CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and...

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CHEMICAL CHEMICAL HARDENERS HARDENERS Concrete Technology Program

Transcript of CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and...

Page 1: CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and calcium carbonate to form a dense, durable, dustproof.

CHEMICAL CHEMICAL HARDENERHARDENER

SSConcrete Technology Program

Page 2: CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and calcium carbonate to form a dense, durable, dustproof.

Purpose...Purpose...

To react chemically with free To react chemically with free lime and calcium carbonate to lime and calcium carbonate to

form a dense, durable, form a dense, durable, dustproof surface.dustproof surface.

Concrete Technology Program

Page 3: CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and calcium carbonate to form a dense, durable, dustproof.

Acrylic Sealer SEAL HARDAcrylic Sealer SEAL HARD

Page 4: CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and calcium carbonate to form a dense, durable, dustproof.
Page 5: CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and calcium carbonate to form a dense, durable, dustproof.

ProtectProtect

ss

ConcreConcre

tete

WhereWhere

It It

CountsCountsConcrete Technology Program

Benefits...Benefits...•No membrane to chip, crack, No membrane to chip, crack, peel, peel, yellow or tire yellow or tire markmark•Eliminates abrasive wear on Eliminates abrasive wear on concrete floor surfacesconcrete floor surfaces•Screens contaminants and Screens contaminants and reduces grease, oilreduces grease, oil•Greatly reduces floor Greatly reduces floor maintenance costsmaintenance costs•VOC compliant, No odorVOC compliant, No odor•Over twice the abrasion Over twice the abrasion resistance of other resistance of other chemical hardenerschemical hardeners•Develops a polished, medium Develops a polished, medium gloss finishgloss finish

©

Page 6: CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and calcium carbonate to form a dense, durable, dustproof.

Concrete Technology Program

JOINT TITE 750TM

Polyurea

Elastomer

Self – Leveling

Rapid Curing

Page 7: CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and calcium carbonate to form a dense, durable, dustproof.

Concrete Technology Program

Purpose:

Fill: Cracks and Control Joints

Resist: Abrasion and Puncture

Provide: Good Elongation and . Adhesive PropertiesJO

INT F

ILLER

SJOINT TITE 750 Polyurea

Page 8: CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and calcium carbonate to form a dense, durable, dustproof.

Concrete Technology Program

JOIN

T F

ILLER

SBenefits:

• 100% Solids, Meets VOC Regulations

• Flexible, 460 – 500% Elongation

• Remains flexible, even in Frigid Temperatures

• Returns Project to Service in 60 Minutes

• Cures from -20oF to 130oF

• Odorless, No Toxic Vapors

• Trimmable for Neat Appearance

• Protects Joint Edges

JOINT TITE 750 Polyurea

Page 9: CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and calcium carbonate to form a dense, durable, dustproof.

Concrete Technology Program

JOIN

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SUses: JOINT TITE 750

Polyurea

• Control Joints

• Random Cracks

• Spalling Edges

Page 10: CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and calcium carbonate to form a dense, durable, dustproof.

Concrete Technology Program

JOIN

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SCrack Preparation:

JOINT TITE 750 Polyurea

Removing Concrete Laitenance

Page 11: CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and calcium carbonate to form a dense, durable, dustproof.

Concrete Technology Program

JOIN

T F

ILLER

SCrack Filling: JOINT TITE 750

Polyurea

Page 12: CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and calcium carbonate to form a dense, durable, dustproof.

Concrete Technology Program

JOIN

T F

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STrimming: JOINT TITE 750

Polyurea

Removing excess material by slicing this section 1 hour after installation

Page 13: CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and calcium carbonate to form a dense, durable, dustproof.

Concrete Technology Program

JOIN

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SLimitations: JOINT TITE 750

Polyurea

Joint Tite 750 should not be used

to fill exterior cracks, control

joints, or construction joints if

deck or slab movement from

thermal cycling is expected.

Page 14: CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and calcium carbonate to form a dense, durable, dustproof.

Concrete Technology Program

Water Water RepellentsRepellents

Page 15: CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and calcium carbonate to form a dense, durable, dustproof.

Concrete Technology Program

Water Water RepellentsRepellents

Purpose...Purpose...To protect To protect

treated surfacestreated surfaces

from the intrusionfrom the intrusion

of water and salt migration,of water and salt migration,

thereby increasing thereby increasing

durability and service life.durability and service life.

Page 16: CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and calcium carbonate to form a dense, durable, dustproof.

Concrete Technology Program

Water Water RepellentsRepellents

TypesTypes Membrane Products:

Silicone, Acrylic, Methylmethacrylate, Stearate

Penetrants: Silanes, Siloxanes

Membrane Products: Silicone, Acrylic, Methylmethacrylate, Stearate

Penetrants: Silanes, Siloxanes

Page 17: CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and calcium carbonate to form a dense, durable, dustproof.

Concrete Technology Program

Water Water RepellentsRepellents

Types:Types:

Silane: 100% reactive, penetrating

Siloxane:partially reacted, penetrating,

Blends:blended combinations of Silanes & Siloxanes

Silane: 100% reactive, penetrating

Siloxane:partially reacted, penetrating,

Blends:blended combinations of Silanes & Siloxanes

Page 18: CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and calcium carbonate to form a dense, durable, dustproof.

Concrete PoresConcrete Pores

SilaneSilane

SiloxaneSiloxane

Water Water RepellentsRepellents

Concrete Technology ProgramConcrete Technology Program

SilaneSilane

SiloxaneSiloxane

L&M PhilosophyL&M PhilosophyCreate and distribute easy to use, effective Create and distribute easy to use, effective water repellent barriers which bond to the water repellent barriers which bond to the treated surface, allowing it to breathe, treated surface, allowing it to breathe, without changing the facade.without changing the facade.

Page 19: CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and calcium carbonate to form a dense, durable, dustproof.

Concrete Technology Program

Water Water RepellentsRepellents

PurposePurpose

Create and distribute clear, breathable water Create and distribute clear, breathable water

repellents that penetrate the surface and repellents that penetrate the surface and

permanently bond chemically, deep permanently bond chemically, deep

within the substrate to effectively reduce within the substrate to effectively reduce

deteriorating effects of water and chloride-deteriorating effects of water and chloride-

ion penetration.ion penetration.

Page 20: CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and calcium carbonate to form a dense, durable, dustproof.

Penetrating, Penetrating, ready to use, ready to use, low VOC, silane-low VOC, silane-siloxane siloxane solution.solution.Designed to deeply penetrate the substrate and chemically bond setting up a hydrophobic layer of protection.

Page 21: CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and calcium carbonate to form a dense, durable, dustproof.

Benefits...

• Excellent resistance to water intrusion

• Excellent resistance to chloride-ion ingress • Non-flammable/VOC compliant

• Ready to use formula • Odorless

Page 22: CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and calcium carbonate to form a dense, durable, dustproof.

Water Water RepellentsRepellents

horizontalhorizontalsurfacessurfacesAbove Grade

Concrete Concrete Parking DecksParking Decks

Bridges & Bridges & OverpassesOverpasses

Concrete Concrete Sidewalks & Sidewalks &

StepsSteps

Concrete Block Concrete Block

PaversPavers

Quarry Tile/Quarry Tile/Brick PaversBrick Pavers

VOC CompliantVOC Compliant

AquapAquapelel

Aquapel Aquapel ++

Page 23: CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and calcium carbonate to form a dense, durable, dustproof.

SCALING:

Primary Causes:

• Low air content

•Freezing and thawing of immature Concrete

•Floating in bleed water

•Hard troweling air-entrained concrete

•Aggressive de-icing salts

•Insufficient curing

•Lack of sealing/Moisture proofing

The deterioration of the surface of concrete.

Page 24: CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and calcium carbonate to form a dense, durable, dustproof.

WEATHER CONDITIONS THAT CAN CAUSE SCALING

Page 25: CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and calcium carbonate to form a dense, durable, dustproof.

ProductsProducts

Concrete Technology Program

Water Water RepellentsRepellents

Hydropel WB, Hydropel WB, HydroblockHydroblock

water basewater base

Unique blend of deeply penetrating, long-lasting silane, siloxane compounds in a special carrier system.

Page 26: CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and calcium carbonate to form a dense, durable, dustproof.

Water Water RepellentsRepellents

Concrete Technology Program

BenefitsBenefits Excellent resistance to wind driven rain Retards efflorescence Non-darkening, non yellowing, non-gloss

performance Breathable surface—

High moisture vapor transmission Beyond VOC Compliant, odorless Specially designed for porous substrates

such as concrete masonry units and split-face block*

Excellent resistance to wind driven rain Retards efflorescence Non-darkening, non yellowing, non-gloss

performance Breathable surface—

High moisture vapor transmission Beyond VOC Compliant, odorless Specially designed for porous substrates

such as concrete masonry units and split-face block** Hydroblock* Hydroblock

Page 27: CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and calcium carbonate to form a dense, durable, dustproof.

Concrete Technology Program

Water Water RepellentsRepellentsAbove GradeAbove Grade

verticalverticalsurfacessurfaces

HydropHydropelel

WBWB

HydroblocHydroblockk

BrickBrick

Porous BrickPorous Brick

Concrete BlockConcrete Block

Precast Precast ConcreteConcrete

StuccoStucco

VOC OdorlessVOC Odorless

Page 28: CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and calcium carbonate to form a dense, durable, dustproof.

Concrete Technology Program

PRODUCT TYPES:

Self-Leveling

Polymer Reinforced

Rapid Setting

Feather-Edged

Flowable

Trowellable

Patching and Repair Cement-Based

Page 29: CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and calcium carbonate to form a dense, durable, dustproof.

Concrete Technology ProgramCem

en

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derl

aym

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tsLevelexTMBasic Description:

•Polymer-Reinforced

•Self-Leveling Floor Underlayment

•Can be placed from 1 inch to . Feather Edge

•To correct irregularites in uneven . structural floors

Page 30: CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and calcium carbonate to form a dense, durable, dustproof.

Concrete Technology Program

LevelexTMSuitable Projects:

Designed for Normal Pedestrian Traffic:

•Warehouse

•Industrial Plants

•Pedestrian Tunnels

•Apartment Floors

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Page 31: CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and calcium carbonate to form a dense, durable, dustproof.

Concrete Technology Program

LevelexTMProperties:

TECHNICAL DATA

Compressive Strength: 1 day

1500 psi (ASTM C-109) 7 days 3500 psi 28 days 4500 psi

Flexural Strength: 1 day 400 psi (ASTM C-348) 7 days 810 psi 28 days 1200 psi

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Page 32: CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and calcium carbonate to form a dense, durable, dustproof.

Concrete Technology Program

LevelexTMBenefits:

•Self Leveing and Free Flowing

•Can be placed by either . Pumping or Pouring

•Easy Mixing No Lumping!

•Excellent Working and Heal Time

•Self Curing

•Rapid Return to Service

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Page 33: CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and calcium carbonate to form a dense, durable, dustproof.

Concrete Technology Program

LevelexTMInstallation:

•Repair all deep cracks

•Clean surfaces to sound concrete

•Dilute levelex Primer 1:1 with water, apply at . 350 to 400 SF/gallon. Allow to dry for a . minimum of 2 hours.

•Mix Levelex for 2 to 3 minutes

•Pour or pump levelex onto the floor and . spread using a spiked roller

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Page 34: CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and calcium carbonate to form a dense, durable, dustproof.

Concrete Technology Program

Patc

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Cementitious Patching and Repair

Durapatch Industrial Durapatch Hiway

Duratop Durathin

Durapatch VOH Fastrack 5

Duraplug Fastrack 15

Page 35: CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and calcium carbonate to form a dense, durable, dustproof.

Concrete Technology Program

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TEC DATA Working Time / Setting Time Working Initial

Time Setting

Durapatch Industrial 40 min 60 minDuratop 40 min 60 minDurapatch VOH 40 min 60 min

Durathin 30 min 60 min

Durapatch Hiway 10 min 15 min

Fastrack 15 15 min 25 min

Fastrack 5 5 min 7 min

Duraplug 1 - 1/½ min 3 min

Page 36: CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and calcium carbonate to form a dense, durable, dustproof.

Concrete Technology Program

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TEC DATA Strength (psi)

Hrs Days

2 1 3 7 28

Durapatch Hiway 2500 5000 5500 7500 8100

Fastrack 15 250 2400 3000 6800 8000

Fastrack 5 300 3500 4500 7000 8300

Durapatch Industrial 5000 7000 9000 10000

Durapatch VOH 4000 3500 6000 8000

Durathin 1500 4000 5500 6800Duratop 3000 5000 6000

Duraplug 30 min = 1500 60 min = 2000

Page 37: CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and calcium carbonate to form a dense, durable, dustproof.

Concrete Technology Program

INS

TA

LLA

TIO

NTEC DATA DURAPATCH HIWAYTM

DURAPATCH INDUSTRIALTM

Page 38: CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and calcium carbonate to form a dense, durable, dustproof.

Concrete Technology Program

INS

TA

LLA

TIO

NTEC DATA DURAPATCH HIWAYTM

DURAPATCH INDUSTRIALTM

Page 39: CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and calcium carbonate to form a dense, durable, dustproof.

Concrete Technology Program

INS

TA

LLA

TIO

NTEC DATA DURAPATCH HIWAYTM

DURAPATCH INDUSTRIALTM

Page 40: CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and calcium carbonate to form a dense, durable, dustproof.

Concrete Technology Program

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TEC DATA DURATHINTM

Basic Use:

Designed for structural repairs requiring thin to . feather-edged cross sections

Consistency: Plastic to Flowable

Depth of Placement:

Feather-edged to one inch

Curing: Cover with wet burlap or poly

Coverage:

43 square feet at 1/8 inch deep per bag

Package Size: 55 lb. bag

Page 41: CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and calcium carbonate to form a dense, durable, dustproof.

Concrete Technology Program

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TEC DATA FASTRACK 15TMBasic Use:

Designed for undeground sewers, splicing concrete pipe and general concrete repair

Consistency: Plastic to Flowable

Depth of Placement:

1/2 to 3 inches - Patches deeper than 3 inches add 50% . . by weight washed 3/8 inch aggregate

Curing: Self-Curing but should be protected from moisture loss

Coverage: 11 square feet at1/2 inch deep per bag

Package Size: 55 lb. bag

FASTRACK 5TM

Page 42: CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and calcium carbonate to form a dense, durable, dustproof.

FASTRACKComes in in two versions

FASTRACK 5TM

Can be placed up to 5 minutes after mixing

Soft set occurs approximately 6 to7 minutes after mixingFASTRACK 5 can be molded and shape for another 10 minutes after soft set occurs

Concrete Technology Program

SO

FT S

ET

SOFT SET

Page 43: CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and calcium carbonate to form a dense, durable, dustproof.

FASTRACK Comes in in two versions

FASTRACK 15TM

Can be placed up to 15 minutes after mixing

Soft set occurs approximately 16 to17 minutes after mixingFASTRACK 15 can be molded and shape for another 15 minutes after soft set occurs

Concrete Technology Program

SO

FT S

ET

SOFT SET

Page 44: CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and calcium carbonate to form a dense, durable, dustproof.

FASTRACK 5TM and

FASTRACK 15TM

On Track With

That what Stoneway of Seattle Thinks !!And so does

Northwest ConstructionThey placed about 80,000 pounds on The South Seattle Waste water Interceptor project

Their next project is estimated to use ten times this amount

Page 45: CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and calcium carbonate to form a dense, durable, dustproof.

Concrete Technology Program

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Surface Preparation:• The suface to be patched should have a rough profile.

• Expose at least the top portion of the coarse aggregate.

• The surface to be patched must be clean, hard and dense.

• Pre-soak all surfaces with water for a minimum of 2 hours . just before placement.

• At the time of placement the surface should be saturated . and damp, without standing water present.

• If a bonding agent is used, follow the manufacturer’s . recommendation for surface moisture content.

• For best results choose one of L&M’s bonding agents.

EVERBONDTM EVERWELDTM EPOBONDTM

Page 46: CHEMICAL HARDENERS Concrete Technology Program. Purpose... To react chemically with free lime and calcium carbonate to form a dense, durable, dustproof.

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