Chiller Plant Modernization Case Study - ThermaserveChiller Plant Modernization Case Study ....

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FACILITY A Southern region department store located in a promi- nent North Florida Shopping Center. PROBLEM Replacing and updating inefficient and dated chiller plant components including one chiller, cooling towers, and pumps. Also included are air handling unit chilled water valve upgrades over dampers for temperature control. SOLUTIONS Energy efficiency and ease of maintenance were the design parameters for this chiller plant modernization. One 300ton constant speed chiller was replaced with an energy efficient variable speed drive chiller. This included bring- ing the mechanical space up to current ASHRAE standards. The chiller controls are also BACnet compliant and con- nected to the current HVAC automation system. The mis- match of chilled water and condenser water pumps and motors were replaced with standardized pumps and mo- tors for consistency and ease of maintenance. The old two cell single sump galvanized cooling tower was replaced with a new two cell, two sump stainless steel cooling tower with crossover pipe to allow one tower to be cleaned at a time without HVAC service interruption. Chilled water control valves will replace the face and by- pass mixing dampers on the air handling units for a tighter more energy efficient temperature control. Chiller Plant Modernization Case Study

Transcript of Chiller Plant Modernization Case Study - ThermaserveChiller Plant Modernization Case Study ....

Page 1: Chiller Plant Modernization Case Study - ThermaserveChiller Plant Modernization Case Study . INSTALLATION CONSTRAINTS / OPPORTUNITIES | The chiller plant replacement had to be under-taken

FACILITY A Southern region department store located in a promi-nent North Florida Shopping Center. PROBLEM Replacing and updating inefficient and dated chiller plant components including one chiller, cooling towers, and pumps. Also included are air handling unit chilled water valve upgrades over dampers for temperature control. SOLUTIONS Energy efficiency and ease of maintenance were the design parameters for this chiller plant modernization. One 300ton constant speed chiller was replaced with an energy efficient variable speed drive chiller. This included bring-ing the mechanical space up to current ASHRAE standards. The chiller controls are also BACnet compliant and con-nected to the current HVAC automation system. The mis-match of chilled water and condenser water pumps and motors were replaced with standardized pumps and mo-tors for consistency and ease of maintenance. The old two cell single sump galvanized cooling tower was replaced with a new two cell, two sump stainless steel cooling tower with crossover pipe to allow one tower to be cleaned at a time without HVAC service interruption. Chilled water control valves will replace the face and by-pass mixing dampers on the air handling units for a tighter more energy efficient temperature control.

Chiller Plant Modernization Case Study

Page 2: Chiller Plant Modernization Case Study - ThermaserveChiller Plant Modernization Case Study . INSTALLATION CONSTRAINTS / OPPORTUNITIES | The chiller plant replacement had to be under-taken

INSTALLATION CONSTRAINTS / OPPORTUNITIES | The chiller plant replacement had to be under-taken with an occupied and running department store. Smaller equipment replacements were per-formed before the week of demolition and heavy equipment crane lifting. We kept the chiller plant operational every day under normal business hours without the use of temporary equipment.

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RESULTS | In addition to the greatly improved comfort cooling, the second chiller is now connected to the HVAC controls system for improved operational performance, and with tighter temperature control using valves instead of dampers on the air handling units, energy savings can be gained through the entire HVAC system.

ThermaServe Mechanical Systems Services

www.thermaserve.com

T (904) 260-8002 * F (904) 260-8004 * [email protected]

FL#CMC057091 * GA#CN209367

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