CHAPTER 6 Serviceability Criteria

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    CHAPTER 6: SERVICEABILITY CRITERIA

    Deflection and Fatigue

    Three elements of the design matrix that are related to the performance of a bridge

    structure:

    Deflection

    Slenderness and Flexibility of structure

    Fatigue

    Deflection and Depth-to-Span Ratios - are the key to providing bridges with durable

    riding surfaces as well as comfort to the occupants of moving vehicles.

    1871- Phoenix bridge company, limited the deflection due to passage of train &

    locomotive at 30 mph to 1/1200 of the span.

    1905, the AREA specifications provided:

    Pony trusses and plate girders shall preferably have a depth not less than 1/10 ofthe span.

    Rolled beams and channel used as girders shall preferably have depth not lessthan 1/12 of the span

    When ratios decreased, flange should have a proper increase.Modified Depth-to-Span Ratios

    2 reasons for limiting deflection for Railroad Bridges(ASCE):

    To avoid excessive vibration of the structure in resonance with the recurring

    hammer blows of the locomotive driving wheels.

    To avoid objectionable oscillation of the rolling stock induced when the

    deflections of the successive spans tended to set up a harmonic excitation of the

    sprung weight.

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    Reasons for limiting deflection for Highway Bridges(ASCE):

    1. To avoid undesirable structure effects, including Excessive deformation stresses in secondary members or connections

    resulting either from the deflection itself or induced rotations at joints or

    supports.

    Excessive dynamic stresses of the type considered in the design by the useof conventional impact factors.

    Fatigue effects resulting from excessive vibration.2. To avoid undesirable psychological reactions by

    Pedestrians, whose reactions are clearly consequence of the motion of thebridge alone.

    Passengers in vehicles, whose reactions are affected as a result of themotion of the vehicle in the combination with the bridge, or by the motion

    of the bridge when the vehicle is at rest on the span.

    Deflection-to-span and the depth-to-span ratios are not independent but are related by the

    ff. expression (Wright & Walker,1971):

    Deflection requirements

    Calculated deflections of structures have often been found to be difficult to verify in

    field, because many sources of stiffness are not accounted for in calculations.

    Depth-to-Span Ratio Requirements

    Steel Members

    Reinforced concrete members

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    Deflection due to Dead Load and Camber

    No limitation is set for the deflection caused by Dead Load in the AASHTO

    specifications.

    An acceptably level floor can be achieved in many ways:

    1. Providing a slab of varying thickness over sagged beams

    2. Providing stiffer beams to minimize deflections

    3.Shoring the beams before concrete placement

    4. Cambering the beams

    While specifying camber, the following rules should be observed(AISC1989):

    A single minimum value for camber, within the ranges shown for the length

    ordered, should be specified.Camber should be specified by the ordinate at the midlength of the portion of

    beam to be curved.

    Camber will approximate a simple regular curve nearly at full length of the beam

    or bet. any 2 specified pts.

    Camber is measured at the mill and

    will not necessarily be present in the

    same amount in the member as

    received. P ermissible variations for

    camber ordinates are given in table 5.5

    Deflection Calculation

    Deflections are calculated for

    service load conditions by using

    the elastic design formulas that

    can be found in texts on strength

    of materials and handbooks.

    1. Dead load Deflections Steel members

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    Composite members

    Steel concrete composite beams may involve shored and unshored construction.

    Shored construction, the composite section resists both dead and live load.

    Reinforced concrete members

    Two types of deflections should be considered for serviceability of reinforced

    concrete members:

    (1)Immediate deflection are defined to be those that occur during the normalservice life of the member as a result of sustained load.

    (2)Long-term deflectionPrestressed concrete members

    Deflection calculations for prestressed members involve several steps owing to

    the presence of prestressing force. The beam would generally have a net initial upward

    deflection, generally referred as camber, resulting from a combined effect of dead load

    and the prestressing force, before the application of live load.

    Live-load deflection

    Should be computed for the governing loading conditionstruck or lane- by theusual methods of computing deflections.

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    For composite beams: n, modular ratio Ic, Moment of inertia of composite sections

    H20 loading: Deflection should be calculated by placing the 16-kip wheel at the

    midspan, with the 4-kip wheel at 14 ft away from it.

    HS20 loading: Placing the two 16-kip loads symmetrically about the center line of the

    stringer: the 4-kip load can be placed at 14-ft away from one of the 16-kip

    loads.

    For the two symmetrically placed loads,(case 9 of references AISC 1989):

    For the 4-kip load placed away from the center,(case 8 of AISC.1989):

    Fatigue in Steel Bridges

    Fatigue is a phenomenon of reduced material resistance under fluctuatingstresses; a fracture of structural components caused by a number of load fluctuations or

    reversal. ASTM E206-62T defines fatigue as the process of progressive localized

    permanents structural change occuring in a material subjected to which produce

    fluctuating stresses and strain at some point or points.

    Mechanism of fatigue failure: Steel

    Fatigue is commonly classified as:High-cycleas the fatigue caused by more than 10 000 cycles.

    Low-cyclea fatigue that occurs within 10 000 cycles.

    Cyclic Stresses are known to initiate and then to propagate cracks in structural members,

    eventually weakening them.

    Fatigue crackis characterized by the absence of apparent large deformation prior to

    failure, which also makes its timely discovery difficult.

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    Classification of Fatigue

    Fatigue Failure is not simply a behavior under fluctuating load alone: it is also

    highly influenced by such factors as initial discontinuities, residual stresses, variable

    stress cycle, and connection details.

    Secondary stresses - are caused by the interaction of various structural components in

    response to the live load.

    - have little effect, and therefore not considered in design.

    - they contribute to fatigue failure of main members, secondary bracing

    members, joints.

    Fatigue Strength of Steel: Test Results

    1. Up to tensile strength of 200 ksi, the fatigue limit of steel is about 50% of tensilestrength.

    2. Fatigue strength of steel increases with tensile strength if steel; the higher thetensile strength, the higher the fatigue strength.

    3. The Fatigue strength decreases with increasing number of loading cyckes4. The presence of a weld in a specimen reduces its fatigue strength considerably.

    The decrease in fatigue strength is greater for steels with greater tensile strength.

    5.

    For the same maximum stresses, the number of stress cycles required to producefailure increases with increasing stress ratio.

    Design Approach

    For the safe-life design to be successful, sveral elements of the design matrix have to

    be considered:

    The modes and frequencies of working loads during the whole operationallife of the structure.

    The size and shape of all components and their connections, which mustbe planned as to provide sufficient reserve strength.

    Systematic fatigue test of various structural groups Additional measures of environmental effects on the fatigue strength.

    For the Fail-Safe design approach, the elements of the design matrix that need to beconsidered are the ff:

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    Timely inspection of the structure and its parts. Arresting a crack before it can propagate completely through a life-important

    structural part

    Making additional stress paths available & thus guarding against damage fromfailure of one structural member by providing structural redundancy.

    4 Design approaches are currently in use to prevent fatigue failure:

    1. Fracture mechanics approach2. Strain-life approach3. Stress-life reduction-factor approach4.

    Stress-life detail-category approach

    1. Limiting the stress range to acceptable levels.2. Choice of an appropriate connection detail that would introduce

    minimum stress concentration effect and secondary stress.

    AASHTO Fatigue Design Approach

    1940 AREA &AASHTO use the AWS bridge specifications for welded structures,

    which specified maximum allowable stresses in relation to the stress ratio for three Load

    conditions:

    100 000 cycles 600 000 cycles 2 000 000 cycles

    1965new specifications for fatigue design were adopted. These specifications provided

    for maximum allowable stresses for various connection and fabrication details for 3 load

    cycle conditions:

    100 000 cycles 500 000 cycles 2 000 000 cycles

    Redundant-l oad-path structureis a bridge whose configuration has multiple load

    paths, such as a multigirder bridge or a truss bridge with multi-element eye bars.

    Nonr edundant-load-path structureare structure configured such that failure of

    one structural element would cause the entire structure to collapse.

    Various kinds of Stress parameters:

    1. Maximum Stress, Smax2.

    Minimum Stress, Smin

    3. Average Stress, Savg = (Smax + Smin)

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    4. Stress range, Sr= Smax - Smin5. Stress ratio, R = Smax / Smin

    Stress Category:

    1. Stress Category A consists of plain material: base metal with rolled or cleanedsurfaces or good quality flame-cut edges with ANSI smoothness of 1 000 or less.

    2. Stress Category B covers built-up members and such connections asa. Continuous longitudinal filled or groove welds

    b. Full penetration transverse grove welds ground flushc. Tapered splices with the weld reinforcement removedd. 24-inch-radius curved transition for flange plates or groove welded

    attachments

    e. Bolted Joints3. Stress category B covers bare metal and weld metal in coverplated rolled or

    built-up members connected by full-penetration groove welds parallel to the

    direction of the applied stress.

    4. Stress category C covers:

    a. transverse stiffness or attachments.

    b. full-penetration transverse groove welds with the reinforcement not removed.

    c. 6-in. radius curve transitionfor groove welded attachments.

    d. Stud-type shear connections.

    5. Stress category D:

    a. 4-in attachments

    b. 2-in radius curved transitions for groove or filled welded attachments

    c. Riveted joints.

    6. Stress category E

    a. Ends of cover plates fillet-welded to flanges not greater than 0.8-in thick

    b. Attachments longer than 4 in.

    c. Intermediate longitudinal fillet welds

    d. Fillet-welded lap joints

    7. Stress category E1. Ends of cover plates fillet-welded to flanges greater than 0.8 in. thick2. Girder flanges greater than 1 in. thick that pierce through the web of

    another girder and are fillet-welded to each side of the web.

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    8. Stress category F covers only shear stress on the throat of fillet welds and applies

    to continuous or intermittent longitudinal or traverse fillet welds.

    Application of Fatigue Specifications to Design

    The loadings, lateral load distribution factors, and impact factors used for computing the

    stress range for fatigue check are the same as those used for the nominal strangth

    considerations. AASHTO 10.3.2 mandates the ff:

    1. The number of cycles of maximum stress range to be considered from

    AASHTO table 10.3.2A unless traffic and loadometer survey or other

    considerations indicate otherwise.

    2. Allowable fatigue stresses shall apply to those group Loadings that include live

    load or wind load.

    3. The number of cycles of stress range to be considered for wind loads in

    combination with the dead loads is to be 100 000 cycles, except for structures

    where other considerations indicate a substantially different number of cycles.

    Fatigue in Reinforced and Prestressed Concrete Bridges:

    3 components of Fatigue strength of concrete structures:a) Concrete b) Steel c) Combination of the two

    Concrete

    To determine for a fatigue life of ten million cycles, the ACI Committee on

    Fatigue recommends the ff. expression:

    Modified(Tepfer and Kutti)

    Reinforced concrete members

    ACI Recommended the ff. formula for safe fatigue strength of reinforcing bars

    more than two million cycles: