charge fail, emergency stop, low oil pressure, high engine temperature, fail to start, low/high DC...
4
® SPECIFICATION DC SUPPLY 8V to 35V continuous CRANKING DROPOUTS Able to survive 0V for 50mS, providing supply was at least 10V before dropout and supply recovers to 5V. This is achieved without the need for internal batteries MAXIMUM OPERATING CURRENT 460mA at 12V. 245mA at 24V MAXIMUM STANDBY CURRENT 375mA at 12V. 200mA at 24V ALTERNATOR INPUT RANGE 15V(L-N) to 333V AC (L-N) absolute maximum ALTERNATOR INPUT FREQUENCY 50Hz - 60Hz at rated engine speed (Minimum: 15V AC L-N) MAGNETIC PICK-UP VOLTAGE RANGE +/- 0.5V to 70V Peak MAGNETIC INPUT FREQUENCY 10,000 Hz (max) START RELAY OUTPUT 15A DC at supply voltage FUEL RELAY OUTPUT 15A DC at supply voltage AUXILIARY RELAY OUTPUTS Three outputs 2A DC at supply voltage Two outputs volt free 2A at 250V AC DIMENSIONS 240mm x 172mm x 57mm 9.4” x 6.8” x 2.2” PANEL CUTOUT 220mm x 160mm 8.7” x 6.3” CHARGE FAIL/EXCITATION RANGE 0V to 35V BUILT IN GOVERNOR CONTROL Fully Isolated Minimum Load Impedence: 1000Ω Gain Volts 0V - 10V DC Offset Volts + / - 10V DC BUILT IN AVR CONTROL Fully Isolated Minimum Load Impedence: 1000Ω Gain Volts 0V - 10V DC Offset Volts + / - 10V DC ENCLOSURE PROTECTION (front of module) IP65 (with optional gasket) IP42 (without gasket) The DSE7510 is an Automatic Engine Control Module, designed to provide advanced load share functionality for diesel and gas generating sets that include non- electronic and electronic engines. The module also provides excellent engine monitoring and protection features. The module’s load share functions include automatic synchronising with built in synchroscope and closing onto dead bus. Direct and flexible outputs from the module are provided to allow connection to the most commonly used speed governors and automatic voltage regulators (AVRs). The module has been designed to combine a maximum of 16 generators and 16 mains (utility) supplies up to a maximum of 20 in one system, e.g. 16 generators and 4 mains (utility) supplies – DSE7560 required to synchronise with the mains (utility). The module has the ability to monitor generator under/over volts, over current, generator under/over frequency, under speed, over speed, charge fail, emergency stop, low oil pressure, high engine temperature, fail to start, low/high DC battery volts, fail to stop, generator short circuit protection, reverse power, generator phase rotation error, earth fault protection, loss of speed signal, fail to open, fail to close, out of sync, open circuit failure, negative phase sequence and loss of excitation. FEATURES • Electronic engine capability • RS232 or RS485 remote communications • Modbus RTU • Pin number protected front panel programming • Exercise timer • Back-lit LCD 4-line text display • Multiple display languages • Voltage measurement • Configurable inputs (9) • Configurable outputs (5) • Automatic start • Manual start • Audible alarm • LED indicators • Built-in governor and AVR control • Engine history event log • Engine protection • Fault condition notification to a designated PC • Front panel mounting • PC configuration • Bus failure detection • Configurable alarm timers • Configurable start & stop timers • Automatic load transfer • SMS alert messaging • Remote monitoring • Magnetic pick-up • KW overload alarms • Engine temperature alarms LOAD SHARE FEATURES • No-break transfer • Peak shaving/peak lopping • Sequential set start • KW on mains (utility) level • Mains (utility) decoupling test mode • Manual speed/frequency adjust • Phase locking • Bus coupler control • ROCOF & vector shift • Generator load demand • Automatic hours run balancing • Dead bus sensing • Existing load share line interfacing (P123 required) • Direct governor & AVR communication • Volts & frequency matching • KW and Kvar load sharing • Manual voltage adjust • Auto ID negotiation BENEFITS • Sends SMS messages to engineers to notify specific engine problems (GSM Modem and SIM card required) • On-site and remote (modem required) module configuration • In-built engine diagnostics removes the requirement for service equipment • Full engine protection & instrumentation without the need for additional senders (Electronic engines only) • Remote monitoring of the module using comprehensive DSE PC software • License free PC software DSE POWER ® SHARING WITH SIMPLICITY. DSE7510 AUTO START CONTROL MODULE ELECTRONIC ENGINE CAPABILITY NEW RELEASE
Transcript of charge fail, emergency stop, low oil pressure, high engine temperature, fail to start, low/high DC...
®
SPECIFICATION
DCSUPPLY8V to 35V continuous
CRANKINGDROPOUTSAble to survive 0V for 50mS, providing supplywas at least 10V before dropout and supplyrecovers to 5V. This is achieved without theneed for internal batteries
MAXIMUMOPERATINGCURRENT460mA at 12V. 245mA at 24V
MAXIMUMSTANDBYCURRENT375mA at 12V. 200mA at 24V
ALTERNATOR INPUT RANGE15V(L-N) to 333V AC (L-N) absolute maximum
ALTERNATOR INPUT FREQUENCY50Hz - 60Hz at rated engine speed (Minimum:15V AC L-N)
MAGNETIC PICK-UP VOLTAGERANGE+/- 0.5V to 70V Peak
MAGNETIC INPUT FREQUENCY10,000 Hz (max)
START RELAYOUTPUT15A DC at supply voltage
FUEL RELAYOUTPUT15A DC at supply voltage
AUXILIARY RELAYOUTPUTSThree outputs 2A DC at supply voltageTwo outputs volt free 2A at 250V AC
DIMENSIONS240mm x 172mm x 57mm9.4” x 6.8” x 2.2”
PANEL CUTOUT220mm x 160mm8.7” x 6.3”
CHARGE FAIL/EXCITATION RANGE0V to 35V
BUILT IN GOVERNORCONTROLFully IsolatedMinimum Load Impedence:1000ΩGain Volts 0V - 10V DCOffset Volts + / - 10V DC
BUILT IN AVRCONTROLFully IsolatedMinimum Load Impedence:1000ΩGain Volts 0V - 10V DCOffset Volts + / - 10V DC
ENCLOSURE PROTECTION(front of module)IP65 (with optional gasket)IP42 (without gasket)
The DSE7510 is an AutomaticEngine Control Module, designedto provide advanced load sharefunctionality for diesel and gasgenerating sets that include non-electronic and electronic engines.The module also providesexcellent engine monitoring andprotection features.
The module’s load share functionsinclude automatic synchronisingwith built in synchroscope andclosing onto dead bus. Direct andflexible outputs from the moduleare provided to allow connectionto the most commonly used speedgovernors and automatic voltageregulators (AVRs).
The module has been designed tocombine a maximum of 16generators and 16 mains (utility)supplies up to a maximum of 20 inone system, e.g. 16 generatorsand 4 mains (utility) supplies –DSE7560 required to synchronisewith the mains (utility).
The module has the ability tomonitor generator under/over volts,over current, generator under/overfrequency, under speed, over speed,charge fail, emergency stop, low oilpressure, high engine temperature,fail to start, low/high DC batteryvolts, fail to stop, generator shortcircuit protection, reverse power,
generator phase rotation error, earthfault protection, loss of speed signal,fail to open, fail to close, out of sync,open circuit failure, negative phasesequence and loss of excitation.
FEATURES• Electronic engine capability• RS232 or RS485 remotecommunications
• Modbus RTU• Pin number protected front panelprogramming
• Exercise timer• Back-lit LCD 4-line text display• Multiple display languages• Voltage measurement• Configurable inputs (9)• Configurable outputs (5)• Automatic start• Manual start• Audible alarm• LED indicators• Built-in governor and AVR control• Engine history event log• Engine protection• Fault condition notification to adesignated PC
• Front panel mounting• PC configuration• Bus failure detection• Configurable alarm timers• Configurable start & stop timers• Automatic load transfer• SMS alert messaging• Remote monitoring• Magnetic pick-up• KW overload alarms• Engine temperature alarms
LOAD SHARE FEATURES• No-break transfer• Peak shaving/peak lopping• Sequential set start• KW on mains (utility) level• Mains (utility) decoupling test mode• Manual speed/frequency adjust• Phase locking• Bus coupler control• ROCOF & vector shift• Generator load demand• Automatic hours run balancing• Dead bus sensing• Existing load share line interfacing(P123 required)
• Direct governor & AVRcommunication
• Volts & frequency matching• KW and Kvar load sharing• Manual voltage adjust• Auto ID negotiation
BENEFITS• Sends SMS messages toengineers to notify specificengine problems (GSM Modemand SIM card required)
• On-site and remote (modemrequired) module configuration
• In-built engine diagnosticsremoves the requirement forservice equipment
• Full engine protection &instrumentation without the needfor additional senders (Electronicengines only)
• Remote monitoring of the moduleusing comprehensive DSE PCsoftware
• License free PC software
DSEPOWER®
SHARINGWITHSIMPLICITY.DSE7510AUTOSTARTCONTROLMODULE
ELECTRONICENGINECAPABILITY
NEWRELEASE
TIMERS & INPUT FUNCTIONSThe module has been designed to include the following timers and input functions:
• Start delay timer• Stop delay timer• Crank timer• Crank rest timer• Engage attempt & manual crank limit timers• Safety on delay timer• Warm up timer• Cooling timer• Energise to stop hold timer• Pre-heat timer• Pre-heat bypass timer• Smoke limiting control timer• Fail to stop timer• Over speed over shoot timer• Breaker pulse control timers• DC battery alarm delay timers• Sync/fail to sync timer
BUILT-IN FUNCTIONS• Alternator under/over volts• Alternator under/over frequency• Warning or shutdown on engine temperature, over/under speed, oilpressure
• Warning, shutdown or electrical trip on battery volts or over current• Shutdown or electrical trip on reverse power, phase rotation or shortcircuit fault
• Earth fault shutdown• Adjustable crank cycle/attempts• Full remote control and telemetry• 9 configurable digital inputs• 5 configurable and 2 fixed relay/FET outputs• System lock input• Load switching control push-button inputs• ROCOF/vector shift (mains/utility decoupling)• Negative phase sequence• Loss of excitation• PIN number
INSTRUMENTATION ANDALARMSThe DSE7510 module provides advanced metering and alarm functionalityvia the LCD display. The information can be accessed using the display scrollpush buttons. The table below shows the instrumentation and alarm featuresthe module provides.
Generator Volts L1-N, L2-N, L3-NGenerator Volts L1-L2, L2-L3, L3-L1Generator Amps L1, L2, L3Generator Frequency HzGenerator kVA L1, L2, L3, TotalGenerator kW L1, L2, L3, TotalGenerator pf L1, L2, L3, AverageGenerator kVAr L1, L2, L3, TotalGenerator KWhGenerator KVAhGenerator KVArhGenerator Phase SequenceSynchroscope DisplayEngine Speed RPMEngine Oil PressureEngine TemperaturePlant Battery VoltsCharge Alternator VoltsFuel LevelGenerator Earth CurrentBus Volts (L-L&LN)Bus Frequency (Hz)Bus Phase SequenceEngine Hours RunNumber of Start AttemptsMaintenance DisplayEngine ECU diagnostics information via industry standard CAN interfaceEnhanced metering via CAN when connected to an electronic engine
TELEMETRYThe module gives the user fulltelemetry facilities when using theoptional communications software.The module can be connected to aPC using the DSE810 PC interfaceor by using a suitable modem.
The PC software is MicrosoftWindows™ based. All access intothe module can be configured tobecome password protected toprevent unauthorised entry. The PCsoftware allows the module to becontrolled from a remote location.
COMMUNICATIONSThe DSE7510 has a number ofdifferent communication capabilities:-
SMSMessagingWhen the module detects an alarmcondition, it has the ability to sendan SMS message to a dedicatedmobile number, notifying an engineerof the problem. (GSM Modem anddata enabled SIM Card required).
Remote CommunicationsWhen the module detects analarm condition, it dials out to a PCnotifying the user of the exact alarmcondition (modem required).
BuildingManagementThe module has been designed tobe integrated with new and existingbuilding management systems.
SCADA/PC SoftwareThe module has the ability to beconfigured and monitored from aremote PC, using the DSE810interface.
EVENT LOGThe module includes acomprehensive event log thatshows the 25 most recent alarmconditions and the date and timethat they occurred.This function assists the user whenfault finding and maintaining thegenerating set.
EXPANSIONMODULESDSE123 Load Share Lines InterfaceModuleDSE157 Relay Output ExpansionModuleDSE545 & DSE548 RemoteAnnunciation Expansion ModuleDSE130 Input Expansion Module
ELECTRONIC ENGINECOMPATIBILITY• Cummins• Deutz• John Deere• MTU• Perkins• Scania• Volvo• Generic• Plus additional manufacturers
TYPICAL LOAD SHAREAPPLICATION
LOAD
G1
G2
G3
ELECTROMAGNETIC CAPABILITYBS EN 61000-6-2EMC Generic Emission Standard for theIndustrial EnvironmentBS EN 61000-6-4EMC Generic Emission Standard for theIndustrial Environment
ELECTRICAL SAFETYBS EN 60950Safety of Information Technology Equipment,including Electrical Business Equipment
TEMPERATUREBS EN 60068-2-2Test Ab to +70oC 60067-2-2 HotTest Ab to -30oC 60068-2-1 Cold
VIBRATIONBS EN 60068-2-6Ten sweeps in each of three major axes5Hz to 8Hz @ +/-7.5mm, 8Hz to 500Hz @ 2gn
HUMIDITYBS 2011 part 2.1 60068-2-30Test Cb Ob Cyclic93% RH @ 40oC for 48 hours
SHOCKBS EN 60068-2-27Three shocks in each of three major axes15gn in 11mS
ENVIRONMENTAL TESTINGSTANDARDS
OPERATIONThe module is operated using thefront STOP/RESET, MANUAL, AUTOand START push buttons. Three ofthese push buttons include an LEDindicator. Additional push buttonsprovide LCD display scroll, lamp test,mute functionality and breaker control.
®
DSE7510
BATTERY
-VE
+V
E CH
GA
LT
CO
MM
ON
GR
OU
ND
FUE
LLE
VE
L(F
LEX
IBLE
)
WA
TE
RT
EM
P
OIL
PR
ES
SU
RE
9 INPUTSPLANT +VE
CLOSE GENOUTPUT D
OUTPUT C
3 OUTPUTSENGINE ECU
MSC
SCR H L
AVR
O/PB A
GOVERNOR
O/PB A
SCR H L
120 R TERMINATING RESISTORMAY BE REQUIRED EXTERNALLYSEE ENGINE MANUFACTURERSLITERATURE
CT1 CT2 CT3 CT4 COML1S1 L2S1 L3S1 NS2
U V W NL1 L2 L3
51
1 2 3 4 5 16 17 18 15 6 60 61 62 63 64 65 66 67 68 8 9 10 35347 36 37 38 27 25 26
52 53 55 54 43 44 45 46 41 42 24 22 23 4039 56 57 47 48 49 50 33 31 32
R S T NL1 L2 L3
GEN VOLTS BUS VOLTS
SCR
MPUGEN CURRENT
US
ER
CO
NFI
GU
RA
BLE
-VE
INP
UT
A
US
ER
CO
NFI
GU
RA
BLE
-VE
INP
UT
B
US
ER
CO
NFI
GU
RA
BLE
-VE
INP
UT
C
US
ER
CO
NFI
GU
RA
BLE
-VE
INP
UT
D
US
ER
CO
NFI
GU
RA
BLE
-VE
INP
UT
E
US
ER
CO
NFI
GU
RA
BLE
-VE
INP
UT
F
US
ER
CO
NFI
GU
RA
BLE
-VE
INP
UT
G
US
ER
CO
NFI
GU
RA
BLE
-VE
INP
UT
H
US
ER
CO
NFI
GU
RA
BLE
+V
EO
UT
PU
TE
US
ER
CO
NFI
GU
RA
BLE
+V
EO
UT
PU
TF
US
ER
CO
NFI
GU
RA
BLE
+V
EO
UT
PU
TG
US
ER
CO
NFI
GU
RA
BLE
-VE
INP
UT
I
2 AMPFUSES
2 AMPFUSES
CT’s 1 AMP OR 5 AMPSECONDARY
PROTECTION CLASS
P1 P2
S1 S2
L3
N
L2
L1
TOLOAD
FROMGENERATOR
FUE
L
CR
AN
K
RS485
RS232
SCR
B
A
MODULE 7510
AUTOMATIC MCCBAUTOMATIC ACBor CONTACTOR
3 or 4 POLE
MPU
TO
GE
NS
WIT
CH
ING
DE
VIC
EC
IRC
UIT
RY
TO ALL OTHER 7510 AND 7560MSC CONNECTIONS
MAX 250 METERS120 OHM SCREENED CABLE
THE FIRST AND LASTUNITS MSC MUST BE FITTEDWITH A 120 OHM RESISTOR
ACROSS H AND L
157
P810
RE
MO
VE
LIN
KFO
RU
PT
O32
AM
PS
FUS
EFO
RR
EM
OT
EE
MS
TO
P
MIN
2A
MP
SM
AX
20A
MP
AN
TI-
SU
RG
EFU
SE
TO
FUE
LS
OLE
NO
IDM
AX
16A
MP
OU
TP
UT
A
TO
CR
AN
KS
OLE
NO
IDM
AX
16A
MP
OU
TP
UT
B
LOW
OIL
PR
ES
SU
RE
HIG
HC
OO
LAN
TT
EM
P
FUE
LT
EM
P
TO
EN
GIN
EE
AR
TH
CH
AR
GE
ALT
ER
NA
TO
R
BA
TT
ER
Y+
VE
(12
OR
24V
DC
)
BA
TT
ER
Y-V
E
CO
NE
CT
SC
RE
EN
AT
GE
NE
RA
TO
RO
NLY
SCREEN EARTHEDAT THIS END ONLY
TOGOVERNOR
TOAVR
CO
NE
CT
SC
RE
EN
AT
GE
NE
RA
TO
RO
NLY
RELATEDMATERIALSTITLE PART NO’SDSE7510 Manual 057-088DSE7510 Installation Instructions 053-052DSE75xx PC Software Manual 057-078DSE7520 Data Sheet 055-066DSE7560 Data Sheet 055-067DSE123 Data Sheet 055-044DSE810 Manual 057-052Load Share Design and Commissioning 057-047Guide to Synchronising and LoadSharing 057-045/6CAN and DSE Wiring Guide 057-004DSE850 Comms Software Data Sheet 055-072
®
DEEP SEA ELECTRONICS INC3230 Williams AvenueRockfordIL 61101-2668 USA
TELEPHONE+1 (815) 316 8706
FACSIMILE+1 (815) 316 8708
WEBSITEwww.deepseausa.com
DEEP SEA ELECTRONICS PLCHighfield HouseHunmanby Industrial EstateHunmanby, North YorkshireYO14 0PH England
TELEPHONE+44 (0)1723 890099
FACSIMILE+44 (0)1723 893303
WEBSITEwww.deepseaplc.com
Registered in England & Wales No.01319649 VAT No.316923457
YOUR LOCAL DISTRIBUTOR.
DEEP SEA ELECTRONICS PLCmaintains a policy of continuous development and reserves the right tochange the details shown on this data sheet without prior notice. The contents are intended for guidance only.
055-065/09/08 (2)
This data sheet is printed on 9lives 55 Silk, which is produced with 55% recycled fibrefrom both pre and post-consumer sources, together with 45% virgin ECF fibre.
PENDING
