Characterization of the ageing of HTPB bonded HMX … load relation between ‘test time - test...
Transcript of Characterization of the ageing of HTPB bonded HMX … load relation between ‘test time - test...
Characterization of the ageing of HTPB bonded HMX based insensitive high explosive charge
by Heat Flow Microcalorimetry (HFC), Chemiluminescence, Gap test and Dynamic Mechanical Analysis (DMA)
Dr. Manfred A. BohnFraunhofer-Institut fuer Chemische Technologie, ICT
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2009 Bohn / Titel 1
Presented on
NDIA 2009 Insensitive Munitions and Energetic Materials Technology Symposium
May 11 to 14, 2009, Ventana Canyon
Tucson, Arizona, USA
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Content
Composition of high explosive charge (HEC) HTPB-HMX
Objectives
Basic stability data
Time-temperature (ageing) program for HEC
Sensitiveness by gap-test
Glass transition temperature determined by torsion DMA
Heat generation rate between 120°C and 150°C
Chemiluminescence in air between 100°C and 140°C
Summary and conclusions
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2009 Bohn 3
What is HEC of type KS 32
KS32 is a polymer bonded high explosive charge (HEC), manufactured by EADS-TDW, Schrobenhausen, Bayern, Germany (now part of MBDA)
Typical composition
Energetic material HMX 85.0 mass-%
Binder HTPB cured with IPDI 13.7 mass-%
Plasticizer DOA 1.0 mass-%
Antioxidant protected phenol type 0.1 mass-%
Curing catalyst DBTL 0.001 mass-%
Additionals 0.199 mass-%
HTPB hydroxy terminated polybutadiene
IPDI ísophorone diisocyanate
DOA di-(iso-octyl) adipate (DiOA)
DBTL di-(n-butyl) tin dilaureate (DnBTDL) (CH3CH2CH2CH2)2 Sn [OCO(CH2)10CH3]2
H3C (CH2)3 CH CH2 O C (CH2)4 C O CH2 CH (CH2)3 CH3
C2H5O O C2H5
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2009 Bohn 4
Objectives
● To age the material accelerated up to the equivalent loads with regard to in-service loads
● To age at the two extremesunder air and under oxygen-free atmosphere (here under argon)
● To get information about the Arrhenius parameters valid at accelerated andin-service temperatures.
The minus centigrade region was not included because the chemical and diffusionprocesses are very slow there and are expected of minor to no influence.
● To look at some properties if they can be used as ageing monitor
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2009 Bohn 5
Basic stability data of HEC of type KS32
Autoignition temperature determined in Wood metal bath
5°C/min heat rate 244°C
20°C/min heat rate 243°C
Holland Mass Loss test at 110°C
0-8 h 0.02 %
0-72 h 0.01 %
8-72 h -0.01 % ( limit value: 2 % )
Vacuum Stability Test, 100°C, 40h
2.5g 0.03 ml/g ( limit value: 1.2 ml/g )
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2009 Bohn 6
Time-temperature or ageing program for KS 32
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2009 Bohn 7
Accelerated ageing at thermal equivalent loads
The best way to perform accelerated ageing on a material for prediction purpose is to do it in such a way that the thermal load at in-service will be covered.
This is named equivalent load ageing.
The equivalent load must be calculated from given or demanded in-service loads for the test conditions at elevated temperatures.The in-service loads can be assumes as isothermal over a set usetime as 20 years or stored at time-temperature profile as experienced during missions
For this one needs a temperature parameterization of properties of the material
What to do if you do not known them at the beginning?
Recommended procedureAssume a ageing at low activation energies in a two step mechanism.
Such a two-step mechanistic ageing can be simulated quite reasonably with thegeneralized van’T Hoff rule
Equivalent load relation between ‘test time - test temperature’ and ‘in-service time - in-service temperature
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2009 Bohn / 8
d25.365/F]d[t]a[t FET T/)TT(TE
∆−⋅=tE time in years at temperature TE
tT test time in days at test temperature TT
F reaction rate change factor per 10°C temperature changerate decreases with temp. decrease / rate increases with temp. Increase
TT test temperature in °C
TE in-service (environmental) temperature in °C
∆TF temperature interval for actual value of F, here ∆TF is always 10°C
For chemically caused ageing processes the following formula has proven by experience as suitable (Ea about 80 to 120 kJ/mol, temperature range 30°C to 90°C)
Generalized formulated van’T Hoff rule
For details and worked out examples with two mechanisms seeManfred A. BohnPrediction of equivalent time-temperature loads for accelerated ageing to simulate preset in-storage ageing and time-temperature profile loads.Paper 78, 40th Conference of ICT, 2009.
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Ageing scheme for KS32
33282419149.54.7in days90
2.72.31.91.51.2in mo
83715947362412in days80
6.85.84.93.92.91.9in mo
207177148118895930in days70
17.014.612.29.77.34.92.4in mo
51844437029622214874in days60
42.636.530.424.318.212.26.1in mo
12941109924739554370185in days50
106.491.276.060.845.630.415.2in mo
32342772231018481386924462in days40
ageing temp. [°C]
3530252015105years at 25°C ->
one month: 365/12 = 30.4 days; ageing equivalent of 20 years at 25°C is 24.3 months at 50°C
The factor of 2.5 is assumed for KS32, this gives a conservative estimate of storage times to reach preset ageing times at 25°C; means longer storage times than with factor 3.
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Test on sensitiveness by gap-test
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Scheme of ICT-Gap-test, 21mm
Actual length of KS32 samples were 42 mm
Donor with one booster HX charge:
diam. 21 mm, length 21 mmRDX / wax / graphite (94.5 % / 4.5 % / 1 %)pressing force 50 kN
detonator in central bore: T-CU-30-T11U
Electric Detonator
Plexiglas
Acceptor Charge
Witness Plate(Aluminium)
40m
m
21mm
Donor Charge
21m
mX
mm
Plexiglas Tube
10 mm thick
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2009 Bohn 12
Assembly of charges in 21 mm ICT-gap-test
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Ageing of gap-test samples
Left:
Ageing in air.
Full air access by removing of the not sealed stopper two to three times per week.
Right:
Ageing in argon, applied with a glove box.
Full sealing (grease in ground surfaces) and securing the stopper.
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Results of 21mm gap-test in detonation pressure
21mm gap-test at ICTaged at 80°C over 12d, 24d, 36d in air
at 80°C over 24d in argon
30
32
34
36
38
40
42
44
46
48
50
0 5 10 15 20 25 30 35 40
time [d]
deton. pressure [kbar]
go, airno go, airgo, argonno go, argon
no go
go region
no go, air
go, air
no go, argon
go, argon
38 kbar
35 kbar
44.4 kbar
41.2 kbar
14% reduction in ‘go‘
15% reduction in ‘no go‘
36 days at 80°C correspond to 15 years at 25°C
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Glass transition temperature determined by torsion DMA
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DMA instrument ARESTM – sample mounting, measurement in torsion mode
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Samples for DMA measurements – ageing procedure – visible influence on samples
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Shear modulus and tan(δ) – different definitions of glass transition temperature TG
aged at 90°C, 30d, Argon, Pr110 Hz
1.E+05
5.E+08
1.E+09
2.E+09
2.E+09
3.E+09
3.E+09
-90 -80 -70 -60 -50 -40 -30
T [°C]
G', G'' [Pa]dG'/dT [Pa/°C]
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8tan(δ) [-]
30d G'30d G''Tg in G'', -64.97°C30d dG'Tg in dG', -66.50°C30d tdTg in td, -55.99°C
TG in tan(δ) = -55.99°C
TG in G'' = -64.97°C
TG in dG'/dT = -66.50°C
G' tan(δ)
G''
dG'/dT
Temperature sweep with measurement at 3 frequencies: 0.1 Hz, 1 Hz and 10 Hz
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Shear modulus and loss factor tan(δ) – aged sample, 90°C over 30 days
aged at 90°C, 30d, Argon, Pr110 Hz
1.E+05
1.E+06
1.E+07
1.E+08
1.E+09
1.E+10
-100 -90 -80 -70 -60 -50 -40 -30 -20 -10 0 10 20 30 40 50
T [°C]
G', G'' [Pa]dG'/dT [Pa/°C]
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8tan(δ) [-]
30d G'30d G''30d dG'30d td
G'
G''
dG'/dT
tan(δ)
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2009 Bohn 20
Shear modulus and loss factor tan(δ) – aged at 90°C under argon, 10d, 20d, 30d
90°C, Argon10 Hz
aged over 10d, 20d, 30d
1.E+05
1.E+06
1.E+07
1.E+08
1.E+09
1.E+10
-100 -90 -80 -70 -60 -50 -40 -30 -20 -10 0 10 20 30 40 50
T [°C]
G', G'' [Pa]
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
tan(δ) [-]30d G'20d G'10d G'NP1 G'NP3 G'30d G''20d G''10d G''NP1 G''NP3 G''30d td20d td10d tdNP1 tdNP3 td
tan(δ)
G'
G''
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2009 Bohn 21
DMA results for glass transition temperatures - 90°C in argon, 10d, 20d, 30d
argon, 90°C, 10Hz
-70
-68
-66
-64
-62
-60
-58
-56
-54
NP1 NP2 NP3 NP mean 90°C, 10d 90°C, 20d 90°C, 30d
sample
TG [°C]
Tg in td [°C]Tg in G'' [°C]Tg in dG'/dt [°C]M-Tg-td-NPM-Tg-tdM-Tg-G''-NPM-Tg-G''M-Tg-dG'-NPM-Tg-dG'
TG from maximum in tan(δ)
TG from maximum in G''
TG from maximum in dG'/dT
baseline samples aged samples
∆TG = 0.95°C
∆TG = 0.88°C
∆TG = 0.85°C
HFMC- and CL-measurements
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2009 Bohn 22
HFMC Heat Flow Microcalorimetry
CL Chemiluminescence
O2-Attack sites on HTPB binder chain – resulting effect can be cross-linking
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2009 Bohn / 23
CH
CH
HCH
CH
H
.O - O.
H O - O.-
+.
HCC
HCH
CH
H
CH
CH
HCH
CH
CH
CH
.
CH
CH
HC
CH
CH
CH
+
+
CH
CH
CH
.
- H O - O.
.O - O.
The allylic hydrogen atoms are very susceptible for oxygen attack because the resulting radical is resonance stabilized
Recombination of two radicals on two neighbouring chains -cross-linking occurs
Heat Flow Microcalorimetry (HFMC)
Used instrument
TAM II (high temp. version), TA Instruments (formerly Thermometric AB), equipped with 4 microcalorimeter inserts (channels)high long term baseline stability, better than 1 µW over 20 days
• Measured is heat generation rate (HGR) dQ/dtHGR is proportional to chemical reaction rate
• isothermal from 120°C to 150°C• atmosphere: argon and air• HEC sampled in Duran-vials inserted in Hastelloy-C22 ampoules• sample masses around 1.0 to 1.25 g
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2009 Bohn 24
Measurement results (HFMC)
HGR and HG of HEC (HTPB bonded HMX)
in air and argon at 120°C
-10
0
10
20
30
40
50
60
70
80
90
100
110
120
0 2 4 6 8 10 12 14 16 18 20
time [d]
dQ/dt [µW/g]
-1
0
1
2
3
4
5
6
7
8
9
10
11
12Q [J/g]
dQ-HEC-air-1dQ-HEC-air-2dQ-HEC-Ar-1dQ-HEC-Ar-2zeroQ -HEC-air-1Q -HEC-air-2Q -HEC-Ar-1Q -HEC-Ar-2
argonair
air
argon
sharp bend
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2009 Bohn 25
Measurement results (HFMC)
HGR and HG of HEC (HTPB bonded HMX)
130°C, in aircomparison with HMX alone
-10
0
10
20
30
40
50
60
0 2 4 6 8 10 12 14 16 18
time [d]
dQ/dt [µW/g]
-5
0
5
10
15
20
25
30Q [J/g]
dQ-HEC-air-1dQ-HEC-air-2dQ-HMX-airzeroQ -HEC-air-1Q -HEC-air-2Q -HMX-air
Q, HMXdQ, HMX
dQ, HEC
Q, HECsharp bend
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2009 Bohn 26
Measurement results (HFMC)
HGR and HG of HEC (HTPB bonded HMX)
145°C, in air
0
100
200
300
400
500
600
700
800
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5
time [d]
dQ/dt [µW/g]
0
20
40
60
80
100
120Q [J/g]
dQ-HEC-air-1dQ-HEC-air-2zeroQ -HEC-air-1Q -HEC-air-2
sharp bend
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2009 Bohn 27
Data evaluation (HFMC) – times to sharp bend in HGR
Heat generation rate of HEC (HTPB bonded HMX)
120°C in air
0
4
8
12
16
20
2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8
time [d]
dQ/dt [µW/g]
dQ-HEC-air-1dQ-HEC-air-2
zero
3.435 d3.205 d
dQ, HEC-2
dQ, HEC-1
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2009 Bohn 28
Results of sharp bend evaluation (HFMC) from HGR (dQ/dt) curves
T [°C] ln(1/ tkdQ [1/d]) tkdQ [d]
100 - -
110 - -
120 -1.164712 3.205
120 -1.234017 3.435 130 -0.285179 1.33 130 -0.381855 1.465
135 0.088831 0.915
135 0.032523 0.968
140 0.605136 0.546
140 0.549913 0.577
145 1.114742 0.328
145 1.072945 0.342
150 1.491655 0.225
150 1.366492 0.255
EakdQ [kJ/mol] 123.7 ± 3
lg(ZkdQ [1/d]) 15.896 ± 037
R2 0.9946
Arrhenius parameterization of reciprocal times to sharp bends in HGR curves
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2009 Bohn 29
evaluation of time tkdQ to reach the sharp bend in HGR curveHGR of HEC measured in air
-2
-1.5
-1
-0.5
0
0.5
1
1.5
2
2.5
0.00232 0.00236 0.0024 0.00244 0.00248 0.00252 0.00256 0.0026
1/T [1/K]
ln(1/ tkdQ [1/d])
EakdQ = 123.7 ± 3 kJ/mollg(ZkdQ [1/d]) = 15.896 ± 0.37 R2 = 0.9946
120°C
150°C
140°C
130°C
145°C
135°C
Chemiluminescence - instrument used
Detector
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2009 Bohn 30
instrument from ACL Instruments Inc., SwitzerlandMeasured is light impulses per time per sample massSignal is proportional to the chemical reaction rate
• isothermal conditions from 100°C to 140°C• atmosphere: air, 30 ml/min• sample masses around 30 mg• by reaction enthalpy excited oxygen
Measurement results on HEC (CL)
ChemiluminescenceCL-rate of HEC (HMX-HTPB)in synthetic air, flow 30 ml/min
0
1000
2000
3000
4000
5000
6000
7000
8000
9000
0.1 1 10 100
time [d]
CL [cts/s/mg]
CL-100°CCL-110°CCL-120°CCL-130°CCL-140°C
100°C
110°C
130°C
120°C
140°C
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2009 Bohn 31
Data evaluation (CL) – times to sharp bend in CL rate
Chemiluminescence of HEC (HTPB bonded HMX)120°C, in synthetic air
0
100
200
300
400
500
600
700
800
900
1000
2.7 2.8 2.9 3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 4
time [d]
CL [cts/s/mg]
CL [cts/s/mg]
3.67 d
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2009 Bohn 32
Results (CL) - reciprocal times to sharp bend
evaluation of time tkCL to reach the sharp bend in CL-rate curveCL-rate of HEC measured in air
-4
-3.5
-3
-2.5
-2
-1.5
-1
-0.5
0
0.5
0.00245 0.0025 0.00255 0.0026 0.00265 0.0027 0.00275
1/T [1/K]
ln(1/ tkCL [1/d])
EakCL = 130.0 ± 2 kJ/mollg(ZkCL [1/d]) = 16.715 ± 0.22 R2 = 0.9997
130°C
120°C
110°C
100°C This result agrees with the corresponding evaluation of HGR data:EakdQ = 123.7 ± 3 kJ/mollg(ZkdQ [1/d]) = 15.896 ± 0.37R2 = 0.9946
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2009 Bohn 33
CL-rate curves T [°C] ln(1/tkCL [1/d]) tkCL [d] 100 0.033557 29.8 110 0.101112 9.89 120 0.272479 3.67 130 0.769823 1.299
140 (1.452434) not used 0.234
EakCL [kJ/mol] 130.0 ± 2 lg(ZkCL [1/d]) 16.715 ± 0.22
R2 0.9997
Arrhenius parameterization of reciprocal times to sharp bends in CL curves
Kinetic modelling of HFMC-data and CL-data
1 Start: radical formation at binder material
•••• +→=+ HOO Y OO H-Y formation of hydroperoxides by oxygen attack 2a Chain propagation: forms further radical sites at binder
•••• →=+ YOO OO Y HOOH Y HOO H-Y +→+ •• formation of species, which can attack the starting YOOH Y OOY H-Y +→+ •• material and re-formation of attacking species
2b Chain branching: increasingly autocatalytically effective
OH OH OOHH •• +→ OHH YO YOO OOHY 2 ++→ ••
OH YO OOHY •• +→ 3 Radical neutralization by antioxidant Stabilization
•• +−→−+ A HYHA Y •• +→−+ A YOHHA YO Radical neutralizing (trapping) by forming a more
•• +−→−+ A HHOHA HO stable radical A•
AYA Y −→+ •• YOAA YO →+ •• Consumption of antioxidant A-H
The three main steps are approximated by three reactions, each summarizing the individual reactions in each step
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2009 Bohn 34
Kinetic model: autocat. reaction + ‘side reaction’ (= stabilizing reaction)
AOby reaction gstabilizin )H(- B-O B AO
decomp. autocat. / branchingchain )H(- 2
formation radicalprimary )H(- Ox
SR,
R,2
R,1
0
2
1
∆⎯→⎯+
∆++⎯→⎯+
∆++⎯→⎯+
A
SCBBA
SCBA
k
k
k
Model for HFCM-data: ‘Q: main: first order + autocatalytic; minor: exponential‘( )
( )( ) ⎪⎪⎭⎪⎪⎬
⎫
⎪⎪⎩
⎪⎪⎨
⎧
⎟⎟
⎠
⎞
⎜⎜
⎝
⎛
⋅+⋅+
+−⋅−+
⋅−−⋅
⋅+=
t)T(k)T(kexp)T(k)T(k
)T(k)T(k1)a1(...
... )tkexp(1a
)te(QOF)T,t(Q
2Q1Q1Q2Q
2Q1Q
Qo
Q
( )
( )( ) ⎪⎪⎭⎪⎪⎬
⎫
⎪⎪⎩
⎪⎪⎨
⎧
⎟⎟⎠
⎞⎜⎜⎝
⎛
⋅+⋅+
+−⋅−+
⋅−−⋅
⋅+=
t)T(k)T(kexp)T(k)T(k
)T(k)T(k1)a1(...
... )tkexp(1a
)te(IcOF)T,t(Ic
2Ic1Ic1Ic2Ic
2Ic1Ic
Ico
Ic
Model for CL-data: ‘Ic: main: first order + autocatalytic; minor: exponential’
Approximation by three reactions;
B stands for all autocatalytically effective species
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2009 Bohn 35
Kinetic modelling of HFMC-data
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2009 Bohn 36
Kinetic modelling of(HFMC) - results
kQ1 [1/d] kQ2 [1/d] kQo [1/d]
EaQx [kJ/mol] 160.6 ± 5.6
133.3 ± 2.4
128.4 ± 2.7
lg(ZQx [1/d]) 16.629 ± 0.71
16.666 ± 0.31
16.943 ±0.34
R2 [-] 0.9903 0.9974 0.9964
SD2 [ln(1/d)2] 0.00782 0.00145 0.00184
primary radical formation
Chain branching / autocatalyticaldecomposition
AO -stabilizing
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2008 Bohn 37
Results of kinetic modelling – HFCM data
heat generation of HEC (HMX-HTPB)modelling with model 'Q: main: first order + autocat.; minor: exponential'
-12
-10
-8
-6
-4
-2
0
2
4
6
0.00234 0.00236 0.00238 0.0024 0.00242 0.00244 0.00246 0.00248 0.0025
1/T [1/K]
ln(kQx [1/d])
kQo (minor), AO consumption
kQ2 (autocat.)
kQ1 ( intrinsic), start of oxidationEaQ1 = 160.6 kJ/mol, R2 = 0.9903
EaQ2 = 133.3 kJ/mol, R2 = 0.9974
EaQo = 128.4 kJ/mol, R2 = 0.9964
150°C145°C 140°C
135°C130°C
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2009 Bohn 38
Kinetic modelling of CL-data
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2009 Bohn 39
Results of kinetic modelling – integrated CL data
kIc1 [1/d] k Ic2 [1/d] k Ic0 [1/d]
EaIcx [kJ/mol 206.2 ± 21 131.9 ± 3.5 97.8 ± 9.2
lg(ZIcx [1/d]) 20.824 ± 2.80 18.137 ± 0.47 12.337 ± 1.22
R2 [-] 0.9899 0.9979 0.9743
SD2 [ln(1/d)2] 0.128 0.0753 0.0511
primary radical formation
Chain branching / autocatalyticaldecomposition
AO -consumption
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Discussion of kinetic modelling – CL data
chemiluminescence of HEC (HMX-HTPB)description of integrated CL-intensity Ic
by model 'Ic: main: first order + autocat.; minor: exponential'
-22
-18
-14
-10
-6
-2
2
6
10
0.00235 0.0024 0.00245 0.0025 0.00255 0.0026 0.00265 0.0027 0.00275
1/T [1/K]
ln(kIc [1/d])
kIc1 (intrinsic), start of oxidation
kIco (minor), AO consumption
kIc2 (autocat.)
100°C110°C120°C130°C140°C
EaIco = 97.8 kJ/mol, R2 = 0.9743
EaIc2 = 131.8 kJ/mol, R2 = 0.9979
EaIc1 = 206.2 kJ/mol, R2 = 0.9899
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2009 Bohn 41
At 140°C some non-linear effects occur, means contributions to signal, which are not present at lower temperatures.
Results (CL) – slopes of Ic during ‘induction period’
T [°C] kIc [cts/mg/d] R2 100 1.4996E+06 0.99991 110 4.1697E+06 0.99928 120 6.9538E+06 0.99941 130 1.8886E+07 0.99913 140 3.2345E+07 0.99921
EaIc [kJ/mol] 98.5 ± 5.6
lg(ZIc [cts/mg/d] 19.949 ± 0.75 R2 0.9903
reaction rate constants kIc describing the part of stabilizer action and its consumption
kIc is obtained from the slopes of the integrated CL-intensity curves before the main oxidation peak (autocatalysis)
ChemiluminescenceHEC (HMX-HTPB) in synthetic air
integrated CL-rateshown up to 200 million counts per mg
0.0E+00
5.0E+07
1.0E+08
1.5E+08
2.0E+08
2.5E+08
0 5 10 15 20 25 30 35 40
time [d]
Ic [cts/mg]
Ic-100°C
Ic-110°C
Ic-120°C
Ic-130°C
100°C
110°C120°C130°C
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Results (CL) – slopes of Ic in ‘induction period’
reaction rate constants kIc describing the part of stabilizer action and its consumption
Arrhenius plot of rate constants kIc
obtained from slope of Ic curves before main oxidation peak
13.5
14
14.5
15
15.5
16
16.5
17
17.5
18
0.00235 0.0024 0.00245 0.0025 0.00255 0.0026 0.00265 0.0027 0.00275
1/T [1/K]
ln(kIc [cts/mg/d])
100°C
110°C
120°C
130°C
140°C
EaIc = 98.2 ± 5.6 kJ/mollg(ZIc [cts/mg/d]) = 19.949 ± 0.75R2 = 0.9903
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2009 Bohn 43
Oxygen uptake of HTPB-IPDI binder
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2009 Bohn / 44
120 to 130 kJ/mol
70 to 80 kJ/mol
Switch temperature: 80°C
Occurs temperature dependent at different mechanisms
Ageing of HTPB bonded HEC using a two-step mechanism
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2009 Bohn / 45
two stage mechanismageing of HTPB-bonded HEC
0.01
0.1
1
10
100
1000
10000
100000
10 20 30 40 50 60 70 80 90 100 110 120 130
T [°C]
time [d] Ea2 = 85Ea1 & Ea2Ea1 = 130F = 2.8composed
TS = 80°C
only Ea1
TE = 25°C tE = 25 years
Ea2=85 kJ/mol Ea1=130 kJ/mol
only Ea2
F = 2.8 extrapolation
Ea1 & Ea2 curve, shifted to cross point at (TS, tS)tS = 44 d
composed curve
(TS, tS)
For details and worked out examples with two mechanisms see: Manfred A. Bohn, Paper 78, 40th Conference of ICT, 2009
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2008 Bohn 46
Summary and conclusions
Basic stability
The stability test data show that HEC of type KS32 is a very stable material.
Ageing program
The ageing times calculated with F = 2.5 in the factor extrapolation method seem appropriate, because the values of relevant ageing processes (AO consumption, time to sharp bend) are in the range 70 to 130 kJ/mol. F=2.5 is therefore a conservative extrapolation.
Gap-Test
A decrease of go detonation pressure was found with ageing: After 36 days at 80°C (corresponding to 15 years at 25°C) a 14% decrease resulted. This seems independent of surrounding atmosphere.
DMA (in torsion)
No essential shifts in glass transition temperature could be detected. Very slightly shifts between 0.5 and 1.7°C to positive values have been caused by ageing.No significant difference between ageing in air and in argon.
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Conclusions
HFMC and Chemiluminescence (CL)
Heat generation rate and Chemiluminescence (CL) measurements under oxidizing atmosphere revealed a kind of induction period – stabilizer (antioxidant) is active
In the curves well-defined bends occurred
With CL it could be shown that the end of induction period coincides with the well-defined bends in HFMC
After AO consumption autocatalytic oxidation / decomposition starts
Both methods give similar Arrhenius parameters of the ‘reciprocal times to the bends’ of about 130 kJ/mol
AO consumption rate is measured directly with CL, activation energy of 98 kJ/mol was found in kinetic modelling and in direct evaluation of integrated CL rate
AO consumption rate and time to end of AO activity can be used as ageing monitor.
The oxygen uptake rate has shown to follow a two-step mechanism with switching (turn-over) temperature Ts at about 80°C
For extrapolation below Ts a second process with much lower activation energy must be taken into account, about 65 to 85 kJ/mol.
Above Ts: oxygen uptake proceeds with higher activation energy: 120 to 130 kJ/mol
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2008 Bohn 48
Thank you for your attention
Questions?