Chemieanlagenbau Chemnitz · selective refi ning plant for lubricating recycling oil Scope of...

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www.cac-chem.de Chemieanlagenbau Chemnitz Chlor-Alkali Electrolysis | Sulphuric Acid | Natural Gas Storage Facilities | Refinery Engineering | Petrochemicals | Natural Gas Processing

Transcript of Chemieanlagenbau Chemnitz · selective refi ning plant for lubricating recycling oil Scope of...

Page 1: Chemieanlagenbau Chemnitz · selective refi ning plant for lubricating recycling oil Scope of services: Project management, Detail Engineering, Procurement, Installation supervision,

www.cac-chem.de

Chemieanlagenbau ChemnitzChlor-Alkali Electrolysis | Sulphuric Acid | Natural Gas Storage Facilities | Refinery Engineering | Petrochemicals | Natural Gas Processing

Page 2: Chemieanlagenbau Chemnitz · selective refi ning plant for lubricating recycling oil Scope of services: Project management, Detail Engineering, Procurement, Installation supervision,

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Foundation of a machine manufacture by Johann Samuel Schwalbe

Foundation of plant construction section in the company Germania

Foundation of Chemieanlagenbau Chemnitz GmbH

CAC became principal shareholder ofthe company OAO Giproprom Voronezh

Conversion into machine factory Germania AG

Foundation of the Lurgi Anlagenbau Chemnitz GmbH and incorporation into the Lurgi Group

Change of name into Lurgi Life Science GmbH

New foundation of HUGO PETERSEN GmbH

Incorporation of the company into the structures of the Leipzig/Grimma Chemical Plant Construction Combine

1811 1873 1964 1970 1990 1999 2004 2005 2009

Page 3: Chemieanlagenbau Chemnitz · selective refi ning plant for lubricating recycling oil Scope of services: Project management, Detail Engineering, Procurement, Installation supervision,

Business Segments

Chlor-alkali electrolysis

Sulphuric acid

Natural gas storage facilities

Natural gas processing

Petrochemicals

Refi nery engineering

Services

Project management

Basic Engineering

Detail Engineering

Procurement

Construction and Installation

Tasks

Planning and construction of new plants or plant sections

Implementation of your ideasinto a plant design

Modernisation and expansion of existing industrial plants

Optimisation of processes orsubprocesses

INTO PLANTS

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Page 4: Chemieanlagenbau Chemnitz · selective refi ning plant for lubricating recycling oil Scope of services: Project management, Detail Engineering, Procurement, Installation supervision,

Your partner for the design of process plantsCrude oil processing and refinery engineering

Crude oil processing Dehydration/desalting

Waste oil processing

Refinery engineering Atmospheric distillation, Vacuum distillation, Hydrotreating, Reforming/zeoforming, Bitumen, Isomerisation, Demercaptanisation

Gas technology

Natural gas underground storage facility

Natural gas processing Pretreatment, Purification, Gas purification, Separation of higher hydrocarbons, Gas compression, Sulphur recovery, Demercaptanisation

Inorganic chemistry

Chlor-alkali electrolysis

Chlorine purification

Sulphuric acid

Polyaluminium chloride

Ammonium sulphate crystallization

Fine and specialty chemicals

Petrochemicals

Ethyl benzene

Styrene

Polystyrene

Expanded polystyrene

Melamine and butadiene

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Page 5: Chemieanlagenbau Chemnitz · selective refi ning plant for lubricating recycling oil Scope of services: Project management, Detail Engineering, Procurement, Installation supervision,

Project management +++

How do you create the good feeling to have the right partner on board for a complex project? In our opinion, by offering more than project manage-ment: Project management + Experience + Passion + IT. For our customers this means that they will benefit from our expertise and experience obtained from numerous successfully implemented projects all over the world. However, our passion lends them certainty to not just being one among many. The latest IT and engineering tools assist us in the effective handling of your project.

Headquarters in Chemnitz

In Chemnitz alone more than 250 employees are working with the latest IT for your project.an den

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Page 6: Chemieanlagenbau Chemnitz · selective refi ning plant for lubricating recycling oil Scope of services: Project management, Detail Engineering, Procurement, Installation supervision,

Efficient, flexible, reliable

Scheduling and progress control

Cost control

Document management

Feasibility studies

Technology procurement

Basic Engineering

Authority engineering

Detail Engineering

Procurement and supply of plant components and equipment

Order of construction and installation services

Expediting

Logistics and shipment

Construction site management

Construction and installation execution

Quality control and quality assurance

Planning of commissioning

Precommissioning

Commissioning

Implementation of performance tests

Project management Engineering Procurement Construction and Installation

Commissioning

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Page 7: Chemieanlagenbau Chemnitz · selective refi ning plant for lubricating recycling oil Scope of services: Project management, Detail Engineering, Procurement, Installation supervision,

We promise you a successful partnershipWorking with us means for you: Ideas, expertise and commitment in a transparent and goal-oriented project management. For this purpose we provide you a team of experts specifically tailored to your project. This team focuses exclusively on your projects and assignments. Thus you can always contact an expert, who can make quick decisions and provide information on detailed queries. Friction losses are minimized, effects on saving of time and expenses maximized.

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Page 8: Chemieanlagenbau Chemnitz · selective refi ning plant for lubricating recycling oil Scope of services: Project management, Detail Engineering, Procurement, Installation supervision,

OAO Sajanskchimplast, Sajansk, Russia, 2006

Project: Conversion of the chlorine and sodium hydroxide production from mercury to membrane technology (Mercury-Membrane Conversion)

Scope of services: Project management, Basic and Detail Engineering, Supply of equipment, Installation supervision and commissioning support

Capacity: 170,000 t/a (NaOH – based on 100 %) 150,000 t/a (chlorine) Capacity increase (2013) to 180,000 t/a chlorine

Scope of supply: The following main equipment units were integrated: membrane electrolyzers, hydrochloric acid synthesis, three-stage sodium hydroxide evaporation, fully automatic ion exchange

By means of the chlor-alkali electrolysis the electrolysis of a saline solution (NaCl or KCl solution) produces the products sodium hydro-xide or caustic potash solution (NaOH or KOH solution, respectively), chlorine (Cl2) and hydrogen (H2).

The electrolysis is carried out using modern membrane electrolyzers, according to the conclusion of the BREF Document (Best Available Technique Reference Document) for the chlor-alkali industry.

Feedstock for the chlor-alkali electrolysis are salt (NaCl or KCl) and water (H2O). The salt originates either from seawater (solar salt NaCl), mineral deposits (rock salt NaCl or KCl) or salt from evaporation pro-cesses (evaporated salt: NaCl or KCl).

The primary products of the chlor-alkali electrolysis according to the membrane method are NaOH as a 32 % lye or KOH as 29 % to 32 % lye, hydrogen gas and chlorine gas.

We are able to offer electrolyzers from the world‘s leading manufacturers. Thereby we meet the special requirements of our customers.

Chlor-alkali electrolysisAdvantages

No environmental impact by amalgam or asbestos

High product purity

Simple handling and operation

Low investment and operating costs

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Page 9: Chemieanlagenbau Chemnitz · selective refi ning plant for lubricating recycling oil Scope of services: Project management, Detail Engineering, Procurement, Installation supervision,

OAO Sajanskchimplast, Sajansk, Russia, 2006

BASF Antwerpen N.V., Antwerp, Belgium, 2011

Project: Construction of an oleum / sulphuric acid plant at the Verbund Site in Antwerp

Scope of services: Project management, Basic and Detail Engineering, Procurement services, Supply of main equipment, Installation supervision, Commissioning, Staff training

Capacity: 1,200 t/d SO3 (converted into oleum)

HUGO PETERSEN – a subsidiary of Chemieanlagenbau Chemnitz GmbH – set new standards regarding sulphuric acid processes by implementing the tower plant process, which replaced the lead chamber process.

For HUGO PETERSEN, sulphuric acid is not just a techno-logy, but an innovation. For the past 100 years, sulphuric acid plants for the highest standards are built according to the Petersen technology. Over the decades, optimal concepts for the sulphuric acid plants of the world have been developed.

The further process optimization is hereby our continuous aspiration in the interests of our customers.

Sulphuric acidHUGO PETERSEN Technologies

Dry catalysis

Wet catalysis

Petersen-Tower-Technology

SUPEROX-Technology

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Page 10: Chemieanlagenbau Chemnitz · selective refi ning plant for lubricating recycling oil Scope of services: Project management, Detail Engineering, Procurement, Installation supervision,

Project: Construction of a natural gas underground storage facility in 2 expansion steps Haidach I and II

Scope of services: Project management, Authority engineering and Basic Design, Detail Engineering, Procurement by order and for account of the customer, Installation supervision, Commissioning

Max. usable storage capacity: 2.64 billion Nm3

Storage facilities for natural gas provide the balancing of the differences between available and required gas quan-tities as well as the balancing of seasonal fluctuations (summer / winter), the short-term supply of natural gas for various consumers, the balancing of network fluctuations and establishing of a constant line pressure respectively, the securing of the gas supply in the event of operational disturbances in production facilities or transport systems.

CAC offers its process engineering expertise starting with the planning up to the commissioning of gas storage fa-cilities in the above-ground facilities range. This applies to all plant sections in the main gas stream as well as the associated auxiliary and secondary plants.

Particular attention is directed towards the requirements of safety engineering and environmental protection.

Natural gas storage facilitiesAdvantages

Providing the most suitable plant concept for: ↘ high flexibility, ↘ optimal adjustment of the plant to varying gas flow rates, ↘ high profitability and ↘ maximum availability and reliability of the plant.

Multi-line plant sections and modular design allow for: ↘ good adjustment to changed gas flow rates, ↘ redundancy upon failure of individual components and ↘ gradual expansion of the gas storage facility.

Stable level of automation allows low operating costs

Rohöl-Aufsuchungs AG, Vienna, Austria, 2011

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Page 11: Chemieanlagenbau Chemnitz · selective refi ning plant for lubricating recycling oil Scope of services: Project management, Detail Engineering, Procurement, Installation supervision,

Project:Construction of an expanded selective refi ning plant forlubricating recycling oil

Scope of services: Project management,Detail Engineering, Procurement, Installation supervision, Commissioning support

Capacity: 80,000 t/a

In the fi eld of refi nery engineering we off er you our en-gineering services for the planning and construction of process plants within refi neries. Our solutions include both standardized systems and customized plants, which meet your special requirements.

Ref inery engineeringProcess plants

Crude oil distillation, with or without Desalting

Vacuum distillation

Hydrotreating

Reforming

Zeoforming

Bitumen production

Isomerisation

Sulphur recovery

Demercaptanisation

Processing of mineral waste oils

Mineraloelraffi nerie Dollbergen GmbH, Dollbergen, Germany, 2005

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Page 12: Chemieanlagenbau Chemnitz · selective refi ning plant for lubricating recycling oil Scope of services: Project management, Detail Engineering, Procurement, Installation supervision,

SAO Sibur Chimprom, Perm, Russia, 2011 / 2012 (2 stages of expansion)

Project: Construction of a plant for the production of expanded polystyrene (EPS)

Scope of services: Project management, Detail Engineering, Supplies, Installation supervision and Commissioning support, Staff training

Capacity: 50.000 t/a expanded polystyrene (2 stages of expansion)

For several decades we have been dealing with the design, delivery and construction of petrochemical plants. Our experiences cover the construction of plants for the pro-duction of ethylbenzene, styrene, polystyrene and expan-dable polystyrene as well as the implementation of plants for the production of melamine and butadiene.

With our experienced teams of process and technical engineers working hand in hand with renowned licensors, our engineering services cover all phases of a project: from developing the concepts up to the turnkey plant.

PetrochemicalsProducts

Ethyl benzene

Styrene

Polystyrene

Expanded polystyrene

Melamine and butadiene

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Page 13: Chemieanlagenbau Chemnitz · selective refi ning plant for lubricating recycling oil Scope of services: Project management, Detail Engineering, Procurement, Installation supervision,

OAO Stroytransgaz, Palmyra, Syria, 2007

Project: Construction of a natural gas processing plant

Scope of services: Project management, Basic Engineering & Detail Engineering, Technical procurement of equipment and bulk materials, Installation and commissioning support

Capacity: 3.0 bil. m³/a

For more than 45 years we have been planning and deli-vering plants for the processing of natural gas and crude oil associated gases. The focus is hereby on the process steps of separation of higher hydrocarbons with setting of the dew point, gas drying, desulphurisation by means of various methods as well as processing of the so-called gas hydrate into individual fractions (LPG and C5+). In particular, processing/production of liquefied gas will be completely tailored to your needs.

The process chain of desulphurisation can be supplemen-ted by units for demercaptanisation as well as sulphur recovery plants.

We offer you standardized solutions under consideration of the best possible option for your specifications.

The combination of various process stages is custommade depending on the composition of the feedstock and the desired product quality.

Natural gas processingProducts

Saleable natural gas

Liquefied gas (LPG)

Gas hydrate (C5+)

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Page 14: Chemieanlagenbau Chemnitz · selective refi ning plant for lubricating recycling oil Scope of services: Project management, Detail Engineering, Procurement, Installation supervision,

HUGO PETERSENSantiago de Chile S.p.A.

AT HOME ACROSSTHE GLOBEClose geographical proximity to our Clients and a direct relationship without intermediaries are of great importance to us. In order to allow for the opti-mized implementation of all processes of your project, we provide you with local service.

Thanks to our offi ces in Moscow, Kiev, Krakow, Santiago de Chile and Almaty you will benefi t from experts with an excellent knowledge of the local conditions. On this basis, we are able to guarantee short offi cial channels in the cooperation, without unnecessary obstacles. Most of all, this allows for the optimal project management of your project. In our foreign offi ces, of course, we also support you with authority management or help you to solve questions on fi nancing. You do not have to do without CAC‘s allround service even abroad. That is our ambition.

CAC Chemnitz Headquarters Germany

Moscow Representation in Russia

HUGO PETERSEN WiesbadenSubsidiary

KievRepresentation in the Ukraine

CracowSubsidiary

AlmatyRepresentation in Kazakhstan

Global locations

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Page 15: Chemieanlagenbau Chemnitz · selective refi ning plant for lubricating recycling oil Scope of services: Project management, Detail Engineering, Procurement, Installation supervision,

KIEV

MOSCOW

CRACOW

SANTIAGO DE CHILE

Locations

With its locations CAC is present on various key markets.

ALMATY

WIESBADEN

Projects all around the world

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Page 16: Chemieanlagenbau Chemnitz · selective refi ning plant for lubricating recycling oil Scope of services: Project management, Detail Engineering, Procurement, Installation supervision,

Chemieanlagenbau Chemnitz GmbH Augustusburger Str. 34 . 09111 Chemnitz . Germany PO Box: 230241 . 09055 Chemnitz . Germany Telephone: +49 371 68 99 0 . Fax: +49 371 68 99 253 E-mail: [email protected] www.cac-chem.de

Chemieanlagenbau Chemnitz GmbH / Branch Office Moscow Novotscheremuschkinskaja ul.61 . 117418 Moscow . Russia Telephone: +7 499 120 9498, +7 495 937 5048 . Fax: +7 495 937 5049 E-mail: [email protected]

Chemieanlagenbau Chemnitz GmbH / Branch Office Almaty Mikrorayon 5 House 30 «b» 050062 Almaty . Kazakhstan Telephone: +7 727 352 72 18, +7 727 352 72 17 . Fax: +7 727 352 72 19 E-mail: [email protected]

Chemieanlagenbau Chemnitz GmbH / Branch Office Kiev ul. Kudrjawskaja 8b, off. 3 . 04053 Kiev . Ukraine Telephone: +380 44 272 30 18 . Fax: +380 44 272 44 28 E-mail: [email protected]

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