Characteristics: S SERIES HELICAL-WORM GEAR REDUCERgear-reducer.org/pdf/s.pdf · S SERIES...

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S SERIES HELICAL-WORM GEAR REDUCER 1. S series reducer are based on the building block design, so it's convenient for them to fit all types of motors or to connect with other power input. The same type of combine can fit motors with different power, so that it's possible for different types of machines to combine or connect. 2. S series column worm speed reducer is a combination of oblique gear and worm gear stages, whose maximum stand-alone efficiency can reach up to 89%. 3. Precise division of transmission ratio with a wide range. The combination of machines can produce a larger transmission ratio at a low output rotational speed. 4. Various ways of installation. Foot-mounted,B5 flange-mounted or B14 flange-mounted. Foot-mounted reducer has two machine foot-mounted planes, hollow shaft-mounted style except 37 serve two parameter for customer select. Characteristics: Working Environment: Instructions for Selection: The total factor fA of helical-worm reducer should meet the following formula: fA=fAL fA1 fA2 fAL Load charactristic and daily operating time factor fA1 Service factor from the ambient temperature fA2 service factor from the cyclic duration factor

Transcript of Characteristics: S SERIES HELICAL-WORM GEAR REDUCERgear-reducer.org/pdf/s.pdf · S SERIES...

S SERIES HELICAL-WORM GEAR REDUCER

1. S series reducer are based on the building block design, so it's convenient for them to fit all types of

motors or to connect with other power input. The same type of combine can fit motors with different

power, so that it's possible for different types of machines to combine or connect.

2. S series column worm speed reducer is a combination of oblique gear and worm gear stages, whose

maximum stand-alone efficiency can reach up to 89%.

3. Precise division of transmission ratio with a wide range. The combination of machines can produce

a larger transmission ratio at a low output rotational speed.

4. Various ways of installation. Foot-mounted,B5 flange-mounted or B14 flange-mounted. Foot-mounted

reducer has two machine foot-mounted planes, hollow shaft-mounted style except 37 serve two

parameter for customer select.

Characteristics:

Working Environment:

Instructions for Selection:

The total factor fA of helical-worm reducer should meet the following formula:

fA=fAL fA1 fA2

fAL Load charactristic and daily operating time factor

fA1 Service factor from the ambient temperature

fA2 service factor from the cyclic duration factor

1. Model S

Foot-mounted helical-worm gear reducer

2. Model SF

B5 flange-mounted helical-worm gear reducer

3. Model SAF

B5 flange-mounted helical-worm gear reducer with hollow shaft

4. Model SA

Helical-worm gear reducer with hollow shaft

The total operating mode factor (fA) should meet the following formula: Service factor fB operating mode factor fAThe service factor fB is listed in the parameter selection list.

The permitted overhung loads and the axial forces.

Plese contact our technical supporting department for the information on the permitted overhung loads and the axial forces

at the output end of the shaft.

Regarding the use and maintenance of the reducer, please refer to the attached lnstruction Manual of the Reducer and the

Variable Speed Motor.

S series gear units are available in the following designs

5. Model SAT

Helical-worm gear reducer in torque-arm version with hollow shaft

6. Model S..R

Combination of S model and R.. model reducer

7. Model SS

Input-shaft style in another word helical-worm gear reducer

equipped with input shaft but without the motor

Op

era

ting

Mo

de

Fa

cto

r fA

L

[ / ]Operating Time [hour/day]24

1.8

1.7

1.6

1.5

1.4

1.3

1.2

16

1.7

1.6

1.5

1.4

1.3

1.2

1.1

1.0

8

1.6

1.5

1.4

1.3

1.2

1.1

1.0

0.9

0.8

0 200 400 600 800 1000 1200 1400 1500

0.2

3

10

Load classification

Uniform load, mass acceleration factor 0.2

Medium lmpact Load, mass acceleration factor 3

Heavy shock Load, mass acceleration factor 10

10

=

Please contact our technical supporting department in case the mass acceleration factor>10.

Mass acceleration factor=All external mass moments of Inertia

Mass moment of inertia on the motor end

-20 -10 20 30 40 60

1.9

1.8

1.6

1.4

1.2fA1

fA2

1.0

1.0

0.8

0.60 20 40 60 80 %ED100

ED(%) = 100Time under load in min/h

60

Instructions for Models:

The output shaft aperture when there is hollow

output shaft (page 181-183)

The direction (angle) of the motor connection box

(page 165)

The direction of the output shaft or output flange

(page 165)

Mounting position (page 165)

Ratio (page 167-180)

Motor pole (page 167-180)

Motor power (page 167-180)

The codes for motor types (page 164)

The mounting type of the reducer (page 165)

Specifications (page181-185)

Note: 1. The input-shaft style is not equipped with and motor

2. Y series motors are supplied with protection grade of IP54 unless otherwise specified.

3. The mounting position of M1 as shown in the mounting position example (Page 176-181) is the default way

when supplying unless otherwise specified.

4. 0 as shown in the mounting position example (Page 176-181) is the default connection box angle when

supplying unless otherwise specified.

5. The mounting position of A as shown in the mounting position example (Page 176-181) is the default way

when supplying reducer such as S SF SAF model unless otherwise specified.

6. Please contact our technical supporting department in case there's any special requirements on the output

and input rotatory directions.

Wobbling Oil drainOil filler

Y

Y series

Brake Motor

Increased Safety Motor

Codes for Motor Types:

Y

YEJ

A

Flame-proof Motor

Roll Motor

YB

YG

VE

Direct Current Motor

Variable Frequency Motor

Z

YVP

ZP

Explanation of mounting position example

Oil well

Explanation of Parameter Selection List

Power

(kW)

Output speed

(r/min)

Output torque

(N m)

Ratio

(i)

Service factor

(fB)

Type Motor pole

4.4

5.2

6.1

6.9

972

886

780

696

288.70

268.80

228.56

200.86

2.2

2.4

2.8

3.1

S 87

SA 87

SF 87

SAF87

4P

4P

4P

4P

1. The machine types in the parameter selection list can match any transmission ratio in the column.

2. The parameters in this list also fits model SAT.

The aperture of output shaft 60

The motor connecting box is at the position of

C3 in the mounting position example.

In the example the output flange is in the

direction of B

M1

Mounting position: M1

263.61

Ratio: 263.61

4

Poles 4

0.75kW

Variable Frequency Motor

SAF 87

Specifications 87 for model SAF

AB

AB

Weight(kg)

Type

Mounting position:

Position of the motor thermal box:

Gear unit type

Structure

Gear unit type

Input power rating and permissible torque

Lubrication table

The weights are mean values, only for reference.

Gear unit type

Gear unit type

Fill quantity in liters

Fill quantity in liters

Fill quantity in liters

S... SF SAF...

SAT...

Reducer weight

Output speed(r/min)

Ratio(i)

Service factor(fB)

Type

Pole

Output torque(N m)

Output speed(r/min)

Ratio(i)

Service factor(fB)

Type

Pole

Output torque(N m)

Output speed(r/min)

Ratio(i)

Service factor(fB)

Type

Pole

Output torque(N m)

170169

Output speed(r/min)

Ratio(i)

Service factor(fB)

Type

Pole

Output torque(N m)

Output speed(r/min)

Ratio(i)

Service factor(fB)

Type

Pole

Output torque(N m)

Output speed(r/min)

Ratio(i)

Service factor(fB)

Type

Pole

Output torque(N m)

Output speed(r/min)

Ratio(i)

Service factor(fB)

Type

Pole

Output torque(N m)

Output speed(r/min)

Ratio(i)

Service factor(fB)

Type

Pole

Output torque(N m)

Output speed(r/min)

Ratio(i)

Service factor(fB)

Type

Pole

Output torque(N m)

Output speed(r/min)

Ratio(i)

Service factor(fB)

Type

Pole

Output torque(N m)

Output speed(r/min)

Ratio(i)

Service factor(fB)

Type

Pole

Output torque(N m)

Output speed(r/min)

Ratio(i)

Service factor(fB)

Type

Pole

Output torque(N m)

Output speed(r/min)

Ratio(i)

Service factor(fB)

Type

Pole

Output torque(N m)

Output speed(r/min)

Ratio(i)

Service factor(fB)

Type

Pole

Output torque(N m)

L3L1

L0

h2

A0

1a

2

H1

a1

A0

A

g1

W W

l

H2

H0

h18 do

B0

B

A1

S

V1 V2

A6 A5

b

d

c

W1W1

M1

L

d1

b1

c1

W2 W1

R

M

L

L3L1

L0

H0

D

g1

H2

H2 H

1D1

D1

B

S..

SA..

M6

890

754-90

SA37SA47~97 D D1 L M SAZ..( 182 )

Type

Shaft dimensions Overall dimensions

Type

Shaft dimensions Overall dimensions

Type

Shaft dimensions

Overall dimensions

Type

Overall dimensions

For the diameters of D D1 L M for SA47~97please refer to SAZ..(see page 182)

The diameters of hollow shaft have two values in some types, please indicate in orders.

Note: see the remaining size SA (see 181)

Type

Shaft dimensions Overall dimensions

Type

Shaft dimensionsOverall dimensions

Motor norm

Type

TypeMotor norm

Type

Note: For other values please refer to the corresponding type ( see page 181-183 ).

d

n-s

r6

t66

L6

f6

D6

3

D6

2

D6

L62

L6

f6

D6

3

D6

2

D6

L62

Motor Km

g

Pm

Km

g

Kg

0.18-4p

230

130

7.7

0.18-6p

255

145

10

0.25-4p

255

145

11

0.25-6p

255

145

12

0.37-4p

255

145

11

0.37-6p

295

175

17

0.37-8p

310

195

22

0.55-4p

295

175

17

0.55-6p

295

175

18

Pm

Km

g

Kg

0.55-8p

335

195

20

0.75-4p

295

175

18

0.75-6p

310

195

23

0.75-8p

375

215

25

1.1-4p

310

195

23

1.1-6p

335

195

25

1.1-8p

375

215

27

1.5-4p

335

195

27

1.5-6p

375

215

33

Pm

Km

g

Kg

1.5-8p

390

240

36

2.2-4p

375

215

34

2.2-6p

390

240

45

2.2-8p

450

275

63

3.0-4p

375

215

38

3.0-6p

450

275

65

3.0-8p

490

275

84

4.0-4p

390

240

45

4.0-6p

490

275

84

Pm

Km

g

Kg

4.0-8p

565

330

123

5.5-4p

450

275

68

5.5-6p

490

275

84

5.5-8p

565

330

123

7.5-4p

490

275

84

7.5-6p

565

330

123

7.5-8p

620

330

148

11.0-4p

565

330

123

11.0-6p

620

330

148

Pm

Km

g

Kg

11.0-8p

710

360

182

Pm

Km

g

Kg

37-4p

880

450

308

15.0-4p

620

330

148

15.0-6p

750

360

198

15.0-8p

815

400

272

18.5-4p

710

360

182

18.5-6p

815

400

272

22-4p

750

360

198

22-6p

815

400

272

30-4p

815

400

272

45-4p

906

450

335

55-4p

990

495

450

75-4p

1060

555

562

90-4p

1110

555

668

110-4p

1310

660

1000

132-4p

1330

660

1100

160-4p

1420

660

1160

200-4p

1420

660

1220