Characterization of Recycled Aggregate Concrete
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Transcript of Characterization of Recycled Aggregate Concrete
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8/13/2019 Characterization of Recycled Aggregate Concrete
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International Journal of Advanced Engineering Technology E-ISSN 0976-3945
IJAET/Vol.II/ Issue IV/October-December, 2011/321-330
Research Article
CHARACTERIZATION OF RECYCLED AGGREGATE CONCRETED. N. Parekh
1and Dr. C. D. Modhera
2
Address for Correspondence1Research Scholar; Applied Mechanics Department; SVNIT; Surat
2
Professor; AMD; SVNIT; SuratABSTRACT
Use of recycled aggregate in concrete can be useful for environmental protection and economical terms. Recycled aggregates are
the materials for the future. The application of recycled aggregate has been started in many construction projects in manyEuropean, American and Asian countries. Many countries are giving many infrastructural laws relaxation for increase the use of
recycled aggregate. Codal guidelines of recycled aggregates concrete in various countries were stated here with their effects, onconcreting work. Paper reports the basic properties of recycled fine aggregate and recycled coarse aggregate. It also comparesthese properties with natural aggregates. Basic changes in all aggregate properties were determined and their effects on concreting
work were discussed at length. Similarly the properties of recycled aggregate concrete were also determined and explained here.Basic concrete properties like compressive strength, flexural strength, workability etc are explained here for different combinations
of recycled aggregate with natural aggregate. Use of recycled aggregate has been found useful for pavement construction. Reasons,of use of recycled aggregate concrete in pavement construction, with technical proofs are explained here in detail. Individualperformance of recycled fine aggregate in concrete, use of silica fumes in recycled aggregate concrete, use of fly ash in recycled
aggregate concrete etc are shown with experimental reasons.
In general, present status of recycled aggregate in India with their future need and its successful utilization were discussed here.KEY WORDS: Recycled aggregate concrete, silica fume, fly ash.
1.1 PRELIMINARY REMARKS
1.1.1 Introduction
Concrete is the premier construction material across the
world and the most widely used in all types of civil
engineering works, including infrastructure, low and
high-rise buildings, defense installations, environment
protection and local/domestic developments. Concrete
is a manufactured product, essentially consisting of
cement, aggregates, water and admixture(s). Among
these, aggregates, i.e. inert granular materials such as
sand, crushed stone or gravel form the major part.
Traditionally aggregates have been readily available at
economic prices and of qualities to suit all purposes.
However, in recent years the wisdom of our continued
wholesale extraction and use of aggregates from
natural resources has been questioned at an
international level. This is mainly because of the
depletion of quality primary aggregates and greater
awareness of environmental protection. In light of this,
the availability of natural resources to future
generations has also been realized.
1.1.2 Reasons for Use of Recycled Aggregate
It is now widely accepted that there is a significant
potential for reclaiming and recycling demolished
debris for use in value added applications to maximize
economic and environmental benefits. As a direct
result of this, recycling industries in many part of the
world, including South Africa, at present converts low-
value waste into secondary construction materials such
as a variety of aggregate grades, road materials and
aggregate fines (dust)[7]
. Often these materials are used
in as road construction, backfill for retaining walls,
low-grade concrete production, drainage and brickwork
and block work for low-cost housing.1.2 RECYCLED AGGREGATES AND THEIR
PROPPERTIES
As described earlier, recycled aggregate is a crushed
and processed concrete product. For obvious reasons,
this aggregate is bound to be different from natural
aggregate in many respects. The most notable aspect of
the recycled aggregate is the component of attached
cement mortar with the original aggregate. This
component of attached cement mortar has significant
bearing on most of the properties of recycled
aggregate.
All of the above parameters or the properties of
recycled aggregates are discussed, one by one in detail,
in following pages.
1.2.1 Grading, Particle Shape and Texture
It is generally assumed that natural rock, when fed to a
crusher, will break according to a straight line
distribution, where 15% of the crusher product may be
of a size above the crusher setting in a closed position.
If hardened concrete were to break according to a
straight line distribution, no recycled aggregate should
be generated between 20 and 30mm, 34 % between 10
and 20mm and 17% of crusher fines should be
generated below 5mm. Test results of particle size
distribution reported by Hansen and Narud[13]
are in
reasonably good agreement with the above said
predictions. Similar results have been obtained by
Fergus[9]
. Usually, particle size distribution of crusher
outputs approximate Fuller Curves. Thus, it may be
concluded that the crushing characteristics of hardened
concrete are similar to those of natural rock and are not
significantly affected by the grade of original concrete.
Studies conducted in Japan and reported by B. C. S.
J.[5]
indicate that, irrespective of quality or grade of
source concrete, approximately 20% by weight of fine
recycled aggregate below 5mm is produced when old
concrete is crushed in jaw crusher with an opening of
33mm. Further, with jaw openings of 60mm, 80mm,and 120mm corresponding percentages of fine recycled
aggregate produced are found to be 14.1%, 10.6% and
7.0% respectively. Ravindrarajah and Tam[26]
found
that quantities of fine material below 5mm to be
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23.1%, 25.7% and 26.5% by weight for 37MPa,
30MPa and 22MPa concretes respectively, when the
opening of the jaw crusher is 20mm.
Regarding particle shape and texture, Ravindrarajah
and Tam[26]
reported that, the particle shape of recycled
aggregate is angular and surface texture is more rough
and porous. The surface texture of granite aggregate,
on the other hand is of a rough and crystalline nature.Visual observations on the recycled aggregate reveal
that, not all surfaces of the granite particles are coated
with old materials, whilst some of the aggregate
particles are entirely made up of mortar. While most of
the researcher confirm these findings, Malhotra[20]
has
made observations contrary to the above indicating a
more rounded shape and smooth texture for recycled
aggregate.
1.2.2 Attached Mortar and Cement Paste
When old concrete is crushed, a certain amount of
mortar from the original concrete remains adhered to
virgin aggregate particles. Different size fractions ofrecycled aggregate have varying amount of attached
mortar to it. This component of attached cement mortar
cause significant difference in the properties of
recycled aggregate. Researchers, therefore, found it
necessary to know the amount of adhered cement
mortar.
Hansen and Narud[13]
, on the basis of an investigation
carried out at the Technical University of Denmark (M.
Sc. Thesis), reported that the volume percentage of
mortar attached to natural gravel particle is between
25% and 35% for 16 32mm size fraction, 40% for 8
16mm size fractions and 60% for 48mm size fraction
of recycled aggregate. Hasaba et al.[11]
in his report
indicated a mean of 35.5% of old mortar attached to
natural gravel particle in 25 5mm recycled coarse
aggregate produced by the crushing of original
concrete having a compressive strength of 24MPa.
Corresponding figures are 36.7% mortar content for
41MPa concrete and 38.4% for 51MPa concrete.
The results of a Japanese investigation reported by B.
C. S. J.[5]
indicate that, approximately 20% of cement
paste is attached to 20 30mm size aggregate, while 0
0.3mm filler fraction of recycled fine aggregate
contains 45 65% of old cement paste. Further,
Ravindrarajah and Tam[26]
observed that, in general,
the recycled aggregate contain on average of above
50% by volume, of mortar from original aggregate.
Significant values for the coefficient of variation
observed by Ravindrarajah and Tam indicate the
randomness of the distribution of mortar content in
recycled aggregate.
1.2.3 Specific Gravity and Water Absorption
Specific gravity and water absorption are two vital
properties, which are directly affected due to highly
porous nature of attached old cement mortar toaggregate particles. Most common observations are
significant decrease in the specific gravity (ssd) value,
accompanied by sharp increase in the water absorption
capacity.
Hansen and Narud[13]
in their investigation, found 4.6%
to 6.5% decrease in the specific gravity (ssd) value,
when it is compared with specific gravity (ssd) of
natural gravel. Correspondingly, water absorption
values are 2.3 to 4.6 times the value of absorption
capacity for natural gravel, which is highly significant.
Another notable observation by Hansen and Narud is
that, the values of specific gravity and water absorptionare not significantly affected by grade of original
concrete. Hasaba et. Al[11]
reported about 10%
decrease in specific gravity (ssd) accompanied by
about 6 times increase in water absorption capacity for
recycled aggregate. His report further indicates that, the
above properties are independent of the quality of
original concrete.
Japanese investigation reported by B.C.S.J.[5]
reveal
that dry specific gravity of recycled aggregates varied
between 2.12 and 2.43, corresponding to ssd specific
gravity between 2.29 to 2.51 for recycled aggregates
from a wide range of original concretes.Investigations carried out by Ravindrarajah and Tam
[26]
indicated similar trend. Results of tests conducted on
recycled aggregate obtained from high grade, medium
grade and low grade original concrete are, more or less,
similar thus indicating no significant influence of the
quality of original concrete on the specific gravity and
water absorption property. However, a notable
decrease in specific gravity (ssd) by amount 8.6%
accompanied by a steep rise in water absorption by
about 15 to 18 times is reported. Further, Ravindrarajah
and Tam, observed that highly porous nature of
recycled aggregate particles lead to significant increase
in the value of apparent specific gravity over the
specific gravity (ssd).
M. C. Limbachiya et al[18]
have also found the same
observation that RCA had 3 to 10% lower density and
3 to 5 times higher water absorption than NA in the
saturated surface dry state, reflecting the porosity of
cement paste surrounding the RCA.
1.2.4 Sulphate Soundness
Durability of recycled aggregate is studied in terms of
sulphate soundness. There are very limited results
available on this aspect of recycled aggregate. B. C. S.
J.[5]
reported sodium sulphate soundness loss
percentage after five cycles, ranging from 18.4% to
58.9% for recycled aggregate obtained from 15 original
concrete of different compressive strengths. Contrary
to this observation, Fergus[9]
found magnesium
sulphate soundness loss ranging from 0.9 to 2%.
Strand[27]
observed sulphate soundness loss of 3% for
recycled aggregate compared with 5% for
corresponding virgin aggregate. However, latest
investigation by Shigetoshi and Kobayashi et al[14]
reveal higher percentage lost mass ranging from 22.7%
to 31.5%. Thus, there is a wide difference inobservations on this property.
1.2.5 Mechanical Properties
In general, recycled aggregate are found to be weaker
than corresponding virgin aggregate against
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mechanical action such as aggregate impact value,
aggregate crushing value, ten percent fines value and
Los Angeles aggregate abrasion value. Such a
behavior is expected because of weak mortar
component and mortar aggregate bond in the recycled
aggregate.
Hansen and Narud[13]
observed LA aggregate abrasion
percentages ranging from 22.4% for 16 32mmrecycled aggregate produced from a high strength
original concrete, to 41.4% fro 4 8mm recycled
aggregate from a low strength original concrete.
Corresponding BS aggregate crushing values are
reported to be ranging from 20.4% to 29.6%.
Hasaba et al[11]
report BS aggregate crushing values
ranging from 23.0 for 25.5 mm recycled aggregate
produced from an original high strength concrete to
24.6% for 25-5mm recycled aggregate produced from
an original low strength concrete. Corresponding BS
ten percent fines values are found to be 13.3 tonnes and
11.3 tonnes.B. C. S. J.
[5] found LA aggregate abrasion percentage
ranging from 25.1% to 35.1% for recycled aggregates
from 15 different concretes of widely different
strengths.
Yoshikane[31]
found LA aggregate abrasion percentage
ranging from 20.1% for 13-5mm recycled aggregate
produced from an original high strength (40MPa)
concrete to 28.7% for a 13-5mm recycled aggregate
produced from an original low strength (16MPa)
concrete.
Ravindrarajah and Tam[26]
in their investigations
reported aggregate impact value ranging from 26% for
recycled aggregate from a high grade concrete to 31%
for recycled aggregate from a low grade concrete.
Corresponding aggregate crushing values are 28.7%
and 33.5% and that of LA aggregate abrasion values
are 37.2% to 40.8%. Thus, a higher quality original
concrete seems to produce recycled aggregate having
marginally higher resistance to these mechanical
actions than lower quality original concrete.
The results reported above indicate that the recycled
aggregate obtained from poorest quality concrete may
pass ASTM, BS and IS requirements on mechanical
properties of coarse aggregate.
1.2.6 Contaminants
One of the problems associated with the recycled
aggregate is the possibility of contaminants in original
demolition debris passing in to new concrete. These
contaminants may be in the forms of clay balls,
bitumen joint seals, expansion joint fillers, gypsum,
refractory bricks, chlorides, organic materials,
chemical admixtures, tramp steel and other metals,
glass, lightweight bricks and concrete, weathered or
fire damaged particles, particles susceptible to frost or
alkali reactions, industrial chemical sands, reactivesubstances and high alumina cement concrete. The
presence of some of these contaminants in the recycled
aggregate concrete may prove detrimental to the
performance of concrete in one way or the other
B.C.S.J.[5]
report the results of a study of the effect of
various contaminants on the strength properties of
recycled aggregate concrete. The results of the B.C.S.J.
study reveal that the impurities in the form of tiles and
window glass have little influence on the compressive
strength of recycled aggregate concrete. Recycled
aggregate concrete with 3% by weight of gypsum
plaster reduces strength by 15% when concrete is drycured and by up to 50% when it is wet cured. Addition
of 30 volume percent of asphalt to recycled aggregate
reduced concrete compressive strength by
approximately 30%. Fergus[9]
also obtained similar
results.
Chlorides in concrete can give rise to severe
reinforcement corrosion. Original concrete can be
contaminated by chlorides in several ways. When
chloride affected original concrete is crushed for
manufacture of recycled aggregate, the processed
recycled aggregate may carry chloride ions. Presence
of such chloride ions in recycled aggregate concretemay promote corrosion of reinforcement and thus
affect the durability of structure. However, if chloride
ions in concrete prior to service exposure are within
prescribed limits specified by ACI committee or any
other standards, then the durability of concrete is not
affected. Hansen and Hedegaard[12]
conducted some
studies on this aspect. They further investigated the
properties of recycled aggregate concrete as affected by
chemical admixtures in original concretes. They
observed that, as long as plasticizing, air-entraining and
retarding admixtures are used in quantities not
exceeding the manufacturers prescribed dosage, the
presence of such admixtures in recycled aggregate
concrete and on compressive strength of hardened
concrete.
1.3 RECYCLED AGGREGATE CONCRETE &
ITS PROPERTIES:
It is important that various constituents of concrete are
proportioned appropriately to obtain the desired
properties of fresh and hardened concrete most
economically. While it is possible to employ the same
conventional mix design methods for proportioning
recycled aggregate concrete, the behavior of recycled
aggregate concrete mix in its fresh state does not
remain same as that of the conventional concrete of
identical mix proportions. The reasons for this can be
attributed to change in the properties of recycled
aggregate.
1.3.1Mix Design
All available reports indicate that existing conventional
mix design methods can be employed for proportioning
various constituents of recycled aggregates concrete.
However, due to higher water absorption
characteristics of recycled aggregate, a change in water
demand and thus cement demand is noticed by severalinvestigators. Ravindrarajah and Tam
[26] however
indicated a requirement of 8% more free water for
recycled aggregate concrete for similar purpose.
Further it was observed that 5% to 8% extra cement is
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required to maintain the water cement ratio at the
same level and to obtain the same strength as that of
corresponding conventional concrete.
According to B.C.S.J.[5]
, the optimum ratio of fine to
coarse aggregate remains approximately the same for
recycled aggregate concrete as for conventional
concrete. Due to possible variation in quality of
recycled aggregate, appropriate standard deviation isdesired to be employed while designing a recycled
aggregate concrete mix. B. C. S. J. and CUR found the
coefficients of variation for compressive strength of
recycled aggregate concrete in the laboratory not to be
much different from that of conventional concrete,
when one and the same recycled aggregate was used
throughout production. Hansen and Narud[13]
later
confirmed these findings. However, when recycled
aggregate concretes are produced from original
concrete of different qualities, the coefficient of
variation for compressive strength is much larger than
when the same recycled aggregate is used in allbatches.
Although, the researcher have suggested some
modifications while designing recycled aggregate
concretes by conventional methods, these modification
appear to be more general in nature and purely
approximate, requiring more trial for finalization of
mix proportions. Thus, no precise guidelines based on
rational basis, are available for proportioning recycled
aggregate concrete mixes.
1.3.2 Workability
Workability of concrete which determines the mobility
and placeability of concrete mix is measured in terms
of slump, compaction factor and/or vee bee time.
Available reports indicate that, the workability of
recycled aggregate concrete closely matches the
workability of conventional concrete. However, other
researcher have also made it clear that, workability of
recycled aggregate concrete only if the additional water
demand of 5 to 8% required by recycled aggregate
concrete is appropriately met with. Poon et al.[22]
showed that the slump of recycled aggregate concrete
was dependent on the moisture state of the recycled
aggregate. When oven dry recycled aggregate was
used, a high initial slump was observed due to the high
amount of water that was used to compensate for the
high water absorption of the recycled aggregate[16]
.
Another notable observation by Hansen and Narud[13]
is about the rapid loss of workability of recycled
aggregate concrete with elapsed time. The workability
(slump and compacting factor) and stability (bleeding
and segregation) of recycled aggregate concrete mixes
were determined. In addition, in order to assess the
effect of recycled aggregate on the retention of the
workability and maintenance of entrained air content
with time, further tests were carried out up to 150 and60 minutes respectively. In general, results showed a
reduction in slump value with increasing recycled
aggregate content in the mix, but this remained
essentially within the specified tolerances of 25mm,
of BS 5328.[18]
However, the stability of the mixes
containing greater than 50% recycled aggregate content
was reduced. In the main such mixes were found to be
harsh, less cohesive and exhibited increased bleeding
when compared to the corresponding NA concrete.[18]
1.3.3 Wet density and Air Content
Many researchers found that the natural air content of
fresh recycled aggregate concretes were higher andvaried more than air contents of fresh conventional
concrete mixes. Wet density of fresh recycled
aggregate concrete varied from 2020 to 2210 kg/m3,
which is between 85% to 95% of conventional concrete
mixes.
Hansen and Narud[13]
conducted systematic
investigation, the results of which reveal that natural air
contents of recycled aggregate concretes may be up to
0.6% higher than natural air contents of fresh
conventional concrete mixes. Correspondingly, wet
density for recycled aggregate concretes varied from
2200 to 2250 kg.m3
, which is more than 95% ofconventional concrete mixes.
In general, for fresh recycled aggregate concrete, 5% to
15% reduction in wet density accompanied by slight
increase in air contents is more commonly observed.
However, the extent of increase in air content and
reduction in wet density depends on the mix design and
efficiency of compaction. The reports further indicate
that, it is possible to produce recycled aggregate
concrete with no significant increase in air content and
less than 5% lower density, compared with
corresponding conventional concrete.
1.3.4 Compressive Strength and Rate of Strength
Development:
On the basis of experiments B. C. S. J.[5]
in Japan
derived the conclusions on the compressive strength
results, which showed compressive strength of recycled
aggregate concrete to be between 14% and 32% lower
than that of conventional concrete. Apparent
correlation obtained between compressive strengths of
conventional and recycled aggregate concrete reveal
that, recycled aggregate concrete consistently had 10%
lower compressive strength than control concrete made
with natural aggregate. Later Ravindrajah and Tam[26]
found recycled aggregate concrete to have between 8%
and 24% lower compressive strength than
corresponding concretes made with conventional
aggregates.
Hansen and Narud[13]
conducted a series of
experiments for find out the effect of grade of original
concrete on the compressive strength of recycled
aggregate concrete. They obtained three types of
recycled aggregates namely H, M, and L by crushing
the laboratory made conventional concretes of high
strength, medium strength and low strength
respectively. Recycled aggregate concrete of H, M, andL having same mix proportions as the three original
concretes, but with all nine possible combinations of
aggregates were prepared and tested for compressive
strength.
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Table 1 Results of Compressive strengths for the fly ash replaced specimen for W/B ratio 0.45
Table 2 Results of Compressive strengths for fly ash replaced specimen for W/B ratio 0.55
The test results of these experimental reveal that, the
compressive strength of recycled aggregate concrete
depends on the strength of original concrete, and that it
is largely controlled by a combination of the water
cement ratio of the original concrete and water
cement ratio of the recycled aggregate concrete, when
other factors are essentially identical. If the water
cement ratio of the original concrete is the same as or
lower than that of the recycled aggregate concrete, then
the strength of recycled aggregate concrete can also be
as good as or higher than the strength of the original
concrete.
M. C. Limbachiya et al[18]
has shown the results with
help of graph (Fig. 2) that up to 30% coarse recycled
coarse aggregate has no effect on concrete strength, but
thereafter a gradual reduction with increasing recycled
aggregate content occurs.
Fig 2 Test results of compressive strength of cube[18]
Kou Shi Cong et al[16]
had replaced cement with fly ash
for different W/B ratio of 0.45 and 0.55. Results of theboth are shown in the table 1 and 2 respectively.
Dhir et al.[8]
showed that the compressive strength of
concrete prepared with 100% coarse and 50% fine
recycled aggregates was between 20 and 30% lower
than that of the corresponding natural aggregate
concrete. However, the reduction in strength can be
minimized if the mixing procedure is modified.[16]
Some other researcher also found the strength
development with age to be similar for conventional
and recycled aggregate concrete made with recycled
coarse aggregate and/or natural sand.
1.3.5 Modulus of Elasticity
Due to large amount of old mortar with comparatively
low modulus of elasticity which is attached to original
aggregate particles in recycled aggregates, the modulus
of elasticity of recycled aggregate concrete is always
lower than that of corresponding conventional
concretes. Static modulus of elasticity of recycled
aggregate concrete is generally reported to be on lower
side.
Japanese investigations reported by B. C. S. J. indicate
10% to 30% lower modulus of elasticity for recycled
aggregate concretes.Hansen
[13] had conducted a series of experiments to
determine the effect of grade of original concrete on
modulus of elasticity. They obtained three types of
aggregate namely, H, M, and L by crushing laboratory
made conventional concrete of high strength, medium
strength and lower strength respectively. Recycled
aggregate concretes of high strength, medium strength
and low strength, having same mix proportions as the
three original concretes, but with all nine possible
combinations of aggregates were prepared and tested
for modulus of elasticity. The test results of these set of
experiments reveal that, both dynamic and staticmodulus of elasticity are from 14% to 28% lower for
recycled aggregate concrete than for corresponding
conventional concretes. However it is evident that
difference in modulus of elasticity would have been
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much larger if the high strength, concrete had been
made with softer aggregate than the natural aggregate
which was actually used in the experiment. In one
particular case Hansen and Boegh found the modulus
of elasticity of recycled aggregate concrete which was
made with recycled aggregate that consisted of low
quality crushed mortar to be 45% lower than the
modulus of elasticity of corresponding conventional
concretes.
Ravindrarajah and Tam[26]
, in their investigation
confirmed the above findings. They also found the
relationship between compressive strength and
modulus of elasticity which is different from that for
conventional concrete proposed by various authorities
such as CEB, FIP, and BS code.
In his investigation, Topcu[29]
obtained the complete
stressstrain curve of recycled aggregate concrete with
the RCA replacement percentages of 0%, 30%, 50%,
70% and 100%, and he found that with the increase of
recycled coarse aggregate amount, the values of the
elastic modulus decrease by about 30%.
Fig 3 Modulus of Elasticity for recycled aggregate
concrete
Xiao et al[30]
has noted that the elastic modulus of
recycled aggregate concrete is lower than that of the
normal concrete. It decreases as the recycled aggregate
content increases. For a recycled aggregate
replacement percentage equals 100%, the elastic
modulus is reduced by 45% (Fig 3).
1.3.6 Tensile and Flexural Strength
According to B. C. S. J.[5]
significant difference in
indirect tensile strength (split tensile strength) of
conventional concrete and corresponding recycled
aggregate concrete. Further they[5]
, found that the
flexural strength of recycled aggregate concrete is
somewhere between 1/5 and 1/8 of its compressive
strength, similar to what is the case for conventional
concrete. However, no experimental data are presented.
Ravindrarajah and Tam[26]
at first found no significant
difference in flexural strength of conventional concrete
and recycled aggregate concrete. However, later they
only has reported that, both tensile and flexural
strength of recycled aggregate concrete is consistently
10% lower than corresponding conventional concrete.However Kou Shi Cong et al
[16] has determined the
tensile splitting strength of concrete with partial fly ash
replacement. He showed that tensile splitting strength
of the concrete mixture decreased as the recycled
aggregate content increased. At the same recycled
aggregate replacement level, the use of fly ash as a
partial replacement of cement reduced the tensile
splitting strength of the concrete. Results of those
experiments are given in the table 3 and 4 for W/B
ratio of 0.45 and 0.55 respectively.
Table 3 Results of Tensile Splitting Strength for fly ash replaced specimen for W/B ratio 0.45[16]
Table 4 Results of Tensile Splitting Strength for fly ash replaced specimen for W/B ratio 0.55[16]
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Table 5 Mix proportioning details of condensed silica fume concrete[15]
Table 6 Strength properties of high performance concrete[15]
Kalaiarasu and Subramanian[15]
has experimented
silica fumes with recycled aggregate concrete by using
mix proportions as given in table 5, and reported the
tensile splitting strength test results shown in table 6.
Detail conclusion is given below in the same word.
Cement replacement level of 15% with silica fume in
M60 grade of HPC (40% artificial sand and 60%
natural sand) is found to be the optimum level to obtain
higher values of compressive strength, split tensile
strength and elastic modules. Concrete mixes
containing silica fume showed higher values of acidresistance and impermeability of chloride ions
[15].
1.3.7 Creep and Drying Shrinkage
It is a time dependent phenomenon, which is quite
significant for any type of concrete. Concrete creeps
considerably under sustained loads for a long time and
thus deserves careful attention. Accordingly, some of
the researchers have investigated this aspect carefully.
Ravindrarajah and Tam[26]
found creep of recycled
aggregate concrete to be 30% to 60% higher than creep
of corresponding conventional concretes. Further, the
investigators observed that specific creep of recycled
aggregate concrete was greater than that ofconventional concrete. These differences appeared to
have developed over a period of 250 300 days after
loading. However later the rate of increase in creep
strain for both concrete gradually became smaller with
further increase in time. Creep strain increased
considerably with an increase in the water cement ratio,
but the difference in creep between recycled aggregate
concrete and ordinary concrete remained almost
constant at any water cement ratio and at any sustained
load level. Thus it is not expected that creep of
recycled aggregate concrete shall give rise to any
problem provided its magnitude is taken into account.
Kou Shi Kong et al[16]
have shown that the creep of
concrete increased with an increasing recycled
aggregate content. The use of fly ash as a partial
replacement of cement was able to reduce the creep of
concrete as a result of the greater long term strength
development due to the pozzolanic reaction of fly ash.[16]
Shrinkage is a term generally used to describe various
aspects of volume change in concrete. Volume change
is one of the most detrimental properties of concrete,
which affects long term strength durability. Although,
it is difficult to get concrete without shrinkage, it is
equally important to control the shrinkage in the body
of the concrete.Hasaba et al
[11] conducted tests to evaluate drying
shrinkage and they found drying shrinkage of recycled
aggregate concrete to be 40% to 50% higher than
drying shrinkage of corresponding conventional
concretes.
Ravindrarajah and Tam[26]
conducted experiments on
low, medium and high strength recycled aggregates
concretes, each having made using recycled aggregate
obtained form similar conventional concretes of low,
medium and high strengths. The test results indicated
as low as 14% to as high as 95% higher drying
shrinkage for recycled aggregate concrete of varioustypes. Further, the test results conclude that, the use of
recycled aggregate from lower grade original concrete
seems to be beneficial in reducing drying shrinkage.
Limbachiya M. C. et. al.[18]
found that the ultimate
shrinkage and creep strains were found to increase with
recycled aggregate content in the mix. This is due to
the increased proportions of cement content in such
concrete mixes, as the w/c ratio of this mix was
reduced by increasing cement content to achieve 28-
day strength equivalent to corresponding natural
aggregate concrete. Previously it has been reported that
the presence of attached mortar in the recycled
aggregate is also a contributory factor for higher
shrinkage and creep strains in concrete with high
proportions of recycled aggregate[19]
.
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Koi Shi Cong et. al.[16]
had shown that use of fly ash as
a substitute for cement improved the resistance to
chloride ion penetration and decreased the drying
shrinkage and creep of the recycled aggregate concrete
and drying shrinkage and creep can increased with
increase of the recycled aggregate content. They
further explained the results that one of the practical
ways to utilize a high percentage of recycled aggregatein structural concrete is by incorporating 2535% of fly
ash as some of the drawbacks induced by the use of
recycled aggregates in concrete could be minimized.
They also further derived that the decrease in the W/B
ratio can also led to a reduction in the drying shrinkage.[16]
Comparisons for the different properties with different
percentage of recycled aggregates are shown in table
7.[18]
Table 7 Comparison of engineering and durability
performance of NA and RA concrete
1.3.8 Permeability and Water Absorption
The rate of most kinds of concrete deterioration
depends on concrete permeability. This is because
water absorption is indirectly related to permeability of
hardened concrete and penetration of water into
concrete is required for most deterioration mechanism
to be effective.
B. C. S. J.[5] conducted water permeability tests on
concretes which were made with water cement ratio
of 0.5 0.7 and with slump values around 21 cms. The
results show that the water permeability of recycled
aggregate concrete is 2 5 times that of corresponding
conventional concretes and that the scatter of result is
larger.
Abou-Zeid et al.[1]
reported that recycled aggregate
concrete exhibited higher water permeability and lower
resistance to chloride ion penetration compared to
conventional concrete.
1.3.9 Frost Resistance
The frost resistance of conventional and recycled
aggregate concrete which were produced with a variety
of water cement ratios, was compared and observed
that, the freeze thaw resistance of recycled aggregate
concrete is higher than that of corresponding
conventional concrete.
While American, French and Dutch results on frost
resistance are encouraging, Japanese results are less
convulsive. More research is, therefore desired to be
carried out to establish the fact.
Limbachiya M. C. et. al.[18]
reported that the durability
factors obtained following procedures described inASTM C666
[4] showed that the concrete produced
using up to 100% coarse RCA had durability factors in
excess of 95%, indicating little or no deterioration
under freeze/thaw attack. The results also showed
minor effect of RCA content on abrasion resistance.
Typically, the differences between concrete made with
NA and 100% coarse RCA at design strength 35 and
45 N/mm2were 0.09 and 0.05mm respectively.
Salem et al.[24]
showed that recycled aggregate concrete
had a lower resistance to freezing and thawing
compared to natural concrete.
1.3.10 Some Other DetailsKalaiarasu M. and Suramanian K.
[15]had reported that
even a partial replacement of cement with silica fume
in concrete mixes would lead to considerable saving in
consumption of cement and natural sand. Therefore
they have concluded that replacement of cement with
15% of silica fume would render concrete (with 40%
artificial sand) more strong and durable.
Lee S. T. et. al.[17]
had reported that high replacement
levels of recycled fines, especially those with high
water absorption, resulted in poor resistance against
both sodium and magnesium sulfate attack.
This study further confirms that the absorption
characteristics and replacement level of recycled fines
used have a decisive influence on the durability,
especially sulphate resistance, of hardened cement
matrix.[3]
1.4 CONCLUDING REMARKS
Some of the concluding remarks based on various
experiments are given below.
The potential compressive strength of concretecontaining recycled concrete as aggregate is
controlled largely by the compressive strength
of the concrete to be recycled, provided the fine
aggregate is crushed rock or natural sand of
suitable quality.
A substantial reduction in potential compressivestrength may result when the conventional fine
aggregate is replaced in whole or in part by fine
aggregate derived from the recycled concrete.
Further material smaller than 2 mm in recycled
concrete should be screened and wasted.
Use of recycled concrete decreases workabilityof fresh concrete at given water content,
increases water requirements for given
consistency, increases drying shrinkage at givenwater content, and reduces modulus of elasticity
at given water-cement ratio. The effects are
greatest when the recycled concrete is used as
both coarse and fine aggregate.
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Freezing and thawing resistance of the newconcrete relates to many factors, including the
properties of the recycled concrete in terms of
compressive strength, parameters of the air-
void system, and frost resistance of the
aggregate included in the recycled concrete as
well as the parameters of the air-void system
and other qualities of the cementitious matrix ofthe new concrete.
Chemical admixtures, air-entrainingadmixtures, and mineral admixtures included in
the recycled concrete will not modify
significantly the properties of the fresh or
hardened, new concrete. High concentrations of
water soluble chloride ion in the recycled
concrete may contribute to accelerated
corrosion of steel embedments in the new
concrete.
Prospective sources of recycled concrete maybe unsound or have been rendered unsound inservice, such as presence of physically unsound
or chemically reactive aggregate, deterioration
by aggressive chemical attack or leaching,
damage by fire or service at high temperature,
and so on.
Significance of contaminants in the recycledconcrete should be analysed in relation to the
anticipated service, such as presence of
noxious, toxic, or radioactive substances;
presence of bituminous materials that may
impair air entrainment; appreciable
concentrations of organic materials that my
produce excessive air entrainment; inclusion of
metallic embedments that may cause rust
staining or blistering of surfaces; and excessive
fragments of glass, including bottle glass, that
are expected to produce harmful effects of
alkali-silica reaction.
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