Charge testing for well concept selection · 2017-05-22 · Well concept evolution Netherlands /...

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Nederlandse Aardolie Maatschappij BV 1 November 2012 Restricted Charge testing for well concept selection November 2012 Eelco Bakker, Al Zanimonsky, NAM Mark Brinsden, Shell EWAPS 12 - 6 Presented at 1 st European & W African Perforating Symposium, Amsterdam 7 – 9 November 2012

Transcript of Charge testing for well concept selection · 2017-05-22 · Well concept evolution Netherlands /...

Page 1: Charge testing for well concept selection · 2017-05-22 · Well concept evolution Netherlands / Southern UK sector scene setting Mature area, remaining gas/oil accumulations small

Nederlandse Aardolie Maatschappij BV 1November 2012Restricted

Charge testing for well concept selection

November 2012

Eelco Bakker, Al Zanimonsky,

NAM

Mark Brinsden, Shell

EWAPS 12 - 6

Presented at 1st European & W African Perforating Symposium, Amsterdam 7 – 9 November 2012

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content

Well concept evolution

Case for charge testing

Test set-up / test conditions

Charge test results

Findings charge testing

Impact concepts

Conclusions and way forward

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Well concept evolution

Netherlands / Southern UK sector scene setting

Mature area, remaining gas/oil accumulations small size (0.2 – 1

BCM)

Early 2000’s: “step change” in costs required

3

Significant changes (down

sizing) required in well design, rig

selection, well functionality and

surface lay-out in order to meet

challenge

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Well concept evolution – 1st step

Typical well data

Reservoir depths: 2800- 4600 mAH

(1800 – 3500 m TVD)

Reservoir pressure 250 – 360 bar

(undepleted)

Reservoir temperature 100 - 125

deg C

permeability : <1 - 50 mD, porosity

8 - 20 %

typical features:

reduced csg sizes

simple wellhead

3½” cemented completion

2” perf guns, static balanced / slight

underbalance for trigger interval

� Concept worked for no. of

years BUT next step ?

4

Old design current design

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Well concept evolution – the next step ?

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FALLBACK

Ο

Current base case

Ο Ο

3 ½” tbg, cemented in 6” – or 4 7/8” OH

2” guns

Proposed “slim” case, low permeability

Proposed “slim” case, high permeability

2 7/8” tbg,

cemented in

4 7/8”- or 3

15/16” OH

small guns:

1 9/16” or

1 11/16”

3 ½” * 2 7/8”

tbg,

cemented in

4 7/8”- or 3

15/16” OH

small guns:

1 9/16” or

1 11/16”

Driven by swell data assumptio

ns

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Slim well concept – impact gun size (base modelling)

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FBHP (bara)

Gas rate (Km3/d)

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Km3/d

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Prod profile

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Cum prod

2” guns

Small guns

IPR

Case for charge testing:

based on initial modeling, impact (Q / NPV) of changing to slim completion could be significant �needs further clarification

���� test DoP assumptions !!

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Charge testing conditions in lab

reservoirUCS = 1000 – 2000 psi (70 – 140 bar)

Res Pressure = 4350 – 5000 psi (180 - 350

bar)

Overburden = approx 9200 psi

(634 bar)

UCS of test sample

Internal Pressure

Field conditions

Confining stress on outside of the sample

Test set-up / test conditions

In order to mimic field conditions as good as possible selected the following parameters:

� Carbon Tan material (sandstone)

� internal / confining stress

�Section 2 only, no flow conditions

�Various combinations OH size / tbg – and charge size

�Varying cement thickness

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Charge test results 2” charge

Carried out some 33 tests (3 labs, test data randomly plotted !!)

Tests in 7” and 4” Carbon Tan cores, both centralised / excentralised.

In some tests free gun volume ( FGV) reduced to minimise effect DUB (dyn

underbalance)

Data used in

original

modelling

0

2

4

6

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12

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0 10 20 30

Do

P,

pe

ne

tra

tio

n,

inc

hDoP 2" charge

DoP, 2" charge, 6"OH

DoP, 2" charge, 47/8" OH

0.14

0.16

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0.26

0 10 20 30

EHD inch

EH, 2"charge, 6" OH

EH, 2"charge, 4 7/8"OH

Sample no �Sample no �

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Charge test results small charge

Carried out some 17 tests (3 labs, test data randomly plotted !!)

Tests in 7” and 4” Carbon Tan cores, both centralised / excentralised.

In some tests FGV reduced to minimise effect DUB

Data used in

original

modelling

0

1

2

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6

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0 5 10 15 20

TC

P p

en

etr

ati

on

, in

ch

TCP, small charge,4 7/8" OH

TCP, small charge,3 15/16"OH

0.1

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0.14

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0.2

0.22

0 10 20

EH, 4 7/8"OH

EH, 3 15/16"OH

Sample no �

Sample no �

DoP,

inch

EHD,

inch

Page 10: Charge testing for well concept selection · 2017-05-22 · Well concept evolution Netherlands / Southern UK sector scene setting Mature area, remaining gas/oil accumulations small

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Findings charge testing (1)

Futher analysis of results

� Impact cement thickness clearly seen in majority of tests (6”

vs 4 7/8” OH, 4 7/8” vs 3 15/16” OH)

0

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0 5 10 15 20 25 30

Do

P,

inc

h

DoP impact cement thickness

2" DoP, 4 7/8" OH

2" DoP, 6" OH

"small" DoP, 3 15/16"OH

"small" DoP, 4 7/8" OH

Sample no �

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Findings charge testing (2)

Futher analysis of results

�Centralisation / stand-off impact: significant and hence to be

included, not directly included in original modeling

�Overall “perforation efficiency” (OH tunnel length/TCP tunnel length)

from tests some 80%, hence efficiency for actual field conditions

lower (less optimal conditions for dyn UB) � tentatively set @ 50%

DoP 2” charge

vertical deviated Used for original modeling

6” OH 9” 7.7”7”

4 7/8” OH

11” 9.6”

EH 0.19” 0.17” 0.22”

Eff, % 50 50 80

Small charge

vertical deviated Used for original modeling

4 7/8” OH 2.9” 2.4”4”

3 15/16”

OH5.1” 4.3”

EH 0.17” 0.17” 0.17”

Eff, % 50 50 80

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Impact charge testing on well concept selection

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FBHP(bara)

Gas rate 1000m3/d

Inflow Performance Relationship

2" charge, base model

small charge, base model

2" charge, 6" OH, test results

2" charge, 4 7/8" OH, test results

small charge, 4 7/8" OH, test results

small charge, 3 15/16" OH, testresults

Impact 2” charge:

� test results impact rel. minor

� Higher DoP offset by lower assumed perforation eff.

Impact small charge:

� impact clear

� Lower DoP + lower assumed perforation eff.

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“Economics” : Impact charge testing on well concept selection

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Mm3 Cumulative Gas Production

BAS

EBAS

E

2” charge Minor Impact

Small charge

Major Impact

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Conclusions

Charge testing results

�Reducing tubing size to 2 7/8” and using smaller charges not

attractive given loss of inflow / recovery � this concept no longer

pursued !!

� Impact perf tunnel efficiency significant

� Impact cement thickness for smaller charges potentially under-

estimated

�potential impact on selected drilling practices (OH drilling

diameter)

�Perforation tunnel efficiency possibly overestimated in original

modelling

� “ideal” lab tests gave results of approx 80%, field conditions (small

clearance, low static UB) far from ideal.

Way forward

�Carry out gun survival tests for 2” guns inside 2 7/8” tubing � if

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