Characterization of Recycled Aggregate Concrete

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    International Journal of Advanced Engineering Technology E-ISSN 0976-3945

    IJAET/Vol.II/ Issue IV/October-December, 2011/321-330

    Research Article

    CHARACTERIZATION OF RECYCLED AGGREGATE CONCRETED. N. Parekh

    1and Dr. C. D. Modhera

    2

    Address for Correspondence1Research Scholar; Applied Mechanics Department; SVNIT; Surat

    2

    Professor; AMD; SVNIT; SuratABSTRACT

    Use of recycled aggregate in concrete can be useful for environmental protection and economical terms. Recycled aggregates are

    the materials for the future. The application of recycled aggregate has been started in many construction projects in manyEuropean, American and Asian countries. Many countries are giving many infrastructural laws relaxation for increase the use of

    recycled aggregate. Codal guidelines of recycled aggregates concrete in various countries were stated here with their effects, onconcreting work. Paper reports the basic properties of recycled fine aggregate and recycled coarse aggregate. It also comparesthese properties with natural aggregates. Basic changes in all aggregate properties were determined and their effects on concreting

    work were discussed at length. Similarly the properties of recycled aggregate concrete were also determined and explained here.Basic concrete properties like compressive strength, flexural strength, workability etc are explained here for different combinations

    of recycled aggregate with natural aggregate. Use of recycled aggregate has been found useful for pavement construction. Reasons,of use of recycled aggregate concrete in pavement construction, with technical proofs are explained here in detail. Individualperformance of recycled fine aggregate in concrete, use of silica fumes in recycled aggregate concrete, use of fly ash in recycled

    aggregate concrete etc are shown with experimental reasons.

    In general, present status of recycled aggregate in India with their future need and its successful utilization were discussed here.KEY WORDS: Recycled aggregate concrete, silica fume, fly ash.

    1.1 PRELIMINARY REMARKS

    1.1.1 Introduction

    Concrete is the premier construction material across the

    world and the most widely used in all types of civil

    engineering works, including infrastructure, low and

    high-rise buildings, defense installations, environment

    protection and local/domestic developments. Concrete

    is a manufactured product, essentially consisting of

    cement, aggregates, water and admixture(s). Among

    these, aggregates, i.e. inert granular materials such as

    sand, crushed stone or gravel form the major part.

    Traditionally aggregates have been readily available at

    economic prices and of qualities to suit all purposes.

    However, in recent years the wisdom of our continued

    wholesale extraction and use of aggregates from

    natural resources has been questioned at an

    international level. This is mainly because of the

    depletion of quality primary aggregates and greater

    awareness of environmental protection. In light of this,

    the availability of natural resources to future

    generations has also been realized.

    1.1.2 Reasons for Use of Recycled Aggregate

    It is now widely accepted that there is a significant

    potential for reclaiming and recycling demolished

    debris for use in value added applications to maximize

    economic and environmental benefits. As a direct

    result of this, recycling industries in many part of the

    world, including South Africa, at present converts low-

    value waste into secondary construction materials such

    as a variety of aggregate grades, road materials and

    aggregate fines (dust)[7]

    . Often these materials are used

    in as road construction, backfill for retaining walls,

    low-grade concrete production, drainage and brickwork

    and block work for low-cost housing.1.2 RECYCLED AGGREGATES AND THEIR

    PROPPERTIES

    As described earlier, recycled aggregate is a crushed

    and processed concrete product. For obvious reasons,

    this aggregate is bound to be different from natural

    aggregate in many respects. The most notable aspect of

    the recycled aggregate is the component of attached

    cement mortar with the original aggregate. This

    component of attached cement mortar has significant

    bearing on most of the properties of recycled

    aggregate.

    All of the above parameters or the properties of

    recycled aggregates are discussed, one by one in detail,

    in following pages.

    1.2.1 Grading, Particle Shape and Texture

    It is generally assumed that natural rock, when fed to a

    crusher, will break according to a straight line

    distribution, where 15% of the crusher product may be

    of a size above the crusher setting in a closed position.

    If hardened concrete were to break according to a

    straight line distribution, no recycled aggregate should

    be generated between 20 and 30mm, 34 % between 10

    and 20mm and 17% of crusher fines should be

    generated below 5mm. Test results of particle size

    distribution reported by Hansen and Narud[13]

    are in

    reasonably good agreement with the above said

    predictions. Similar results have been obtained by

    Fergus[9]

    . Usually, particle size distribution of crusher

    outputs approximate Fuller Curves. Thus, it may be

    concluded that the crushing characteristics of hardened

    concrete are similar to those of natural rock and are not

    significantly affected by the grade of original concrete.

    Studies conducted in Japan and reported by B. C. S.

    J.[5]

    indicate that, irrespective of quality or grade of

    source concrete, approximately 20% by weight of fine

    recycled aggregate below 5mm is produced when old

    concrete is crushed in jaw crusher with an opening of

    33mm. Further, with jaw openings of 60mm, 80mm,and 120mm corresponding percentages of fine recycled

    aggregate produced are found to be 14.1%, 10.6% and

    7.0% respectively. Ravindrarajah and Tam[26]

    found

    that quantities of fine material below 5mm to be

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    23.1%, 25.7% and 26.5% by weight for 37MPa,

    30MPa and 22MPa concretes respectively, when the

    opening of the jaw crusher is 20mm.

    Regarding particle shape and texture, Ravindrarajah

    and Tam[26]

    reported that, the particle shape of recycled

    aggregate is angular and surface texture is more rough

    and porous. The surface texture of granite aggregate,

    on the other hand is of a rough and crystalline nature.Visual observations on the recycled aggregate reveal

    that, not all surfaces of the granite particles are coated

    with old materials, whilst some of the aggregate

    particles are entirely made up of mortar. While most of

    the researcher confirm these findings, Malhotra[20]

    has

    made observations contrary to the above indicating a

    more rounded shape and smooth texture for recycled

    aggregate.

    1.2.2 Attached Mortar and Cement Paste

    When old concrete is crushed, a certain amount of

    mortar from the original concrete remains adhered to

    virgin aggregate particles. Different size fractions ofrecycled aggregate have varying amount of attached

    mortar to it. This component of attached cement mortar

    cause significant difference in the properties of

    recycled aggregate. Researchers, therefore, found it

    necessary to know the amount of adhered cement

    mortar.

    Hansen and Narud[13]

    , on the basis of an investigation

    carried out at the Technical University of Denmark (M.

    Sc. Thesis), reported that the volume percentage of

    mortar attached to natural gravel particle is between

    25% and 35% for 16 32mm size fraction, 40% for 8

    16mm size fractions and 60% for 48mm size fraction

    of recycled aggregate. Hasaba et al.[11]

    in his report

    indicated a mean of 35.5% of old mortar attached to

    natural gravel particle in 25 5mm recycled coarse

    aggregate produced by the crushing of original

    concrete having a compressive strength of 24MPa.

    Corresponding figures are 36.7% mortar content for

    41MPa concrete and 38.4% for 51MPa concrete.

    The results of a Japanese investigation reported by B.

    C. S. J.[5]

    indicate that, approximately 20% of cement

    paste is attached to 20 30mm size aggregate, while 0

    0.3mm filler fraction of recycled fine aggregate

    contains 45 65% of old cement paste. Further,

    Ravindrarajah and Tam[26]

    observed that, in general,

    the recycled aggregate contain on average of above

    50% by volume, of mortar from original aggregate.

    Significant values for the coefficient of variation

    observed by Ravindrarajah and Tam indicate the

    randomness of the distribution of mortar content in

    recycled aggregate.

    1.2.3 Specific Gravity and Water Absorption

    Specific gravity and water absorption are two vital

    properties, which are directly affected due to highly

    porous nature of attached old cement mortar toaggregate particles. Most common observations are

    significant decrease in the specific gravity (ssd) value,

    accompanied by sharp increase in the water absorption

    capacity.

    Hansen and Narud[13]

    in their investigation, found 4.6%

    to 6.5% decrease in the specific gravity (ssd) value,

    when it is compared with specific gravity (ssd) of

    natural gravel. Correspondingly, water absorption

    values are 2.3 to 4.6 times the value of absorption

    capacity for natural gravel, which is highly significant.

    Another notable observation by Hansen and Narud is

    that, the values of specific gravity and water absorptionare not significantly affected by grade of original

    concrete. Hasaba et. Al[11]

    reported about 10%

    decrease in specific gravity (ssd) accompanied by

    about 6 times increase in water absorption capacity for

    recycled aggregate. His report further indicates that, the

    above properties are independent of the quality of

    original concrete.

    Japanese investigation reported by B.C.S.J.[5]

    reveal

    that dry specific gravity of recycled aggregates varied

    between 2.12 and 2.43, corresponding to ssd specific

    gravity between 2.29 to 2.51 for recycled aggregates

    from a wide range of original concretes.Investigations carried out by Ravindrarajah and Tam

    [26]

    indicated similar trend. Results of tests conducted on

    recycled aggregate obtained from high grade, medium

    grade and low grade original concrete are, more or less,

    similar thus indicating no significant influence of the

    quality of original concrete on the specific gravity and

    water absorption property. However, a notable

    decrease in specific gravity (ssd) by amount 8.6%

    accompanied by a steep rise in water absorption by

    about 15 to 18 times is reported. Further, Ravindrarajah

    and Tam, observed that highly porous nature of

    recycled aggregate particles lead to significant increase

    in the value of apparent specific gravity over the

    specific gravity (ssd).

    M. C. Limbachiya et al[18]

    have also found the same

    observation that RCA had 3 to 10% lower density and

    3 to 5 times higher water absorption than NA in the

    saturated surface dry state, reflecting the porosity of

    cement paste surrounding the RCA.

    1.2.4 Sulphate Soundness

    Durability of recycled aggregate is studied in terms of

    sulphate soundness. There are very limited results

    available on this aspect of recycled aggregate. B. C. S.

    J.[5]

    reported sodium sulphate soundness loss

    percentage after five cycles, ranging from 18.4% to

    58.9% for recycled aggregate obtained from 15 original

    concrete of different compressive strengths. Contrary

    to this observation, Fergus[9]

    found magnesium

    sulphate soundness loss ranging from 0.9 to 2%.

    Strand[27]

    observed sulphate soundness loss of 3% for

    recycled aggregate compared with 5% for

    corresponding virgin aggregate. However, latest

    investigation by Shigetoshi and Kobayashi et al[14]

    reveal higher percentage lost mass ranging from 22.7%

    to 31.5%. Thus, there is a wide difference inobservations on this property.

    1.2.5 Mechanical Properties

    In general, recycled aggregate are found to be weaker

    than corresponding virgin aggregate against

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    mechanical action such as aggregate impact value,

    aggregate crushing value, ten percent fines value and

    Los Angeles aggregate abrasion value. Such a

    behavior is expected because of weak mortar

    component and mortar aggregate bond in the recycled

    aggregate.

    Hansen and Narud[13]

    observed LA aggregate abrasion

    percentages ranging from 22.4% for 16 32mmrecycled aggregate produced from a high strength

    original concrete, to 41.4% fro 4 8mm recycled

    aggregate from a low strength original concrete.

    Corresponding BS aggregate crushing values are

    reported to be ranging from 20.4% to 29.6%.

    Hasaba et al[11]

    report BS aggregate crushing values

    ranging from 23.0 for 25.5 mm recycled aggregate

    produced from an original high strength concrete to

    24.6% for 25-5mm recycled aggregate produced from

    an original low strength concrete. Corresponding BS

    ten percent fines values are found to be 13.3 tonnes and

    11.3 tonnes.B. C. S. J.

    [5] found LA aggregate abrasion percentage

    ranging from 25.1% to 35.1% for recycled aggregates

    from 15 different concretes of widely different

    strengths.

    Yoshikane[31]

    found LA aggregate abrasion percentage

    ranging from 20.1% for 13-5mm recycled aggregate

    produced from an original high strength (40MPa)

    concrete to 28.7% for a 13-5mm recycled aggregate

    produced from an original low strength (16MPa)

    concrete.

    Ravindrarajah and Tam[26]

    in their investigations

    reported aggregate impact value ranging from 26% for

    recycled aggregate from a high grade concrete to 31%

    for recycled aggregate from a low grade concrete.

    Corresponding aggregate crushing values are 28.7%

    and 33.5% and that of LA aggregate abrasion values

    are 37.2% to 40.8%. Thus, a higher quality original

    concrete seems to produce recycled aggregate having

    marginally higher resistance to these mechanical

    actions than lower quality original concrete.

    The results reported above indicate that the recycled

    aggregate obtained from poorest quality concrete may

    pass ASTM, BS and IS requirements on mechanical

    properties of coarse aggregate.

    1.2.6 Contaminants

    One of the problems associated with the recycled

    aggregate is the possibility of contaminants in original

    demolition debris passing in to new concrete. These

    contaminants may be in the forms of clay balls,

    bitumen joint seals, expansion joint fillers, gypsum,

    refractory bricks, chlorides, organic materials,

    chemical admixtures, tramp steel and other metals,

    glass, lightweight bricks and concrete, weathered or

    fire damaged particles, particles susceptible to frost or

    alkali reactions, industrial chemical sands, reactivesubstances and high alumina cement concrete. The

    presence of some of these contaminants in the recycled

    aggregate concrete may prove detrimental to the

    performance of concrete in one way or the other

    B.C.S.J.[5]

    report the results of a study of the effect of

    various contaminants on the strength properties of

    recycled aggregate concrete. The results of the B.C.S.J.

    study reveal that the impurities in the form of tiles and

    window glass have little influence on the compressive

    strength of recycled aggregate concrete. Recycled

    aggregate concrete with 3% by weight of gypsum

    plaster reduces strength by 15% when concrete is drycured and by up to 50% when it is wet cured. Addition

    of 30 volume percent of asphalt to recycled aggregate

    reduced concrete compressive strength by

    approximately 30%. Fergus[9]

    also obtained similar

    results.

    Chlorides in concrete can give rise to severe

    reinforcement corrosion. Original concrete can be

    contaminated by chlorides in several ways. When

    chloride affected original concrete is crushed for

    manufacture of recycled aggregate, the processed

    recycled aggregate may carry chloride ions. Presence

    of such chloride ions in recycled aggregate concretemay promote corrosion of reinforcement and thus

    affect the durability of structure. However, if chloride

    ions in concrete prior to service exposure are within

    prescribed limits specified by ACI committee or any

    other standards, then the durability of concrete is not

    affected. Hansen and Hedegaard[12]

    conducted some

    studies on this aspect. They further investigated the

    properties of recycled aggregate concrete as affected by

    chemical admixtures in original concretes. They

    observed that, as long as plasticizing, air-entraining and

    retarding admixtures are used in quantities not

    exceeding the manufacturers prescribed dosage, the

    presence of such admixtures in recycled aggregate

    concrete and on compressive strength of hardened

    concrete.

    1.3 RECYCLED AGGREGATE CONCRETE &

    ITS PROPERTIES:

    It is important that various constituents of concrete are

    proportioned appropriately to obtain the desired

    properties of fresh and hardened concrete most

    economically. While it is possible to employ the same

    conventional mix design methods for proportioning

    recycled aggregate concrete, the behavior of recycled

    aggregate concrete mix in its fresh state does not

    remain same as that of the conventional concrete of

    identical mix proportions. The reasons for this can be

    attributed to change in the properties of recycled

    aggregate.

    1.3.1Mix Design

    All available reports indicate that existing conventional

    mix design methods can be employed for proportioning

    various constituents of recycled aggregates concrete.

    However, due to higher water absorption

    characteristics of recycled aggregate, a change in water

    demand and thus cement demand is noticed by severalinvestigators. Ravindrarajah and Tam

    [26] however

    indicated a requirement of 8% more free water for

    recycled aggregate concrete for similar purpose.

    Further it was observed that 5% to 8% extra cement is

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    required to maintain the water cement ratio at the

    same level and to obtain the same strength as that of

    corresponding conventional concrete.

    According to B.C.S.J.[5]

    , the optimum ratio of fine to

    coarse aggregate remains approximately the same for

    recycled aggregate concrete as for conventional

    concrete. Due to possible variation in quality of

    recycled aggregate, appropriate standard deviation isdesired to be employed while designing a recycled

    aggregate concrete mix. B. C. S. J. and CUR found the

    coefficients of variation for compressive strength of

    recycled aggregate concrete in the laboratory not to be

    much different from that of conventional concrete,

    when one and the same recycled aggregate was used

    throughout production. Hansen and Narud[13]

    later

    confirmed these findings. However, when recycled

    aggregate concretes are produced from original

    concrete of different qualities, the coefficient of

    variation for compressive strength is much larger than

    when the same recycled aggregate is used in allbatches.

    Although, the researcher have suggested some

    modifications while designing recycled aggregate

    concretes by conventional methods, these modification

    appear to be more general in nature and purely

    approximate, requiring more trial for finalization of

    mix proportions. Thus, no precise guidelines based on

    rational basis, are available for proportioning recycled

    aggregate concrete mixes.

    1.3.2 Workability

    Workability of concrete which determines the mobility

    and placeability of concrete mix is measured in terms

    of slump, compaction factor and/or vee bee time.

    Available reports indicate that, the workability of

    recycled aggregate concrete closely matches the

    workability of conventional concrete. However, other

    researcher have also made it clear that, workability of

    recycled aggregate concrete only if the additional water

    demand of 5 to 8% required by recycled aggregate

    concrete is appropriately met with. Poon et al.[22]

    showed that the slump of recycled aggregate concrete

    was dependent on the moisture state of the recycled

    aggregate. When oven dry recycled aggregate was

    used, a high initial slump was observed due to the high

    amount of water that was used to compensate for the

    high water absorption of the recycled aggregate[16]

    .

    Another notable observation by Hansen and Narud[13]

    is about the rapid loss of workability of recycled

    aggregate concrete with elapsed time. The workability

    (slump and compacting factor) and stability (bleeding

    and segregation) of recycled aggregate concrete mixes

    were determined. In addition, in order to assess the

    effect of recycled aggregate on the retention of the

    workability and maintenance of entrained air content

    with time, further tests were carried out up to 150 and60 minutes respectively. In general, results showed a

    reduction in slump value with increasing recycled

    aggregate content in the mix, but this remained

    essentially within the specified tolerances of 25mm,

    of BS 5328.[18]

    However, the stability of the mixes

    containing greater than 50% recycled aggregate content

    was reduced. In the main such mixes were found to be

    harsh, less cohesive and exhibited increased bleeding

    when compared to the corresponding NA concrete.[18]

    1.3.3 Wet density and Air Content

    Many researchers found that the natural air content of

    fresh recycled aggregate concretes were higher andvaried more than air contents of fresh conventional

    concrete mixes. Wet density of fresh recycled

    aggregate concrete varied from 2020 to 2210 kg/m3,

    which is between 85% to 95% of conventional concrete

    mixes.

    Hansen and Narud[13]

    conducted systematic

    investigation, the results of which reveal that natural air

    contents of recycled aggregate concretes may be up to

    0.6% higher than natural air contents of fresh

    conventional concrete mixes. Correspondingly, wet

    density for recycled aggregate concretes varied from

    2200 to 2250 kg.m3

    , which is more than 95% ofconventional concrete mixes.

    In general, for fresh recycled aggregate concrete, 5% to

    15% reduction in wet density accompanied by slight

    increase in air contents is more commonly observed.

    However, the extent of increase in air content and

    reduction in wet density depends on the mix design and

    efficiency of compaction. The reports further indicate

    that, it is possible to produce recycled aggregate

    concrete with no significant increase in air content and

    less than 5% lower density, compared with

    corresponding conventional concrete.

    1.3.4 Compressive Strength and Rate of Strength

    Development:

    On the basis of experiments B. C. S. J.[5]

    in Japan

    derived the conclusions on the compressive strength

    results, which showed compressive strength of recycled

    aggregate concrete to be between 14% and 32% lower

    than that of conventional concrete. Apparent

    correlation obtained between compressive strengths of

    conventional and recycled aggregate concrete reveal

    that, recycled aggregate concrete consistently had 10%

    lower compressive strength than control concrete made

    with natural aggregate. Later Ravindrajah and Tam[26]

    found recycled aggregate concrete to have between 8%

    and 24% lower compressive strength than

    corresponding concretes made with conventional

    aggregates.

    Hansen and Narud[13]

    conducted a series of

    experiments for find out the effect of grade of original

    concrete on the compressive strength of recycled

    aggregate concrete. They obtained three types of

    recycled aggregates namely H, M, and L by crushing

    the laboratory made conventional concretes of high

    strength, medium strength and low strength

    respectively. Recycled aggregate concrete of H, M, andL having same mix proportions as the three original

    concretes, but with all nine possible combinations of

    aggregates were prepared and tested for compressive

    strength.

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    Table 1 Results of Compressive strengths for the fly ash replaced specimen for W/B ratio 0.45

    Table 2 Results of Compressive strengths for fly ash replaced specimen for W/B ratio 0.55

    The test results of these experimental reveal that, the

    compressive strength of recycled aggregate concrete

    depends on the strength of original concrete, and that it

    is largely controlled by a combination of the water

    cement ratio of the original concrete and water

    cement ratio of the recycled aggregate concrete, when

    other factors are essentially identical. If the water

    cement ratio of the original concrete is the same as or

    lower than that of the recycled aggregate concrete, then

    the strength of recycled aggregate concrete can also be

    as good as or higher than the strength of the original

    concrete.

    M. C. Limbachiya et al[18]

    has shown the results with

    help of graph (Fig. 2) that up to 30% coarse recycled

    coarse aggregate has no effect on concrete strength, but

    thereafter a gradual reduction with increasing recycled

    aggregate content occurs.

    Fig 2 Test results of compressive strength of cube[18]

    Kou Shi Cong et al[16]

    had replaced cement with fly ash

    for different W/B ratio of 0.45 and 0.55. Results of theboth are shown in the table 1 and 2 respectively.

    Dhir et al.[8]

    showed that the compressive strength of

    concrete prepared with 100% coarse and 50% fine

    recycled aggregates was between 20 and 30% lower

    than that of the corresponding natural aggregate

    concrete. However, the reduction in strength can be

    minimized if the mixing procedure is modified.[16]

    Some other researcher also found the strength

    development with age to be similar for conventional

    and recycled aggregate concrete made with recycled

    coarse aggregate and/or natural sand.

    1.3.5 Modulus of Elasticity

    Due to large amount of old mortar with comparatively

    low modulus of elasticity which is attached to original

    aggregate particles in recycled aggregates, the modulus

    of elasticity of recycled aggregate concrete is always

    lower than that of corresponding conventional

    concretes. Static modulus of elasticity of recycled

    aggregate concrete is generally reported to be on lower

    side.

    Japanese investigations reported by B. C. S. J. indicate

    10% to 30% lower modulus of elasticity for recycled

    aggregate concretes.Hansen

    [13] had conducted a series of experiments to

    determine the effect of grade of original concrete on

    modulus of elasticity. They obtained three types of

    aggregate namely, H, M, and L by crushing laboratory

    made conventional concrete of high strength, medium

    strength and lower strength respectively. Recycled

    aggregate concretes of high strength, medium strength

    and low strength, having same mix proportions as the

    three original concretes, but with all nine possible

    combinations of aggregates were prepared and tested

    for modulus of elasticity. The test results of these set of

    experiments reveal that, both dynamic and staticmodulus of elasticity are from 14% to 28% lower for

    recycled aggregate concrete than for corresponding

    conventional concretes. However it is evident that

    difference in modulus of elasticity would have been

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    much larger if the high strength, concrete had been

    made with softer aggregate than the natural aggregate

    which was actually used in the experiment. In one

    particular case Hansen and Boegh found the modulus

    of elasticity of recycled aggregate concrete which was

    made with recycled aggregate that consisted of low

    quality crushed mortar to be 45% lower than the

    modulus of elasticity of corresponding conventional

    concretes.

    Ravindrarajah and Tam[26]

    , in their investigation

    confirmed the above findings. They also found the

    relationship between compressive strength and

    modulus of elasticity which is different from that for

    conventional concrete proposed by various authorities

    such as CEB, FIP, and BS code.

    In his investigation, Topcu[29]

    obtained the complete

    stressstrain curve of recycled aggregate concrete with

    the RCA replacement percentages of 0%, 30%, 50%,

    70% and 100%, and he found that with the increase of

    recycled coarse aggregate amount, the values of the

    elastic modulus decrease by about 30%.

    Fig 3 Modulus of Elasticity for recycled aggregate

    concrete

    Xiao et al[30]

    has noted that the elastic modulus of

    recycled aggregate concrete is lower than that of the

    normal concrete. It decreases as the recycled aggregate

    content increases. For a recycled aggregate

    replacement percentage equals 100%, the elastic

    modulus is reduced by 45% (Fig 3).

    1.3.6 Tensile and Flexural Strength

    According to B. C. S. J.[5]

    significant difference in

    indirect tensile strength (split tensile strength) of

    conventional concrete and corresponding recycled

    aggregate concrete. Further they[5]

    , found that the

    flexural strength of recycled aggregate concrete is

    somewhere between 1/5 and 1/8 of its compressive

    strength, similar to what is the case for conventional

    concrete. However, no experimental data are presented.

    Ravindrarajah and Tam[26]

    at first found no significant

    difference in flexural strength of conventional concrete

    and recycled aggregate concrete. However, later they

    only has reported that, both tensile and flexural

    strength of recycled aggregate concrete is consistently

    10% lower than corresponding conventional concrete.However Kou Shi Cong et al

    [16] has determined the

    tensile splitting strength of concrete with partial fly ash

    replacement. He showed that tensile splitting strength

    of the concrete mixture decreased as the recycled

    aggregate content increased. At the same recycled

    aggregate replacement level, the use of fly ash as a

    partial replacement of cement reduced the tensile

    splitting strength of the concrete. Results of those

    experiments are given in the table 3 and 4 for W/B

    ratio of 0.45 and 0.55 respectively.

    Table 3 Results of Tensile Splitting Strength for fly ash replaced specimen for W/B ratio 0.45[16]

    Table 4 Results of Tensile Splitting Strength for fly ash replaced specimen for W/B ratio 0.55[16]

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    Table 5 Mix proportioning details of condensed silica fume concrete[15]

    Table 6 Strength properties of high performance concrete[15]

    Kalaiarasu and Subramanian[15]

    has experimented

    silica fumes with recycled aggregate concrete by using

    mix proportions as given in table 5, and reported the

    tensile splitting strength test results shown in table 6.

    Detail conclusion is given below in the same word.

    Cement replacement level of 15% with silica fume in

    M60 grade of HPC (40% artificial sand and 60%

    natural sand) is found to be the optimum level to obtain

    higher values of compressive strength, split tensile

    strength and elastic modules. Concrete mixes

    containing silica fume showed higher values of acidresistance and impermeability of chloride ions

    [15].

    1.3.7 Creep and Drying Shrinkage

    It is a time dependent phenomenon, which is quite

    significant for any type of concrete. Concrete creeps

    considerably under sustained loads for a long time and

    thus deserves careful attention. Accordingly, some of

    the researchers have investigated this aspect carefully.

    Ravindrarajah and Tam[26]

    found creep of recycled

    aggregate concrete to be 30% to 60% higher than creep

    of corresponding conventional concretes. Further, the

    investigators observed that specific creep of recycled

    aggregate concrete was greater than that ofconventional concrete. These differences appeared to

    have developed over a period of 250 300 days after

    loading. However later the rate of increase in creep

    strain for both concrete gradually became smaller with

    further increase in time. Creep strain increased

    considerably with an increase in the water cement ratio,

    but the difference in creep between recycled aggregate

    concrete and ordinary concrete remained almost

    constant at any water cement ratio and at any sustained

    load level. Thus it is not expected that creep of

    recycled aggregate concrete shall give rise to any

    problem provided its magnitude is taken into account.

    Kou Shi Kong et al[16]

    have shown that the creep of

    concrete increased with an increasing recycled

    aggregate content. The use of fly ash as a partial

    replacement of cement was able to reduce the creep of

    concrete as a result of the greater long term strength

    development due to the pozzolanic reaction of fly ash.[16]

    Shrinkage is a term generally used to describe various

    aspects of volume change in concrete. Volume change

    is one of the most detrimental properties of concrete,

    which affects long term strength durability. Although,

    it is difficult to get concrete without shrinkage, it is

    equally important to control the shrinkage in the body

    of the concrete.Hasaba et al

    [11] conducted tests to evaluate drying

    shrinkage and they found drying shrinkage of recycled

    aggregate concrete to be 40% to 50% higher than

    drying shrinkage of corresponding conventional

    concretes.

    Ravindrarajah and Tam[26]

    conducted experiments on

    low, medium and high strength recycled aggregates

    concretes, each having made using recycled aggregate

    obtained form similar conventional concretes of low,

    medium and high strengths. The test results indicated

    as low as 14% to as high as 95% higher drying

    shrinkage for recycled aggregate concrete of varioustypes. Further, the test results conclude that, the use of

    recycled aggregate from lower grade original concrete

    seems to be beneficial in reducing drying shrinkage.

    Limbachiya M. C. et. al.[18]

    found that the ultimate

    shrinkage and creep strains were found to increase with

    recycled aggregate content in the mix. This is due to

    the increased proportions of cement content in such

    concrete mixes, as the w/c ratio of this mix was

    reduced by increasing cement content to achieve 28-

    day strength equivalent to corresponding natural

    aggregate concrete. Previously it has been reported that

    the presence of attached mortar in the recycled

    aggregate is also a contributory factor for higher

    shrinkage and creep strains in concrete with high

    proportions of recycled aggregate[19]

    .

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    Koi Shi Cong et. al.[16]

    had shown that use of fly ash as

    a substitute for cement improved the resistance to

    chloride ion penetration and decreased the drying

    shrinkage and creep of the recycled aggregate concrete

    and drying shrinkage and creep can increased with

    increase of the recycled aggregate content. They

    further explained the results that one of the practical

    ways to utilize a high percentage of recycled aggregatein structural concrete is by incorporating 2535% of fly

    ash as some of the drawbacks induced by the use of

    recycled aggregates in concrete could be minimized.

    They also further derived that the decrease in the W/B

    ratio can also led to a reduction in the drying shrinkage.[16]

    Comparisons for the different properties with different

    percentage of recycled aggregates are shown in table

    7.[18]

    Table 7 Comparison of engineering and durability

    performance of NA and RA concrete

    1.3.8 Permeability and Water Absorption

    The rate of most kinds of concrete deterioration

    depends on concrete permeability. This is because

    water absorption is indirectly related to permeability of

    hardened concrete and penetration of water into

    concrete is required for most deterioration mechanism

    to be effective.

    B. C. S. J.[5] conducted water permeability tests on

    concretes which were made with water cement ratio

    of 0.5 0.7 and with slump values around 21 cms. The

    results show that the water permeability of recycled

    aggregate concrete is 2 5 times that of corresponding

    conventional concretes and that the scatter of result is

    larger.

    Abou-Zeid et al.[1]

    reported that recycled aggregate

    concrete exhibited higher water permeability and lower

    resistance to chloride ion penetration compared to

    conventional concrete.

    1.3.9 Frost Resistance

    The frost resistance of conventional and recycled

    aggregate concrete which were produced with a variety

    of water cement ratios, was compared and observed

    that, the freeze thaw resistance of recycled aggregate

    concrete is higher than that of corresponding

    conventional concrete.

    While American, French and Dutch results on frost

    resistance are encouraging, Japanese results are less

    convulsive. More research is, therefore desired to be

    carried out to establish the fact.

    Limbachiya M. C. et. al.[18]

    reported that the durability

    factors obtained following procedures described inASTM C666

    [4] showed that the concrete produced

    using up to 100% coarse RCA had durability factors in

    excess of 95%, indicating little or no deterioration

    under freeze/thaw attack. The results also showed

    minor effect of RCA content on abrasion resistance.

    Typically, the differences between concrete made with

    NA and 100% coarse RCA at design strength 35 and

    45 N/mm2were 0.09 and 0.05mm respectively.

    Salem et al.[24]

    showed that recycled aggregate concrete

    had a lower resistance to freezing and thawing

    compared to natural concrete.

    1.3.10 Some Other DetailsKalaiarasu M. and Suramanian K.

    [15]had reported that

    even a partial replacement of cement with silica fume

    in concrete mixes would lead to considerable saving in

    consumption of cement and natural sand. Therefore

    they have concluded that replacement of cement with

    15% of silica fume would render concrete (with 40%

    artificial sand) more strong and durable.

    Lee S. T. et. al.[17]

    had reported that high replacement

    levels of recycled fines, especially those with high

    water absorption, resulted in poor resistance against

    both sodium and magnesium sulfate attack.

    This study further confirms that the absorption

    characteristics and replacement level of recycled fines

    used have a decisive influence on the durability,

    especially sulphate resistance, of hardened cement

    matrix.[3]

    1.4 CONCLUDING REMARKS

    Some of the concluding remarks based on various

    experiments are given below.

    The potential compressive strength of concretecontaining recycled concrete as aggregate is

    controlled largely by the compressive strength

    of the concrete to be recycled, provided the fine

    aggregate is crushed rock or natural sand of

    suitable quality.

    A substantial reduction in potential compressivestrength may result when the conventional fine

    aggregate is replaced in whole or in part by fine

    aggregate derived from the recycled concrete.

    Further material smaller than 2 mm in recycled

    concrete should be screened and wasted.

    Use of recycled concrete decreases workabilityof fresh concrete at given water content,

    increases water requirements for given

    consistency, increases drying shrinkage at givenwater content, and reduces modulus of elasticity

    at given water-cement ratio. The effects are

    greatest when the recycled concrete is used as

    both coarse and fine aggregate.

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    Freezing and thawing resistance of the newconcrete relates to many factors, including the

    properties of the recycled concrete in terms of

    compressive strength, parameters of the air-

    void system, and frost resistance of the

    aggregate included in the recycled concrete as

    well as the parameters of the air-void system

    and other qualities of the cementitious matrix ofthe new concrete.

    Chemical admixtures, air-entrainingadmixtures, and mineral admixtures included in

    the recycled concrete will not modify

    significantly the properties of the fresh or

    hardened, new concrete. High concentrations of

    water soluble chloride ion in the recycled

    concrete may contribute to accelerated

    corrosion of steel embedments in the new

    concrete.

    Prospective sources of recycled concrete maybe unsound or have been rendered unsound inservice, such as presence of physically unsound

    or chemically reactive aggregate, deterioration

    by aggressive chemical attack or leaching,

    damage by fire or service at high temperature,

    and so on.

    Significance of contaminants in the recycledconcrete should be analysed in relation to the

    anticipated service, such as presence of

    noxious, toxic, or radioactive substances;

    presence of bituminous materials that may

    impair air entrainment; appreciable

    concentrations of organic materials that my

    produce excessive air entrainment; inclusion of

    metallic embedments that may cause rust

    staining or blistering of surfaces; and excessive

    fragments of glass, including bottle glass, that

    are expected to produce harmful effects of

    alkali-silica reaction.

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