F - Page 2 PHYSICAL PROPERTIES COEFFICIENT OF LINEAR THERMAL EXPANSION: Temperature Range 30.3 x 10-6/C° ASTM D-696 0°C to 60°C (32°F to 140°F) 16.8 x 10-6/F° COMPRESSIVE MODULUS OF ELASTICITY: 36568 kg/cm2 ASTM D-695 (520,000 psi) COMPRESSIVE STRENGTH: 1125 kg/cm2 ASTM D-695 (16,000 psi) FIRE RESISTANCE: Self-extinguishing ASTM D-635 HARDNESS - BARCOL: 35-40 ASTM D-2583 IZOD IMPACT STRENGTH: 0.32 Newton m/cm ASTM D-256 (7.2 in.lbs./in.) LINEAR SHRINKAGE: 0.0003 mm/mm ASTM D-2566 (0.0003 in/in) POT LIFE: 30-40 min. @ 21°C (70°F) SPECIFIC GRAVITY: 1.82 TENSILE STRENGTH: 281 kg/cm2 ASTM D-638 (4,000 psi) PACKAGING (Nominal Wt., Actual Volume): "11 lb." - 3.06 liters (187 cu.in.) "48 lb." -13.37 liters (816 cu.in.) CURE TIME: 18 hrs. @ 30°C (85°F) 24 hrs. @ 18°C (65°F) SHOCK RESISTANCE: Pass MIL-S-901C (Navy) High Impact Shock Test, Grade A, Type A, Class 1 THERMAL SHOCK: Pass -6.5°C to +93°C (20°F to 200°F) VIBRATION: Pass 33 cps @ 0.51mm (0.02 in.) amplitude Total cycles 237,600 CORROSION RESISTANCE: Pass FTM 151A @ 96 hrs. 0.5% NaC1 35°C (96°F) Fog For additional information see Bulletin No. 692, "Guidelines for Marine Designers". October, 99

CHOCKFAST BLUE Bulletin # 616J CHOCKFAST BLUE is a two component, pourable epoxy grouting compound for severe applications. This highly developed material is often used to replace steel soleplates or rails and is used as an epoxy foundation capping material, which is resistant to high operating temperatures. Its unique properties permit usage directly under highly stressed machinery mounting surfaces. Typical applications include the grouting of diesel engines, compressors, generators, gears, pumps and most other heavy equipment. CHOCKFAST BLUE is unexcelled under heavy reciprocating and rotary machinery due to its excellent resistance to creep, fatigue and shock forces. It is also an excellent support surface for the CHOCKFAST BLACK epoxy chock. CHOCKFAST BLUE is normally used in a thickness range of 25-38mm (1" to 1-1/2"). Thicker sections can be constructed with CHOCKFAST BLUE if proper layering techniques are used. Please contact ITW Philadelphia Resins for additional application instructions. Long pours should be divided into sections not exceeding 1.1m (3'6") in length. Longer, thicker or thinner pours are possible, but ITW Philadelphia Resins should be consulted before deciding upon them. The pourable viscosity of the CHOCKFAST BLUE provides for essentially 100% surface contact. Because CHOCKFAST BLUE has negligible shrinkage, final alignment may be set before grouting. For CHOCKFAST BLUE temperatures that will be between 49°-60°C (120°-140°F) during engine operation the static loading shall not normally exceed 35 kg/cm2 (500 psi) which is perfectly practical for most machinery. Below 49°C (120°F) loadings up to 140 kg/cm2 (2,000 psi) are permissible, but 85 kg/cm2 (1,200 psi) should not be exceeded without reference to ITW Philadelphia Resins, who are always available for consultation on any application. Request Bulletins # 640 and #642 for additional design and application detail. Precondition resin and hardener to 21°-27°C (70°-80°F) for 24 hours before mixing. The hardener should be added to the resin and power mixed until a homogeneous color and texture are apparent. Mixing for 3-5 minutes with a Kol mixer or a large Jiffy mixer blade in a 3/4" drilling machine is usually sufficient. ITW PHILADELPHIA RESINS 130 Commerce Drive • Montgomeryville, PA 18936 • 215-855-8450 • Fax 215-855-4688 All printed statements, data and recommendations are based on reliable information and are presented without any guarantee or warranty. Statements regarding the use of ITW Philadelphia Resins products and processes are not to be construed as recommendations for use in violation of any applicable laws, regulations or patent rights. © All rights reserved.

Bulletin No. 616J - Page 2 PHYSICAL PROPERTIES COEFFICIENT OF LINEAR THERMAL EXPANSION: Temperature range 0°C to 60°C 27.7 x 10-6/C° ASTM D-6 (32°F to 140°F) 15.4 X 10-6/F° COMPRESSIVE MODULUS OF ELASTICITY: 115300 kg/cm2 ASTM C-579 (1,640,000 psi) COMPRESSIVE STRENGTH: 1336 kg/cm2 ASTM C-579 (19,000 psi) FIRE RESISTANCE: Self-extinguishing ASTM D-635 FLEXURAL STRENGTH 345 kg/cm2 ASTM C-580 (4920 psi) FLEXURAL MODULUS OF ELASTICITY 120300 kg/cm2 ASTM C-580 (1.7 X 106 psi) IZOD IMPACT STRENGTH: .15 Newton m/cm ASTM D-256 (3.4 in.lbs./in.) LINEAR SHRINKAGE: 0.0001 mm/mm ASTM D-2566 (0.0001 in./in.) POT LIFE: 35-50 minutes @ 21°C (70°F) SPECIFIC GRAVITY: 2.0 TENSILE STRENGTH: 225 kg/cm2 ASTM D-638 (3156 psi) COVERAGE: 500 cc/kg .435 m2 @ 30 mm (13.8 cu.in./lb.) (640 in2 @ 1-1/4") CURE TIME: 36 hrs. @ 16°C (60°F) 24 hrs. @ 21°C (72°F) 16 hrs. @ 27°C (80°F) 11 hrs. @ 32°C (90°F) PACKAGING: 26 kg (58 lbs.) in 5-gal. can 13.1 liters (800 cu.in.) SHELF LIFE: Excess of 2 years in dry storage October, 99

CHOCKFAST®RED BULLETIN # 617P CHOCKFAST RED is a three-component, high strength, 100% solids, epoxy grouting compound, which is used to grout large machinery and to support soleplates in all types of foundation designs. CHOCKFAST RED has extremely high compressive strength and negligible shrinkage, making it ideal for the final positioning of critically aligned machinery within close tolerances. CHOCKFAST RED has the following advantages when compared to conventional cement grouts: • Impervious to oil • Cures at least three times as quickly • No mixing ratios to measure • Grouts machinery in final aligned position • Higher physical strength • High impact strength • Resistance to many more chemicals • Strong bond to metal and concrete • Unaffected by weathering and freeze/thaw cycling • Stated physical properties assured • Superior resistance to fatigue CHOCKFAST RED contains no non-reactive diluents which could interfere with the curing mechanism or which could cause material loss during or after cure. Machinery may be positioned at its final elevation before pouring because the shrinkage is negligible. Critical alignments are maintained during machinery operation due to its high dimensional stability and resistance to creep and vibration. CHOCKFAST RED may be mixed with contractor's hoe and wheelbarrow or in a small portable mortar mixer. Precondition resin, hardener and aggregate to 18°-27°C (65°-80°F) 48 hrs. before mixing. Thoroughly mix hardener with resin first before mixing in aggregate. Where a very flowable mix is required the aggregate content may be reduced accordingly. However, in load-bearing areas a maximum reduction to 3-1/2 bags is recommended. Please contact the CHOCKFAST Representative or ITW Philadelphia Resins if less than 3-1/2 bags are being considered. See Bulletin No. 642 for mixing procedures. CHOCKFAST RED is quick curing, relative to cement grouts, but the cure is thermally gentle. This allows thick pours to be made without causing the stress cracks often associated with a hot-curing epoxy grout. CHOCKFAST RED may be used in thickness greater than 30mm (1.25"), however, individual pours should generally not exceed 46cm (18") in thickness and 2.2m (7') in length. When grouting highly critically aligned machinery, which is coupled to another machine, it is advisable to limit the final leveling pour in accordance with the instructions in Bulletin No. 615 (latest revision). For design considerations and application details please request Bulletin No. 642 or contact ITW Philadelphia Resins' Engineering Services Department. ITW PHILADELPHIA RESINS 130 Commerce Drive • Montgomeryville, PA 18936 • 215-855-8450 • Fax 215-855-4688 All printed statements, data and recommendations are based on reliable information and are presented without any guarantee or warranty. Statements regarding the use of ITW Philadelphia Resins products and processes are not to be construed as recommendations for use in violation of any applicable laws, regulations or patent rights. © All rights reserved.

Bulletin No. 617P - Page 2

PHYSICAL PROPERTIES COEFFICIENT OF LINEAR THERMAL 20.1 x 10-6/C° ASTM D-696 EXPANSION: Temperature Range 0°to 60°C (11.2 x 10-6/F°) (32° to 140°F) COMPRESSIVE MODULUS OF ELASTICITY: 140600 kg/cm2 ASTM C-579 (2,000,000 psi) (Modified) COMPRESSIVE STRENGTH: 1072 kg/cm2 ASTM C-579 (15,250 psi) (Modified) FIRE RESISTANCE: Self-extinguishing ASTM D-635 FLEXURAL STRENGTH: 2825 kg/cm2 ASTM C-580 (4025 psi) FLEXURAL MODULUS OF ELASTICITY 140600 kg/cm2 ASTM C-580 (2,000,000 psi) IZOD IMPACT STRENGTH: 0.02 N.m/mm ASTM D-256 (4.6 in.lb/in) LINEAR SHRINKAGE: Not measurable ASTM D-2566 POT LIFE: Approximately 3 hours @ 21°C (70°F) SPECIFIC GRAVITY: 2.06 TENSILE STRENGTH: 133 kg/cm2 ASTM D-638 (1,890 psi) COVERAGE: 94 kg (207 lbs.) 45.3 liters (1.6 ft3) CURE TIME (approximate): 54 hrs. @ 16°C (60°F) 36 hrs. @ 21°C (72°F) 24 hrs. @ 27°C (80°F) 18 hrs. @ 32°C (90°F) PACKAGING: Resin: 6.1 liters (1.6 gal) Hardener: 3.4 liters (0.9 gal) Aggregate: 4.21 kg bags (4 – 46 lb. bags) SHELF LIFE: 2 years in dry storage June 98

CHOCKFAST® RED SG Thin Pour - Rapid Cure High Strength Epoxy Grout Bulletin # 618F CHOCKFAST RED SG is a three component, high strength, 100% solids epoxy grouting compound which is used to grout large machinery and to support soleplates in all types of foundation designs with clearances as little as 25mm (1"). CHOCKFAST RED SG has extremely high physical properties and negligible shrinkage, making it ideal for final positioning of critically aligned equipment within close tolerances. Skid mounted compressors, extruders, turbines, pumps, motors and crane rails are just a few types of equipment supported on CHOCKFAST RED SG. When using CHOCKFAST RED SG for crane rail applications expansion joints may be placed every 3m (10'). CHOCKFAST RED SG has the following advantages when compared to conventional cementitious grouts:

• Impervious to oil and chemical attack • Cures at least three times as quickly • Pre-packaged unit • Grout machinery in final aligned position • Higher physical strengths ` • Strong bond to metal and concrete • Unaffected by weathering and freeze/thaw cycling • Superior resistance to fatigue CHOCKFAST RED SG contains no non-reactive diluents which could interfere with the curing mechanism or which could cause material loss during or after cure. Machinery may be positioned at its final elevation before pouring because the shrinkage is negligible. Critical alignments are maintained during machinery operation due to CHOCKFAST RED SG's high dimensional stability and resistance to creep and vibration. CHOCKFAST RED SG may be mixed with a contractor's hoe and wheelbarrow or in a portable mortar mixer. Thoroughly mix hardener with resin first before mixing in aggregate. Where a very flowable mix is required, the aggregate content may be reduced accordingly. Contact the CHOCKFAST Representative or ITW Philadelphia Resins when reducing aggregate. (Please see below for cold temperature applications). CHOCKFAST RED SG is quick curing relative to cement grouts, but the cure is thermally gentle. This allows thick pours to be made without causing the stress cracks often associated with a hot curing epoxy grout. CHOCKFAST RED SG may be used in any thickness greater than 25mm (1"); however, individual pours should generally not exceed 100mm (4") in thickness and 1.5m (5') in length. For design considerations and application details, please request Bulletin No. 643 or contact ITW Philadelphia Resins' Engineering Services Department. NOTE: Standard CHOCKFAST RED is available and allows deep single pours to 450mm (18") for concrete reconstruction. Please see Bulletins No. 642 and 617. FOR COLD TEMPERATURE APPLICATIONS 0°°°°C - 15°°°°C (32°°°°F - 60°°°°F): A cold temperature accelerator is available for use with CHOCKFAST RED SG at ambient concrete foundation and CHOCKFAST RED SG material temperatures between 0°C (32°F) and 15°C (60°F). The accelerator is provided in a 0.9L (1 quart) plastic bottle, which has a single reduction line on it and is inverted for ease of use. The accelerator is added to each unit of CHOCKFAST RED SG immediately AFTER the aggregate has been blended into the pre-mixed liquid components in the mortar mixer. For ambient temperatures between 0°C and 10°C (32°F and 50°F) use the entire bottle, which is equivalent to 7.3% of the net weight of resin and hardener. For ambient temperatures between 10°C and 15°C (50°F and 60°F) empty the bottle until the liquid level is even with the reduction line when the bottle is held upside down in the pouring position. This amount of accelerator is equivalent to 5% of the net weight of resin and hardener. Cure times are as follows: 0°C (32°F) 90 hours * 5°C (40°F) 48 hours * 0°C (50°F) 24 hours * ITW PHILADELPHIA RESINS 130 Commerce Drive • Montgomeryville, PA 18936 • 215-855-8450 • Fax 215-855-4688 All printed statements, data and recommendations are based on reliable information and are presented without any guarantee or warranty. Statements regarding the use of ITW Philadelphia Resins products and processes are not to be construed as recommendations for use in violation of any applicable laws, regulations or patent rights. © All rights reserved.

Bulletin No. 618F - Page 2 CHOCKFAST RED SG * The cure times represent the amount of time required to produce compressive strength in excess of 700 kg/cm2 (10,000 psi) at the temperatures indicated. Machinery may be set and anchor bolts torqued when casting sections 30 mm to 50 mm (1.25 inches to 2 inches) thick at the above temperatures. Additional curing and higher compressive strength will be achieved over time, with final physical properties equivalent to those for standard applications of CHOCKFAST RED SG cured at 22°C (75°F) without addition of accelerator. PLEASE NOTE: CHOCKFAST RED SG cure rates and flowability will be enhanced somewhat if material temperatures are warmer than the existing ambient conditions listed above, although, CHOCKFAST RED SG material temperatures should never be higher than 21° C (70° F) when utilizing cold temperature additive. It is always a good idea to keep CHOCKFAST RED SG materials in a well protected area until the job site is fully prepared for mixing and placement. PHYSICAL PROPERTIES COEFFICIENT OF LINEAR THERMAL 19.4 x 10-6/C° ASTM D-696 EXPANSION: Temperature Range 0° to 60°C (32° to 140°F) (10.8 x 10-6/F°) COMPRESSIVE MODULUS OF ELASTICITY: 138535 kg/cm2 ASTM C-379 (1.97 x 106 psi) (Modified) COMPRESSIVE STRENGTH: 1275 kg/cm2 ASTM C-579 (18120 psi) (Modified) FIRE RESISTANCE: Self-Extinguishing ASTM D-635 FLEXURAL STRENGTH 340 kg/cm2 ASTM C-580 (4800 psi) FLEXURAL MODULUS OF ELASTICITY 184200 kg/cm2 ASTM C-580 (2.62 x 106 psi) LINEAR SHRINKAGE: Not Measurable ASTM D-2566 POT LIFE: 1 hour @ 21°C (70°F) SPECIFIC GRAVITY: 2.24 TENSILE STRENGTH: 150 kg/cm2 ASTM D-638 (2130 psi) COVERAGE: 96 kg (211lb.) 45.3 liters (1.6 ft3) CURE TIME: 24 to 48 hours @ 21°C (70°F) PACKAGING : Resin: 9.05 liters (3 gal. can) Hardener: 1.63 liters (1 gal. can) Aggregate: 4 - 21 kg bags (46 lb. bags)

(Additive needed): 0.9 liter (1 qt. bottle) SHELF LIFE: Two years in dry storage October, 99

CHOCK-CRETE HIGH PERFORMANCE

NONSHRINK CEMENT GROUT Bulletin #625D CHOCK-CRETE is a high performance, non-shrink, precision grout that meets or exceeds all requirements of the Corps of Engineers CRD C-621 and ASTM C-1107. It is designed for a wide range of consistencies from damp pack to high fluidity, which meets the most demanding job conditions. It is recommended for grouting of anchor bolts, base plates, structural steel and precast columns, dowels, etc., which require non shrink, high tolerance, and high strength performance. It is flowable for easy placement, adheres well to concrete or steel, and exhibits good impact and vibration characteristics. Strength of Anchors: (ASTM E-488)

Tensile Load Shear Load 1-1/4" dia. bolt 2-1/2" dia. hole 9" embedment 53,200 lbs. 24,300 lbs. 1/2" dia. bolt 1-1/8" dia. hole 4" embedment 7,100 lbs. 2,000 lbs. Working Temperature: 45°F Minimum 90°F Maximum Coefficient of Thermal Expansion: (ASTM C-531)

4.76 x 10-6 in/in °F SURFACE PREPARATION: Remove all dirt, oil or loose foreign material from any steel surface to come in contact with CHOCK-CRETE. Concrete surfaces must be sound and roughened to insure proper bonding. Concrete surfaces should be saturated for a minimum of 4 hours but preferably for 24 hours prior to placing the grout. Remove all excess water from the foundation prior to placing CHOCK-CRETE.

FORMING: Forms should be at least 1" higher than the bottom of the item being grouted. MIXING: A portable mortar mixer should be used when mixing the grout. Start with the minimum water requirements. ADD WATER TO MIXER FIRST, then slowly add powder. Add additional water as required for desired consistency. Water requirements per 50 lb. bag are: Plastic 6.80 to 7.00 pints water 0.85 to 0.88 gal. 7.05 to 7.30 lbs. 3.18 to 3.29 liters Flowable 7 to 8 pints water 0.88 to 0.94 gal. 7.30 to 7.80 lbs. 3.29 to 3.79 liters Fluid 8.00 to 9.25 pints water 1.00 to 1.19 gal. 8.33 to 9.50 lbs. 3.79 to 4.40 liters Yield Plastic Flowable Fluid Approx. 0.43 ft.3 0.44 ft.3 0.45 ft.3 CAUTION: DO NOT OVER WATER. Addition of water other than recommended can cause bleeding, separation and a reduction of ultimate strength. DO NOT re-temper or add additional cement, sand or admixtures without first contacting ITW Philadelphia Resins.

Bulletin 625D – Page 2 CHOCK-CRETE CURING: Cover with clean wet rags and keep moist until final set. DEEP POUR APPLICATIONS: Pre-washed graded 3/8" pea gravel may be used in applications thicker than 2". 2" to 5" - Add 25% 3/8" pea gravel by wt. 5" & deeper - Add 50% 3/8" pea gravel by wt. HOT WEATHER GROUTING: Provide shade around the area to be grouted. Use cool mixing water. Protect the grout from the sun for up to 48 hours.

COLD WEATHER GROUTING: Raise the temperature of the area to be grouted. Preheat the mixing water and cover the grout to retain warmth. DO NOT place at temperatures below 40°F or if the temperature is expected to fall below 40°F within the next 24 hour period. STORAGE: CHOCK-CRETE should be kept in a shaded, dry area. At no time should the packaged material be exposed to moisture. PLACEMENT: The grout should be placed continuously by pouring from one side to the other to avoid air entrapment.

PHYSICAL PROPERTIES Plastic Flowable Fluid Compressive Strength (ASTM C-109), psi 3 days 5900 5400 4800 7 days 8900 7700 6200 28 days 11500 8400 7700 Set Time (ASTM C-266) Initial: 3.5 hrs. 4 hrs. 3.6 hrs. Final: 4.75 hrs. 4.8 hrs. 4.75 hrs.

Expansion Percentage (CRD C-621) 3 days 0.07% 0.03% 0.02% 14 days 0.07% 0.03% 0.02% 28 days 0.07% 0.03% 0.02%

Static Modulus of Elasticity (ASTM C-469) 3 days 2.64 x 106 psi 7 days 2.79 x 106 psi 28 days 3.00 x 106 psi Flexural (ASTM C-78) 3 days 1,055 psi 7 days 1,230 psi 28 days 1,430 psi Splitting Tensile (ASTM C-496) 3 days 550 psi 7 days 680 psi 28 days 750 psi


CHOCKFAST

INSTALLATION PROCEDURE INDUSTRIAL APPLICATIONS

Bulletin No. 642F

INTRODUCTION The following CHOCKFAST Installation Procedures have been written as an aid for contractors and end-users that are applying CHOCKFAST in the field. Proper pour sizes, the use of expansion joints, and temperatures are emphasized. These procedures may be followed, modified or rejected by the Owner Engineer, Contractor or their Representative, since they and not CHOCKFAST (ITW Philadelphia Resins) are responsible for proper installation planning and executing. When the planned procedures differ from those discussed herein, the User is urged to contact the local CHOCKFAST Distributor or ITW Philadelphia Resins to discuss alternate methods. Application procedures are included for CHOCKFAST RED, CHOCKFAST BLUE, CHOCKFAST BLACK and CHOCKFAST ORANGE® and are described in a sequence which follows Bulletin No. 643 entitled "STANDARDIZED CHOCKFAST DESIGN FOR INTEGRAL GAS ENGINE COMPRESSORS." If only one product is being used, the section describing the application of that particular product may be used independently. PREPARATIONS FOR GROUTING Grout Storage Should be in shaded or air-conditioned area with ambient temperatures between 16°-35°C (65°-95°F).

New Concrete Foundations 1. New concrete foundations must be adequately cured before setting mechanical units. The responsibility for the foundation design, concrete formulation, or structural integrity of the machinery foundation will not be assumed by ITW Philadelphia Resins. Tensile strength and dimensional stability in particular, develop slowly, so allow ample time for proper concrete curing. Consult a CHOCKFAST Representative in reference to concrete cure times. 2. Under no circumstances should the surface of the foundation be soiled by oil, grease, water, etc. NOTE: Tensile strength of new concrete is extremely important when capping the concrete with epoxy grout. Follow these foundation preparation guidelines. 3. To achieve good grout bond, chip concrete foundation to a rough finish, exposing 50% aggregate (fractured, coarse aggregate), using a small chipping hammer or equivalent. Avoid deep holes or grooves that could hinder the flow of grout. 4. Remove loose concrete pieces from the top of the foundation and from within the grout pockets. All surfaces to come in contact with the grout must be blown clean of dust and particles with oil-free air or swept with bristled brush. NOTE: See the paragraph entitled Rebar Policy on page 3 for design consideration of new concrete foundations. 5. Surfaces to be grouted should be kept dry. If foundation should be left overnight, tarp surface to prevent dew moisture and surface contamination from other operating machinery

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Miscellaneous 1. Bedplate Preparation: Bedplates should be clean, bright metal. Although CHOCKFAST BLACK and ORANGE are designed to eliminate the need for costly machining of bedplates, proper smoothing of sharp frets left by previous steel chocks or pock marks left by previously used cement grouts is important. Any sharp frets on the equipment base plate must be ground off smooth to avoid potential cracks in the epoxy chock. Bedplates should be inspected while the maximum amount of space is available between chipped concrete and the raised equipment. Badly corroded bedplates should be sandblasted to a white metal finish. ITW REPAIR COMPOUND should be faired into pock marks left by the corrosive influence of cement grouts. Although a vertical tensile crack in a resin chock will not cause loss of alignment, it is best to follow the above preparation techniques. 2. Anchor Bolts: It is preferable that 12 times the bolt diameter from the top should be wrapped with 1/4" thick neoprene foam rubber to provide free length for stretching when tensioned and to allow for base plate thermal growth. The 1/4" neoprene rubber should be used all the way to the bottom of machinery bedplates when isolating bolts. See Bulletin No. 660 entitled "COMMON HOLD DOWN BOLT ARRANGEMENTS" for more information on the grouting of hold down bolts. For grouting large anchor bolts (typically 2" or M52) see Bulletin No. 615. Forms Wooden forms need to be carefully constructed to prevent leakage. Where removal of forms will be required, coat inside of wooden form with sealer (lacquer) and then 2 coats of a good paste wax to prevent adhesion of grout.

CHOCKFAST RED

POURING PROCEDURES CHOCKFAST RED is a three-component, high-strength, 100% solids epoxy grouting

compound. (See Technical Bulletin No. 617). 1. To ensure proper mixing and pouring viscosity of the CHOCKFAST RED system, pre-condition the resin, hardener and aggregate at 18°-35°C (65°-95°F) for 48 hours prior to mixing. It is extremely important to pre-condition the CHOCKFAST RED aggregate as they will determine the temperature of the grout mixture. 2. Pour the CHOCKFAST RED hardener into the CHOCKFAST RED resin and mix 3-4 minutes with a "Jiffy" type mixing blade and a 1/2" (12mm) slow speed drill motor. Prior to starting the drill, completely submerge the mixing blade into the liquids. This will prevent the formation of air bubbles that could be transferred into the final product. Caution: Under no circumstances should the mixing of the CHOCKFAST RED resin and hardener be attempted in the mortar mixer. 3. CHOCKFAST RED should be mixed with a slow speed (15-20 rpm) portable mortar mixer of sufficient size to enable the mixing of two complete units 90.6 liters (3.2 cu.ft.) of CHOCKFAST RED epoxy grout. Mixing quantities greater than two units in a single mortar mixer is not recommended due to of the increased chance for proportioning error. With the blades of the mortar mixer stopped, add the pre-mixed resin and hardener and one (1) bag of aggregate. The blades of the mortar mixer may be started at this time. Progressively add the remaining aggregate assuring a homogeneous mix. (Note: On the initial first unit mix, a 1/2 bag of aggregate, 10.4 kilograms (23 lb.) should be withheld to facilitate wetting out of the mortar mixer. It is important to minimize air entrapment in the mixed unit of CHOCKFAST RED, therefore a portable mortar mixer speed of 15-20 rpm is recommended. When the CHOCKFAST RED resin, hardener and aggregate have been pre-conditioned to 21ºC (70ºF) or above, the grout material should be mixed only long enough to wet out the 4 bags of aggregate. When the CHOCKFAST RED components are below 21ºC (70ºF) a slightly longer mixing time may be

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necessary to obtain a suitable flowability. Unnecessarily long mixing time can entrap an excessive amount of air. Once the CHOCKFAST RED is thoroughly mixed the blades of the mortar mixer should be stopped. To facilitate unloading of the mortar mixer bucket, the blades may be rotated slightly after the bucket has been tilted to assist in rapid grout extraction from the mixer. Note: Small quantities of CHOCKFAST RED (one unit at a time) may be hand mixed in a wheelbarrow with a hoe. Mixing of the resin and hardener must be accomplished separately as outlined in paragraph 2. 4. Although CHOCKFAST RED is generally self leveling, at temperatures below 18°C (65°F) rakes or paddles can easily be used to achieve complete filling of prepared areas. 5. Pour the CHOCKFAST RED as soon as possible after mixing. The pot life of this product is approximately 2-3 hours at 21°C (70°F). 6. CHOCKFAST RED may be used at thicknesses between 35mm (1-1/2") and 450mm (18"). Individual pours should generally not exceed 450mm thick x 21.5m long x 2.15m (18" thick x 7' long x 7' wide). See section below entitled Expansion Joints: CHOCKFAST RED for detailed information on expansion joint requirements and locations. 7. Cure time for CHOCKFAST RED is as follows: 54 hours @ 16°C (60°F) 36 hours @ 21°C (70°F) 24 hours @ 27°C (80°F) 18 hours @ 32°C (90°F) 8. Protect recently poured grout from any sudden temperature changes and direct sunlight. 9. Additional layers of CHOCKFAST RED may be poured providing the previous pour has returned to ambient temperature and its surface has been roughed up with a chipping hammer, sand blasting or other approved means.

10. If a cap of CHOCKFAST BLUE is to be poured onto the CHOCKFAST RED it may be poured as soon as the CHOCKFAST RED will support firm thumb pressure yet allow a slight denting of the CHOCKFAST RED surface, and still has a tacky feel to it. This will enable the two grouts to chemically as well as physically bond. For information concerning expansion joints in CHOCKFAST BLUE see the following section "Expansion Joints" in this Technical Bulletin. Expansion Joints: CHOCKFAST RED Expansion joints should be provided at least every 2.15m (7') in both directions on installations of CHOCKFAST RED. On all installations where the cured grout temperature may drop to 13°C (55°F) or below, the expansion joint spacing should not exceed 1.1m (3'6"). Expansion joints must go completely through the CHOCKFAST RED to the underlying concrete foundation. (See Technical Bulletin No. 662). Warning: Expansion joints should not be placed near anchor bolts, be bridged by sole plates, rails, or be penetrated by rebar. To do so defeats the purpose of the expansion joint. Some equipment manufacturers require that their equipment be mounted on continuous rails. In this case it may be advantageous to provide for longitudinal growth of the rail with the implementation of abbreviated expansion joints located at each end of the rail (where applicable). Where CHOCKFAST BLUE is used as an overlay on CHOCKFAST RED the expansion joints in both products must coincide with each other. Under no condition should the CHOCKFAST BLUE bridge an expansion joint in the CHOCKFAST RED. The expansion joint must be effectively sealed to protect the underlying concrete against penetration by oil or other contaminants. It is highly recommended that a secondary seal be incorporated into the expansion joint design with the use of ITW EXPANSION JOINT COMPOUND material. Guidance on expansion joint design and complete information on ITW

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EXPANSION JOINT COMPOUND may be found in Bulletins No. 645 and 662. Rebar Policy Steel reinforcing bars, known as rears, are a familiar feature of concrete structures. They are used to improve the tensile and shear strength of the structure. The coefficients of linear thermal expansion of steel and concrete are similar and compatible, but epoxy resin products have a coefficient two to five times as great and this can cause cracks to form. The tensile strength of CHOCKFAST products is at least six times that of concrete, the shear strength at least five times, so horizontal rebar is not as important as it is with concrete. In fact, the use of horizontal rebar is not recommended when using CHOCKFAST grouts. Where significant unloaded areas of CHOCKFAST RED or CHOCKFAST BLUE will occur it is advisable to tie them to the concrete with short vertical pieces of rebar or "All-Thread" rod. This should always be done on new concrete, at corners and edges in general and prevents tensile failure of the concrete. Where possible the dowels should be arranged as follows: 12" apart; 3" in from the edge of foundation and not closer than 1" from the CHOCKFAST top surface. NOTE: For additional design considerations, please see Technical Bulletin No. 643 entitled "Standardized CHOCKFAST Design for Integral Gas Engine Compressors." CHOCKFAST BLUE POURING PROCEDURES CHOCKFAST BLUE is a two-component, 100% solids, pourable epoxy based grouting compound for severe applications. 1. Inspect top of foundation and/or underlying grout base for cleanliness, paying special attention to the removal of oil and water. Underlying surfaces should be roughed up with chipping hammer to ensure good bond. When

pouring CHOCKFAST BLUE on top of CHOCKFAST RED one of the following procedures should be followed: CHOCKFAST BLUE may be poured directly on CHOCKFAST RED when the CHOCKFAST RED will support firm thumb pressure, yet allow a slight denting in its surface, and still have a tacky feel. This will allow the two grouts to chemically as well as physically bond. If the CHOCKFAST RED has become hard then the surface must be abraded by chipping or sandblasting to establish a suitable surface profile, prior to pouring the CHOCKFAST BLUE. 2. Expansion Joints: Expansion joints should be provided at least every 1.1m (42") and pours should not normally exceed 1.1m x 1.1m x 36mm thick (42" x 42" x 1-1/2" thick). Where CHOCKFAST RED is the underlying material, the expansion joints in it must coincide with expansion joints in the CHOCKFAST BLUE. Expansion joints can be made from rigid styrofoam, redwood, neoprene rubber, etc., but in any case, must be oil tight. ITW EXPANSION JOINT COMPOUND should be used to seal expansion joints, so please see Bulletin 645 for information on this product and on expansion joints in general. 3. Mixing Grout: To ensure proper mixing and pouring viscosity, pre-condition resin and hardener to 70°-80°F (21°-26°C) for 24 hours prior to mixing. It is also beneficial to rotate the resin container upside-down during the pre-conditioning period to aid in mixing. This will compensate for the aggregate that may have settled during storage and transportation. 4. Thoroughly mix hardener and resin until homogeneous color and texture is apparent (3-1/2 to 4 minutes) using a KOL mixer or large Jiffy mixer blade in 18mm (3/4") drilling machine. It is important that the KOL mixer blade contact the entire surface on the inside and bottom of the CHOCKFAST BLUE can to insure a homogeneous mix. Never scrape mixed material from the sides or bottom of the container. 5. Use grout as soon as possible after mixing. CHOCKFAST BLUE pot life is approximately 35

5

to 50 minutes at 21°C (70°F) 6. Cure time for CHOCKFAST BLUE is as follows: 36 hours @ 16°C (60°F) 24 hours @ 21°C (72°F) 16 hours @ 27°C (80°F) 12 hours @ 32°C (90°F) NOTE: For additional design considerations, please see Technical Bulletin No. 643 entitled "CHOCKFAST Foundation Design for Gas Engine Compressors." CHOCKFAST BLACK POURING PROCEDURES CHOCKFAST BLACK is a specially formulated 100% solids, two-component, inert-filled casting compound, developed for use as a chocking or shimming material. Preparation and Forming: 1. Inspect top foundation (i.e., CHOCKFAST BLUE or soleplates) for smooth, non-gouged, clean, oil-free surface. 2. Bedplate Preparation: Please refer to #1 under Miscellaneous on Page Two of this Bulletin for information pertaining to bedplate preparation. 3. Appropriately sized dams for the chocks are installed once the machinery is in position. These will normally be local to the hold down bolts and open celled foam strip is used for the three sides under the machinery. It may be convenient to glue these strips to the underside of the machinery if it is to be lowered into position. The desirable chock thickness is 50mm (2"). 4. Foam rubber dams should be checked with a flashlight for tightness.

5. Jacking bolts which are inside the chock area must be wrapped with duct tape to isolate them from the epoxy chock. 6. An aerosol release agent, as supplied by ITW Philadelphia Resins, should be sprayed into each prepared chock area. Only spray enough release agent to provide a fine misting of the chock area without puddling. 7. Front dams should now be positioned. Angle iron should be used and it should be large enough to allow for a 20mm (3/4") head above the machinery bedplate surface. Dams should be positioned between 20mm (3/4") and 25mm (1") away from the bedplate edges. 8. Over pours can be cut off with an abrasive disc in order to provide easy inspection of chock/machinery interfaces and eliminate possible cracking from lateral expansion of equipment frames. NOTE: For appropriate sizing of chocks, please see Bulletin No. 643 entitled "Standardized CHOCKFAST Design for Integral Gas Engine Compressors" or contact ITW Philadelphia Resins' Engineering Department or your Authorized CHOCKFAST Distributor. Equipment alignment and bolt integrity are the responsibility of the equipment owner. POURING: 1. Be sure to precondition CHOCKFAST BLACK for a minimum of 24 hours at 21°-27°C (70°-80°F) before pouring. 2. Check machinery bedplate temperature and the size of chocks. 3. Add the complete container of hardener to resin. A small or medium Jiffy mixer blade, supplied by ITW Philadelphia Resins, inserted in a 12mm (1/2") variable speed drill is recommended for mixing. Maximum drill speed should be kept below 250 rpm in order to minimize air entrapment and mixing time should be 3 to 4 minutes.

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4. Pour mixed materials into chock cavity, from one corner only, to maximize the escape of air through the opposite corner. The air will migrate through the open-cell foam damming and assure good surface contact with the equipment bedplate. Never scrape mixed materials from the sides or bottom of the container when pouring. 5. Allow chocks to cure at least: 48 hours @ 16°C (60°F) 36 hours @ 18°C (65°F) 24 hours @ 21°C (70°F) 21 hours @ 23°C (75°F) 18 hours @ 26°C (80°F) 15 hours @ 29°C (85°F) 12 hours @ 32°C (90°F) before torquing bolts and executing final alignment check. 6. NOTE: A good test for proper cure is to test with a Barcol hardness gauge if there is a question regarding cure. A MINIMUM Barcol reading of 24 on CHOCKFAST BLACK indicates that sufficient cure has been achieved to allow release of jacking screws and torque of hold down bolts. CHOCKFAST ORANGE POURING PROCEDURES 1. The standard pour thickness for a CHOCKFAST ORANGE epoxy chock is 31mm (1-1/4"). Should the designed thickness be greater than 70mm (2-3/4") please consult the CHOCKFAST Representative or ITW Philadelphia Resins. The amount of hardener mixed with the CHOCKFAST resin must be measured according to chock thickness and equipment base plate temperature. Refer to Bulletin NO. 693 for hardener proportioning. All other procedures for the use of CHOCKFAST ORANGE are the same as for CHOCKFAST BLACK, ie., preconditioning, sizing chocks, forming, mixing, curing, etc.

MAINTENANCE OF ALIGNMENT

FROM CHOCKFAST RESIN CHOCKS Bulletin # 639A Maintenance of crankshaft alignment in reciprocating machinery is of critical importance to engine operators. Without it the possibility of broken crankshafts, worn bearings and associated machinery downtime increases. With CHOCKFAST Resin Chocks, maintenance of engine alignment is improved dramatically when compared to installations that use steel chocks. There are many cases of improved alignment provided by CHOCKFAST when used as a direct retrofit for steel chocks under troublesome engines. The key reason for the success of CHOCKFAST Resin Chocks is that they produce a higher lateral resistive force when compared to steel chocks under cast iron bedplates. The coefficient of friction between CHOCKFAST Resin Chocks and cast iron is 0.7 as compared to 0.15 for steel to cast iron. These coefficients were established by an independent engine manufacturer during an extensive test program (Sulzer Brothers - Winterthur, Switzerland). The following calculation illustrates the superior total lateral resistive forces derived from the use of resin chocks: Normal Force: Engine Deadweight Contribution Plus Bolt Tension Chock Lateral Resistive Force Contributes to Maintenance of Alignment ITW PHILADELPHIA RESINS 130 Commerce Drive • Montgomeryville, PA 18936 • 215-855-8450 • Fax 215-855-4688 All printed statements, data and recommendations are based on reliable information and are presented without any guarantee or warranty. Statements regarding the use of ITW Philadelphia Resins products and processes are not to be construed as recommendations for use in violation of any applicable laws, regulations or patent rights. © All rights reserved.

Bulletin No. 639A - Page 2

Example 1: DRESSER CLARK HBA8 If we compare the total resistive force available from CHOCKFAST Resin Chocks for an HBA8 Clark, we get the following: Engine Deadweight = 170,000 lbs. Hold Down Bolt Tension Per Bolt - 25,560 1-1/2" O Bolts - 19 Main Frame Bolts

*Assume all load is on 19 - 10" x 10" Main Frame Chocks TOTAL NORMAL LOAD = Engine Deadweight + All Bolt Tensions = 170,000 lbs + 19 x 25,560 lbs. TOTAL RESISTIVE FORCE OF CHOCKFAST RESIN CHOCKS TO CAST IRON ENGINE BEDPLATE = Coefficient of Friction of CHOCKFAST Resin Chocks to Cast Iron x Total Normal Force = 0.7 x 655,640 lbs. = 458,948 TOTAL RESISTIVE FORCE OF STEEL CHOCKS TO CAST IRON = Coefficient of Friction of Steel Chocks to Cast Iron x Total Normal Force = 0.15 x 655,640 = 98,346 lbs. Forces available to help hold alignment: 1) with CHOCKFAST Resin Chocks - 458,948 lbs. 2) with steel chocks - 98,346 lbs. Example 2: COOPER ENERGY 16V-250 Engine Deadweight = 270,000 lbs. Hold Down Bolt Tension Per Bolt - 45,500 lbs. 2" O Bolts - 20 Main Frame Chocks

*Assume all load is on 20 Main Frame Chocks TOTAL NORMAL LOAD = Engine Deadweight + Total Bolt Tensions = 270,000 lbs. + 20 x 45,500 = 1,180,000 lbs. TOTAL RESISTIVE FORCE OF CHOCKFAST RESIN CHOCKS TO CAST IRON ENGINE BEDPLATE = Coefficient of Friction of CHOCKFAST Resin Chocks to Cast Iron x Total Normal Force = 0.7 x 1,180,000 lbs. - 826,000 lbs. TOTAL RESISTIVE FORCE IF STEEL CHOCKS USED = 0.15 x 1,180,000 lbs. = 177,000 lbs. Forces available to help hold alignment: 1) with CHOCKFAST Resin Chocks = 826,000 lbs. 2) with steel chocks - 177,000 lbs. Example 3: INGERSOLL RAND KVG-412 Engine Deadweight = 140,000 lbs. Hold Down Bolt Tension Per Bolt = 25,560 lbs. 18 1-1/2" O Bolts

*Assume all load is on 18 Main Frame Chocks TOTAL NORMAL LOAD = Engine Deadweight and Total Bolt Tensions = 140,000 + 18 x 25,560 = 600,080 lbs. TOTAL RESISTIVE FORCE OF CHOCKFAST RESIN CHOCKS TO CAST IRON ENGINE BEDPLATE = Coefficient of Friction of CHOCKFAST Resin Chocks to Cast Iron x Total Normal Force = 0.7 x 600,080 lbs. = 420,056 lbs. TOTAL RESISTIVE FORCE IF STEEL CHOCKS USED = 0.15 x 600,080 lbs. = 90,012 lbs. Forces available to help hold alignment: 1) with CHOCKFAST Resin Chocks - 420,056 lbs. 2) with steel chocks - 90,012 lbs. CONCLUSION: CHOCKFAST RESIN CHOCKS PROVIDE 4 - 5 TIMES THE RESISTIVE FORCE OF STEEL CHOCKS. October, 99

Chockfast Orange

Hardener Ratio Guide (I.V. Version)

Bulletin # 693A


Bulletin # 693A – Page 2

CHOCKFAST® RED Compatibility With Concrete and Steel

Bulletin # 638A The most important design criteria for an epoxy grout are those physical properties that directly affect the grout's compatibility with concrete and steel; these criteria are Coefficient of Linear Thermal Expansion and peak Exothermic Temperature. All major epoxy grouts on the market today have sufficient Compressive Strength.

1. Coefficient of Linear Thermal Expansion (CTE) provides the expansion or contraction in units of inch per inch of a material subjected to a 1°F increase or decrease in temperature. The following is a listing of the CoTE's for concrete, steel and various epoxy grouts as published by their respective manufacturers:

CONCRETE STEEL

CHOCKFAST RED 11.2 OTHER EPOXY GROUTS 28.0 Because CHOCKFAST RED is a gently curing epoxy grout, its peak exothermic temperature (95°F to 130°F depending on depth) is often very near the foundation temperature under operating machinery. This small difference between the peak exothermic temperature and the operating temperature results in minimum foundation stress. When machinery is not operating, freezing conditions may occur, and the epoxy grout will want to contract more than the concrete or steel because of the different CoTE's. As a result of the epoxy bond to the concrete, the epoxy will be in tension and the concrete in compression.

Concrete restricts Epoxy Grout contraction

Epoxy Grout contracts faster than Concrete

Foundation Temperature BelowPeak Exotherm Temperature

Temp (DF)

(Epoxy in Tension)

(Concrete in Compression)


5.9 Coefficients of Linear Thermal Expansion

(In./in./°F) x 10-6 6.1

16.9

80100120140160180200220

0 1 2 3 4 5 6 7 8 9

Hours

Tem

pera

ture 2. Peak Exotherm

210oF

1. Peak Exotherm 95oF

Bulletin No. 638A - Page 2 If the temperature drops far enough below equilibrium, the epoxy may be in sufficient tension to crack the epoxy itself, or shear the bond line with the concrete. By using expansion joints installed in accordance with ITW Philadelphia Resins' procedures, stress cracking can be avoided and longer life can be expected from properly designed foundations. Please see Bulletins No. 662 and 645 for more information on expansion joints.

2. Peak Exothermic Temperature is the maximum temperature that an epoxy reaches during its cure. This is also the point at which the epoxy changes from liquid to solid. Therefore, the operating temperature that would produce no thermal stress would be equal to the peak exothermic temperature for that epoxy. For this reason CHOCKFAST RED has been formulated to have the lowest peak exothermic temperature possible.

Assuming a 70°F foundation temperature and the CoTE's and PE values for the respective grouts, the linear contraction of the epoxy grout would be: Linear Contraction (in/in) = CTE X ∆T Grout CTE _T (PE-70°) Linear Contraction CHOCKFAST RED 11.2 x 10-6 (in/in/°F) x (95-70)°F = 28.0 x 10-5 (in/in) Other Grout 27.0 x 10-6 (in/in/°F) x (210-70)°F = 378.0 x 10-5 (in/in) The linear contraction of the competitive grout is 13 times as great as the linear contraction of the CHOCKFAST RED. Of course, if the foundation temperature was 95°F there would be no linear contraction of CHOCKFAST RED. A long term healthy foundation is the end result of a low peak exothermic temperature coupled with a low Coefficient of Linear Thermal Expansion. CHOCKFAST RED has been formulated to maintain these properties in single pours 18" deep if necessary. The compatibility of CHOCKFAST RED with concrete ensures a problem-free foundation for many years of operation October, 99

EXOTHERM CURVES: CFR vs. Other Epoxy Grout

1. CHOCKFAST RED 16’x16’x6’ 2. Other “non-shrink” Epoxy Grout 16’x16’x6’

Bulletin # 615A

MACHINE BASE

60-75mm(2 1/4 - 3in.)

12 D

Tape Wrapfor Bolt

Tensioning

D 50mm(2 in.)

2

1

1.5 - 2m(5 - 6 1/2 ft.)

150 - 200mm(6 - 8 in.)

Grouting Large Anchor Bolts

Grouting Large Anchor Bolts Deep anchor pockets up to 2 meters (6 ft) long and 200mm (8”) wide may be filled conveniently with a single placement of CHOCKFAST RED. The gentle exotherm of CHOCK-FAST RED allows grout placement of large bolts to be executed with single pours in extremely hot and humid climates with negligible shrinkage. Most process machinery is critically aligned within hundredths of millimeter tolerance. Therefore, final horizontal leveling pours in contact with critically aligned baseplates, rails, soleplates or coupled machinery should be limited to a depth of 100mm (4”).

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2 CHOCKFAST RED “Bolt Pocket” filled with first pour

CHOCKFAST RED “Final Leveling Pour” under critically aligned machinery components

COMPARISON OF

PHYSICAL CHARACTERISTICS: GROUTING COMPOUNDS

Bulletin # 610L CHOCKFAST® RED CHOCKFAST® RED SG CHOCKFAST® BLUE RELEVANT BULLETIN 617 618 616 COEFFICIENT OF THERMAL EXPANSION: ASTM D-696 20.1 X 10-6/C° 19.4 X 10-6/C° 27.7 X 10-6/C° 0°C-60°C (32°F-140°F) (11.2 X 10-6/F°) (10.8 X 10-6/F°) (15.4 X 10-6/F°) COMPRESSIVE MODULUS 13793 MPa 13582 MPa 11310 MPa OF ELASTICITY: (2,000,000 psi) (1,970,000 psi) (1,640,000 psi) ASTM C-579 COMPRESSIVE STRENGTH 105 Mpa 124.9 MPa 131 MPa ASTM C-579 (15,250 psi) (18,120 psi) (19,000 psi) FIRE RESISTANCE Self Extinguishing Self Extinguishing Self Extinguishing ASTM D-635 FLEXURAL STRENGTH: 27.7 MPa 33 MPa 33.9 MPa ASTM C-580 (4,025 psi) (4,800 psi) (4,920 psi) FLEXURAL MODULUS 13793 Mpa 18060 Mpa 11793 MPa OF ELASTICITY: (2 X 106 psi) (2.62 X 106 psi) (1.7 X 106 psi) ASTM C-580 IZOD IMPACT STRENGTH 0.02 N.m/mm - - - - - - - - - - - 0.015 N.m/mm ASTM D-256 (4.6 in lb/in) (3.4 in lb/in) LINEAR SHRINKAGE: Not Measurable Not Measurable 0.0001 mm/mm ASTM D-2566 (0.0001 in/in) MAXIMUM POUR DEPTH: 450 mm (18 in) 100 mm (4 in) 44 mm (1-3/4 in) POT LIFE @ 21°C (70°F) 3 hours 1 hour 35-50 minutes SPECIFIC GRAVITY: 2.06 2.24 2.0

TENSILE STRENGTH: 12.6 Mpa 14.6 Mpa 21.7 MPa ASTM D-638 (1832 psi) (2130 psi) (3156 psi) VOLUME PER UNIT: 45.3L 45.3L 13.1L 1.6 ft3 1.6 ft3 800 in3

NOTE: The physical properties quoted above are for laboratory prepared specimens. Tests on specimens from a job site may not be identical


INDUSTRIAL PRODUCTS CHEMICAL RESISTANCE CHART

Bulletin No. 675C, Page 1

R – RESISTANT TO IMMERSION OR PROLONGED CONTACT S – RESISTANT TO SPLASH AND SPILLAGE ONLY N – NOT RECOMMENDED

ALL CF PROD.

REPAIR COMPOUND

TROWELABLE FLOOR

RESURFACER WEAREX

ARC #6/#8 650 2001

SERIES 6700/ 6470 ACETALDEHYDE CONC. S S S S S S S S S ACETIC ACID - UP TO 12% R R R R R R S S R ACETIC ACID - 12 TO 20% S S S S S S N S S ACETIC ACID - OVER 20% N N S N N N N N N ACETONE - 100% N N S N N N S R N ACIDS, DILUTE INORGANIC R R R R R R R R R ACIDS, CONCENTRATED N N S N N N N S N ACRYLIC ACID N N S N N N N N N AIR R R R R R R R R R ALCOHOLS R R R R R R R R R ALDEHYDES S S S S S S S S S ALLYL CHLORIDE S S S S S S S S S ALUM, AMMONIUM R R R R R R R R R ALLUMINUM CHLORIDE R R R R R R R R R ALUMINUM SULFATE R R R R R R R R R ALUMINUM POTASSIUM SULFATE R R R R R R R R R ALIPHATIC HYDROCARBONS R S R S R R R R S AMMONIA, 10% R R R R R R R R R AMMONIA, 25% N N S N N N N N N AMMONIUM CHLORIDE S S S S S S S R S AMMONIUM BICARBONATE R R R R R R R R R AMMONIUM BIFLUORIDE S S S S S S S R S AMMONIUM NITRATE S S S S S S S R S AMMONIUM PHOSPHATE S S S S S S R R S AMMONIUM SULFATE S S S S S S R R S AMYL ACETATE R S R S S S S R S AMYL ALCOHOL R R R R R R R R R AMYL CHLORIDE S S S S S S S R S ANILINE N N N N N N N N N ANTIMONY CHLORIDE, TRI- R R R R R R R R R AROMATIC HYDROCARBONS R S R S R N R R S BEER S S R S S S R R S BENZELDEHYDE N N N N N N N R N BENZENE N N S N N N N R N BENZENE HEXACHLORIDE R R R R R R R R R BENZENE SULFONIC ACID S S S S S N S R S BLACK LIQUOR R R R R R R R R S BLEACH LIQUOR S S R S S S S N S BORIC ACID R R R R R R R R R BROMINE WATER S S S S S S S S S BUTYL ACETATE S S R S S S R R S BUTYL ALCOHOL (BUTANOL) R R R R R R R R R BUTYL CELLOSOLVE R R R R R R R R R BUTYRIC ACID R R R R R S R R S CALCIUM CHLORATE S S R S S S S S S CALCIUM CHLORIDE R R R R R R R R R CALCIUM HYDROXIDE R R R S R S R R S CALCIUM HYPOCHLORITE S S R S S S S N S CARBON BISULFIDE S S R S S S S S S CARBON TETRACHLORIDE S S S S S S S S S CAUSTIC SODA R R R R R R R R R CAUSTIC POTASH R R R S R S R R R CHLORINATED SOLVENTS S S S S S S S S S CHLORINE SOLUTION S S S S S S S N S CHLORINE GAS R R R R R R R N/A R CHLOROBENZENE N N S N N N N S N CHLOROSULFONIC ACID, DILUTE R R R R R S R R R CHROMIC ACID - UP TO 20% R R R R R R R R R CHROMIC ACID - OVER 20% N N N N N N N N N




ALL CF PROD.

REPAIR COMPOUND

TROWELABLE FLOOR

RESURFACER WEAREX

ARC #6/#8 650 2001

SERIES 6700/ 6470 CITRIC ACID 50% S S S S S S R R S CITRIC ACID, DILUTE 20% R R R R R R R R R COPPER CHLORIDE R R R R R R R R R COPPER SULFATE R R R S R R R R R CRUDE OIL, SWEET/SOUR R R R R R R R R R CYCLOHEXANOL 100% R R R R R R R R R CYCLOHEXANONE 100% N N S N N N R S N DETERGENTS R R R S R R R R R DIBUTYL PHTHALATE S S S S S S S R S DIETHYL ETHER R S R S R R S R S DIETHYLENETRIAMINE 10% N N S N N N N S N DIMETHYL PHTHALATE S S S S S S S R S DIOXANE N N N N N N N S N ETHERS S S R S S S S R S ETHYL ALCOHOL 96% (192 PROOF ETHANOL)

S N S N S S R R N

ETHYL BENZENE N N R N N N R R N ETHYLENEDIAMINE N N N N N N N S N ETHYLENE DICHLORIDE S S S S S N S S S ETHYLENE GLYCOL R R R R R R R R R FATTY ACIDS R N R N R R R R N FERRIC CHLORIDE R S R S R R R R S FERRIC NITRATE S S S S S S R R S FERRIC SULFATE R R R R R R R R R FORMALDEHYDE, 10% R R R R R R R R R FORMIC ACID N N S N N N N N N GASOLINE, REGULAR R R R R R R R R R GASOLINE, AVIATION R R R R R R R R R GLYCERIN (GLYCEROL) R R R S S R R R R HEXANE R R R R R R R R R HEXYLENE GLYCOL R R R R R R R R R HYDROBROMIC ACID S S S S S S S S S HYDROCHLORIC ACID, 20% R S R S R S S R S HYDROCHLORIC, CONCENTRATED S S S S S N S N S HYDROCYANIC ACID S S S S S S S S S HYDROFLUORIC ACID S N S N S N N N N HYDROGEN PEROXIDE, DILUTE S S S S S S S S S HYDROGEN SULFIDE S S S S S S R R S HYPO SOLUTION R R R R R R R R R HYPOCHLOROUS ACID S S S S S N S S S IODINE S S S S S N S S S JET FUEL R R R R R R R R S KEROSENE R R R R R R R R S KETONES S S R S S R R R N KRAFT COOKING OIL, ACID R R R R R R R R R KRAFT COOKING OIL, 250°. F S S S S S N S R S LACTIC ACID (DILUTE) R R R R R S R R R LINSEED OIL R R R R R R R R R MAGNESIUM CHLORIDE R R R R R R R R R MAGNESIUM SULFATE R R R R R R R R R MALEIC ANHYDRIDE S S S S S S S R S




ALL CF PROD.

REPAIR COMPOUND

TROWELABLE FLOOR

RESURFACER WEAREX

ARC #6/#8 650 2001

SERIES 6700/ 6470 MERCURIC CHLORIDE S S S S S S S R S MERCUROUS NITRATE S S S S S S R S S METHYL ALCOHOL (METHANOL) S S S S S S S N S METHYLENE DICHLORIDE N N N N N N N N N METHYL ETHYL KETONE S S S S S N S R N MILK R R R R R R R R R MINERAL OIL R R R R R R R R R MOLASSES R R R R R R R R R MOTOR OIL R R R R R R R R R NAPTHA R R R R R R R R R NICKEL CHLORIDE R R R R R R R R R NICKEL SULFATE R R R R R R R R R NITRIC ACID - 10% R R R R R S S S S NITRIC ACID, CONCENTRATED N N N N N N N N N NITROBENZENE 100% N N N N N N N S N OLEIC ACID S S S S S S R R S OXALIC ACID S S S S S S S R S OXYGEN R R R R R R R N R PHENOL N N N N N N N N N PHOSPHORIC ACID, DIL. R R R R R R R R R PLATING SOLUTIONS S S S S S S N S S POTASSIUM CARBONATE R R R R R R R R R POTASSIUM CHLORIDE R R R R R R R R R POTASSIUM DICROMATE S S S S S S R R S POTASSIUM HYDROXIDE 40% S S S S S S R R S POTASSIUM NITRATE S S S S S S R R S SEA WATER R R R R R R R R R SOAP SOLUTION R R R R R R R R R SODIUM BISULFATE R R R R R R R R R SODIUM BICHROMATE SOL. 66g/100 R R R R R R R R R SODIUM CARBONATE R R R R R R R R R SODIUM CHLORIDE R R R R R R R R R SODIUM CHLORITE 10g/100 S S S S S S R R S SODIUM HYDROXIDE, 50% S S R S S S R R S SODIUM HYPOCHLORITE S S S S S S S S S SODIUM METHOXIDE S S S S S S S S S SODIUM NITRATE S S S S S S R N S SODIUM PHOSPHATE, TRI R S R S R S R N S SODIUM SULFATE R R R R R R R N R SODIUM THIOSULFATE S S S S S S R N S STEARIC ACID R R R R R R R N S STANNIC CHLORIDE R R R R R R R N S STYRENE N N N N N N R R N SUGAR R R R R R R R R R SULFAMIC ACID R R R R R S R R R SULFUR DIOXIDE R R R R R R R R R SULFURIC ACID, 20% R S R S R S S R S SULFURIC ACID, 50% S S S S S N S R S SULFURIC ACID, 95% N N N N N N N R N




ALL CF PROD.

REPAIR COMPOUND

TROWELABLE FLOOR

RESURFACER WEAREX

ARC #6/#8 650 2001

SERIES 6700/ 6470 TANNIC ACID S S S S S S R R S TARTARIC ACID R R R R R R R R R TETRACHLOROETHANE N N N N N N R S N TETRAETHYLENE PENTAMINE R R R R R S R S R TOLUENE SULFONIC ACID S S S S S N S R S TOLUENE N N N N N N R R N TRICHLOROACETIC ACID N N S N N N N N N TRICHLOROETHYLENE N N N N N N R S N TRISODIUM PHOSPHATE R R R R R R R R R TURPENTINE N N N N N N S R N UREA R S R S R S S R S URINE R R R R R R R R R VINEGAR R S R S R S S R S WATER, ACID, HOT, STEAM S N S S S N N S N WATER, BOILING S N S S S S N S N WAX EMULSION R R R R R R R R R WINE R S R S R R R R S XYLENE R S R S R N R R S ZINC CHLORIDE S S S S S S R R S ZINC SULFATE S S S S S S R R S

CHOCKFAST® RED AND RED SG GUIDELINES FOR STORING, MIXING & POURING Bulletin #1024A INTRODUCTION The following CHOCKFAST surface preparation, mixing, pouring and storing procedures have been written as an aid for contractors and end users applying CHOCKFAST on a job site. If the application procedures are not adhered to it is recommended that the user contact Philadelphia Resins or the local Philadelphia Resins distributor for alternate methods. The nearest distributor can be located on our web page at www. chockfastgrout.com. All procedures in this bulletin apply to CHOCKFAST RED and CHOCKFAST RED SG unless stated otherwise. CHOCKFAST RED.-fast curing, high compressive and tensile strength grout that can be applied 30mm(1.25 in.) to 46cm (18 in.) in thickness. CHOCKFAST RED SG-fast curing, high compressive and tensile strength grout that can be applied 25mm (1 in.) to 100mm (4 in.) in thickness. A cold weather additive with Red SG will enable grouting at 0°C (32°F). GROUT STORAGE

• All grout materials should be stored in a dry, shaded area in original unopened containers. • Recommended storage temperatures are 16° - 35° C (65°- 95°F).

• The materials have a shelf life in excess of 12 months.

• The grouting materials should be preconditioned to a minimum of 19° - 27° C (65° -80°F) for 24 to

48 hours before mixing and application. (Chockfast Red SG mixed with the cold weather accelerator additive does not need to be preconditioned).

• Construct a shelter over the foundation to protect the work area from the elements particularly

during cold, wet or very hot conditions. FOUNDATION PREPARATION

• New concrete needs to be 21 to 28 days fully cured or have a compressive strength of 210 kg/cm² (3000psi) and tensile strength of 21 kg/cm² (300 psi). In order to insure a good bond of epoxy to the concrete, check that hydration has ceased.

• The concrete should be chipped to remove all laitance and 50% of the aggregate exposed to

provide a rough bonding surface for the epoxy. Dowels should be installed on new exposed concrete to prevent edge lifting.

• The concrete foundation should be dry and oil free before the pouring of grout.

• Form as for concrete using good quality form material. Fit 30mm x 45mm ( 1-3/16 in. x 1-3/4 in.)

chamfer pieces. Wax or grease all surfaces of forming in contact with resin. Seal all gaps with suitable mastic or putty.


Chockfast Red and Red SG Bulletin #1024A - Page 2 FOUNDATION PREPARATION

• Sleeve all foundation bolts in way of resin to prevent adhesion and to allow bolt stretch.

• Construct head boxes if resin has to flow more than one meter (3 ft). PREPARATION OF BASEPLATES OR SOLEPLATES

• All 90 angles on steel work in contact with the epoxy should be rounded to reduce stress concentrations in the grout. Round shim stock is preferred.

• Surfaces of base plates or soleplates in contact with grout should be sandblasted to a clean, oil

free, dry surface. Epoxy primer can be applied to the clean metal surfaces to prevent rusting. MIXING

• Remove lid from resin/hardener container and pour the hardener into the resin. Mix with a low speed drill and 12mm Jiffy Mixer blade for 3 minutes.

• Chockfast Red should be mixed in a 15 –20 rpm mortar mixer capable of holding a minimum of

90.6 lit (3.2 cu ft).

• Add the pre mixed liquids to mortar mixer and one bag of aggregate. Progressively add the remaining bags of aggregate assuring a homogeneous mix. Mixing is complete when aggregate is wet (for the first mix ½ a bag of aggregate should be withheld to facilitate the “wetting out of the mixer”).

• Subsequent mixes should contain 4 bags. Never reduce aggregate by more than half a bag to

improve flow.

• It is important to mix the grout until the 4 bags of aggregate have been “wetted out”. Over mixing will encourage the entrapment of air.

POURING

• Pour the Chockfast Red as soon as possible after mixing. WORKING TIME (POT LIFE) Chockfast Red 2-3 hours @ 21°C (70°) Chockfast Red SG 0.5 hours @ 21°C (70°) CURE TIME Chockfast Red Chockfast Red SG Chockfast Red SG with Accelerator 54 hours @ 16°C (60°F) 48 hours @ 16°C (60°F) 90 hours @ 0°C (32°F) 36 hours @ 21°C (70°F) 24 hours @ 21°C (70°F) 48 hours @ 5°C (40°F) 24 hours @ 27°C (80°F) 24 hours @ 10°C (50°F) 18 hours @ 32°C (90°F)

• Protect newly poured Chockfast Red from sudden temperature changes and direct sunlight.

• Additional layers of Chockfast can be poured providing the initial pour has returned to an ambient temperature and the surface has been roughened up to provide a mechanical bond.


Auxiliary Products

ITW PHILADELPHIA RESINS EXPANSION JOINT COMPOUND

Bulletin #1018A

DESCRIPTION ITW Philadelphia Resins EXPANSION JOINT COMPOUND is a two-component epoxy resin formulation intended as a flexible foundation seam sealant. It has good adhesive strength and flexibility over a wide temperature range. USES For sealing joints where expansion and contraction movement will take place. EXPANSION JOINT COMPOUND is particularly effective with concrete structures and forms part of ITW Philadelphia Resins' standard design recommendation for stationary diesel and gas engine installation. Expansion joints should be spaced in accordance with the recommendations of Bulletin No. 643. To obtain adequate extensibility the correct cross section must be maintained; please see the reverse side of this bulletin for suggestions. ADVANTAGES • Excellent adhesion to concrete, masonry, cured epoxy, glass, aluminum, steel, wood and many other construction

materials. • Remains flexible over a wide temperature range, 0°F to 150°F (-18°C to 65°C).

• Durable and weather resistant.

• Vibration and impact resistant.

PHYSICAL PROPERTIES COLORS: Dark Blue, Red, Gray CONSISTENCY: Self-leveling, flowable liquid CURE TIME: 24 hours at 75°F (24°C) 48 hours at 55°F (13°C) ELONGATION: 200% MIXING RATIO BY WEIGHT: 12 parts resin to 1 part hardener PACKAGING: Resin: 1 gallon can. Net weight 6 lbs. 8 oz. (2.95 kg) Hardener: 1-pint can. Net weight 8.5 oz. (241 g) Mixed unit provides 152 cu. in. (2.5 liters) POT LIFE: 45 minutes USEFUL TEMPERATURE RANGE: 0°F - 150°F (-18°C to 65°C) APPLICATION Store the resin and hardener at between 70°F (21°C) and 80°F (27°C) for 24 hours before use. All surfaces must be sound, clean and dry. Remove all oils, grease, previous caulking, efflorescence and protective coating, etc. New concrete must be completely cured. Application should be made when the joint is as near mid-working temperature range as practicable, but above 55°F (13°C). Mix EXPANSION JOINT COMPOUND by adding the hardener to the resin can and using a small Jiffy mixer blade at 200 rpm in an electric drill. Mix for three minutes. Clean all tools with PRT-59 solvent. A trowelable mixture can be made by adding dry sand to mixed EXPANSION JOINT COMPOUND. ITW PHILADELPHIA RESINS 130 Commerce Drive • Montgomeryville, PA 18936 • 215-855-8450 • Fax 215-855-4688 All printed statements, data and recommendations are based on reliable information and are presented without any guarantee or warranty. Statements regarding the use of ITW Philadelphia Resins products and processes are not to be construed as recommendations for use in violation of any applicable laws, regulations or patent rights. © All rights reserved.

Bulletin #1018A – Page 2 TYPICAL EXPANSION JOINT DETAILS:

ITW PRCEXPANSION JOINT

COMPOUND

Styrofoam

Concrete Concrete

"Secondary Seal"

ITW PRCExpansion Joint

Compound

2:1 Aspect

EthafoamBacker Rod

ITW PHILADELPHIA RESINS

REPAIR COMPOUND Bulletin #1015 DESCRIPTION ITW Philadelphia Resins REPAIR COMPOUND is a two-component epoxy paste developed specifically for filling, smoothing and fairing applications on metals, plastics (FRP), wood or masonry. The smooth consistency and excellent non-sagging properties of Repair Compound make it unexcelled for leveling rough or pitted plating, forming fillets, smoothing weld seams, etc. REPAIR COMPOUND s nontoxic and contains no solvents. Resistance to fresh water, salt water, crude and refined oils, gasoline, jet fuel, etc., is excellent. Preparing surfaces of hulls, storage tanks, sonar domes, etc., for painting, fiberglassing or rubber lining generally requires that all welds, pitting, rough surfaces or irregularities be smoothed. The use of REPAIR COMPOUND provides a tough, uniform surface that will readily accept any top coating or lining. Exceptional troweling and application characteristics provide a smooth finished surface. If additional finishing is desirable, the material is readily sanded or ground. The excellent feathering properties facilitate the achieving of precision surface profiles or smoothness. Repairs of pump casings, impellers, sea chests, condenser boxes, etc., are easily and effectively accomplished with REPAIR COMPOUND. Additional uses include the fairing of corroded or uneven hull and deck plating, repair of cavitation damage, repair and sealing of riveted seams, etc. REPAIR COMPOUND is ideally suited for fairing around sensitive electrical equipment as it contains no metallic fillers. SURFACE PREPARATION The adhesion of REPAIR COMPOUND is greatly improved by removing all grease, rust, scale and paint from surface before application. Sandblasting of metal surfaces to SSPC #10 Near White is the preferred preparation, but sanding, grinding or hand chipping are acceptable for small areas. Uncoated fiberglass or wood requires grinding or sanding to roughen or clean surface. Compound may be used for fairing over sound old coatings if surface is lightly abraded by sanding to maximize adhesion. Remove all grease and oil films by thoroughly cleaning surface with clean rags saturated with TriChloroEthylene, Xylene or PRT-59 Solvent. ITW PHILADELPHIA RESINS 130 Commerce Drive • Montgomeryville, PA 18936 • 215-855-8450 • Fax 215-855-4688 All printed statements, data and recommendations are based on reliable information and are presented without any guarantee or warranty. Statements regarding the use of ITW Philadelphia Resins products and processes are not to be construed as recommendations for use in violation of any applicable laws, regulations or patent rights. © All rights reserved.

REPAIR COMPOUND Bulletin #1015 - Page 2 MIXING INSTRUCTIONS Place equal quantities by volume of blue resin and white hardener on small palette or mortarboard with putty knife. Thoroughly mix the equal quantities together until a uniform streak-free blue color is achieved. A complete inter-mixing of the two components is essential for proper curing. Working time of mixed material is one hour at 72°F (22°C), longer at lower temperatures, shorter at higher temperatures. REPAIR COMPOUND will hard cure and is readily over-coated, ground or sanded in 6 hours at 70°F (21°C). Up to 8 hours may be required at 50°F (10°C). Hand or tool dampened with water aids in smoothing. Clean tools and equipment with epoxy solvent or PRT-59 Solvent.

PHYSICAL PROPERTIES

COLOR: Resin - Blue Hardener - Cream Mixed - Blue COMPRESSIVE STRENGTH: 8,900 psi (623 kg/cm2) ASTM D-695 CURE TIME: 8 hours @ 72°F (22C°) Sandable in 3 hours @ 72°F (22°C) Full Cure: 24 hours @ 72°F (22°C) 1/8” (3.1 mm) film HARDNESS - SHORE D: 65-70 after 8 hours @ 72°F (22°C) ASTM 4-2240 80-85 after 24 hours @ 72°F (22°C) IZOD IMPACT STRENGTH: 5.3 in.lb./in (0.24 Newton meters/cm) ASTM D-256 MIXING RATIO - By Volume: 1:1 NET WEIGHT PER 7.57 Liters: 22 lbs. (10 Kg) (two gallon) unit PACKAGING: Two Quart (1.89 liters) unit Two Gallon (7.57 liters) unit POT LIFE: 70 min. @ 72°F (22°C) 3” (75 mm) thickness SHELF LIFE: One year (closed container) SPECIFIC GRAVITY: 1.45 TENSILE STRENGTH: 2,600 psi (183 kg/cm2) ASTM D-638 VISCOSITY: Paste October, 99

ITW PHILADELPHIA RESINS CONCRETE ADHESIVE Bulletin #1014 ITW Philadelphia Resins CONCRETE ADHESIVE is a specially formulated epoxy adhesive system designed for pressure injection repairs to concrete and adhesion of new concrete to old concrete. APPLICATION: CONCRETE ADHESIVE is supplied in pre-measured, one-gallon units. Mixing is accomplished by pouring the Hardener component into the slack filled Resin can and mixing until homogeneous. The use of a slow speed power mixer with an ITW Philadelphia Resins' Jiffy mixer blade is recommended. When using CONCRETE ADHESIVE between new and old concrete, pour new concrete within 3 hours of application of CONCRETE ADHESIVE while the adhesive is still wet to the touch. PHYSICAL PROPERTIES: COLOR: Amber CURE TIME: 18 hours @ 72°F (22°C) ELONGATION: 56% FLEXURAL MODULUS: 1.15 x 105 psi (80870 kg/cm2) FLEXURAL YIELD: 4,600 psi (323 kg/cm2) FULL CURE: 48 hours @ 72°F (22°C) HARDNESS - BARCOL: 62 @ 72°F (22°C) - 24 hours 78 @ 72°F (22°C)- 48 hours HARDNESS - SHORE "D": 75 @ 72°F (22°C)- 24 hours NET WEIGHT PER GALLON UNIT - MIXED: 8.9 lbs. (1.07 gm/cm3) POT LIFE: 40 MINUTES @ 72°F (1 gal. batch) @ 22°C (3.8 liter batch) SHELF LIFE: 1 year TENSILE STRENGTH: 4,050 psi (285 kg/cm2) VISCOSITY: 1,000 to 1,500 cps @ 72°F (22°C) ITW PHILADELPHIA RESINS 130 Commerce Drive • Montgomeryville, PA 18936 • 215-855-8450 • Fax 215-855-4688 All printed statements, data and recommendations are based on reliable information and are presented without any guarantee or warranty. Statements regarding the use of ITW Philadelphia Resins products and processes are not to be construed as recommendations for use in violation of any applicable laws, regulations or patent rights. © All rights reserved.

ITW PHILADELPHIA RESINS CONCRETE CRACK REPAIR LIQUID Bulletin #1013 DESCRIPTION: ITW PHILADELPHIA RESINS CONCRETE CRACK REPAIR LIQUID is a two component fast curing epoxy formulation designed specifically for pressure injection of very thin cracks in concrete structures. CONCRETE CRACK REPAIR LIQUID will re-bond cracks, delaminations and hollow planes in concrete while restoring the structure's integrity. In addition, overnight curing at low temperatures (41°F, 5°C) is possible. APPLICATIONS: CONCRETE CRACK REPAIR LIQUID is ideal for re-bonding cracks in machinery foundations, structural columns and floors, chemical retention walls, aircraft runways and other types of concrete structures. CONCRETE CRACK REPAIR LIQUID may also be used to fill voids between concrete structures, grouting materials and the underside of pump base plates. CONCRETE CRACK REPAIR LIQUID is a low viscosity formulation that will penetrate cracks 2 mils (.05mm) in thickness. When used in machinery foundations, CONCRETE CRACK REPAIR LIQUID's dimensional stability and creep resistance will contribute to long-term maintenance of machinery alignment and vibration damping from an improved monolithic structure. Actual concrete temperatures should be above 41°F (5°C) in order for CONCRETE CRACK REPAIR LIQUID to cure within 24 hours. At higher concrete temperatures, cure times will be shorter. CONCRETE CRACK REPAIR LIQUID should be preconditioned at 70° to 80°F (21° to 27°C) for 24 hours before mixing to ensure suitable viscosity for pressure injection. A CONCRETE CRACK REPAIR LIQUID one-pint unit may be mixed in its resin container and will then fill a 12 oz. Super Alloy manual dispensing gun. 5/16" Ball Valve Oil-Hole Covers are ideal pressure injection hardware when glued in advance into the concrete crack with PHILLYBOND #6 FAST SET EPOXY PUTTY. The tip of the 12 oz. gun fits well into these 5/16" one way ball valves facilitating a smooth job. Be sure to avoid plugging the ball valves with excess amounts of PHILLYBOND #6 when gluing them into the concrete after drilling 5/16" diameter holes about 3/8 inches into the concrete. All surrounding cracks must also be sealed with PHILLYBOND #6 before proceeding with pressure injection. ITW PHILADELPHIA RESINS REPAIR COMPOUND or TA-30 from ITW Philadelphia Resins may be used in place of PHILLYBOND #6. MIXING: CONCRETE CRACK REPAIR LIQUID is mixed by adding the entire contents of the hardener container into the resin container and mixing for two minutes at 200 rpm or lower utilizing a small Jiffy mixer blade and slow speed drill. PLEASE NOTE: Mix ratio by weight is approximately 2.6:1 resin to hardener. No measuring is necessary if complete factory measured units are utilized. ITW PHILADELPHIA RESINS 130 Commerce Drive • Montgomeryville, PA 18936 • 215-855-8450 • Fax 215-855-4688 All printed statements, data and recommendations are based on reliable information and are presented without any guarantee or warranty. Statements regarding the use of ITW Philadelphia Resins products and processes are not to be construed as recommendations for use in violation of any applicable laws, regulations or patent rights. © All rights reserved.

CONCRETE CRACK REPAIR LIQUID Bulletin #1013 – Page 2 TECHNICAL INFORMATION COLOR: White APPLICATION 55°F (13°C) minimum to 90°F (32°C) maximum TEMPERATURES: *Must be 5°F (3°C) above dew point POT LIFE: 1 hour @ 72°F (22°C) (shorter at higher temperatures) CURE: Tack free - 3 hrs. @ 78°F (26°C), 5 mils (.13 mm) Will cure overnight @ 41°F (5°C) PACKAGING: One gallon unit (3.8 liters) One-pint unit (.5 liters) COVERAGE: Approx. 320 sq. ft./gal. @ 5 mils DFT (9 sq.m/liter @ .13 mm DFT) MIXING RATIO: Approx. 2.6:1 by weight REDUCER: None required RELATIVE HUMIDITY: 85% maximum FLASH POINT: >100°F (37.7°C) VISCOSITY: <1,000 cps @ 78°F (25.6°C) SERVICE TEMPERATURE: 180°F (82°C) Dry Heat Resistance WEIGHT SOLIDS: Approx. 98% VOC: Approx. 0.22#/gal. (26.36 gms./ltr.) PRECAUTION: Keep away from heat and open flame. Maintain good ventilation

and avoid breathing vapors. Avoid prolonged and repeated skin contact.

October, 99

ITW PHILADELPHIA RESINS

TROWELABLE FLOOR RESURFACER

Bulletin #1019A PRODUCT DESCRIPTION: A trowelable epoxy surfacing and leveling compound for new and old floors of concrete, wood or steel where a high degree of chemical and abrasion resistance is required. The physical properties of ITW Philadelphia Resins TROWELABLE FLOOR RESURFACER are much higher than those of concrete and its excellent abrasion and impact resistance recommend it for high traffic areas. It is a 100% reactive epoxy system formulated to conform to present OSHA requirements for mixing, handling and usage. Designed for use where a durable, sanitary, chemical resistant antiskid floor is required. It meets USDA standards for maintenance protective coatings not in direct contact with food in federally inspected meat and poultry plants. RECOMMENDED USES:

Food Process Industries: dairies, bakeries, breweries, bottling plants and packing houses Pharmaceutical Houses Industrial Plants Chemical Process and Refinery Industries Utilities: Sewage and Water Treatment Plants, Generating Stations

SURFACE PREPARATION: (For more detailed information see Bulletin #994) New Concrete: All surfaces must be firm, clean, dry and well cured before resurfacing. Newly poured concrete must age at least 30 days at temperatures over 21°C (70°F) before coating. Form release agents, curing compounds, salts, hardeners and other foreign matter will interfere with adhesion and must be removed by sandblasting, shotblasting, mechanical scarification or suitable chemical means. If a curing membrane was not used, then proceed with a 16% muriatic acid etch (3.7 liters [1 gal.] 32% muriatic acid to 3.7 liters [1 gal.] water) at a rate of 7m2/3.7 liters (75 sq.ft./gal.). Old Concrete: Resurfacing older, uncoated concrete floors is done in much the same manner as new concrete. Before etching, the concrete surface must be thoroughly cleaned with a strong detergent cleaner to remove all grease, oils, etc. All loose concrete must be removed. Form release agents, hardeners, etc., must be removed using same procedure as for new concrete. Steel/Wood: Application to steel and wood floors is essentially the same as for concrete floors, however the surface preparation and structural considerations vary. Consult our Engineering and Technical Service Department for proper evaluation and recommendations. Previously Painted/Resurfaced Floors: Consult our Engineering and Technical Service Department for proper evaluation and recommendations. RECOMMENDED SYSTEMS: Concrete/Wood: 1st coat: ITW Philadelphia Resins TROWELABLE FLOOR RESURFACER PRIMER 2nd coat: ITW Philadelphia Resins TROWELABLE FLOOR RESURFACER 3rd coat (optional): PHILLYCLAD 2001 Series or PHILLYCLAD 550SL Steel: 1st coat: ITW Philadelphia Resins RUST INHIBITIVE PRIMER 2nd coat: ITW Philadelphia Resins TROWELABLE FLOOR RESURFACER 3rd coat (optional): PHILLYCLAD 2001 Series or PHILLYCLAD 550SL MIXING AND APPLICATION INSTRUCTIONS: After proper surface preparation, apply Primer to an area no larger in size than can be surfaced within 8 hours. Prime all surfaces with TROWELABLE FLOOR RESURFACER PRIMER 2 hours before application of ITW Philadelphia Resins TROWELABLE FLOOR RESURFACER. Primer: The ITW Philadelphia Resins TROWELABLE FLOOR RESURFACER unit includes enough Primer for the unit area. Primer is to be applied to new or old concrete floors. Power mix Part A and Part B with a Jiffy mixer blade and drill and let stand 10 minutes prior to application. Pour the mixed Primer onto the area to be primed, pouring in a narrow ribbon paralleling a wall or work area. Apply Primer with a 13 mm (1/2") nap roller, rolling out a sufficient quantity to insure complete wetting of floor surface. Apply Primer in a liberal fashion on very porous surfaces. For irregular surfaces such as cracks, potholes and eroded areas and areas adjacent to walls and corners, application by brush is recommended. Check the primed area for holidays and dry spots, roll out any puddles. Primer can also be easily sprayed using conventional or airless spray equipment. ITW PHILADELPHIA RESINS 130 Commerce Drive • Montgomeryville, PA 18936 • 215-855-8450 • Fax 215-855-4688 All printed statements, data and recommendations are based on reliable information and are presented without any guarantee or warranty. Statements regarding the use of ITW Philadelphia Resins products and processes are not to be construed as recommendations for use in violation of any applicable laws, regulations or patent rights. © All rights reserved

ITW Philadelphia Resins TROWELABLE FLOOR RESURFACER Bulletin #1019A, Page 2 Resurfacer: Pour hardener into slack-filled resin can and mix 1-2 minutes until homogeneous. Then pour and scrape entire mixture into a clean 18.5 liter (5 gal.) metal pail. Mount the metal pail into an 18.5 liter (5 gal.) portable electric mixer.* Start mixer and operate for 1 minute working mixing blade slowly through its full arc. Slowly add all aggregate from bag over a period of 2-3 minutes. Continue mixing for 2 minutes until aggregate is wet-out thoroughly. Immediately empty mixture onto primed floor surface and spread to desired thickness with a metal float or by screeding. Finish surface with a 76mm x 305mm (3" x 12") steel trowel. Keep trowel clean with PRT-59. Pitch to drains as required. *If an 18.5 liter (5 gal.) portable electric mixer is not available, use conventional concrete mixing techniques. Contact our Technical Service Department for specific information, or if in doubt about procedures, techniques or equipment. Using a steel trowel wetted with PRT-59 Solvent and held at an angle, apply pressure to the surface. Use a sweeping motion to level, pack and close the surface. A surface free of lap marks is achieved by maintaining a wet edge through continuous application of freshly mixed material. A properly finished surface will show few trowel marks and the surface will be closed. Areas where ITW Philadelphia Resins TROWELABLE FLOOR RESURFACER will butt against existing concrete need to be "keyed" by saw cutting or chipping a channel 6mm (1/4") deep by 25mm (1") wide around the perimeter of the resurfaced area and beveling material down to the level of existing concrete. Clean all adjacent floor areas and equipment with PRT-59 before ITW Philadelphia Resins TROWELABLE FLOOR RESURFACER cures and hardens. PACKAGING: A 1.8m2 (20 sq.ft.) unit contains 1 batch (coverage is 1.8m2 @ 6mm) (20 sq.ft. @ 1/4"). A 44m2 (480 sq.ft.) bulk unit is equivalent to 24 batches (coverage is 44m2 @ 6mm) (480 sq.ft. @ 1/4"). Proportioning from a bulk unit is accomplished at the job site with the aid of a factory marked proportioning pitcher indicating correct amounts of resin and hardener to use for each batch. A 133m2 (1,440 sq.ft.) special bulk unit is equivalent to 72 batches (coverage is 133m2 @ 6mm) (1,440 sq.ft. @ 1/4"). With this unit the liquid components are packaged in drums. Sufficient primer is supplied with all units. TECHNICAL INFORMATION: COLORS: Cement, Haze Gray, Deck Gray, Tile Red GLOSS: Not Applicable VOLUME SOLIDS: 53% (Primer); 100% (Resurfacer) VOC: (based on mixed components) 420 gms/ltr - (<3.5 lbs./gal.) - Primer

0 gms/ltr (0 lbs./gal.) - Resurfacer COVERAGE: 1.8m2/batch @ 6mm thickness (20 sq.ft./batch @ 1/4" thickness) PACKAGING: 1.8m2 (20 sq. ft.) unit 44m2 (480 sq.ft.) bulk unit 133m2 (1,440 sq.ft.) special bulk unit APPLICATION TEMPERATURES: 12°C minimum to 35°C maximum (55°F minimum to 95°F maximum) *Must be 3°C (5°F) above dew point RELATIVE HUMIDITY: 85% maximum SERVICEABILITY: Foot Traffic -- 12 hrs. @ 22°C (72°F) @ 50% RH Full Cure -- 18 hrs. @ 22°C (72°F) @ 50% RH MIXING RATIO: 1:1 parts resin/hardener by volume - Primer 2:1 parts resin/hardener by volume - Resurfacer INDUCTION: None POT LIFE: 8 hrs. - Primer; 45 min. - Resurfacer FLASH POINT: 30°C (87°F) PMCC -- Primer; 90°C (200°F) PMCC -- Resurfacer VISCOSITY: Not Applicable REDUCER: Not Recommended ABRASION RESISTANCE: 5 times concrete COMPRESSIVE STRENGTH: 69 M Pa (10,000 psi) ASTM-D-695 FLEXURAL STRENGTH: 16.7 M Pa (2,446 psi) ASTM-D-790 SERVICE TEMPERATURE: -23°C to 65°C (-10°F to 150°F) SHELF LIFE: 18 months in closed container stored @ 10°C to 32°C (50°F to 90°F) PRECAUTION: Primer is flammable -- Keep away from heat and open flame. Maintain

good ventilation and avoid breathing vapors. Practice good housekeeping procedures to avoid all skin contact. Aggregate contains crystalline silica. Proper respiratory protection must be employed to prevent over exposure to silica.

ITW PHILADELPHIA RESINS ACID RESISTANT TROWELABLE FLOOR RESURFACER Bulletin #1020A PRODUCT DESCRIPTION: A trowelable, acid resistant epoxy resurfacer used to protect concrete, steel or wood in many corrosive environments, including 98% SULFURIC ACID exposure. The physical properties of ACID RESISTANT TROWELABLE FLOOR RESURFACER are much higher than those of concrete and its excellent acid resistant properties make it a superior material for substrate protection when comparing to other epoxy systems. It is a 100% reactive epoxy system formulated to conform to present OSHA requirements for mixing, handling and usage and is designed for use where a durable, sanitary, chemical resistant antiskid floor is required. It meets USDA standards for maintenance protective coatings not in direct contact with food in federally inspected meat and poultry plants. RECOMMENDED USES: --Chemical Process Plants --Mining Industry --Petroleum Facilities --Gas Processing --Pulp and Paper Mills --Sewage and Water Treatment --Food Processing Facilities SURFACE PREPARATION: (For more detailed information, see Bulletin #994) New Concrete: All surfaces must be firm, clean, dry and well cured before resurfacing. Newly poured concrete must age at least 30 days at temperatures over 21°C (70°F) before coating. Form release agents, curing compounds, salts, hardeners and other foreign matter will interfere with adhesion and must be removed by sandblasting, shotblasting, mechanical scarification or suitable chemical means. If a curing membrane was not used, then proceed with a 16% muriatic acid etch (3.8 liter [1 gal.] 32% muriatic acid to 3.8 liter [1 gal.] water) at a rate of 1.8m2/liter (75 sq. ft./gal.) Old Concrete: Resurfacing older, uncoated concrete floors is done in much the same manner as new concrete. Before etching, the concrete surface must be thoroughly cleaned with a strong detergent cleaner to remove all grease, oils, etc. All loose concrete must be removed. Form release agents, hardeners, etc., must be removed using same procedure as for new concrete. Steel/Wood: Application to steel and wood floors is essentially the same as for concrete floors, however the surface preparation and structural considerations vary. Consult our Engineering and Technical Service Department for proper evaluation and recommendations. Previously Painted/Resurfaced Floors: Consult our Engineering and Technical Service Department for proper evaluation and recommendations. RECOMMENDED SYSTEMS: Concrete/Wood: 1st coat: ITW Philadelphia Resins TROWELABLE FLOOR RESURFACER PRIMER

2nd coat: ITW Philadelphia Resins ACID RESISTANT TROWELABLE FLOOR RESURFACER

Steel: 1st coat: ITW Philadelphia Resins RUST INHIBITIVE PRIMER 2nd coat: ITW Philadelphia Resins ACID RESISTANT TROWELABLE FLOOR

RESURFACER MIXING AND APPLICATION INSTRUCTIONS: After proper surface preparation, apply Primer to an area no larger in size than can be surfaced within 8 hours. Prime all surfaces with Primer 2 hours before application of ACID RESISTANT TROWELABLE FLOOR RESURFACER. Primer: The ACID RESISTANT TROWELABLE FLOOR RESURFACER unit includes enough Primer for the unit area. Primer is to be applied to new or old concrete floors. Power mix Part A and Part B with a Jiffy mixer blade and drill and let stand 10 minutes prior to application. Pour the mixed Primer onto the area to be primed, pouring in a narrow ribbon paralleling a wall or work area. Apply Primer with a 12 mm (1/2") nap roller, rolling out a sufficient quantity to insure complete wetting of floor surface. Apply Primer in a liberal fashion on very porous surfaces. For irregular surfaces such as cracks, potholes and eroded areas and areas adjacent to walls and corners, application by brush is recommended. Check the primed area for holidays and dry spots, roll out any puddles. Primer can also be easily sprayed using conventional or airless spray equipment. Resurfacer: Pour hardener into slack-filled resin can and mix 1-2 minutes until homogeneous. Then pour and scrape entire mixture into a clean 19 liter (5-gal.) metal pail. Mount the metal pail into a 19 liter (5-gal.) portable electric mixer.* Start mixer and operate for 1 minute working mixing blade slowly through its full arc. Slowly add all aggregate from bag over a period of 2-3 minutes. Continue mixing for 2 minutes until aggregate is wet-out thoroughly. Immediately empty mixture on to primed floor surface and spread to desired thickness with a metal float or by screeding. Finish surface with a 75mm x 300mm (3" x 12") steel trowel. Keep trowel clean with PRT-52. Pitch to drains as required. ITW PHILADELPHIA RESINS 130 Commerce Drive • Montgomeryville, PA 18936 • 215-855-8450 • Fax 215-855-4688 All printed statements, data and recommendations are based on reliable information and are presented without any guarantee or warranty. Statements regarding the use of ITW Philadelphia Resins products and processes are not to be construed as recommendations for use in violation of any applicable laws, regulations or patent rights. © All rights reserved.

Bulletin #1020, Page 2 MIXING AND APPLICATION INSTRUCTIONS: (Continued) *If a 19 liter (5 gal.) portable electric mixer is not available, use conventional concrete mixing techniques. Contact our Technical Service Department for specific information, or if in doubt about procedures, techniques or equipment. Using a steel trowel wetted with PRT-52 Solvent and held at an angle, apply pressure to the surface. Use a sweeping motion to level, pack and close the surface. A surface free of lap marks is achieved by maintaining a wet edge through continuous application of freshly mixed material. A properly finished surface will show few trowel marks and the surface will be closed to prevent acid penetration. Areas where ACID RESISTANT TROWELABLE FLOOR RESURFACER will butt against existing concrete need to be "keyed" by sawcutting or chipping a channel 6mm (1/4") deep by 25mm (1") wide around the perimeter of the resurfaced area and beveling material down to the level of existing concrete. Vertical surfaces can be encapsulated with ACID RESISTANT TROWELABLE FLOOR RESURFACER if lathing materials are properly applied to vertical concrete surfaces in advance. Please contact our Technical Service Department if needed. Clean all adjacent floor areas and equipment with PRT-52 before ACID RESISTANT TROWELABLE FLOOR RESURFACER cures and hardens. PACKAGING: A 1.7 m2 (18 sq.ft.) unit contains 1 batch (coverage is 1.7 m2 [18 sq.ft. @ 6mm [1/4"]). A 20 m2 (210 sq.ft.) bulk unit is equivalent to 12 batches (coverage is 20 m2 [210 sq.ft.] @ 6mm [1/4"]). Proportioning from a bulk unit is accomplished at the job site with the aid of a factory marked proportioning pitcher indicating correct amounts of resin and hardener to use for each batch. Sufficient TROWELABLE FLOOR RESURFACER PRIMER is supplied with all units. TECHNICAL INFORMATION COLORS: Cement, Haze Gray, Deck Gray, Tile Red GLOSS: Not Applicable VOLUME SOLIDS: 53% (Primer); 100% (Resurfacer) VOC: (based on mixed <420 gms/l (3.5 lbs./gal.) - Primer components) 0 gms/liter (0 lbs./gal.) - Resurfacer COVERAGE/PACKAGING: Basic Unit: 1.7m2 @ 6mm (18 sq.ft. @ 1/4") thickness Bulk Unit: 20 m2 @ 6mm (210 sq.ft. @ 1/4") thickness APPLICATION 12°C minimum to 35°C maximum (55°F minimum to 95°F maximum) TEMPERATURES: *Must be 3°C (5°F) above dew point RELATIVE HUMIDITY: 85% maximum SERVICEABILITY: Foot Traffic -- 12 hrs. @ 22°C (72°F) @ 50% RH Full Service -- 24 hrs. @ 22°C (72°F) @ 50% RH Full Chemical Cure -- 5 days @ 22°C (72°F) @ 50% RH MIXING RATIO: 1 to 1 parts resin/hardener by volume - Primer 1.6 to 1 parts resin/hardener by volume - Resurfacer INDUCTION: None POT LIFE: 8 hrs. - Primer; 45 min. - Resurfacer FLASH POINT: 30°C (87°F) PMCC -- Primer; 90°C (200°F) -- Resurfacer VISCOSITY: Not Applicable REDUCER: Not Recommended ABRASION RESISTANCE: 5 times concrete COMPRESSIVE STRENGTH: 11,000 psi ASTM-D-695 Modified FLEXURAL STRENGTH: 2,500 psi SERVICE TEMPERATURE: Continuous Low -- -40°C (-40°F) Continuous High-- 54°C (130°F) SHELF LIFE: 18 months in closed container stored at 10°C to 32°C (50°F to 90°F) PRECAUTION: Primer is flammable -- Keep away from heat and open flame. Maintain good ventilation and

avoid breathing vapors. Practice good housekeeping procedures to avoid all skin contact. Aggregate contains crystalline silica. Proper respiratory protection must be employed to prevent over exposure to silica.

ITW PHILADELPHIA RESINS ANCHORBOLT GROUT Bulletin #1017 DESCRIPTION ITW Philadelphia Resins ANCHORBOLT GROUT is a 100% solids, two component, inert filled casting compound with high impact and compressive strength designed for setting anchor bolts and rebar in concrete. The compound can withstand severe industrial environments involving a high degree of both physical and thermal shock. It is supplied as two pre-measured components, which are mixed in the resin container and poured directly from it. PREPARATION Bolt hole pockets should be clean, dry, and free of dust and debris. The bolt should have an appropriate “head” to prevent rotation and between 12 and 40 mm (1/2” and 1-1/2”) radial clearance in the bolt hole pocket. If the clearance will be substantially different from the above figures, then contact your Chockfast representative for an alternative recommendation. The bolt shank must be clean and dry to achieve maximum bolt strength of the ANCHORBOLT GROUT to it. Any portion of the bolt shank that the ANCHORBOLT GROUT must not adhere to should be wrapped or sleeved with foam weather stripping or suitable material depending on the radial freedom required. MIXING The ANCHORBOLT GROUT units should have been stored at about 70°F to 80°F (21°C to 27°C) for at least 24 hours before use. The complete contents of the hardener can is added to the resin can and the unit mixed for 4 to 5 minutes at 200RPM with a Jiffy Mixer blade. POURING ANCHORBOLT GROUT flows easily and may be poured directly into the bolthole, down a chute, through a 25mm (1”) or larger funnel, or injected. Often the bolts can be hanging in the bolt holes from the in-place equipment as they are grouted. CURING The temperature in the bolt hole should be at least 55°F (13°C). If not the bolt may be heated gently but ensure it is for a sufficient period of time.

55°F (13°C) 36 hours 70°F (21°C) 24 hours 85°F (29°C) 14 hours This is for full strength; the bolts may be snugged up after 6 hours if necessary. ITW PHILADELPHIA RESINS 130 Commerce Drive • Montgomeryville, PA 18936 • 215-855-8450 • Fax 215-855-4688 All printed statements, data and recommendations are based on reliable information and are presented without any guarantee or warranty. Statements regarding the use of ITW Philadelphia Resins products and processes are not to be construed as recommendations for use in violation of any applicable laws, regulations or patent rights. © All rights reserved.

Anchorbolt Grout Bulletin #1017 - Page 2

PHYSICAL PROPERTIES COMPRESSIVE STRENGTH 745 kg/cm2 (10,600 psi) MODULUS OF ELASTICITY 30,300 kg/cm2 (431,000 psi) TENSILE STRENGTH 220 kg/cm2 (3,100 psi) FLEXURAL STRENGTH 395 kg/cm2 (5,600 psi) IMPACT STRENGTH 0.35 N⋅M/cm (8 in.lb./in.) LINEAR SHRINKAGE .0002 mm/mm (.0002 in./in.) POT LIFE @ 75°F (24°C) 40-45 min. CURE TIME @ 75°F (24°C) 24 hours COVERAGE 0.59 liters/kg (16.8 cu.in./lb.) PACKAGING 5 kg (11 lb. unit) October, 99

ITW PHILADELPHIA RESINS RUST INHIBITIVE PRIMER HS Bulletin #1021B PRODUCT DESCRIPTION: A lead and chromate free, rust inhibitive, two-component epoxy primer specifically designed for use in conjunction with Philadelphia Resins coatings applied to metal substrates. RECOMMENDED USES: RUST INHIBITIVE PRIMER HS is recommended for use as a metal primer in severe industrial and chemical environments. It possesses excellent adhesion to properly prepared iron and steel surfaces; it provides rust resistance to ferrous substrates, both on initial application and in the event of damage to the topcoat. It can be used under many epoxy, urethane, vinyl, chlorinated rubber and coal tar/epoxy finish coats. SURFACE PREPARATION: Steel: All surfaces must be dry, clean and free of all previous coatings, rust and surface contamination. Minimum surface preparation is abrasive blast to Commercial Grade SP-6. Blasted surfaces must be coated within 8 hours. Prior to blast cleaning, remove all deposits of oil or grease using Solvent Clean method SP-1. Previously Painted Surfaces: If the paint is peeling or degrading in any way, it should be completely removed by sanding, blasting or stripping. If previous paint coating is completely intact, the surface may be cleaned with a strong detergent or solvent and scuff sanded to remove the gloss. A spot test should be made by applying a small amount of coating over old paint. The old finish may wrinkle or lift within 60 minutes. If it does not, wait 5 days and test for adhesion. Do this by cutting an "X" into the coating, place tape firmly over the cut, then strip with a hard, fast pull. If the old finish fails, it must be removed. RECOMMENDED SYSTEMS: One coat of RUST INHIBITIVE PRIMER HS is recommended as a primer under all Philadelphia Resins coatings when applied over ferrous substrates. MIXING AND APPLICATION INSTRUCTIONS: Pour 1 part resin (gray) and 1 part hardener (cream) into a container and power mix for 2-3 minutes to insure that all pigment is completely dispersed. All material and surface temperatures must be at least 55°F (13°C) and air temperature must be 5°F (3°C) above dew point. Relative humidity must be less than 85%. Application can be done with brush, roller or spray. Recommended "airless spray equipment" includes Devilbiss JGA-Gun, Graco Golden Gun, etc. (tip size -- 0.015 to 0.021" @ approximately 2500 psi). Clean all equipment with PRT-61. Allow 8 hours cure time before applying finish coats. Apply finish coat within 5 days of priming. ITW PHILADELPHIA RESINS 130 Commerce Drive • Montgomeryville, PA 18936 • 215-855-8450 • Fax 215-855-4688 All printed statements, data and recommendations are based on reliable information and are presented without any guarantee or warranty. Statements regarding the use of ITW Philadelphia Resins products and processes are not to be construed as recommendations for use in violation of any applicable laws, regulations or patent rights. © All rights reserved.

Philadelphia Resins RUST INHIBITIVE PRIMER HS Bulletin #1021B - Page 2 TECHNICAL INFORMATION COLOR: Gray GLOSS: Satin VOLUME SOLIDS: 71% VOC: 2.2 lbs./gal. (263 gm/ltr.)/ (based on mixed components) COVERAGE: 250 to 300 sq.ft./gal. @ 3 to 3.7 mils DFT (23.2 to 27.9 m2/gal. @ 75 to 95 microns DFT) PACKAGING: 2-gal. unit containing 1 gal. can epoxy resin, 1 gal. can hardener (7.5 liter unit) 10-gal. unit containing 5 gal. can epoxy resin, 5 gal. can hardener (38 liter unit) APPLICATION TEMPERATURES: 55°F minimum to 95°F maximum (13°C minimum to 35°F maximum) * 5°F (3°C) above dew point RELATIVE HUMIDITY: 85% maximum SERVICEABILITY: Recoat--8 hours minimum @ 72°C (22°C) @ 50% RH Full Cure--5 days maximum @ 72°F (22°C) @ 50% RH MIXING RATIO: 1:1 equal parts epoxy resin/hardener POT LIFE: 8 hrs. @ 72°F (22°C) FLASH POINT: 80°F TCC (27°C) VISCOSITY: 1000 cps REDUCER: PRT-61 (for clean-up only) SERVICE TEMPERATURE: 200°F (90°C) Dry Heat Resistance SHELF LIFE: 12 months in closed container stored @ 0°F to 90°F (-18°C to 32°C) PRECAUTION: Flammable -- Keep away from heat and open flame. Maintain good

ventilation and avoid breathing vapors. Avoid prolonged and repeated skin contact.

October, 99

Adhesives & Repair

Compounds

Bulletin 910

SUPER ALLOY TITANIUM REPAIR COMPOUND Bulletin #820J PRODUCT DESCRIPTION SUPER ALLOY Titanium Repair Compound is the latest in high technology, high bond strength repair systems. The SUPER ALLOY system was conceived through a program utilizing "state-of-the-art" computer science and systematic evaluations. Long, intensive studies resulted in SUPER ALLOY'S specific formulation providing industry with a fast, permanent repair to equipment, which might otherwise require costly "downtime." The SUPER ALLOY system is the ideal solution to joining such dissimilar metals as iron, steel, aluminum, tungsten carbide, brass, zinc, and zinc alloys without the problems of galvanic corrosion. PERFORMANCE DATA • SUPER ALLOY adheres tenaciously to properly prepared surfaces. • SUPER ALLOY's advanced capabilities allow expedient repairs of castings, blocks, foundations, shafts and other equipment without the use of heat, pressure or special tools. The material hardens to a rigid metallic mass, which permits drilling, tapping, or machining with ordinary metalworking tools. Super ALLOY creates an integral bond, maintaining a high level of resistance to impact, abrasion, chemicals and high temperature. SURFACE PREPARATION Roughen" an area slightly larger than the damaged area by abrasive blasting. An 8-40 mesh grit size is best. When conditions do not allow abrasive blasting, a grinding wheel may be used. Wire brushing is acceptable for very small repairs. Solvent wash the abraded surface to remove all dust, grit and grease. Be careful not to touch the area with bare hands once the area is solvent washed. NOTE: SUPER ALLOY should be applied to the repair area immediately upon completion of surface preparation to prevent oxidation of uncoated metal. APPLICATION Place three parts resin and one part hardener by volume on a clean SUPER ALLOY mat and mix thoroughly. Mix only as long as is necessary to obtain a uniform, streak-free color. NOTE: Mix only as much as can be used in 15-20 minutes. Small holes or severely pitted metal may be repaired by filling the affected area and then fairing out over the edges. We advise repairing only non-stress cracks which resulted from impact due to foreign objects or freezing. DO NOT use SUPER ALLOY to repair cracks caused by metal fatigue. Terminate the crack by drilling holes at each end. Diameter of the holes should be 4.8mm (3/16") plus the width of the crack. If the crack exceeds 150mm (6") in length, holes should be drilled every 75mm (3"). Force SUPER ALLOY into the crack and then apply more metallic paste over the entire prepared surface at a nominal thickness 6mm (1/4"). To repair large holes, first apply a temporary backing plate (an extra SUPER ALLOY mat works well) to the inside of the damaged area. Fill the void with SUPER ALLOY until the material is slightly above the finished surface. Allow curing for two hours. Apply final layer of SUPER ALLOY to the entire area at a nominal thickness of 6mm (1/4") to 9.5mm (3/8"). Allow repair area to cure for 18 hours at 22°C (72°F). For detailed information on shaft repairs, refer to SUPER PRODUCTS Repair Procedure #832. For detailed information on other repairs, contact ITW Philadelphia Resins. ITW PHILADELPHIA RESINS 130 Commerce Drive • Montgomeryville, PA 18936 • 215-855-8450 • Fax 215-855-4688 All printed statements, data and recommendations are based on reliable information and are presented without any guarantee or warranty. Statements regarding the use of ITW Philadelphia Resins products and processes are not to be construed as recommendations for use in violation of any applicable laws, regulations or patent rights. © All rights reserved.

SUPER ALLOY TITANIUM REPAIR COMPOUND Bulletin #820J – Page 2 TECHNICAL INFORMATION COLOR: Resin - Silver Hardener - Gray (Gray after mixing) PACKAGING: 0.5 kg (1 lb) unit 5.4 kg (12 lb.) unit COVERAGE: 378 cc/kg (10.5 cu.in./lb.) MIX RATIO: 3 to 1 by volume 4.3 to 1 by weight WORKING TIME: 25 minutes @ 22°C (72°F) ADHESIVE TENSILE SHEAR STRENGTH: 140 kp/cm2 (2,000 psi) ASTM D-1002 FLEXURAL STRENGTH: 542 kp/cm2 (7,700 psi) ASTM D-790 COMPRESSIVE STRENGTH: 1,070 kp/cm2 (15,200 psi) ASTM D-695 HARDNESS: Shore D = 87 ASTM D-1706 ABRASION RESISTANCE: 20 mg/1000 cycles Federal Test Average 5000 cycles method standard 406 method 1091 COEFFICIENT OF THERMAL EXPANSION: 40.1 x 10-6/C° (22.3 x 10-6/F°) RESISTANCE: 250°F (121°C) CURE TIME: 18 hours @ 22°C (72°F) LINEAR SHRINKAGE: 0.001 in/in. (0.001 mm/mm) ASTM D-2566 Physical properties can be improved by heating the repair area "after" hardening at room temperature. Recommended method is two hours at 65°C (150°F). June, 00

SUPER CERAMIC REPAIR PUTTY Bulletin #821E PRODUCT DESCRIPTION SUPER CERAMIC Repair Putty is a smooth ceramic filled epoxy with exceptional wear resistance. The "no-slump" nature of SUPER CERAMIC Repair Putty makes it ideal for repairing overhead, vertical or curved surfaces. SUPER CERAMIC Repair Putty is well suited for the repair of "severe service" pump equipment commonly found in industries, such as pulp and paper mills, chemical processing, refineries and coal mining operations as well as many others. SURFACE PREPARATION The repair area should be free of all grease, dirt and oxidation. The surface should be sandblasted to "near white" metal using an 8 to 40 mesh grit size. Grinding or wire brushing is suitable for small areas or when other methods are prohibited. The entire area should then be washed down with PRT-59 Safety Solvent. NOTE: Be careful not to touch the repair area with bare hands after solvent washing. Unit should be repaired as soon as possible after blasting to prevent oxidation. APPLICATION: SUPER CERAMIC Repair Putty's consistency was designed to provide a stiff mix to insure its "no-slump" capabilities when applied to overhead, vertical or curved surfaces. Place 7 parts resin and 1 part hardener (by weight) on a clean SUPER ALLOY mat and mix thoroughly with a trowel or wide blade tool. Material should have a streak-free gray color. NOTE: Do not mix more than 4 minutes or "no-slump" properties may diminish. Do NOT power mix. When repairing a pump casing, the entire housing should have approximately 3mm (1/8") of SUPER CERAMIC Repair Putty. Be sure to allow proper clearance between housing and impeller. If it is not possible to coat the entire housing, do not feather edge the SUPER CERAMIC; square off the repair area to allow at least 3mm (1/8") application of SUPER CERAMIC Repair Putty at the edge of the damaged area. NOTE: Do not mix more material than can be applied in 20 minutes. Top coating SUPER CERAMIC Repair Putty with additional layers must be accomplished prior to the first layer taking a hard set -- 4 hrs. @ 22°C (72°F). Once SUPER CERAMIC Repair Putty hardens, the surface must be brush blasted or abraded to insure inter-layer bonding. For detailed information on the repair of eroded Kort nozzles, refer to SUPER PRODUCTS Repair Procedure #831. For detailed information on other repairs, contact ITW Philadelphia Resins. ITW PHILADELPHIA RESINS 130 Commerce Drive • Montgomeryville, PA 18936 • 215-855-8450 • Fax 215-855-4688 All printed statements, data and recommendations are based on reliable information and are presented without any guarantee or warranty. Statements regarding the use of ITW Philadelphia Resins products and processes are not to be construed as recommendations for use in violation of any applicable laws, regulations or patent rights. © All rights reserved.

SUPER CERAMIC REPAIR PUTTY Bulletin #821E - Page 2

TECHNICAL INFORMATION COLOR: Resin - Gray Hardener - White (Gray after mixing) PACKAGING: 454 g (1 lb.) unit 5.4 kg (12 lb.) unit COVERAGE: 624 cc/kg (17.3 cu.in./lb.) MIX RATIO: 7 to 1 by weight 4.3 to 1 by volume WORKING TIME: 20 minutes @ 22°C (72°F) for 1 lb. unit ADHESIVE TENSILE SHEAR: 125.4 kp/cm2 (1,800 psi) ASTM D-1002 FLEXURAL STRENGTH: 455.7 kp/cm2 (6,600 psi) ASTM D-790 COMPRESSIVE STRENGTH: 877.5 kp/cm2 (12,700 psi) ASTM D-695 COEFFICIENT OF THERMAL 44.6 X 10-6/°C EXPANSION: 24.8 X 10-6/°F HARDNESS: Shore D = 90 ASTM D-1706 IZOD IMPACT: 0.28 foot pounds/inch notch ASTM D-256 USEFUL THERMAL ENVELOPE: -73°C to 260°C (-100°F to 500°F) CHEMICAL RESISTANCE: Excellent against acids, bleach and petroleum products CURE TIME: 24 hours @ 22°C (72°F) October, 99

SUPER CERAMIC REPAIR LIQUID

Bulletin #819D PRODUCT DESCRIPTION SUPER CERAMIC Repair Liquid is a unique ceramic filled, high build, brushable epoxy coating. Formulated for unequaled chemical and corrosion resistance with outstanding wear properties under adverse environments. SUPER CERAMIC Repair Liquid is ideally suited for lining and resurfacing all types of severe service equipment commonly found in chemical plants, power plants, pulp & paper mills, mining operations, water treatment plants and a variety of other industrial and marine applications. SURFACE PREPARATION The repair area should be free of all grease, dirt and oxidation. The surface should be sandblasted to "near white" metal using an 8 to 40 mesh grit size. Grinding or wire brushing is suitable for small areas or when other methods are prohibited. The entire area should then be washed down with PRT-59 Safety Solvent. NOTE: Be careful not to touch the repair area with bare hands after solvent washing. Unit should be repaired as soon as possible after blasting to prevent oxidation. APPLICATION Place 5 parts resin (by volume) and 1 part hardener in a clean, smooth sided container and mix thoroughly. Material should have a streak-free dark orange color. Do not mix more than five minutes. DO NOT mix more material than can be applied in 15 minutes. SUPER CERAMIC Repair Liquid may then be applied with a stiff, short bristle brush. Apply a thin coat; wetting out the application surface to fill all pitted areas and sealing the metal surfaces against corrosion. When lining new equipment, the entire interior housing should have approximately 1.5 mm (1/16") of ceramic liquid. Be certain to maintain proper clearances between housing and impeller. This preventative maintenance procedure will greatly extend the longevity of severe service equipment as well as reducing costs due to downtime. NOTE: When applying more than one coat add the black tube of additive to the second coat to obtain a dark brown color. This will help differentiate between the coats. Top coating SUPER CERAMIC Repair Liquid with additional layers must be accomplished prior to the first layer taking a hard set - 2 hrs. @ 22°C (72°F). Once SUPER CERAMIC Repair Liquid hardens, the surface must be brush blasted or abraded to insure inter-layer bonding. SUPER CERAMIC Repair Liquid was specifically designed for use with SUPER CERAMIC Repair Putty for restoring original equipment dimensions to severely damaged units. Refer to Bulletin #821. ITW PHILADELPHIA RESINS 130 Commerce Drive • Montgomeryville, PA 18936 • 215-855-8450 • Fax 215-855-4688 All printed statements, data and recommendations are based on reliable information and are presented without any guarantee or warranty. Statements regarding the use of ITW Philadelphia Resins products and processes are not to be construed as recommendations for use in violation of any applicable laws, regulations or patent rights. © All rights reserved.

SUPER CERAMIC REPAIR LIQUID Bulletin #819D - Page 2 TECHNICAL INFORMATION COLOR: Resin - Orange Hardener - Black (Dark Orange after mixing) Additive - Black (Dark Brown after mixing) PACKAGING: 454 g (1 lb.) unit 5.4 kg (12 lb.) unit COVERAGE: 270 cm3/454 g (16.5 cubic inches/lb.) MIX RATIO: 10 to 1 by weight 5 to 1 by volume CURE TIME: 24 hrs. @ 22°C (72°F) WORKING TIME: 15 minutes @ 22°C (72°F) ADHESIVE TENSILE SHEAR: 220.0 kg/cm2 (3125 psi) ASTM D1002 FLEXURAL STRENGTH: 563.4 kg/cm2 (8000 psi) ASTM D790 COMPRESSIVE STRENGTH: 1190.0 kg/cm2 (16,900 psi) ASTM D695 HARDNESS: Shore D = 90 ASTM D1706 USEFUL THERMAL ENVELOPE: -73°C (-100°F) to 260°C (500°F) CHEMICAL RESISTANCE: Excellent against acids, bleach, and petroleum products. October, 99

PHILLYBOND® #6 EPOXY REPAIR PASTE

Bulletin #965C DESCRIPTION PHILLYBOND #6 is a two component high strength epoxy paste used for the repair of punctures or cracks in tanks, pumps, pipes, steam lines, sea chests, valve bodies, etc., at temperatures up to 220°C (428°F). The material is also used to fill holes, voids and to provide a smooth surface for repairs with PHILLYCLAD® #8 and glass tape. PHILLYBOND #6 is resistant to most acids, alkalis and hydrocarbons and will adhere to clean surfaces such as steel, cast iron, bronze, aluminum, copper, nickel, wood and most plastics. SURFACE PREPARATION Repair surfaces must be clean and sound and free of oil, dirt, old paint and other foreign matter. Blast, abrade or clean surface with emery cloth to rough bright finish for best adhesion. Final rinse of surface with PRT 59 solvent insures complete removal of grease and oils. MIXING AND APPLICATION Mix white resin with black hardener - four parts resin to one part hardener by weight or volume - with putty knife or similar tool until a streak-free uniform color is achieved. As PHILLYBOND #6 is a fast curing system, mix only that amount which can be used in 10-15 minutes. Apply the mixed compound to the repair area forming a cross section of at least 9.5mm (3/8") thick. The patch should extend at least 5cm (2") on all sides of the damaged area. PHILLYBOND #6 may be smoothed by wetting putty knife with PRT 59 solvent or water. After hardening PHILLYBOND #6 can be machined or sanded as desired for a smoother surface. PHYSICAL PROPERTIES COLOR: Resin - White Hardener - Black Mixed - Gray CURE TIME: 1 hour @ 22°C (72°F) @ 12.7mm (1/2") thickness MIXING RATIO: 4:1 By volume and weight PACKAGING: 454 grams (1 lb.) Kit, 10 Kits per case 3.785 liters (1 gallon) unit POT LIFE: 10-15 min. @ 22°C (72°F) SHELF LIFE: Two years/ Store in cool dry area TEMPERATURE RESISTANCE: 220°C (428°F) SHEAR STRENGTH: 70.3 kg/cm2 (1000 psi) VISCOSITY: Paste Putty MIL SPEC: R-17882-C ITW PHILADELPHIA RESINS 130 Commerce Drive • Montgomeryville, PA 18936 • 215-855-8450 • Fax 215-855-4688 All printed statements, data and recommendations are based on reliable information and are presented without any guarantee or warranty. Statements regarding the use of ITW Philadelphia Resins products and processes are not to be construed as recommendations for use in violation of any applicable laws, regulations or patent rights. © All rights reserved.

Primers & Solvents

PHILLYCLAD® 33 Primer Bulletin #812D PRODUCT DESCRIPTION: A low viscosity, 100% solids, high build, fast cure epoxy primer designed for use under PHILLYCLAD 550SL and PHILLYCLAD 550HB or where a high build primer is needed. This primer/seal coat enhances adhesion by penetrating into the concrete substrate and helps reduce bubbling and pinholes that may occur when coating porous surfaces with high build coatings. PHILLYCLAD 33 meets OSHA, State VOC regulations and USDA standards for maintenance protective coatings not in direct contact with food in federally inspected meat and poultry plants. RECOMMENDED USES: PHILLYCLAD 33 is intended as a high build primer for use on open or porous substrates where it is necessary to cover a rough surface profile with a pigmented topcoat. Concrete substrates that are scarified, shot blasted or sandblasted may have a coarse profile requiring a primer that both penetrates and seals the surface. SURFACE PREPARATION: (For more detailed information, see Bulletin #994) New Concrete: All surfaces must be firm, clean, dry and well cured before coating. Newly poured concrete must age at least 30 days at temperatures over 70°F before coating. Form release agents, curing compounds, salts, hardeners and other foreign matter will interfere with adhesion and must be removed by sandblasting, shot blasting, mechanical scarification or suitable chemical means. If a curing membrane was not used, then proceed with a 16% muriatic acid etch (1 gal. 32% muriatic acid to 1 gal. water) at a rate of 75 sq. ft./gal. Old Concrete: Coating older, uncoated concrete floors is done in much the same manner as new concrete. Before etching, the concrete surface must be thoroughly cleaned with a strong detergent cleaner to remove all grease, oils, etc. All loose concrete must be removed. Form release agents, hardeners, etc., must be removed using same procedure as for new concrete. Holes and cracks should be filled with PHILLYSEAL Crack Filler before application of a coating. If surface deterioration presents an unacceptably rough floor, PHILLYCLAD 5020 Floor Resurfacer is recommended to patch and resurface damaged concrete. Wood: A clean, sound wood surface is required. Remove any oils and dirt from the surface using degreasing solvent or strong detergent. Follow with sanding to remove loose or deteriorated surface wood and to obtain the proper surface profile. MIXING & APPLICATION INSTRUCTIONS: Before mixing PHILLYCLAD 33 it is important that the surface is completely prepared and ready and that all tools and equipment are handy. To mix 1 gallon units: Use electric or air mixer (approximately 250 rpm) with metal mixing blade (Jiffy Model HS or equal). Pour hardener contents into slack-filled resin can and mix for 2 to 3 minutes until material is thoroughly blended. To mix 5 gallon units: Use same procedure as 1 gallon units except a larger blade (Jiffy Model ES or equal) is required. Immediately pour a substantial portion of mixture onto the floor and spread material using a flat, rubber squeegee using sufficient pressure to work the primer into the porous surface. Immediately back roll the material with a quality 3/8" nap roller leaving 6 to 10 mils on the surface. ITW PHILADELPHIA RESINS 130 Commerce Drive • Montgomeryville, PA 18936 • 215-855-8450 • Fax 215-855-4688 All printed statements, data and recommendations are based on reliable information and are presented without any guarantee or warranty. Statements regarding the use of ITW Philadelphia Resins products and processes are not to be construed as recommendations for use in violation of any applicable laws, regulations or patent rights. © All rights reserved.

PHILLYCLAD® 33 Primer Bulletin #812D - Page 2 The fast set primer can be top coated in 6 hours at 72°F (22°C). The primer must be tack free before top coating. If pinholes or porosities are evident after initial cure of the primer, re-priming may be necessary; especially on very porous concrete.

TECHNICAL INFORMATION COLOR: Light Gray GLOSS: Satin Sheen VOLUME SOLIDS: 100% VOC: 0 lbs./gal. (0 gms./ltr.) (Based on mixed components) COVERAGE: 200 sq. ft./gal. @ 8 mils DFT/WFT (4.9 m2/liter @ 200 microns WFT/DFT) PACKAGING: 1 gal. unit containing 1 gal. can (slack-filled) resin, ½ gal. Can (slack filled) hardener (3.7 liters unit volume) 5 gal. unit containing 5 gal. can (slack-filled) resin, 1½ gal. plastic jug hardener (18 liters unit volume) APPLICATION 55°F minimum to 95°F maximum TEMPERATURES: (12°C minimum to 35°C maximum) *Must be 5°F above dew point RELATIVE HUMIDITY: 85% maximum SERVICEABILITY: Recoat -- 6 Hours minimum @ 72°F (22°C) @ 50% RH 24 Hours maximum @ 72°F (22°C) @ 50% RH MIXING RATIO: 2.85 to 1 parts epoxy resin/hardener by volume INDUCTION: None POT LIFE: 30 Minutes @ 72°F (22°C) FLASH POINT: 200°+F (93°+C) VISCOSITY: 800 cps REDUCER: Not recommended SERVICE 180°F (82°C) Dry Heat Resistance TEMPERATURE: SHELF LIFE: 18 months in closed container stored @ 50°F to 90°F (10°C to 32°C) PRECAUTION: Maintain good ventilation and avoid breathing vapors. Avoid prolonged and repeated skin contact. Wear safety glasses and impervious gloves.

PHILLYCLAD® WATER-BASED EPOXY PRIMER GRAY Bulletin #848B PRODUCT DESCRIPTION: A two component, zero VOC, high build water-based epoxy primer designed for use on concrete under PHILLYCLAD floor coatings. The product can be used on damp substrates where a high build pigmented primer is needed. PHILLYCLAD Water-Based Epoxy Primer meets OSHA and State VOC regulations. RECOMMENDED USES: This primer/seal coat enhances adhesion by penetrating into concrete substrates and helps reduce bubbling or pinholes that may occur when coating porous substrates or when using a high build topcoat. It can be used in conjunction with wet preparation methods because of its ability to be applied over damp substrates. SURFACE PREPARATION: (For more detailed information, see Bulletin #994) New Concrete: All surfaces must be firm, clean and well cured before coating. Newly poured concrete must age at least 30 days at temperatures over 70°F before coating. Form release agents, curing compounds, salts, hardeners and other foreign matter will interfere with adhesion and must be removed by sandblasting, shot blasting, mechanical scarification or suitable chemical means. If a curing membrane was not used, then proceed with a 16% muriatic acid etch (1 gal. 32% muriatic acid to 1 gal. water) at a rate of 75 sq. ft./gal. Old Concrete: Coating older, uncoated concrete floors is done in much the same manner as new concrete. Before etching, the concrete surface must be thoroughly cleaned with a strong detergent cleaner to remove all grease, oils, etc. All loose concrete must be removed. Form release agents, hardeners, etc., must be removed using same procedure as for new concrete. Holes and cracks should be filled with PHILLYSEAL Crack Filler before application of a coating. If surface deterioration presents an unacceptably rough floor, PHILLYCLAD 5020 Floor Resurfacer is recommended to patch and resurface damaged concrete. Wood: A clean, sound wood surface is required. Remove any oils and dirt from the surface using degreasing solvent or strong detergent. Follow with sanding to remove loose or deteriorated surface wood and to obtain the proper surface profile. RECOMMENDED SYSTEMS: One coat of PHILLYCLAD Water-Based Epoxy Primer is recommended over properly prepared concrete/masonry or wood substrates. It can be top coated with most PHILLYCLAD products. Consult ITW Philadelphia Resins' Technical Department for details. MIXING AND APPLICATION INSTRUCTIONS: Before mixing PHILLYCLAD Water-Based Epoxy Primer, it is important that the surface is completely prepared and ready and that all tools and equipment are handy. To mix 1 gallon units: Use electric or air mixer (approximately 250 rpm) with metal mixing blade (Jiffy Model HS or equal). Pour stirred hardener contents into slack-filled resin can and mix for 2 to 3 minutes until material is thoroughly blended. To mix 5 gallon units: Use same procedure as 1 gallon units except a larger blade (Jiffy Model ES or equal) is required. Immediately pour a substantial portion of mixture onto the floor and spread material using a flat, rubber squeegee using sufficient pressure to work the primer into the porous surface. Immediately back roll the material with a quality 3/8" nap roller leaving 6 to 8 mils on the surface. ITW PHILADELPHIA RESINS 130 Commerce Drive • Montgomeryville, PA 18936 • 215-855-8450 • Fax 215-855-4688 All printed statements, data and recommendations are based on reliable information and are presented without any guarantee or warranty. Statements regarding the use of ITW Philadelphia Resins products and processes are not to be construed as recommendations for use in violation of any applicable laws, regulations or patent rights. © All rights reserved.

PHILLYCLAD® Water-Based Epoxy Primer - GRAY Bulletin #848B - Page 2 MIXING AND APPLICATION INSTRUCTIONS The fast set primer can be top coated in 6 hours at 72°F (22°C). The primer must be tack free before top coating. If pinholes or porosities are evident after initial cure of primer, re-priming may be necessary; especially on very porous concrete.

TECHNICAL INFORMATION: COLOR: Light Gray GLOSS: Satin Sheen VOLUME SOLIDS: 87% VOC (Based on Mixed Components): 0 lbs./gal. (0 gms./ltr.) COVERAGE: 200 sq. ft./gal. @ 8 mils WFT/7 mils DFT (18.5 m2/gal. @ 200 microns WFT/122 microns DFT) PACKAGING: 1 gal. unit containing 1 gal. can (slack-filled) resin, ½ gal. can (slack-filled)

hardener (3.7 liters unit volume) 5 gal. unit containing 5 gal. can (slack-filled) resin, 1½ gal. plastic jug hardener (18 liters unit volume) APPLICATION TEMPERATURES: 55°F minimum to 95°F maximum (12°C minimum to 35°C maximum) *Must be 5°F above dew point RELATIVE HUMIDITY: 85% maximum SERVICEABILITY: Recoat - 6 hours minimum @ 72°F (22°C) @ 50% RH 48 hours minimum @ 72°F (22°C) @ 50% RH MIXING RATIO: 4 T0 1 parts epoxy resin/hardener by volume INDUCTION: None POT LIFE: 30 minutes @ 72°F (22°C) FLASH POINT: 200°+F (93°+C) VISCOSITY: 1200 to 1600 cps (mixed components) REDUCER: Water (FOR CLEAN-UP ONLY) SERVICE TEMPERATURE: 180°F (82°C) Dry Heat Resistance SHELF LIFE: 1 year in closed container stored @ 50°F to 90°F (10°C to 32°C) PRECAUTION: Maintain good ventilation and avoid breathing vapors. Avoid prolonged and

repeated skin contact. Wear safety glasses and impervious gloves.

PHILLYCLAD® SOLVENT CLEANER DEGREASER

Bulletin #851 PRODUCT DESCRIPTION: A safe, fast acting emulsifiable solvent cleaner; which in concentrated form dissolves grease and oil based soils. PHILLYCLAD Solvent Cleaner/Degreaser is water emulsifiable for various dilutions to meet your needed cleaning strengths. RECOMMENDED USES: This product is designed to strip away black rubber marks, grease, oil and tar deposits from concrete floors, driveways and garages. Its superior solvency action removes many foreign materials from floors and machinery prior to the application of coatings and resurfacers. MIXING AND APPLICATION INSTRUCTIONS: Since PHILLYCLAD Solvent Cleaner/Degreaser is a very concentrated cleaner, always determine compatibility with the substrate prior to using. For extra heavy duty cleaning and degreasing, use this product at full strength. For lightly soiled concrete areas, dilute PHILLYCLAD Solvent Cleaner/Degreaser 1 part with 4 parts water. Application should be with mop, sprinkling can or low pressure garden sprayer. Allow the applied solution to remain on the floor for approximately 5 min. and then loosen soil and grime with a mop or deck brush. After a liberal application of clean water, squeegee dirty solution into container or use a wet vacuum, scrub with a heavy duty cleaner and rinse again with clean water.

TECHNICAL INFORMATION: COLOR: Amber Clear COVERAGE: 75 sq. ft./gal. PACKAGING: 1 gallon & 5 gallon containers APPLICATION TEMPERATURE: 40°F minimum to 95°F maximum (4°C minimum to 35°C maximum) FLASH POINT: 100°F (38°C) REDUCER: Water RINSEABILITY: Excellent PRECAUTIONS: For industrial use only. DANGER: Combustible. Vapor harmful. Harmful or fatal if swallowed. Forced ventilation must be provided. The air movement must be sufficient enough to reduce the vapor level below the established TLV limits. In the absence of such ventilation, the operator must wear a chemical respirator approved for organic vapors (NIOSH TC23C). Before proceeding with the application, make sure that heating and cooling ventilation systems or open doors and windows will not subject unsuspecting persons to solvent vapors. Avoid prolonged or repeated contact with skin. Do not take internally. Close container after each use. In case of spillage, absorb and dispose of in accordance with local regulations. Do not use in the presence of foodstuffs. In case of fire, use foam, dry chemical or Co2 extinguishers. Do not apply in presence of fresh or packaged foodstuffs unless they are protected from contamination by solvent vapors. ITW PHILADELPHIA RESINS 130 Commerce Drive • Montgomeryville, PA 18936 • 215-855-8450 • Fax 215-855-4688 All printed statements, data and recommendations are based on reliable information and are presented without any guarantee or warranty. Statements regarding the use of ITW Philadelphia Resins products and processes are not to be construed as recommendations for use in violation of any applicable laws, regulations or patent rights. © All rights reserved.

Floor Systems &

Specialty Coatings

PHILLYCLAD® 200 Heavy Duty Nonskid Coating Bulletin #969G PRODUCT DESCRIPTION: A two component, moisture cured, nonskid urethane coating which is available in one grit size and six colors. It is a tough, long wearing, protective coating that provides safer footing and better traction for personnel and equipment. PHILLYCLAD 200 assures a slip resistant surface while protecting substrates from weathering and moderate chemical and petroleum contact. RECOMMENDED USES: For industrial, commercial, marine and other markets where a heavy duty, nonskid safety surface is required. Applications include work areas, ramps, loading docks, walkways, industrial flooring, machinery spaces, steps, etc. Marine applications include aircraft carrier decks, roll-on/roll-off trailer ships, drilling rigs, towboats, fishing vessels, dredges, etc. The nonskid properties are not substantially affected by water, oil, grease, drilling mud, jet fuel, gasoline, etc. SURFACE PREPARATION: (For more detailed information, see Bulletin #994) New Concrete: All surfaces must be firm, clean, dry and well cured before coating. Newly poured concrete must age at least 30 days at temperatures over 21°C (70°F) before coating. Form release agents, curing compounds, salts, hardeners and other foreign matter will interfere with adhesion and must be removed by sandblasting, shot blasting, mechanical scarification or suitable chemical means. If a curing membrane was not used, then proceed with a 16% muriatic acid etch (1 gal. 32% muriatic acid and 1 gal. water) at a rate of 1.8 m2/liter (75 sq. ft./gal.). Old Concrete: Coating older, uncoated concrete floors is done in much the same manner as new concrete. Before etching, the concrete surface must be thoroughly cleaned with a strong detergent cleaner to remove all grease, oils, etc. All loose concrete must be removed. Form release agents, hardeners, etc., must be removed using same procedure as for new concrete. Holes and cracks should be filled with PHILLYSEAL® Crack Filler before application of a coating. If surface deterioration presents an unacceptably rough floor, Trowelable Floor Resurfacer is recommended to patch and resurface damaged concrete. Steel: All surfaces must be dry, clean and free of all previous coatings, rust and surface contamination. Minimum surface preparation is abrasive blast to Commercial Grade SP-6. Blasted surfaces must be coated within 8 hours. Prior to blast cleaning, remove all deposits of oil or grease using Solvent Clean method SP-1. Wood: A clean, sound wood surface is required. Remove any oils and dirt from the surface using degreasing solvent or strong detergent. Follow with sanding to remove loose or deteriorated surface wood and to obtain the proper surface profile. Previously Painted Surfaces: If the paint is peeling or degrading in any way, it should be completely removed by sanding, blasting or stripping. If previous paint coating is completely intact, the surface may be cleaned with a strong detergent or solvent and scuff sanded to remove the gloss. A spot test should be made by applying a small amount of coating over old paint. The old finish may wrinkle or lift within 60 minutes. If it does not, wait 5 days and test for adhesion. Do this by cutting an "X" into the coating, place tape firmly over the cut, then strip with a hard, fast pull. If the old finish fails, it must be removed. RECOMMENDED SYSTEMS: Concrete/Wood: 1st coat: PHILLYCLAD WATERBASED EPOXY PRIMER GRAY 2nd coat: PHILLYCLAD 200 Nonskid Steel: 1st coat: RUST INHIBITIVE PRIMER 2nd coat: PHILLYCLAD 200 Nonskid Painted Surfaces in Sound Condition: 1 coat: PHILLYCLAD 200 Nonskid IMPORTANT: When coating previously painted surfaces, always apply test patch and examine for lifting and

proper inter-coat adhesion. If lifting occurs, remove old coating or apply an appropriate barrier coat.

*Check local VOC regulations before applying.


Bulletin #969G, Page Two MIXING AND APPLICATION INSTRUCTIONS: To mix 3.8 liters (1 gallon) units: Pour resin component into clean 3.8 liters (1 gallon) pail. Pour 1/2 of the aggregate component from the bag into the liquid and mix for 1/2 minute using drill and metal mixing blade (Jiffy Model HS or equal). Empty all remaining aggregate into the mixture and mix for an additional 1/2 minute or until aggregate is wet-out. To mix 19 liters (5 gallon) units: Pour resin component into clean 19 liters (5 gallon) pail. Follow above mixing procedure. Total mixing time should not exceed 2 minutes. Use electric or air mixer (250 to 500 rpm) with metal mixing blade (Jiffy Model ES or equal). With material freshly stirred to evenly disperse aggregate, pour substantial portion of mixture onto deck or floor in a band approximately 450 mm to 600 mm (18" to 24") wide. Using a trowel or squeegee, a 6mm (1/4") nap roller or a core roller, spread nonskid evenly by pulling puddle toward applicator. Press down on roller. Avoid back and forth roller motion. Watch for thick, thin or uneven spots and immediately pull roller over these imperfect areas. With puddle nearly rolled out, pour additional mixed material over remaining puddle and continue application as above. Nominal applied thickness is 0.8 to 1.6 mm (1/32" to 1/16"). Mixing and application process should be coordinated and continuous so wet edge is maintained insuring a uniform nonskid surface texture and appearance. Mix only enough material for immediate application. PHILLYCLAD 200 will begin to set shortly after application. Correct imperfections immediately upon application then allow coating to cure undisturbed. Allow coating to cure 8 hours with ventilation before allowing foot traffic. Allow 24 hours for full cure. Higher relative humidity provides reduced cure time. PHILLYCLAD 200 may be applied at temperatures down to 4°C (40°F). Trowel applications will produce a smooth, uniform surface. A 6mm (1/4") nap, mohair roller will provide a randomly ridged profile and a bare core roller will provide a uniform ridged surface. TECHNICAL INFORMATION COLORS: Haze Gray, Deck Gray, Green, Yellow, Red, Black GLOSS: Not Applicable VOLUME SOLIDS: 66% (mixed) VOC: < 350 gms./ltr. (< 2.8% lbs./gal.) (Based on mixed components) COVERAGE: 2.3 to 3.3 m2/gal. @ 0.8 to 1.6 mm DFT (25 to 35 sq.ft./gal. @ 1/32" to 1/16" DFT) PACKAGING: 3.8 liters (1 gal.) unit containing 1/2 gal. can resin and a 3.18 kg (7 lb.) bag of nonskid aggregate. 19 liters (5 gal.) unit containing 2-1/2 gal. can resin and a 15.9 kg (35 lb.) bag of nonskid aggregate. APPLICATION 4°C minimum to 32°C maximum (40°F minimum to 90°F maximum) TEMPERATURES: *Must be 3°C (5°F) above dew point RELATIVE HUMIDITY: 85% maximum SERVICEABILITY: Foot traffic - 8 hrs. @ 22°C (72°F) @ 70% RH Full cure - 24 hrs. @ 22°C (72°F) @ 70% RH MIXING RATIO: 1 part resin to 1.75 parts aggregate by weight INDUCTION: None POT LIFE: 1 hour @ 22°C (72°F) @ 70% RH FLASH POINT: 25°C (77°F) SETA Closed Cup VISCOSITY: Slurry consistency REDUCER: Not Recommended SERVICE TEMPERATURE: 90°C (200°F) Dry Heat Resistance PRECAUTION: Flammable - Keep away from heat and open flame. Maintain good ventilation and avoid breathing vapors. Avoid prolonged or repeated skin contact. Contains toluene diisocyanate that can cause lung sensitization. Allergic respiratory reaction may occur in sensitized individuals when exposure to TDI is below TLV. Prolonged or repeated skin contact can cause dermatitis and possibly skin sensitization.

PHILLYCLAD® 300 Heavy Duty Nonskid Coating Bulletin #968F PRODUCT DESCRIPTION: A catalyzed epoxy nonskid coating that exhibits superior chemical resistance to acids, alkalis, solvents, fuels, etc. It is available in one grit size and six colors and is recommended for environments where a tough, chemically resistant, heavy duty nonskid is required. RECOMMENDED USES: For industrial, commercial and marine applications where a heavy-duty nonskid safety surface is required. Examples: platforms, ramps, steps, machinery areas and loading docks at petrochemical facilities, pulp and paper mills, mining facilities, chemical plants, etc. SURFACE PREPARATION: (For more detailed information, see Bulletin #994) New Concrete: All surfaces must be firm, clean, dry and well cured before coating. Newly poured concrete must age at least 30 days at temperatures over 21°C (70°F) before coating. Form release agents, curing compounds, salts, hardeners and other foreign matter will interfere with adhesion and must be removed by sandblasting, shot blasting, mechanical scarification or suitable chemical means. If a curing membrane was not used, then proceed with a 16% muriatic acid etch (1 gal. 32% muriatic acid to 1 gal. water) at a rate of 1.8m2/liter (75 sq.ft./gal.). Old Concrete: Coating older, uncoated concrete floors is done in much the same manner as new concrete. Before etching, the concrete surface must be thoroughly cleaned with a strong detergent cleaner to remove all grease, oils, etc. All loose concrete must be removed. Form release agents, hardeners, etc., must be removed using same procedure as for new concrete. Holes and cracks should be filled with PHILLYSEAL® Crack Filler before application of a coating. If surface deterioration presents an unacceptably rough floor, PHILLYCLAD 5020 floor resurfacer is recommended to patch and resurface damaged concrete. Steel: All surfaces must be dry, clean and free of all previous coatings, rust and surface contamination. Minimum surface preparation is abrasive blast to Commercial Grade SP-6. Blasted surfaces must be coated within 8 hours. Prior to blast cleaning, remove all deposits of oil or grease using Solvent Clean method SP-1. Wood: A clean, sound wood surface is required. Remove any oils and dirt from the surface using degreasing solvent or strong detergent. Follow with sanding to remove loose or deteriorated surface wood and to obtain the proper surface profile. Previously Painted Surfaces: If the paint is peeling or degrading in any way, it should be completely removed by sanding, blasting or stripping. If previous paint coating is completely intact, the surface may be cleaned with a strong detergent or solvent and scuff sanded to remove the gloss. A spot test should be made by applying a small amount of coating over old paint. The old finish may wrinkle or lift within 60 minutes. If it does not, wait 5 days and test for adhesion. Do this by cutting an "X" into the coating, place tape firmly over the cut, then strip with a hard, fast pull. If the old finish fails, it must be removed. RECOMMENDED SYSTEMS:

Concrete/Wood: 1st coat: PHILLYCLAD 1000 Series - reduced 250 ml per liter (1 quart per

gallon) with PRT-61* 2nd coat: PHILLYCLAD 300 Nonskid Steel: 1st coat: PHILLYCLAD 1014 Rust Inhibitive Primer 2nd coat: PHILLYCLAD 300 Nonskid Painted Surfaces in Sound Condition: 1 coat: PHILLYCLAD 300 Nonskid

IMPORTANT: When coating previously painted surfaces, always apply test patch and examine for lifting and proper inter-coat adhesion. If lifting occurs, remove old coating or apply appropriate barrier coat.

*Check local VOC regulations before applying


Bulletin #968F - Page 2 MIXING & APPLICATION INSTRUCTIONS: To mix 3.8 liters (1 gallon) units: Use electric or air mixer (250 to 500 rpm) with metal mixing blade (Jiffy Model HS or equal). If aggregate has settled in resin container, it is necessary to mix this material for 1 or 2 minutes prior to adding the hardener. Pour hardener contents into resin pail and mix for 3 to 4 minutes. Mixing time must be sufficient to thoroughly blend hardener into resin/aggregate mix. To mix 19 liters (5 gallon) units: Use same procedure as mixing 3.8 liter (1 gallon) units except larger blade (Jiffy Model ES or equal) is required. With material freshly stirred to evenly disperse aggregate, pour substantial portion of mixture onto deck or floor in a band approximately 450mm to 600mm (18" to 24") wide. Using a trowel or squeegee, a 6mm (1/4") nap roller or a core roller, spread nonskid evenly by pulling puddle toward applicator. Press down on roller. Avoid back and forth roller motion. Watch for thick, thin or uneven spots and immediately pull roller over these imperfect areas. With puddle nearly rolled out, pour additional mixed material over remaining puddle and continue application as above. Nominal applied thickness is 0.8 to 1.6 mm (1/32" to 1/16"). Mixing and application process should be coordinated and continuous so wet edge is maintained insuring a uniform nonskid surface texture and appearance. Mix only enough material for immediate application. PHILLYCLAD 300 will begin to set shortly after application. Correct imperfections immediately upon application then allow coating to cure undisturbed. Allow coating to cure 24 hours with ventilation before allowing foot traffic. Allow 72 hours for heavy service. Trowel applications will produce a smooth, uniform surface. A 6mm (1/4") nap, mohair roller will provide a randomly ridged profile and a bare core roller will provide a uniform ridged surface. TECHNICAL INFORMATION COLORS: Haze Gray, Deck Gray, Green, Yellow, Red, Black GLOSS: Not Applicable VOLUME SOLIDS: 66% (mixed) VOC: <340 gms./ltr. (<2.8 lbs./gal.) (Based on mixed components) COVERAGE: 2.8 to 3.7 m2/gal. @ 0.8 to 1.6 mm DTF (30 to 40 sq.ft./gal. @ 1/32" to 1/16" DFT) PACKAGING: 3.8 liters (1 gal.) unit containing 3.8 liters (1 gal.) slack-filled can resin/aggregate

and .95 liter(1 qt.) can hardener. 19 liters (5 gal.) unit containing 19 liters (5 gal.) slack-filled can resin/aggregate and 3.8 liters (1 gal.) can hardener.

APPLICATION 12°C minimum to 35°C maximum TEMPERATURES: (55°F minimum to 95°F maximum) *Must be 3°C (5°F) above dew point RELATIVE HUMIDITY: 85% maximum SERVICEABILITY: Foot traffic: 24 hrs. @ 22°C (72°F) @ 50% RH Heavy Service: 72 hrs. @ 22°C (72°F) @ 50% RH Full Cure: 7 days @ 22°C (72°F) @ 50% RH MIXING RATIO: 100 parts resin to 12.5 parts hardener by weight INDUCTION: None POT LIFE: 2 to 3 hrs. @ 22°C (72°F) FLASH POINT: 33°C (92°F) PMCC VISCOSITY: Slurry consistency REDUCER: Not Recommended SERVICE TEMPERATURE: 93°C (200°F) Dry Heat Resistance SHELF LIFE: 18 months in closed container stored @ 10°C to 32°C (50°F TO 90°F) PRECAUTION: Flammable - Keep away from heat and open flame. Maintain good ventilation and

avoid breathing vapors. Avoid prolonged or repeated skin contact.

PHILLYCLAD 650RC/SL Self-Leveling Epoxy Coating Bulletin #1009A PRODUCT DESCRIPTION: A two component, 100% solids, re-coatable self-leveling floor coating. It is a high performance floor system that provides a high gloss, seamless, hygienic surface that is extremely hardwearing and durable. It is available in five colors and meets OSHA and State VOC regulations. It also meets USDA standards for maintenance protective coatings not in direct contact with food in federally inspected meat and poultry plants. The coating can also be applied to provide a nonskid texture. RECOMMENDED USES: PHILLYCLAD 650RC/SL is especially suited for clean rooms, aircraft hangers, laboratories, workshops and light assembly areas where additional topcoats are deemed necessary. This product can be applied at recommended thicknesses of 6 to 30 mils WFT/DFT. For higher film builds, PHILLYCLAD 650RC/HB should be considered. SURFACE PREPARATION: (For more detailed information, see Bulletin #994) New Concrete. All surfaces must be firm, clean and well cured before coating. Newly poured concrete must age at least 30 days at temperatures over 700F before coating. Form release agents, curing compounds, salts, hardeners and other foreign matter will interfere with adhesion and must be removed by sandblasting, shot blasting, mechanical scarification or suitable chemical means. If a curing membrane was not used, then proceed with a 16% muriatic acid etch (1 gal. 32% muriatic acid to 1 gal. water) at a rate of 75-sq. ft./gal. Old Concrete. Coating older, uncoated concrete floors is done in much the same manner as new concrete. Before etching, the concrete surface must be thoroughly cleaned with a strong detergent cleaner to remove all grease, oils, etc. All loose concrete must be removed. Form release agents, hardeners, etc. must be removed using same procedure as for new concrete. Holes and cracks should be filled with PHILLYSEAL Crack Filler before application of a coating. If surface deterioration presents an unacceptably rough floor, PHILLYCLAD 5020 Floor Resurfacer is recommended to patch and resurface damaged concrete. Steel. Consult ITW Philadelphia Resins' Technical Department. Wood. Consult ITW Philadelphia Resins' Technical Department. Previously Painted Surfaces. If the paint is peeling or degrading in any way, it should be completely removed by sanding, blasting or stripping. If the previous coating is completely intact, the surface may be cleaned with a strong detergent or solvent and scuff sanded to remove the gloss. A spot test should be made by applying a small amount of coating over old paint. The old finish may wrinkle or lift within 60 minutes. If it does not, wait 5 days and test for adhesion. Do this by cutting an "X" into the coating, place tape firmly over the cut, then strip with a hard, fast pull. If the old finish fails, it must be removed. RECOMMENDED SYSTEMS: Concrete Floors: 1st coat: PHILLYCLAD 3300LV (Clear) Primer* or PHILLYCLAD 33 Primer 2nd coat: PHILLYCLAD 650RC/SL 3rd coat: PHILLYCLAD 650RC/SL or other PHILLYCLAD products. Consult ITW Philadelphia Resins' Technical

Department. PHILLYCLAD 3300LV Primer must be used with clear finish coats. Painted Surfaces in Sound Condition: 1st coat: PHILLYCLAD 650RC/SL 2nd coat: PHILLYCLAD 650RC/SL or other PHILLYCLAD products. Consult ITW Philadelphia Resins Technical

Department. IMPORTANT When recoating PHILLYCLAD 650RC/SL, it must be done no less than 8 hours after application of the previous coat and no more than 72 hours at 72°F (22°C) @ 50% RH. If this "window" has passed, the surface of the cured PHILLYCLAD 650RC/SL must be abraded to insure adhesion of subsequent coats. ITW PHILADELPHIA RESINS 130 Commerce Drive •••• Montgomeryville, PA 18936 •••• 215-855-8450 •••• Fax 215-855-4688 All printed statements, data and recommendations are based on reliable information and are presented without any guarantee or warranty. Statements regarding the use of ITW Philadelphia Resins products and processes are not to be construed as recommendations for use in violation of any applicable laws, regulations or patent rights. © All rights reserved.

PHILLYCLAD 650RC/SL Bulletin #1009A - Page 2 When coating previously painted surfaces, always apply test patch and examine for lifting and proper inter-coat adhesion. If lifting occurs, remove old coating or apply an appropriate barrier coat. MIXING AND APPLICATION INSTRUCTIONS: To mix 1-gallon units: Use electric or air mixer (approximately 250 rpm) with metal mixing blade (Jiffy Model HS or equal). Premix resin for 1/2 minute, then pour hardener contents into slack-filled resin can. Mix for 2 to 3 minutes moving blade around can while mixing. Avoid whipping air into material. To mix 5-gallon units, use same procedure, as mixing 1-gallon units except a larger blade (Jiffy Model ES or equal) is required. With material freshly mixed, working out of a paint pan or bucket, roll material on floor to desired thickness with a 3/8" nap soft woven roller or equivalent. Check film thickness frequently. After 20 to 30 minutes set up time, material should be rolled with a spiked roller to remove any entrapped air. Do not spike roll after 40 minutes. If a nonskid texture is desired, broadcast a clean, dry 30 to 50-mesh silica sand into the PHILLYCLAD 33 Primer immediately after application. Broadcast sand until the primer is saturated and only dry sand is showing. After the primer has set (6 hours minimum), sweep excess sand off the surface. Then topcoat with 10-20 mils of PHILLYCLAD 650RC/SL. Lower topcoat thickness will produce more pronounced nonskid profile, heavier topcoats will product smoother profiles. Spike rolling is not necessary when PHILLYCLAD 650RC/SL is applied as a nonskid. TECHNICAL INFORMATION: COLORS: Clear, Haze Gray, Deck Gray, Sandstone, Tile Red, White GLOSS: Full Gloss VOLUME SOLIDS: 100% VOC: 0 lbs./gal. (0 gms. /ltr.) (Based on Mixed Components) COVERAGE: 160 sq.ft. /gal. @ 10 mils DFT/WFT (15 m2/gal. @ 254 mm DFT/WFT) PACKAGING: 1 gal. unit containing 1 gal. slack filled resin can, 1/2 gal. slack filled hardener can (3.7

liters unit volume) 5 gal. unit containing 5 gal. slack-filled resin can, 1-1/2 gal. hardener jug (18 liters unit

volume) APPLICATION 55°F minimum to 100°F maximum (12°C minimum to 35°C maximum) TEMPERATURES: *Must be 50F above dew point RELATIVE HUMIDITY: 85% maximum SERVICEABILITY: Recoat 8 hrs. minimum, 72 hrs. maximum @ 72°F (22°C) @ 50% RH Foot Traffic 2 4 hrs. maximum @ 720F (22°C) @ 50% RH Heavy Service 72 hrs. @ 72°F (22°C) @ 50% RH Full Cure 5 days @ 72°F (22°C) @ 50% RH MIXING RATIO: Approximately 2.1 to 1 parts resin/hardener by volume (depending on color) INDUCTION: None POT LIFE: 40 minutes @ 720F (220C) FLASH POINT: 200°+F (930C) VISCOSITY: 2,700 cps (mixed colors); 600-800 cps (clear) REDUCER: NOT RECOMMENDED SERVICE TEMPERATURE: -10°F to 120°F (-23°C to 49°C) SHELF LIFE: 18 months in closed container stored @ 500F to 900 (10°C to 32°C) PRECAUTION: Maintain good ventilation and avoid breathing vapors. Avoid prolonged and repeated skin

contact. Wear safety glasses and impervious gloves. October, 99

PHILLYCLAD® 2001 C.R.E. NOVOLAC EPOXY INDUSTRIAL & MARINE COATING

Bulletin No. 1022A PRODUCT DESCRIPTION: A heavy duty, interior/exterior, two-component novolac epoxy coating formulated for demanding marine and industrial requirements. Dries rapidly to a tough, semi gloss finish with excellent resistance to alkali, abrasion, corrosion and chemical attack. It meets USDA standards for maintenance protective coatings not in direct contact with food in federally inspected meat and poultry plants. RECOMMENDED USES: • Heavy-duty interior/exterior coating used on steel, concrete and wood surfaces • Superior resistance to chemicals, moisture, abrasion and impact • Abrasion and chemical resistant floor epoxy • Also available as an anti-slip floor coating (three component product) See reverse. • Excellent resistance to alkalis, acids, spillage of solvents and chemicals, jet fuel, grease, etc. SURFACE PREPARATION: (For more detailed information, see Bulletin #994) New Concrete: All surfaces must be firm, clean, dry and well cured before coating. Newly poured concrete must age at least 30 days at temperatures over 70°F (21°C) before coating. Form release agents, curing compounds, salts, hardeners and other foreign matter will interfere with adhesion and must be removed by sandblasting, shot blasting, mechanical scarification or suitable chemical means. If a curing membrane was not used, then proceed with a 16% muriatic acid etch (1 gal. [3.8 liters] 32% muriatic acid to 1 gal. (3.8 liters) water at a rate of 75 sq. ft. per gallon (1.8m2/liter). Old Concrete: Coating older, uncoated concrete floors is done in much the same manner as new concrete. Before etching, the concrete surface must be thoroughly cleaned with a strong detergent cleaner to remove all grease, oils, etc. All loose concrete must be removed. Form release agents, hardeners, etc., must be removed using same procedure as for new concrete. Holes and cracks should be filled with PHILLYSEAL Crack Filler before application of a coating. If surface deterioration presents an unacceptably rough floor, PHILLYCLAD 5020 floor resurfacer is recommended to patch and resurface damaged concrete. Steel: All surfaces must be dry, clean and free of all previous coatings, rust and surface contamination. Minimum surface preparation is abrasive blast to Commercial Grade SP-6. Blasted surfaces must be coated within 8 hours. Prior to blast cleaning, remove all deposits of oil or grease using Solvent Clean method SP-1. Wood: A clean, sound wood surface is required. Remove any oils and dirt from the surface using degreasing solvent or strong detergent. Follow with sanding to remove loose or deteriorated surface wood and to obtain the proper surface profile. Previously Painted Surfaces: If the paint is peeling or degrading in any way, it should be completely removed by sanding, blasting or stripping. If previous paint coating is completely intact, the surface may be cleaned with a strong detergent or solvent and scuff sanded to remove the gloss. A spot test should be made by applying a small amount of coating over old paint. The old finish may wrinkle or lift within 60 minutes. If it does not, wait 5 days and test for adhesion. Do this by cutting an "X" into the coating, place tape firmly over the cut, then strip with a hard, fast pull. If the old finish fails, it must be removed. RECOMMENDED SYSTEMS: Concrete/Wood: 1st coat: PHILLYCLAD 2001 SERIES.EPOXY (FULL BODY) OR PHILLYCLAD Water Based Epoxy Primer Gray 2nd coat: PHILLYCLAD 2001 H.S. EPOXY(with antislip aggregate if required) Steel: 1st coat: ITW Philadelphia Resins Rust Inhibitive Primer H.S. 2nd coat: PHILLYCLAD 2001 H.S. Series (with anti-slip aggregate if required) Painted Surfaces in Sound Condition: 1-2 coats: PHILLYCLAD 2001 Series IMPORTANT: When coating previously painted surfaces, always apply test patch and examine for lifting and proper

inter-coat adhesion. If lifting occurs, remove old coating or apply an appropriate barrier coat. ITW PHILADELPHIA RESINS 130 Commerce Drive • Montgomeryville, PA 18936 • 215-855-8450 • Fax 215-855-4688 All printed statements, data and recommendations are based on reliable information and are presented without any guarantee or warranty. Statements regarding the use of ITW Philadelphia Resins products and processes are not to be construed as recommendations for use in violation of any applicable laws, regulations or patent rights. © All rights reserved.

PHILLYCLAD 2001 Series Bulletin No. 1022A - Page 2 MIXING & APPLICATION INSTRUCTIONS: Premix both components before combining. Pour 1 part resin (pigmented) and 1 part hardener into a container and power mix for 2-3 minutes to insure that all pigment is completely dispersed. Prime coats are recommended to seal porous surfaces such as concrete and wood. The primer can be top coated after 6 hrs. at 72° F. Anti-slip additive is mixed into the final coat just prior to application. When a rust inhibitive primer is required for iron or steel, a coat of ITW Philadelphia Resins Rust Inhibitive Epoxy Primer H.S. is recommended. Application over rough surfaces will reduce coverage. PHILLYCLAD 2001 H.S. Series epoxy coating is easily sprayed, brushed or rolled. An 3/4” (18mm) pile roller is recommended for the final coat when an anti-slip aggregate is used. Recommended "airless spray equipment" includes Devilbiss JGA-Gun, Graco Golden Gun, etc., tip size -- .38mm to .53mm (0.015" to 0.021") @ approximately 2500 psi. Material cannot be sprayed if anti-slip aggregate is used. Clean all equipment with PRT-61. IMPORTANT: Additive of anti-slip aggregate produces only a light non-slip texture. Product should not be used in place of a nonskid finish when safety is a concern. TECHNICAL INFORMATION COLORS: Haze Gray, Deck Gray, Sandstone, Tile Red, Safety Yellow GLOSS: Semi Gloss (60-75°) VOLUME SOLIDS: 63%/Colors VOC: 2.8 lbs./gal. for colors (based on mixed components) COVERAGE: 250 to 300 sq.ft./gal. @ 3 to 4 mils DFT PACKAGING: 2-gal. unit containing 1 gal. can epoxy resin, 1 gal. can hardener

And 2.5oz. bag aggregate when an anti-slip coating is required. APPLICATION 55°F minimum to 100°F maximum TEMPERATURES: *Must be 3°C (5°F) above dew point RELATIVE HUMIDITY: 85% maximum SERVICEABILITY: Recoat: 8 hrs. minimum @ 72°F (22°C) @ 50% RH Foot traffic: 24 hrs. @ 72°F (22°C) @ 50% RH Full Service: 72 hrs. @ 72°F (22°C) @ 50% RH Full Cure: 5 - 7 days @ 72°F (22°C) @ 50% RH MIXING RATIO: 1:1 equal parts epoxy resin/hardener INDUCTION: None POT LIFE: 8 hrs. @ 72°F (22°C) FLASH POINT: 86°F (30°C) TCC VISCOSITY: 1000 cps. REDUCER: PRT-61 (For clean up only) SERVICE TEMPERATURE: 200°F (90°C) Dry Heat Resistance SHELF LIFE: 12 months in closed container stored at 50°F to 90°F (10°C to 32°C) PRECAUTION: Flammable - Keep away from heat and open flame. Maintain good ventilation and

avoid breathing vapors. Avoid prolonged or repeated skin contact. October, 99

Secondary Containment and Chemical Resistant

Coatings

DURASEAL PRIMER/SEALER HS

Bulletin #1007A PRODUCT DESCRIPTION: DURASEAL Primer/Sealer HS is a two component, high solids, epoxy primer/sealer intended to be used on old or new, bare concrete substrates, especially in secondary containment environments. RECOMMENDED USES: DURASEAL Primer/Sealer HS can be used on all bare concrete surfaces where a two-part epoxy primer is recommended. Its low viscosity, excellent penetrating characteristics and quick tack allow it to be used on areas that need fast turnaround. Especially suited as a very low VOC primer/sealer under DURASEAL topcoats. Helps prevent outgassing. SURFACE PREPARATION: (For more detailed information, see Bulletin #994) New Concrete. All surfaces must be firm, clean and well cured before coating. Newly poured concrete must age at least 30 days at temperatures over 700F before coating. Form release agents, curing compounds, salts, hardeners and other foreign matter will interfere with adhesion and must be removed by sandblasting, shotblasting, mechanical scarification or suitable chemical means. If a curing membrane was not used, then proceed with a 16% muriatic acid etch (1 gal. 32% muriatic acid to 1 gal. water) at a rate of 75-sq. ft./gal.

Old Concrete. Coating older, uncoated concrete floors is done in much the same manner as new concrete. Before etching, the concrete surface must be thoroughly cleaned with a strong detergent cleaner to remove all grease, oils, etc. All loose concrete must be removed. Form release agents, hardeners, etc. must be removed using same procedure as for new concrete. Holes and cracks should be filled with PHILLYSEAL Crack Filler before application of a coating. If surface deterioration presents an unacceptably rough floor, PHILLYCLAD 5020 Floor Resurfacer is recommended to patch and resurface damaged concrete. RECOMMENDED SYSTEMS: Concrete Floors: 1st coat: DURASEAL Primer/Sealer HS @ 4-6 mils DFT 2nd coat: DURASEAL Block Filler @ 10-30 mils DFT (optional) 3rd coat: DURASEAL 6700 @ 11-14 mils DFT Concrete Block or Concrete Walls: 1st coat: DURASEAL Primer/Sealer HS @ 4-6 mils DFT 2nd coat: DURASEAL Block Filler @ 10-30 mils DFT 3rd coat: DURASEAL 6700 @ 11-14 mils DFT MIXING AND APPLICATION INSTRUCTIONS: Do not mix material until all surfaces are completely prepared and ready to be coated. Mechanically mix each component thoroughly before mixing components together. Pour entire contents of the hardener into the slack filled resin can. Mix the two components using a Jiffy Blade HS for two-gallon units and model ES for five-gallon units for 3-4 minutes at 250 RPM. It is strongly recommended that only full units are used, that both components are thoroughly mixed, and that all material from the bottom and side of the container is mixed in. Working out of a pan, or bucket with grid, apply the mixed material on the primed surface and spread out evenly to a DFT of 4-6 mils with a 3/8" - 1/2" quality roller cover. Roll out any puddles. DURASEAL Primer/Sealer HS can also be applied with airless spray, such as Graco 30:1 unit @ 3,000 PSI, .019" tip and 3/8 ID hose. ITW PHILADELPHIA RESINS 130 Commerce Drive • Montgomeryville, PA 18936 • 215-855-8450 • Fax 215-855-4688 All printed statements, data and recommendations are based on reliable information and are presented without any guarantee or warranty. Statements regarding the use of ITW Philadelphia Resins products and processes are not to be construed as recommendations for use in violation of any applicable laws, regulations or patent rights. © All rights reserved.

DURASEAL Primer/Sealer HS Page #2, Bulletin #1007A TECHNICAL INFORMATION: COLORS: White GLOSS: N/A VOLUME SOLIDS: 98% VOC: 0.11 lbs./gal. (13 g/l) (Based on Mixed Components) COVERAGE: 261-393 sq. ft./gal @ 4-6 mils DFT PACKAGING: Two-gallon unit 5 gallon unit APPLICATION TEMPERATURES: 55°F minimum to 100°F maximum *Must be 50F above dew point RELATIVE HUMIDITY: 85% maximum SERVICEABILITY: To touch - 2 hours Recoat - 3 hours minimum (can be topcoated while still tacky) 24-48 hours maximum @ 720F (22°C) @ 50% RH MIXING RATIO: 2 to 1 epoxy resin/hardener by volume INDUCTION: None POT LIFE: 45 minutes @ 720F (220C) FLASH POINT: 1000F (37.70C) PMCC VISCOSITY: Brush, roller, spray (2,000 - 3,000 cps @ 78°F) REDUCER: NOT RECOMMENDED SERVICE TEMPERATURE: 1800F (820C) Dry Heat Resistance SHELF LIFE: 18 months in closed container stored @ 500F to 900F (100C to 320C) PRECAUTION: Maintain good ventilation and avoid breathing vapors. Avoid prolonged and

repeated skin contact. Wear safety glasses and impervious gloves. October, 99

DURASEAL Concrete

Block Filler Bulletin # 1011B PRODUCT DESCRIPTION: A high solids, two component, sprayable high build epoxy coating/block filler designed to fill voids and rough concrete surfaces prior to being topcoated with chemically resistant systems. RECOMMENDED USES: This product is designed to be spray applied to primed concrete surfaces that need to be block filled or repaired before coating. It is part of a system that can be used around chemical storage tanks and pumps, as well as secondary containment walls and floors. Typical applications would be chemical process plants, petroleum facilities, pulp and paper mills, and areas subjected to severe chemical attack. SURFACE PREPARATION: (For more detailed information, see Bulletin #994) New Concrete: All surfaces must be firm, clean, dry and well cured before coating. Newly poured concrete must age at least 30 days at temperatures over 70°F (21°C) before coating. Form release agents, curing compounds, salts, hardeners and other foreign matter will interfere with adhesion and must be removed by sandblasting, shot blasting, mechanical scarification or suitable chemical means. If a curing membrane was not used, then proceed with a 16% muriatic acid etch at a rate of 75 sq.ft. /gal. (7m2/3.7 liters). Old Concrete: Coating older, uncoated concrete containment floors and walls is done in much the same manner as new concrete. Before etching, the concrete surface must be thoroughly cleaned with a strong detergent cleaner to remove all grease, oils, etc. All loose concrete must be removed. Form release agents, hardeners, etc., must be removed using same procedure as for new concrete. If surface deterioration presents an unacceptably rough floor, TROWELABLE FLOOR RESURFACER is recommended to patch and resurface damaged concrete. Previously Painted Surfaces: If the paint is peeling or degrading in any way, it should be completely removed by sanding, blasting or stripping. If previous paint coating is completely intact, the surface may be cleaned with a strong detergent or solvent and scuff sanded to remove the gloss. A spot test should be made by applying a small amount of coating over old paint. The old finish may wrinkle or lift within 60 minutes. If it does not, wait 5 days and test for adhesion. Do this by cutting an "X" into the coating, place tape firmly over the cut, then strip with a hard, fast pull. If the old finish fails, it must be removed.

RECOMMENDED SYSTEMS:

Concrete: 1st coat: DURASEAL Primer 2nd coat: DURASEAL Concrete Block Filler 3rd coat: DURASEAL 6700 MIXING & APPLICATION Do not mix material until all surfaces are completely prepared and ready to be coated. Premix resin to a uniform consistency, then mix resin and hardener together to a uniform color consistency using Jiffy Blade Model ES for five-gallon units. Mix for 3-4 minutes at 250 rpm until components are thoroughly blended. It is strongly recommended that only full units be mixed, and be sure to mix material from the bottom and sides of the container. ITW PHILADELPHIA RESINS 130 Commerce Drive • Montgomeryville, PA 18936 • 215-855-8450 • Fax 215-855-4688 All printed statements, data and recommendations are based on reliable information and are presented without any guarantee or warranty. Statements regarding the use of ITW Philadelphia Resins products and processes are not to be construed as recommendations for use in violation of any applicable laws, regulations or patent rights. © All rights reserved.

Duraseal Concrete Block Filler Sprayable Coating Bulletin #1011B - Page 2 DURASEAL Concrete Block Filler can be either spray or roller applied. Spray application uses airless equipment such as a Graco Bulldog 30:1 ratio pump set at 2500 psi, .021" tip, and a 3/8" ID hose. Once spray applied to the desired thickness, the material should be smoothed out with a rubber-faced trowel to an even finish. To roll apply, work out of a bucket with grid and apply the mixed material onto the primed surface using a 1/2" - 3/4" nap roller. Then leave a smooth, even finish by carefully working the material with a rubber trowel. Make sure to work the material into all bug holes and crevices. COLOR: Gray GLOSS: Semi-Gloss WEIGHT SOLIDS: 87% VOLUME SOLIDS: 86% VOC: 0.62 lb./gallon (75 g/liter) COVERAGE: 29 sq. ft. @ 50 mils DFT per gallon PACKAGING: Five gallon units APPLICATION TEMPERATURES: 55°F minimum to 100°F maximum To Touch: 8 hrs. To Recoat: 12 hrs. minimum/5 days maximum * Must be 5°F (3°C) above dew point RELATIVE HUMIDITY: 85% maximum SERVICEABILITY: To Touch: 8 hours To Recoat: 12 hrs. @ 72°F (22°C) MIXING RATIO: Approximately 5:0.9 by Volume INDUCTION: None POT LIFE: One hour @ 72°F (22°C) FLASH POINT: 73°F (22.7°C) VISCOSITY: Approximately 40,000 cps upon activation REDUCER: Not recommended SERVICE TEMPERATURE: 180°F (82°C) Dry Heat Resistance PRECAUTION: Keep away from heat and open flame. Maintain good ventilation and avoid

breathing vapors. Avoid prolonged or repeated skin contact. October, 99

DURASEAL 6700 80% Solids High Build, Acid

Resistant, Novolac Coating Bulletin #1006A PRODUCT DESCRIPTION: DURASEAL 6700 is a two component, high build, novolac epoxy coating intended as surface protection against severe chemical attack. Excellent adhesion and low viscosity ensures a tight bond to clean, sound concrete surface. RECOMMENDED USES: DURASEAL 6700 is designed for protection of concrete surfaces against severe chemical attack. Primary areas of use are around chemical storage tanks, and pumps as well as secondary containment floors and walls. SURFACE PREPARATION: (For more detailed information, see Bulletin #994) New Concrete: All surfaces must be firm, clean, dry and well cured before coating. Newly poured concrete must age at least 30 days at temperatures over 21°C (70°F) before coating. Form release agents, curing compounds, salts, hardeners and other foreign matter will interfere with adhesion and must be removed by sandblasting, shot blasting, mechanical scarification or suitable chemical means. If a curing membrane was not used, then proceed with a 16% muriatic acid etch at a rate of 7m2/3.7 liters (75 sq.ft./gal.) Old Concrete: Coating older, uncoated concrete floors is done in much the same manner as new concrete. Before etching, the concrete surface must be thoroughly cleaned with a strong detergent cleaner to remove all grease, oils, etc. All loose concrete must be removed. Form release agents, hardeners, etc., must be removed using same procedure as for new concrete. Holes and cracks should be filled with PHILLYSEAL Crack Filler before application of a coating. If surface deterioration presents an unacceptably rough floor, TROWELABLE FLOOR RESURFACER is recommended to patch and resurface damaged concrete. Previously Painted Surfaces: If the paint is peeling or degrading in any way, it should be completely removed by sanding, blasting or stripping. If previous paint coating is completely intact, the surface may be cleaned with a strong detergent or solvent and scuff sanded to remove the gloss. A spot test should be made by applying a small amount of coating over old paint. The old finish may wrinkle or lift within 60 minutes. If it does not, wait 5 days and test for adhesion. Do this by cutting an "X" into the coating, place tape firmly over the cut, then strip with a hard, fast pull. If the old finish fails, it must be removed. RECOMMENDED SYSTEMS: Concrete: 1st coat: DURASEAL Primer 2nd coat:DURASEAL Block Filler (if required to fill voids and bug holes to provide a continuous paint film). 3rd coat: DURASEAL 6700 Steel: 1st coat: ITW Philadelphia Resins Rust Inhibitive Primer HS 2nd coat: DURASEAL 6700 MIXING & APPLICATION Do not mix material until all surfaces are completely prepared and ready to be coated. Mechanically mix each component thoroughly before mixing. Pour entire contents of the hardener into the slack filled resin can. Mix the two components using a Jiffy Blade model HS for two-gallon units for 3-4 minutes at 250 rpm. It is strongly recommended that only full units are used, that both components are thoroughly mixed, and that all material from the bottom and side of the container is mixed. ITW PHILADELPHIA RESINS 130 Commerce Drive • Montgomeryville, PA 18936 • 215-855-8450 • Fax 215-855-4688 All printed statements, data and recommendations are based on reliable information and are presented without any guarantee or warranty. Statements regarding the use of ITW Philadelphia Resins products and processes are not to be construed as recommendations for use in violation of any applicable laws, regulations or patent rights. © All rights reserved.

DURASEAL 6700 Bulletin #1006 - Page 2 MIXING & APPLICATION Working out of a pan, or bucket with grid, apply the mixed material on the primed surface and spread out evenly to a DFT of 11-14 mils (14-18 mils WFT) with a 3/8" - 1/2" quality roller cover. Roll out any puddles. DURASEAL 6700 can also be applied with airless spray equipment, such as Graco 30:1 unit @ 3,000 psi, .021" tip and 3/8" ID hose.

TECHNICAL INFORMATION COLOR: Tan/Gray GLOSS: Semi-Gloss VOLUME SOLIDS: 80% VOC: Less than 0.95 lbs./gal (140 gms. /ltr.) (based on mixed components) COVERAGE: 90-115-sq. ft./gal. @ 14-18 mils WFT (11-14 mils DFT) PACKAGING: Two-gallon unit Five-gallon unit APPLICATION 55°F minimum to 100°F maximum TEMPERATURES: * Must be 5°F above dew point RELATIVE HUMIDITY: 85% maximum SERVICEABILITY: To Touch - 6 hrs. Recoat - 8 hrs. minimum @ 72°F (22°C) @ 50% RH Full Service* - 7 Days at 72°F (22°C) @ 50% RH * For 98% Sulfuric Acid full service time is 21 days @ 72°F (22°C) @ 50% RH MIXING RATIO: 3:1 epoxy resin/hardener by volume INDUCTION: None POT LIFE: 30 minutes @ 72°F FLASH POINT: 84°F PMCC VISCOSITY: Heavy, brushable and rollable (4,000 - 6,000 cps) REDUCER: None recommended SERVICE TEMPERATURE: 180°F (82°C) Dry Heat Resistance SHELF LIFE: 18 months unopened at 50°F - 90°F PRECAUTION: Keep away from heat and open flame. Maintain good ventilation

and avoid breathing vapors. Avoid prolonged or repeated skin contact.

September, 99

PHILLYCLAD® 6470 High Build Heavy Duty Coating

Bulletin #963F PRODUCT DESCRIPTION: A 100% solids, two component, high build epoxy protective coating developed for severe environmental conditions. PHILLYCLAD 6470 provides a tough flexible coating with a dry film thickness of 10-15 mils per coat. Excellent adhesive characteristics insure a tight bond to most clean and sound surfaces. The exceptional abrasion, erosion and impact resistance provides considerable versatility for a broad range of applications. Good dielectric properties provide effective protection against galvanic corrosion where coated iron pump casings and impellers are utilized in conjunction with copper, nickel or other dissimilar metals. RECOMMENDED USES: Recommended marine applications include propeller shaft couplings, shafting struts, sea chests, condensers, valves and valve bodies, pump impellers and casings, storage or processing tanks, etc. Recommended industrial applications include protective coating of concrete foundations under pumps, tanks or equipment handling corrosive or erosive products, coating of pumps or valves and coating of containment areas or runoff trenches. SURFACE PREPARATION: New Concrete: All surfaces must be firm, clean, dry and well cured before coating. Newly poured concrete must age at least 30 days at temperatures over 21°C (70°F) before coating. Form release agents, curing compounds, salts, hardeners and other foreign matter will interfere with adhesion and must be removed by sandblasting, shot blasting, mechanical scarification or suitable chemical means. If a curing membrane was not used, then proceed with a 16% muriatic acid etch at a rate of 7m2/3.7 liters (75 sq.ft./gal.) Old Concrete: Coating older, uncoated concrete floors is done in much the same manner as new concrete. Before etching, the concrete surface must be thoroughly cleaned with a strong detergent cleaner to remove all grease, oils, etc. All loose concrete must be removed. Form release agents, hardeners, etc., must be removed using same procedure as for new concrete. Holes and cracks should be filled with PHILLYSEAL Crack Filler before application of a coating. If surface deterioration presents an unacceptably rough floor, PHILLYCLAD 5020 floor resurfacer is recommended to patch and resurface damaged concrete. Steel: All surfaces must be dry, clean and free of all previous coatings, rust and surface contamination. Minimum surface preparation is abrasive blast to Commercial Grade SP-6. Blasted surfaces must be coated within 8 hours. Prior to blast cleaning, remove all deposits of oil or grease using Solvent Clean method SP-1. Wood: A clean, sound wood surface is required. Remove any oils and dirt from the surface using degreasing solvent or strong detergent. Follow with sanding to remove loose or deteriorated surface wood and to obtain the proper surface profile. Previously Painted Surfaces: If the paint is peeling or degrading in any way, it should be completely removed by sanding, blasting or stripping. If previous paint coating is completely intact, the surface may be cleaned with a strong detergent or solvent and scuff sanded to remove the gloss. A spot test should be made by applying a small amount of coating over old paint. The old finish may wrinkle or lift within 60 minutes. If it does not, wait 5 days and test for adhesion. Do this by cutting an "X" into the coating, place tape firmly over the cut, then strip with a hard, fast pull. If the old finish fails, it must be removed. RECOMMENDED SYSTEMS: Concrete/Wood: 1st coat: PHILLYCLAD 1000 Series (reduced 1 quart per gallon with PRT-61)* 2nd coat: PHILLYCLAD 6470 Steel: 1st coat: PHILLYCLAD 1014 Rust Inhibitive Primer 2nd coat: PHILLYCLAD 6470 Painted Surfaces in Sound Condition: 1 coat: PHILLYCLAD 6470 IMPORTANT: When coating previously painted surfaces, always apply test patch and examine for lifting and proper inter-coat adhesion. If lifting occurs, remove old coating or apply an appropriate barrier coat. Check local VOC regulations before applying.


PHILLYCLAD® 6470 High Build Heavy Duty Coating Bulletin #963F - Page 2 MIXING & APPLICATION INSTRUCTIONS: Pour 1 part resin (white) and 1 part hardener (black) by volume into a container and mix at slow speed with appropriate Jiffy mixer blade (Model HS or equal) for 2-3 minutes until a uniform, streak-free gray color is obtained. Preferred application techniques are 9.5mm (3/8") roller or firm bristled brush. When conditions allow, material can be reduced up to 10% with MEK. PHILLYCLAD 6470 is sprayable using 30:1 pumps, 100-psi air pressure and airless equipment with 0.020 tips. Positive displacement proportioning pump with Kenics static mixer module is recommended due to the approximate 30 minute pot life @ 21°C (70°F). Again, material can be reduced up to 10% with MEK. Subsequent coats can be applied as soon as preceding coat is firm to the touch, approximately 3 hours @ 22°C (72°F) surface temperature. Lower temperatures will increase cure time. Corrosion protection is improved through the application of two or more coats, particularly when surfaces will be submerged.

TECHNICAL INFORMATION COLOR: Light Gray GLOSS: Semi-Gloss VOLUME SOLIDS: 100% VOC: 0% gms./ltr. (0% lbs./gal.) (based on mixed components) COVERAGE: 9.2 m2/ltr. (100 sq.ft./gal.) @ 15 mils DFT 13.8m2/ltr. (150 sq.ft./gal.) @ 10 mils DFT PACKAGING: 7.5 ltr. unit containing 3.7 ltr. can epoxy resin, 3.7 ltr. can hardener (2-gal. unit containing 1-gal. can epoxy resin, 1-gal. can hardener) 7.57 liters unit volume 38 ltr. unit containing 19 ltr. can epoxy resin, 19 ltr. can hardener (10-gal. unit containing 5-gal. can epoxy resin, 5-gal. can hardener) 38 liters unit volume APPLICATION TEMPERATURES: 12°C minimum to 35°C maximum (55°F minimum to 95°F maximum) * Must be 3°C (5°F) above dew point RELATIVE HUMIDITY: 85% maximum SERVICEABILITY: Recoat - 3 hrs. minimum @ 22°C (72°F) @ 50% RH Full Service - 18 hrs. @ 22°C (72°F) @ 50% RH MIXING RATIO: 1:1 equal parts epoxy resin/hardener by volume INDUCTION: None POT LIFE: 30 min. @ 22°C (72°F) FLASH POINT: 90°C PMCC (200°F) VISCOSITY: Heavy, brushable and rollable REDUCER: MEK SERVICE TEMPERATURE: 82°C (180°F) Dry Heat Resistance FLEXURAL STRENGTH: 575 kg/cm2 (8,200 psi) ASTM-D-790 TENSILE STRENGTH: 330 kg/cm2 (4,700 psi) ASTM-D-638 PRECAUTION: Keep away from heat and open flame. Maintain good ventilation and avoid

breathing vapors. Avoid prolonged or repeated skin contact.


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