CHAPTER 5 CONCRETE CORE DRILLING STRAIN GAGE TECHNIQUE...

download CHAPTER 5 CONCRETE CORE DRILLING STRAIN GAGE TECHNIQUE …shodhganga.inflibnet.ac.in/bitstream/10603/15821/10/10_chapter 5.pdf · Concrete core-drilling strain gage technique is a

If you can't read please download the document

Transcript of CHAPTER 5 CONCRETE CORE DRILLING STRAIN GAGE TECHNIQUE...

  • 100

    CHAPTER 5

    CONCRETE CORE DRILLING STRAIN GAGE TECHNIQUE

    5.1 INTRODUCTION

    Concrete core-drilling strain gage technique is a technique that can be

    used to evaluate the in-situ stresses on concrete structural members. This

    chapter describes the development of the technique for measurement of in-situ

    stress on concrete structures subjected to biaxial stress condition. A special

    strain gage rosette configuration consisting of six electrical resistance strain

    gages aligned radial- and tangential- direction around the core is used to

    evaluate the in-situ stress.

    Experimental studies were carried out to evaluate the existing stress in

    the laboratory specimens by core drilling strain gage technique with a known

    biaxial stress field. Numerical studies were also carried out to compare the

    experimental evaluation. Calibration constants were evaluated experimentally

    to evaluate the stresses from the measured strain and compared with numerical

    analysis using finite element method.

  • 101

    5.2 THROUGH HOLE ANALYSIS FOR BIAXIAL STRESS

    CONDITION

    The introduction of hole in a stressed body relaxes the stresses at that

    location. This occurs because every perpendicular to a free surface (the

    surface of hole in this case) is necessarily a principal axis on which the shear

    and normal stresses are zero. The elimination of these stresses on the surface

    of the hole changes the stresses in the immediately surrounding region,

    causing the local strains on the surface of the test object to change

    correspondingly. This is the basis of the hole drilling strain gage technique of

    existing stress measurement.

    The stress release for a plate with a hole in uniaxial compressive stress

    condition is presented in Chapter 3.2. The released stresses for this case are

    given in Equations (3.7), (3.8) and (3.9).

    In cases where the stresses are of biaxial with two nonzero principal

    stresses, it can be incorporated in the analysis by employing the superposition

    principle, which is applicable to linear-elastic material as shown in Figure 5.1.

    Figure 5.1. Stress states in biaxial stressed body at A(r, )

    Y

    XX

    X

    r

    arA

    YY

    Y

    XX

    X

    r

    arA

    Y

    Y

    X

    Y

    r

    arA

    =+

  • 102

    The released stresses at the point A(r, ) due to biaxial stress in the X and Y

    direction can be derived as follows:

    2cos4322 2

    2

    4

    4

    2

    2

    ra

    ra

    ra yxyxR

    r (5.1)

    2cos322 4

    4

    2

    2

    ra

    ra yxyxR (5.2)

    2sin232 2

    2

    4

    4

    ra

    rayxR

    r (5.3)

    where, a= hole radius and r = arbitrary radius from hole center. The loadings

    and stresses are in XY plane. Therefore zz=0 and it is a plane stress problem.

    So components zx= zy=0. The strain can be calculated from stress using the

    Equations (5.4) and (5.5)

    C

    RRr

    r E(5.4)

    C

    Rr

    R

    E(5.5)

    Here, EC = Modulus of elasticity and = Poissons ratio.

    5.3 CONCRETE CORE-DRILLING STRAIN GAGE TECHNIQUE

    Residual stress evaluation for homogenous materials like metal can be

    evaluated by using blind hole drilling technique, an ASTM method(2002).

    This concept was extended to evaluate the in-situ stress in concrete structural

    elements using concrete core-drilling strain gage (CDSG) technique. Concrete

    core-drilling strain gage (CDSG) technique was developed by suitable

    placement of electrical resistance strain gages around the core for assessment

    of in-situ stress. Six strain gages of 30mm gage length were used where three

    strain gages placed radially and the remaining three placed tangentially to the

    indented core. Each of the radial gages R1, R2 and R3 were of 30mm gage

  • 103

    length with orientation along 0 , 225 and 90 respectively. Each of the

    tangential gages T1, T2 and T3 were of 30mm gage length and placed

    diametrically opposite to the respective radial gages as shown in Figure 5.2.

    Figure 5.2. Strain gage rosette configuration

    In order to increase the strain response a half bridge configuration in

    the Wheatstone bridge circuit was adopted by suitably combining radial- and

    tangential- gages. This will magnify the strain response. On drilling an

    annular core of 50 mm diameter, the strain gage measures the change in strain

    due to core drilling. A standard concrete core cutting machine, with diamond

    tipped cutting tool, was used in this method. Strain gage data logger with a

    resolution of 1micro-strain was used to measure the strain.

    Combining the radial gage R1 and tangential gage T1 in Wheatstone

    bridge circuit was denoted as gage SG1. Similarly, combination of radial gage

    R2 and tangential gage T2, and radial gage R3 and tangential gage T3 are

    denoted as gage SG2 and gage SG3, respectively. The total strain release from

    a Radius of holeRR Radial gage circle radiusRT Tangential gage circle radius

    SG1 = R1 T1SG2 = R2 T2SG3 = R3 T3

    a = R1- T1

    b = R2- T2

    c = R3- T3

    1

    R32

    R1

    R2

    T1

    T3

    T2

    RR

    RT

    a

  • 104

    the gages SG1, SG2 and SG3 are a, b and c, respectively. Here, a = R1- T1,

    b = R2- T2 and c = R3- T3.

    From the released strain response from the gages, the existing stresses

    can be evaluated by employing the formula given below.

    222,1 24

    14 bacac

    ca

    BA(5.6)

    ca

    cba 22tan (5.7)

    where, 1,2 are major and minor principal stresses; a, b, c are the released

    strain from the strain gages SG1, SG2 and SG3, respectively; and is the

    direction of principal stress. A and B are the calibration constants for the

    chosen configuration. These calibration constants can be evaluated

    experimentally.

    5.4 THEORETICAL ANALYSIS FOR POSITIONING OF GAGES

    Theoretical analysis using the closed form solution available for plate

    with through hole was carried out to choose configuration that will give the

    maximum response for an applied stress state.

    Eighteen different possible configurations were considered for this

    study to use it for evaluation of in-situ stress. Each configuration was

    identified with the gage circle radius i.e. R50T35 denotes radial gages aligned

    in the radius of 50mm and tangential gages aligned in the radius of 35mm with

    respect to the centre of the hole. Figure 5.3 shows various positioning of the

    eighteen strain gage configuration considered.

  • 105

    R40T30 R45T30 R45T35 R45T40

    R45T45 R45T50 R50T35 R50T40

    R50T45 R50T50 R55T35 R55T40

    R55T45 R55T50 R60T35 R60T40

    R60T45 R60T60

    Figure 5.3 Various gage configurations studied

  • 106

    For the analysis, the existing compressive stress of x = -1 N/mm2,

    y = 0 N/mm2 and x= 0 N/mm2, y = -1 N/mm2 was considered. Modulus of

    elasticity (EC) of 31623 N/mm2 and Poissons ratio ( ) of 0.17 were used in

    the analysis. From the closed form solution available for the through hole

    analysis (Equations (5.1) (5.2) and (5.3)), the released stress experienced

    along various points along the gage length were calculated. From the released

    stresses, strain release along the gage orientations was calculated using

    Equations (5.4) and (5.5). The released strains were calculated for different

    strain gage positions. Graphs were plotted between the strain values and the

    corresponding distance along their gage length. Figure 5.4 shows the released

    strain distribution for radial gages R1, R2 and R3 for the applied stress cases

    x = -1 N/mm2, y = 0 N/mm2 and x= 0 N/mm2, y = -1 N/mm2

    respectively. The maximum strain response occurred at the edge of the hole

    and decreases away from the hole.

    -10

    0

    10

    20

    30

    40

    25 35 45 55 65 75

    Distance from centre of hole in mm

    R1R2R3

    -10

    0

    10

    20

    30

    40

    25 35 45 55 65 75

    Distance from centre of hole in mm

    R1R2R3

    ( x=-1 N/mm2, y=0 N/mm2) ( x=0 N/mm2, y=-1 N/mm2)

    Figure 5.4 Released strain variations along the radial gages

    Figures 5.5 and 5.6 show the released strain distribution for 30 mm

    gage length, tangential gages at various positions of their gage circle radius for

    the applied stress conditions x = -1 N/mm2, y = 0 N/mm2 and x= 0 N/mm2,

    y = -1 N/mm2. Comparatively a higher strain response is noticed at a gage

  • 107

    circle radius of 30mm. The magnitude of released strain is lesser for areas

    away from the core. The strain variation is almost negligible for gage circle

    radius beyond 50mm.

    -40

    -30

    -20

    -10

    0

    10

    -30 -20 -10 0 10 20 30Distance from centre of hole in mm

    T1T2T3

    -40

    -30

    -20

    -10

    0

    10

    -30 -20 -10 0 10 20 30Distance from centre of hole in mm

    T1T2T3

    Gage circle radius =30mm Gage circle radius =35 mm

    -40

    -30

    -20

    -10

    0

    10

    -30 -20 -10 0 10 20 30

    Distance from centre of hole in mm

    T1T2T3

    -40

    -30

    -20

    -10

    0

    10

    -30 -20 -10 0 10 20 30

    Distance from centre of hole in mm

    T1T2T3

    Gage circle radius =40 mm Gage circle radius =45 mm

    -40

    -30

    -20

    -10

    0

    10

    -30 -20 -10 0 10 20 30

    Distance from centre of hole in mm

    T1T2T3

    -40

    -30

    -20

    -10

    0

    10

    -30 -20 -10 0 10 20 30

    Distance from centre of hole in mm

    T1T2T3

    Gage circle radius =50 mm Gage circle radius =60 mm

    Figure 5.5 Released strain variations along tangential gages - ( x=-1.0 N/mm2, y=0.0 N/mm2)

  • 108

    -40

    -30

    -20

    -10

    0

    10

    -30 -20 -10 0 10 20 30Distance from centre of hole in mm

    T1T2T3

    -40

    -30

    -20

    -10

    0

    10

    -30 -20 -10 0 10 20 30Distance from centre of hole in mm

    T1T2T3

    Gage circle radius =30 mm Gage circle radius =35 mm

    -40

    -30

    -20

    -10

    0

    10

    -30 -20 -10 0 10 20 30

    Distance from centre of hole in mm

    T1T2T3

    -40

    -30

    -20

    -10

    0

    10

    -30 -20 -10 0 10 20 30

    Distance from centre of hole in mm

    T1T2T3

    Gage circle radius =40 mm Gage circle radius =45 mm

    -40

    -30

    -20

    -10

    0

    10

    -30 -20 -10 0 10 20 30

    Distance from centre of hole in mm

    T1T2T3

    -40

    -30

    -20

    -10

    0

    10

    -30 -20 -10 0 10 20 30

    Distance from centre of hole in mm

    T1T2T3

    Gage circle radius =50 mm Gage circle radius =60 mm

    Figure 5.6 Released strain variations along tangential gages - ( x=0.0 N/mm2, y=-1.0 N/mm2)

    From the released strains, strain for the 30mm length gage was

    obtained by integrating and taking average of the strain variation for 30mm.

    The strain responses for various gages at different positions are given in

    Tables 5.1 to 5.2.

  • 109

    Table 5.1 Radial gages response for applied stress

    R1 R2 R3 R1 R2 R3Gage circleradius in

    mm Micro-strain Micro-strain

    60 -6.21 1.7 13.07 13.07 1.73 -6.2155 -6.93 2.04 15.19 15.19 2.09 -6.9350 -7.55 2.52 17.72 17.72 2.57 -7.7545 -7.73 3.18 20.58 20.58 3.24 -7.7340 -6.36 4.18 23.18 23.18 4.24 -6.36

    Appliedstress x= -1 N/mm

    2, y=0 N/mm2 x=0 N/mm2, y= -1 N/mm2

    Table 5.2 Tangential gages response for applied stress

    T1 T2 T3 T1 T2 T3Gage circleradius in

    mm Micro-strain Micro-strain60 -3.34 -2.88 -2.7 -2.7 -2.89 -3.3450 -5.78 -3.89 -2.71 -2.71 -3.99 -5.7745 -7.92 -4.81 -2.36 -2.36 -4.68 -7.9240 -11.22 -5.88 -1.45 -1.45 -5.81 -11.2235 -16.46 -8 0.52 0.52 -8.11 -16.4730 -25.08 -9.15 4.54 4.53 -8.62 -25.09

    Appliedstress x= -1 N/mm

    2, y=0 N/mm2 x=0 N/mm2, y= -1 N/mm2

    Using radial and tangential gages, various possible strain gage

    configurations were worked out. Their combined response when connected in

    half bridge circuit was calculated. Based on the experimental feasibility and

    comparatively good strain response, the suitability of the gage position and

    configuration was finalized.

  • 110

    For radial and tangential gages, the combined response when

    connected in half bridge circuit was calculated for SG1, SG2, and SG3 and

    given in Table 5.3.

    Table 5.3 Strain response for different configurations

    SG1 SG2 SG3 SG1 SG2 SG3Configuration Micro-strain Configuration Micro-strainR40T30 37 26 37 R45T50 21 14 21R45T30 33 24 33 R55T40 20 15 20R45T35 28 22 28 R50T45 20 14 20R50T35 26 21 26 R60T40 19 15 19R45T40 25 18 25 R50T50 18 12 18R55T35 24 20 24 R55T45 18 13 18R50T40 22 16 22 R60T45 17 13 17R60T35 22 19 22 R55T50 16 11 16R45T45 23 16 23 R60T60 12 9 12

    Applied Stress of x= -1 N/mm2 and y= -1 N/mm2

    Based on the experimental feasibility and comparatively good strain

    response, the suitability of the gage position and configuration was selected.

    For the given applied stress, the half bridge circuit is expected to give higher

    strain response for radial gages placed at a gage circle radius of 40mm and

    tangential gage circle radius of 30mm. However, considering experimental

    feasibility, this positioning may cause damage to the gages during the drilling

    operation as the portion of the gages falls on the core radius of 25mm.

    Therefore the corresponding strain gage configuration R40T30 was avoided in

    practice. The similar condition applies for R45T30, R45T35, R45T40,

    R45T45 and R45T50 hence not suitable. The response of other strain gage

    configurations like R60T40, R50T50, R55T45, R60T45, R55T50 and R60T60

    are comparatively small. Hence these configurations were also not chosen.

    Remaining configurations R50T35, R55T35, R50T40, R60T35, R55T40 and

    R50T45 were all giving good responses. Based on the experimental feasibility

  • 111

    and comparatively higher strain response, the suitability of the gage position

    and configuration was selected. Out of eighteen, the strain gage configuration

    R50T35 which provides a comparatively high and consistent strain response in

    all gages was selected to evaluate the in-situ stress.

    5.5 NUMERICAL ANALYSIS

    Numerical analysis was carried out to study the influence of released

    strain around the hole and to get the calibration constants for the chosen

    configuration. A plate with a central hole under compressive stress was

    analyzed. The calibration constants evaluated numerically was validated on a

    model having dimension of 500x500x100mm with a known stress

    combination of x = -2N/mm2 and y = -3N/mm2.

    5.5.1 Numerical Calibration

    Numerical analysis was carried out to evaluate the calibration constants

    by using finite element analysis. Finite element model of dimensions

    500x500x100mm with core diameter of 50mm was created using ANSYS

    since the core was drilled with 50mm diameter. During experiments, a

    maximum depth of 50mm was cut with the incremental of 10mm. Hence five

    models with depth of 10mm, 20mm, 30mm, 40mm and 50mm were used for

    the study. Apart from this, a model of dimension 500500100mm without

    core also was created.

    SOLID95 element was used in modeling the geometry. The element is

    defined by 20 nodes having three degrees of freedom per node: translations in

    the nodal x, y, and z directions. A coarser mesh was adopted for portion away

    for hole and finer mesh near the hole, where the strain gages were installed

  • 112

    over the plate. Uniform stress of, x = -1N/mm2 was considered for the

    analysis. The stress was applied as pressure load on the elements lying on the

    surface as shown in Figure 5.5. Translations along the loading direction not

    allowed at the other end of the model were given as the boundary conditions.

    A typical model with loading and boundary condition used for the study is

    shown in Figure 5.7.

    Modulus of elasticity (EC) of 31623 N/mm2 and Poissons ratio ( ) of

    0.17 were used in the analysis. Loading and boundary conditions were

    applied on six models and analysed using ANSYS. For the evaluation of in-

    situ stresses, it was assumed that the gages SG1, SG3 and SG2 were aligned

    along y axis, x axis and 45 to the x axis respectively as shown in Figure 5.7.

    Figure 5.7 Typical model showing loading and boundary condition

    From the analysis strain distribution on the surface of the model was

    obtained. Figures 5.8 to 5.12 show the contours of strain for different core

    depths of 10mm, 20mm, 30mm, 40mm and 50mm.

    R1

    R3T2

    T1

    T3

    R2

  • 113

    x y

    Figure 5.8 Contours of strain for core depth of 10mm

    x y

    Figure 5.9 Contours of strain for core depth of 20mm

    x y

    Figure 5.10 Contours of strain for core depth of 30mm

  • 114

    x y

    Figure 5.11 Contours of strain for core depth of 40mm

    x y

    Figure 5.12 Contours of strain for core depth of 50mm

    From the analysis, the released strains along the gage orientations were

    calculated by deducting the strain from the model with core and without core.

    The released strain variation along R1, R3, T1 and T3 gage were calculated

    and shown in Figures 5.13 to 5.16.

  • 115

    0

    10

    20

    30

    40

    0 50 100 150 200 250Distance in mm

    10mm20mm30mm40mm50mm

    Figure 5.13 Released strain distribution along gage R1

    -20

    -10

    0

    10

    20

    0 50 100 150 200 250Distance in mm

    10mm20mm30mm40mm50mm

    Figure 5.14 Released strain distribution along gage R3

  • 116

    -10

    0

    10

    -40 -20 0 20 40Distance in mm

    10mm20mm30mm40mm50mm

    Figure 5.15 Released strain distribution along gage T1

    -20

    -10

    0

    -40 -20 0 20 40Distance in mm

    10mm20mm30mm40mm50mm

    Figure 5.16 Released strain distribution along gage T3

    From these plots, it is observed that the released strain is less for

    smaller depth of cut and as the drilling depth increases the magnitude of

    released strain also increases. Further, as expected the strain release is higher

  • 117

    near the vicinity of the core and beyond 150mm away from the core the

    released strain is negligible.

    From the released strain distribution, the strain response for each of the

    radial- and tangential- gages of 30mm gage length was obtained by integration

    and averaging the strain variation over the gage length. By using this method

    strain response was calculated for various core depths of 10mm, 20mm,

    30mm, 40mm and 50mm and are given in Table 5.4. From the released strain

    values of radial- and tangential- gages the total response of gage SG1, and

    SG3 were calculated by adding the strain response of each radial and

    tangential gages. The calibration constants were calculated by using Equations

    (5.11) and (5.12). The strain response for radial and tangential gages and

    calibration constants are given in Table 5.4. Figure 5.17 shows the calibration

    constants evaluated numerically for various core depths. These constants are

    used to evaluate the existing stresses from the released strains.

    Table 5.4 Calibration constants evaluated numerically

    Strain response ConstantR1 R3 T1 T3 aC cC A B

    Depthmm

    Micro-strain 10-6 10-6

    10 10.2 -2.0 -2.4 -4.9 12.57 2.83 7.7 4.8720 16.2 -4.6 -4.7 -8.2 20.86 3.58 12.22 8.6430 18.3 -6.3 -4.8 -10.6 23.12 4.33 13.725 9.39540 18.8 -7.2 -4.7 -12.3 23.47 5.06 14.265 9.20550 18.7 -7.8 -4.3 -14.2 23.03 6.41 14.72 8.31

    Applied stress C = -1.0 N/mm2

  • 118

    0

    10

    20

    30

    40

    50

    0 4 8 12 16Calibration constant

    AB

    Figure 5.17 Calibration constant for different core depths

    5.5.2 Validation

    In order to validate the calibration constants evaluated numerically for

    the chosen configuration, finite element analysis was carried out with a known

    stress state of x = -2 N/mm2 and y = -3 N/mm2. The same model of

    dimensions 500 500 100mm with central hole of 50mm diameter with

    varying depths 10mm, 20mm, 30mm, 40mm and 50mm used for evaluating

    the calibration constant was used here. A model with out hole of dimension

    500 500 100 mm was also used for analysis.

    The biaxial stress was applied as pressure load on the two adjacent side

    of the model on the elements lying on the surface. It may be noted that this

    stress state was assumed to be uniform over the thickness. Translations along

    the loading direction were not allowed at the end of the model as the boundary

    conditions. Uniform stress of, x= -2 N/mm2 and y = -3 N/mm2 was

    considered for the analysis.

  • 119

    Modulus of elasticity (EC) of 31623 N/mm2 and Poissons ratio ( ) of

    0.17 were used in the analysis. Loading and boundary conditions were

    applied to the model and analysis was carried out on six models using

    ANSYS. Typical model showing the loading and boundary conditions for

    validation is shown in Figure 5.18. For the evaluation of in-situ stresses, it is

    assumed that the gages SG1, SG3 and SG2 were aligned along y axis, x axis

    and 45 to the x axis respectively. From the analysis strain distribution on the

    surface of the model was obtained. Figures 5.19 to 5.23 show the strain

    contours for different core depths of 10mm, 20mm, 30mm, 40mm and 50mm

    respectively

    Figure 5.18 Typical model used for numerical validation

    x y

    Figure 5.19 Contours of released strain for 10mm depth - validation

  • 120

    x y

    Figure 5.20 Contours of released strain for 20mm depth - validation

    x y

    Figure 5.21 Contours of released strain for 30mm depth - validation

    x y

    Figure 5.22 Contours of released strain for 40mm depth - validation

  • 121

    x y

    Figure 5.23 Contours of released strain for 50mm depth - validation

    From the analysis, the released strains were obtained for the three gages

    SG1, SG2 and SG3. Released strain variations along the radial gages R1, R2

    and R3 and tangential gages T1, T2 and T3 for different core depth of are

    given in Figures 5.24 and 5.29.

    0

    20

    40

    60

    80

    100

    0 50 100 150 200 250Distance in mm

    10mm20mm30mm40mm50mm

    Figure 5.24 Released strain variation along the gage R1 - validation

  • 122

    0

    20

    40

    60

    80

    100

    120

    0 50 100 150 200 250Distance in mm

    10mm20mm30mm40mm50mm

    Figure 5.25 Released strain variation along the gage R2 - validation

    0

    20

    40

    60

    80

    100

    120

    0 50 100 150 200 250Distance in mm

    10mm20mm30mm40mm50mm

    Figure 5.26 Released strain variation along the gage R3 - validation

  • 123

    -80

    -60

    -40

    -20

    0

    20

    -40 -20 0 20 40Distance in mm

    10mm20mm30mm40mm50mm

    Figure 5.27 Released strain variation along the gage T1 - validation

    -60

    -40

    -20

    0

    20

    -40 -20 0 20 40Distance in mm

    10mm20mm30mm40mm50mm

    Figure 5.28 Released strain variation along the gage T2 - validation

  • 124

    -60

    -40

    -20

    0

    20

    -40 -20 0 20 40Distance in mm

    10mm20mm30mm40mm50mm

    Figure 5.29 Released strain variation along the gage T3 - validation

    From the released strain variations, strain response for the gages SG1,

    SG2 and SG3 (ie. a, b and c) were obtained by averaging the strain

    variation of radial and tangential for the gage length of 30mm. From the

    released strain, the principal stresses and direction of principal stress were

    calculated using Equations (5.6) and (5.7) and are given in Table 5.5. Von-

    mises stress ( Von) was calculated from the Equation (5.8).

    212

    22

    1Von (5.8)

    It is seen that the released strain for 10mm depth of cut is less. The

    strain release increases with the increase in depth of cut. But after 30mm

    depth, the change in strain release is less as the strain release stabilises. The

    Von-mises stress for the applied stress is 2.65. The evaluated Von-mises

    stress for different depths varies between 2.58 and 2.61 with an average of

    2.602. The percentage error between the applied and evaluated Von-mises

    stress is less than 2%.

  • 125

    Table 5.5 Evaluated released strain and Principal strain / stresses

    Depth of cutQuantity 10mm 20mm 30mm 40mm 50mma(micro-strain) 33.3 51.4 58.7 61.6 64.8b(micro-strain) 38.6 61.6 69.8 72.3 72.8c(micro-strain) 42.8 67.8 76.7 79.0 80.8

    1(N/mm2) -1.98 -1.95 -1.98 -1.98 -1.992(N/mm2) -2.96 -2.93 -2.96 -2.95 -2.95 (degrees) -3.05 -6.93 -6.60 -6.63 -0.19

    Von-mises stressVon (N/mm2)

    2.61 2.58 2.61 2.60 2.61

    Ratio of Von-misesstress* 0.99 0.97 0.99 0.98 0.98

    (* - applied Von-mises stress = 2.65 N/mm2)

    Note :

    1. Positive value of strain / stress indicates tension2. Positive sign of indicates the direction of maximum principal stress

    with respect to gage SG1 is anticlockwise

    5.6 EXPERIMENTAL STUDIES

    The reliability of this technique for in-situ stress evaluation under

    biaxial stress state was established in the laboratory, by conducting

    experimental investigations on concrete specimens by applying known

    stress/strain. Experimental studies on in-situ stress evaluation under biaxial

    stress field using core drilling strain gage technique were carried out on ten

    specimens of dimension of 500500100mm. The details of the studies are

    given below.

    5.6.1 Instrumentation and Testing

    Experiments were carried out on 500500100mm size concrete

    specimens. Ten specimens were studied for this purpose. Both trepanning

  • 126

    technique and core drilling strain gage technique were evaluated in the same

    specimens by instrumenting and testing with known load / stress. The

    specimens were instrumented with special rosette configuration consists of six

    number of electrical resistance strain gage of 30mm length, 120 ohm

    resistance pre-attached lead wire (as shown in Figure 5.2) around the intended

    core. Further a three element stacked rectangular rosette was also bonded

    inside the intended core to measure applied strain/stress (also used for

    concrete core trepanning technique). Special protective coating was applied on

    the gages since water was used as coolant during core drilling. Figure 5.30

    shows the specimen instrumented with strain gages. Standard procedures

    were followed for bonding the strain gages. Before bonding the strain gages

    the surface of the specimen was cleaned with emery sheets. A pre coat of two

    component epoxy was applied on the surface as moisture protection. All the

    gages were bonded to the specimen using cynoacyralic based quick setting

    cement. After bonding, the gages were protected with a layer of M-coat and

    wax protection.

    Figure 5.30 Instrumentation details on the specimen

    A special test set-up was designed and fabricated to apply axial

    compression to the specimen, by means of pedestals. The test setup is shown

    R1

    R3

    R2

    T2

    T3

    T1

  • 127

    in Figure 4.14. During testing, all the strain gages were connected to a data

    logger and initialized before loading. Loads were applied in both directions by

    means of two 300kN capacity hydraulic jacks. Applied load was monitored

    by two 300kN capacity load cells. These load cells were specially designed

    and fabricated for this purpose. A strain gage data logger was used to measure

    the strain response. All the strain gages were connected to the strain gage data

    logger. During loading, the load and strain responses were monitored in order

    to know the applied strain to the specimens. After loading, strain response was

    recorded from the strain gages. From the measured strain, the applied stress,

    principal stresses and directions of principal stress were computed.

    Core drilling strain gage technique was carried out by drilling the

    stressed specimen using diamond tip drilling equipment. Before drilling all

    the gage circuits were initialized. Incremental drilling was carried out in steps

    of 10mm up to 50mm. At each increment, the released strain was measured

    from the strain gages.

    5.6.2 Calibration Constant

    The calibration constants for chosen rosette configuration for core

    drilling strain gage technique can always be determined by experimental

    calibration. This procedure is particularly attractive since it automatically

    accounts for the mechanical properties of the test material, strain gage rosette

    geometry, core depth and diameter, and the strain averaging effect of the strain

    gage grid. It is to be noted here that the calibration must be repeated each time

    a different set of geometric parameters is involved.

    Calibration constants A and B were determined experimentally by

    installing the strain gage rosette on a uniaxially stressed specimen made from

  • 128

    the same material as the test specimen. Three specimens were used to evaluate

    the calibration constants. Strain gages were bonded on to the surface of the

    specimen at centre in rosette configuration. The instrumented specimen was

    loaded under uniaxial compression in a specially erected loading setup. The

    specimen was placed such that the radial gage R1 of SG1 was aligned along

    the loading direction and the radial gage R3 of SG3 was aligned in

    perpendicular to the loading direction. Gages SG1 and SG3 were connected

    to the strain gage data logger. Zero balancing of the strain gage circuits was

    done before the application on load. A known load (P) was applied to the

    specimen to develop calibration stress, C. Measurement of strain from gages

    SG1 and SG3 ( a and c) was carried out. After unloading, the specimen was

    core drilled for 10mm depth using standard core drilling equipment with

    50mm diameter diamond tip drill bit. All the strain gage circuits initialized

    again and the specimen loaded to the same applied load (P). Measurement of

    strains a and c was carried out (after drilling). The calibration strains aC

    and cC corresponding to the load, P, and the applied stress, C, are then:

    aC = a a (5.9)

    cC = c c (5.10)

    The constants A and B (calibration constants for the gage configuration and

    material) were determined from the released strains using Equations (5.11)

    and (5.12).

    A= ( aC+ cC)/ (2 C) (5.11)

    B= ( aC- cC)/ (2 C) (5.12)

    This procedure was repeated for other depth of cut 20mm, 30mm, 40mm

    and 50mm. Calibration constant evaluated for different depths using three

    specimens is given in Table 5.6.

  • 129

    Table 5.6 Calibration constant evaluated experimentally

    Specimen 1aC cC A BDepth in

    mm Micro-strain 10-6

    10 32 6 6.07 4.15220 64 8 11.5 8.94430 79 8 13.9 11.3440 86 6 14.7 12.7850 79 3 13.1 12.14

    C = -3.131 N/mm2

    Specimen 2aC cC A BDepth in

    mm Micro-strain 10-6

    10 53 7 6.325 4.84920 100 10 11.595 9.48730 120 12 13.914 11.38440 127 11 14.546 12.22750 122 7 13.598 12.122

    C = -4.743 N/mm2

    Specimen 3aC cC A BDepth in

    mm Micro-strain 10-6

    10 54 5 5.904 4.90320 104 8 11.208 9.60730 122 10 13.209 11.20840 128 13 14.11 11.50850 124 13 13.71 11.108

    C = -4.996 N/mm2

    Average constant was calculated from the calibration constants

    evaluated from the three specimens. Experimentally evaluated constants were

    compared with the numerically evaluated and given in Table 5.7. The

    comparison of constants evaluated experimentally and numerically is shown

    in Figure 5.31. It is seen that there is variation between experimentally and

    numerically evaluated constants. This may be due to the strain averaging

    effect between numerical and experimental evaluated constants. Also for the

  • 130

    numerical analysis the material properties assumed was homogenous. Also in

    the analysis the stress distribution across the depth is uniform but in

    experiments the stress distribution across the depth may not be uniform. All

    these factors may contribute to the difference between the experimental and

    numerical values. The experimentally evaluated constants were used to

    calculate the stresses from the released strain.

    Table 5.7 Comparison of calibration constants

    Experimental (Average) NumericalA B A BDepth ofcut mm 10-6 10-6 10-6 10-6

    10 6.099 4.635 7.7 4.8720 11.434 9.346 12.22 8.6430 13.673 11.31 13.725 9.39540 14.45 12.171 14.265 9.20550 13.468 11.789 14.72 8.31

    0

    10

    20

    30

    40

    50

    0 4 8 12 16Calibration constant

    A (EXP)B (EXP)A (NUM)B (NUM)

    Figure 5.31 Comparison of Calibration Constants for the Core Depths

    5.6.3 Experimental Evaluation

    Experimental studies for assessment of stresses under biaxial stress

    condition were carried out. Ten specimens were tested with different

  • 131

    combination of loads / stresses. The test specimens were identified as SP1,

    SP2, SP3, SP4, SP5, SP6, SP7, SP8, SP9 and SP10. The results of each

    specimen are given below:

    5.6.3.1 Test results of Specimen SP1

    The Specimen SP1 was biaxially stressed by loading 156kN and 105kN

    in two orthogonal directions. The strain developed and the calculated

    principal strain / stress and Von-mises stresses based on the measured strain in

    the Specimen SP1 are given in Table 5.8.

    Table 5.8 Applied strain and stress for Specimen SP1

    Applied strain Principal strain Principal stressa = -33micro-strainb = -14micro-strainc = -3micro-strain

    1 = - 2.5micro-strain2 = - 33.5micro-strain

    = 82.53

    1 = -0.27N/mm2

    2 = -1.11 N/mm2

    Von = 1.00 N/mm2

    Note :

    1. Positive value of strain / stress indicates tension2. Positive sign of indicates the direction of maximum principal stress

    with respect to gage SG1 is anticlockwise

    Core drilling was carried out on the stressed Specimen and during

    drilling released strain was measured from the gages SG1, SG2 and SG3.

    From the measurement of released strain the principal stresses and direction of

    principal stress were evaluated from the Equations (5.6) and (5.7). Each depth

    of cut, corresponding calibration constants (A, B) were used. Von-mises stress

    ( Von) was calculated from the principal stresses. Table 5.9 gives the released

    strain and the evaluated principal stresses for Specimen SP1. Released strain

    vs. depth of cut for a Specimen SP1is given in Figure 5.32.

  • 132

    Table 5.9 Released strain and evaluated stress for Specimen SP1

    Depth of cutQuantity 10mm 20mm 30mm 40mm 50mm Average

    a(micro-strain) 5 8 10 10 9b(micro-strain) 7 14 16 17 16c(micro-strain) 12 23 27 30 27

    1(N/mm2) -0.29 -0.27 -0.28 -0.26 -0.28 -0.282(N/mm2) -1.11 -1.09 -1.07 -1.12 -1.06 -1.09(degrees) 78.40 84.35 81.81 81.65 83.74 81.99

    Von-mises stressVon (N/mm2)

    1.00 0.98 0.96 1.02 0.95 0.98

    Von-mises stressratio 1.00 0.98 0.96 1.02 0.95 0.98

    % error in Von-mises stress ratio -0.21 -1.60 -3.82 1.61 -4.79 -1.77

    Note :

    1. Positive value of strain / stress indicates tension2. Positive sign of indicates the direction of maximum principal stress

    with respect to gage SG1 is anticlockwise

    0

    10

    20

    30

    40

    50

    0 20 40 60 80 100Micro-strain

    SG1SG2SG3

    Figure 5.32 Released strain vs. depth of cut for Specimen SP1

  • 133

    From the principal stress evaluated for different depths, average

    stresses were calculated. The evaluated average principal stresses, direction of

    principal stress and Von-mises stress are 1= -0.28 N/mm2, 2= -1.09 N/mm2,

    = 81.99 and Von=0.98 N/mm2. The percentage error in the applied and

    evaluated Von-mises stress is -1.77%. The applied and evaluated principal

    stresses, direction of principal stress and Von-mises stress are given in

    Figure 5.33.

    Figure 5.33 Applied and evaluated stress for Specimen SP1

    5.6.3.2 Test results of Specimen SP2

    Biaxial stress was applied to the Specimen SP2 with the load of 221kN

    and 109kN in two orthogonal directions. The strain developed and the

    corresponding principal strain / stress and Von-mises stresses calculated are

    given in Table 5.10.

    1 = -0.27 N/mm2

    2 = -1.11 N/mm2

    = 82.53Von = 1.00 N/mm2

    Applied

    1 = -0.28 N/mm2

    2 = -1.09 N/mm2

    = 81.99Von = 0.98 N/mm2

    Evaluated

    a

    2

    b

    c 1

  • 134

    Table 5.10 Applied strain and stress for Specimen SP2

    Applied strain Principal strain Principal stressa = -86micro-strainb = 15micro-strainc = 26micro-strain

    1 = 41.8micro-strain2 = -101.8micro-strain

    = 70.61

    1 = 0.80 N/mm2

    2 = -3.08 N/mm2

    Von = 3.55 N/mm2

    Note :

    1. Positive value of strain / stress indicates tension2. Positive sign of indicates the direction of maximum principal stress

    with respect to gage SG1 is anticlockwise

    From the measurement of released strain the principal stresses,

    direction of principal stress and Von-mises stress were evaluated and given in

    Table 5.11. Released strain vs. depth of cut for Specimen SP2 is given in

    Figure 5.34.

    Table 5.11 Released strain and evaluated stress for Specimen SP2

    Depth of cutQuantity 10mm 20mm 30mm 40mm 50mm Average

    a(micro-strain) -1 -2 -3 -4 -6b(micro-strain) 2 3 4 4 2c(micro-strain) 29 55 68 70 68

    1(N/mm2) 0.92 0.82 0.82 0.79 0.84 0.842(N/mm2) -3.22 -3.14 -3.20 -3.07 -3.14 -3.15(degrees) 70.67 70.25 70.62 70.96 70.96 70.69

    Von-mises stressVon (N/mm2)

    3.77 3.62 3.68 3.53 3.63 3.65

    Von-mises stressratio 1.06 1.02 1.04 0.99 1.02 1.03

    % error in Von-mises stress ratio 6.00 1.92 3.58 -0.57 2.29 2.64

    Note :

    1. Positive value of strain / stress indicates tension2. Positive sign of indicates the direction of maximum principal stress

    with respect to gage SG1 is anticlockwise

  • 135

    0

    10

    20

    30

    40

    50

    -20 0 20 40 60 80 100Micro-strain

    SG1SG2SG3

    Figure 5.34 Released strain vs. depth of cut for Specimen SP2

    From the principal stress evaluated for different depths, average

    stresses were calculated. The evaluated average principal stresses, direction of

    principal stress and Von-mises stress are 1= 0.84 N/mm2, 2= -3.15 N/mm2,

    = 70.69 and Von= 3.69N/mm2. The average percentage error in the

    applied and evaluated Von-mises stress is 2.64%. The applied and evaluated

    principal stresses, direction of principal stress and Von-mises stress are given

    in Figure 5.35.

    Figure 5.35 Applied and evaluated stresses for Specimen SP2

    1 = 0.84 N/mm2

    2 = -3.15 N/mm2

    = 70.69Von = 3.65 N/mm2

    Evaluated

    1 = 0.80 N/mm2

    2 = -3.08 N/mm2

    = 70.61Von = 3.55 N/mm2

    Applied

    a

    2

    b

    c 1

  • 136

    5.6.3.3 Test results of Specimen SP3

    Specimen SP3 was loaded with 202kN and 83kN in two directions to

    create biaxial stress. The strain developed and the corresponding principal

    strain / stress and Von-mises stresses calculated are given in Table 5.12.

    Table 5.12 Applied strain and stress for Specimen SP3

    Applied strain Principal strain Principal stressa = -117micro-strainb = -26micro-strainc = 39micro-strain

    1 = 40.1micro-strain2 = -118.1micro-strain

    = -4.73

    1 = 0.65 N/mm2

    2 = -3.62 N/mm2

    Von = 3.99 N/mm2

    Note :

    1. Positive value of strain / stress indicates tension2. Positive sign of indicates the direction of maximum principal stress

    with respect to gage SG1 is anticlockwise

    From the measurement of released strain the principal stresses,

    direction of principal stress and Von-mises stress were evaluated and given in

    Table 5.13. Released strain vs. depth of cut for Specimen SP3 is given in

    Figure 5.36.

    0

    10

    20

    30

    40

    50

    -20 0 20 40 60 80 100Micro-strain

    SG1SG2SG3

    Figure 5.36 Released strain vs. depth of cut for Specimen SP3

  • 137

    Table 5.13 Released strain and evaluated stress for Specimen SP3

    Depth of cutQuantity 10mm 20mm 30mm 40mm 50mm Average

    a(micro-strain) -3 -7 -8 -7 -7b(micro-strain) 15 27 32 34 33c(micro-strain) 39 74 86 90 88

    1(N/mm2) 0.81 0.73 0.67 0.58 0.54 0.672(N/mm2) -3.76 -3.66 -3.53 -3.45 -3.54 -3.59(degrees) 85.93 85.44 85.76 85.60 85.51 85.65

    Von-mises stressVon (N/mm2)

    4.22 4.07 3.91 3.77 3.84 3.96

    Von-mises stressratio 1.06 1.02 0.98 0.95 0.96 0.99

    % error in Von-mises stress ratio 5.88 2.14 -2.02 -5.40 -3.77 -0.65

    Note :

    1. Positive value of strain / stress indicates tension2. Positive sign of indicates the direction of maximum principal stress

    with respect to gage SG1 is anticlockwise

    From the principal stress evaluated for different depths, average

    stresses were calculated. The evaluated average principal stresses, direction of

    principal stress and Von-mises stress are 1= 0.67N/mm2, 2= -3.59N/mm2,

    = 85.65 and Von= 3.96N/mm2. The average percentage error in the

    applied and evaluated Von-mises stress is -0.65%. The applied and evaluated

    principal stresses, direction of principal stress and Von-mises stress are given

    in Figure 5.37.

  • 138

    Figure 5.37 Applied and evaluated stresses for Specimen SP3

    5.6.3.4 Test results of Specimen SP4

    Specimen SP4 was loaded with 231kN and 102kN in two directions.

    The strain developed and the corresponding principal strain / stress and Von-

    mises stresses calculated are given in Table 5.14.

    Table 5.14 Applied strain and stress for Specimen SP4

    Applied strain Principal strain Principal stressa = -119micro-strainb = -92micro-strainc = 58micro-strain

    1 = 77.3micro-strain2 = -138.3micro-strain

    = -72.60

    1 = 1.75 N/mm2

    2 = -4.07 N/mm2

    Von = 5.18 N/mm2

    Note :

    1. Positive value of strain / stress indicates tension2. Positive sign of indicates the direction of maximum principal stress

    with respect to gage SG1 is anticlockwise

    From the measurement of released strain the principal stresses,

    direction of principal stress and Von-mises stress were evaluated and given in

    Table 5.15. Released strain vs. depth of cut for Specimen SP4 is given in

    Figure 5.38.

    1 = 0.65 N/mm2

    2 = -3.62 N/mm2

    = 85.27Von = 3.99 N/mm2

    Applied

    a

    2

    b

    c1

    1 = 0.67 N/mm2

    2 = -3.59 N/mm2

    = 85.65Von = 3.96 N/mm2

    Evaluated

  • 139

    Table 5.15 Released strain and evaluated stress for Specimen SP4

    Depth of cutQuantity 10mm 20mm 30mm 40mm 50mm Average

    a(micro-strain) -8 -18 -22 -26 -26b(micro-strain) 30 59 70 74 72c(micro-strain) 37 72 89 93 90

    1(N/mm2) 1.76 1.77 1.71 1.80 1.80 1.772(N/mm2) -4.14 -4.13 -4.16 -4.12 -4.18 -4.15(degrees) -72.72 -72.29 -73.33 -72.88 -72.70 -72.79

    Von-mises stressVon (N/mm2)

    5.25 5.24 5.23 5.26 5.31 5.26

    Von-mises stressratio 1.01 1.01 1.01 1.02 1.03 1.02

    % error in Von-mises stress ratio 1.33 1.29 1.00 1.53 2.64 1.56

    Note :

    1. Positive value of strain / stress indicates tension2. Positive sign of indicates the direction of maximum principal stress

    with respect to gage SG1 is anticlockwise

    0

    10

    20

    30

    40

    50

    -40 -20 0 20 40 60 80 100Micro-strain

    SG1SG2SG3

    Figure 5.38 Released strain vs. depth of cut for Specimen SP4

  • 140

    From the principal stress evaluated for different depths, average

    stresses were calculated. The evaluated average principal stresses, direction of

    principal stress and Von-mises stress are 1= 1.77N/mm2, 2= -4.15N/mm2,

    =-72.79 and Von= 5.26N/mm2. The percentage error in the applied and

    evaluated Von-mises stress is 2.64%. The applied and evaluated principal

    stresses, direction of principal stress and Von-mises stress are given in

    Figure 5.39.

    Figure 5.39 Applied and evaluated stresses for Specimen SP4

    5.6.3.5 Test results of Specimen SP5

    The Specimen SP5 was stressed biaxially by loading 342kN and 94kN

    in two directions. The strain developed and the corresponding principal

    strains / stresses and Von-mises stresses calculated are given in

    Table 5.16.

    1 = 1.75 N/mm2

    2 =-4.07 N/mm2

    = -72.60Von = 5.18 N/mm2

    Applied

    a

    2

    b

    c1

    1 = 1.77 N/mm2

    2 =-4.15 N/mm2

    = -72.79Von = 5.26 N/mm2

    Evaluated

  • 141

    Table 5.16 Applied strain and stress for Specimen SP5

    Applied strain Principal strain Principal stressa = -93micro-strainb = -22micro-strainc = 18micro-strain

    1 = 20.1micro-strain2 = -95.1micro-strain

    = 82.20

    1 = 0.13 N/mm2

    2 = -2.99 N/mm2

    Von = 3.05 N/mm2

    Note :

    1. Positive value of strain / stress indicates tension2. Positive sign of indicates the direction of maximum principal stress

    with respect to gage SG1 is anticlockwise

    From the measurement of released strain the principal stresses,

    direction of principal stress and Von-mises stress were evaluated and given in

    Table 5.17. Released strain vs. depth of cut for Specimen SP5 is given in

    Figure 5.40.

    Table 5.17 Released strain and evaluated stress for Specimen SP5

    Depth of cutQuantity 10mm 20mm 30mm 40mm 50mm Average

    a(micro-strain) 3 4 4 5 4b(micro-strain) 13 25 30 31 27c(micro-strain) 33 60 74 80 74

    1(N/mm2) 0.23 0.14 0.17 0.14 0.12 0.162(N/mm2) -3.18 -2.94 -3.02 -3.08 -3.02 -3.05(degrees) 80.78 82.98 82.79 81.48 80.54 81.71

    Von-mises stressVon (N/mm2)

    3.30 3.01 3.11 3.15 3.08 3.13

    Von-mises stressratio 1.08 0.99 1.02 1.03 1.01 1.03

    % error in Von-mises stress ratio 8.14 -1.32 1.83 3.27 0.95 2.57

    Note :

    1. Positive value of strain / stress indicates tension2. Positive sign of indicates the direction of maximum principal stress

    with respect to gage SG1 is anticlockwise

  • 142

    From the principal stress evaluated for different depths, average

    stresses were calculated. The evaluated average principal stresses, direction of

    principal stress and Von-mises stress are 1= 0.16 N/mm2, 2= -3.05 N/mm2,

    = 81.71 and Von= 3.13N/mm2. The percentage error in the applied and

    evaluated Von-mises stress is 2.57%. The applied and evaluated principal

    stresses, direction of principal stress and Von-mises stress are given in

    Figure 5.41.

    0

    10

    20

    30

    40

    50

    0 20 40 60 80 100Micro-strain

    SG1SG2SG3

    Figure 5.40 Released strain vs. depth of cut for Specimen SP5

    Figure 5.41 Applied and evaluated stresses for Specimen SP5

    a

    2

    b

    c1

    1 = 0.13 N/mm2

    2 = -2.99 N/mm2

    = 82.20Von = 3.05 N/mm2

    Applied

    1 = 0.16 N/mm2

    2 = -3.05 N/mm2

    = 81.71Von = 3.13 N/mm2

    Evaluated

  • 143

    5.6.3.6 Test results of Specimen SP6

    Biaxial load was applied to the Specimen SP6 by loading of 178kN and

    130kN in two orthogonal directions. The strain developed and the

    corresponding principal strain / stress and Von-mises stresses were calculated

    and are given in Table 5.18.

    Table 5.18 Applied strain and stress for Specimen SP6

    Applied strain Principal strain Principal stressa = -77micro-strainb = -77micro-strainc = -49micro-strain

    1 = -43.2micro-strain2 = -82.8micro-strain

    = -67.50

    1 = -1.87 N/mm2

    2 = -2.94 N/mm2

    Von = 2.57 N/mm2

    Note :

    1. Positive value of strain / stress indicates tension2. Positive sign of indicates the direction of maximum principal stress

    with respect to gage SG1 is anticlockwise

    From the measurement of released strain the principal stresses,

    direction of principal stress and Von-mises stress were evaluated and given in

    Table 5.19. Released strain vs. depth of cut for Specimen SP6 is given in

    Figure 5.42.

    0

    10

    20

    30

    40

    50

    0 20 40 60 80 100Micro-strain

    SG1SG2SG3

    Figure 5.42 Released strain vs. depth of cut for Specimen SP6

  • 144

    Table 5.19 Released strain and evaluated stress for Specimen SP6

    Depth of cutQuantity 10mm 20mm 30mm 40mm 50mm Average

    a(micro-strain) 25 46 55 59 56b(micro-strain) 31 59 72 76 73c(micro-strain) 32 61 72 77 72

    1(N/mm2) -1.87 -1.84 -1.79 -1.86 -1.87 -1.852(N/mm2) -2.80 -2.84 -2.85 -2.85 -2.89 -2.85(degrees) -72.23 -71.87 -67.50 -69.18 -65.82 -69.32

    Von-mises stressVon (N/mm2)

    2.47 2.50 2.50 2.51 2.54 2.50

    Von-mises stressratio 0.96 0.97 0.97 0.97 0.99 0.97

    % error in Von-mises stress ratio -4.00 -3.03 -3.03 -2.60 -1.34 -2.81

    Note :

    1. Positive value of strain / stress indicates tension2. Positive sign of indicates the direction of maximum principal stress

    with respect to gage SG1 is anticlockwise

    From the principal stress evaluated for different depths, average

    stresses were calculated. The evaluated average principal stresses, direction of

    principal stress and Von-mises stress are 1= -1.85N/mm2, 2= -2.85N/mm2,

    =-69.32 and Von= 3.2.50N/mm2. The average percentage error in the

    applied and evaluated Von-mises stress is -2.81%. The applied and evaluated

    principal stresses, direction of principal stress and Von-mises stress are given

    in Figure 5.43.

  • 145

    Figure 5.43 Applied and evaluated stresses for Specimen SP6

    5.6.3.7 Test results of Specimen SP7

    Specimen SP7 was loaded with 164kN and 104kN in two orthogonal

    directions. The strain developed and the corresponding principal strain / stress

    and Von-mises stresses calculated are given in Table 5.20.

    Table 5.20 Applied strain and stress for Specimen SP7

    Applied strain Principal strain Principal stressa = -89micro-strainb = -31micro-strainc = 32micro-strain

    1 = 32.1micro-strain2 = -89.1micro-strain

    = 88.82

    1 = 0.55 N/mm2

    2 = -2.72 N/mm2

    Von = 3.04 N/mm2

    Note :

    1. Positive value of strain / stress indicates tension2. Positive sign of indicates the direction of maximum principal stress

    with respect to gage SG1 is anticlockwise

    From the measurement of released strain the principal stresses,

    direction of principal stress and Von-mises stress were evaluated and given in

    Table 5.21. Released strain vs. depth of cut for Specimen SP7 is given in

    Figure 5.44.

    a

    2

    b

    c1

    1 = -1.87 N/mm2

    2 = -2.94 N/mm2

    = -67.50Von = 2.57 N/mm2

    Applied

    1 = -1.85 N/mm2

    2 = -2.85 N/mm2

    = -69.32Von = 2.50 N/mm2

    Evaluated

  • 146

    Table 5.21 Released strain and evaluated stress for Specimen SP7

    Depth of cutQuantity 10mm 20mm 30mm 40mm 50mm Average

    a(micro-strain) -3 -6 -7 -8 -10b(micro-strain) 14 26 31 33 31c(micro-strain) 29 56 69 72 70

    1(N/mm2) 0.66 0.57 0.55 0.54 0.58 0.582(N/mm2) -2.8 -2.75 -2.81 -2.75 -2.81 -2.78(degrees) 88.21 89.08 90.00 89.28 89.28 89.17

    Von-mises stressVon (N/mm2)

    3.18 3.07 3.12 3.06 3.14 3.11

    Von-mises stressratio 1.05 1.01 1.03 1.01 1.03 1.03

    % error in Von-mises stress ratio -4.82 -1.30 -2.83 -0.67 -3.46 -2.61

    Note :1. Positive value of strain / stress indicates tension2. Positive sign of indicates the direction of maximum principal stress

    with respect to gage SG1 is anticlockwise

    0

    10

    20

    30

    40

    50

    -20 0 20 40 60 80 100Micro-strain

    SG1SG2SG3

    Figure 5.44 Released strain vs. depth of cut for Specimen SP7

  • 147

    From the principal stress evaluated for different depths, average

    stresses were calculated. The evaluated average principal stresses, direction of

    principal stress and Von-mises stress are 1= 0.58N/mm2, 2= -2.78N/mm2,

    = 89.17 and Von= 3.11N/mm2. The average percentage error in the

    applied and evaluated Von-mises stress is -2.61%. The applied and evaluated

    principal stresses, direction of principal stress and Von-mises stress are given

    in Figure 5.45.

    Figure 5.45 Applied and evaluated stresses for Specimen SP7

    5.6.3.8 Test results of Specimen SP8

    Specimen SP8 was stressed in both direction by applying load of 89kN

    and 193kN in two directions. The strain developed and the corresponding

    principal strain / stress and Von-mises stresses calculated are given in

    Table 5.22.

    1 = 0.58 N/mm2

    2 = -2.78 N/mm2

    = 89.17Von = 3.11 N/mm2

    Evaluated

    a

    b

    c 1

    2

    1 = 0.55 N/mm2

    2 = -2.72 N/mm2

    = 88.72Von = 3.04 N/mm2

    Applied

  • 148

    Table 5.22 Applied strain and stress for Specimen SP8

    Applied strain Principal strain Principal stressa = 58micro-strainb = -11micro-strainc = -71micro-strain

    1 = 58.2micro-strain2 = -71.2micro-strain

    = -2.0

    1 = 1.50 N/mm2

    2 = -2.00 N/mm2

    Von = 3.04 N/mm2

    Note :

    1. Positive value of strain / stress indicates tension2. Positive sign of indicates the direction of maximum principal stress

    with respect to gage SG1 is anticlockwise

    From the measurement of released strain the principal stresses,

    direction of principal stress and Von-mises stress were evaluated and given in

    Table 5.23. Released strain vs. depth of cut for Specimen SP8 is given in

    Figure 5.46.

    Table 5.23 Released strain and evaluated stress for Specimen SP8

    Depth of cutQuantity 10mm 20mm 30mm 40mm 50mm Average

    a(micro-strain) -14 -27 -33 -35 -36b(micro-strain) 2 3 4 4 4c(micro-strain) 20 39 47 51 49

    1(N/mm2) 1.59 1.51 1.52 1.50 1.56 1.542(N/mm2) -2.08 -2.04 -2.03 -2.05 -2.05 -2.05(degrees) -1.68 -2.60 -2.14 -2.66 -1.68 -2.15

    Von-mises stressVon (N/mm2)

    3.19 3.09 3.08 3.09 3.14 3.12

    Von-mises stressratio 1.05 1.02 1.02 1.02 1.03 1.03

    % error in Von-mises stress ratio 4.96 1.61 1.58 1.64 3.26 2.61

    Note :

    1. Positive value of strain / stress indicates tension2. Positive sign of indicates the direction of maximum principal stress

    with respect to gage SG1 is anticlockwise

  • 149

    0

    10

    20

    30

    40

    50

    -60 -40 -20 0 20 40 60 80 100Micro-strain

    SG1SG2SG3

    Figure 5.46 Released strain vs. depth of cut for Specimen SP8

    From the principal stress evaluated for different depths, average

    stresses were calculated. The evaluated average principal stresses, direction of

    principal stress and Von-mises stress are 1= 1.54N/mm2, 2= -2.05N/mm2,

    =-2.15 and Von= 3.12N/mm2. The average percentage error in the applied

    and evaluated Von-mises stress is 2.61%. The applied and evaluated principal

    stresses, direction of principal stress and Von-mises stress are given in

    Figure 5.47.

    Figure 5.47 Applied and evaluated stresses for Specimen SP8

    1 = 1.54 N/mm2

    2 = -2.05 N/mm2

    = -2.15Von = 3.12 N/mm2

    Evaluated

    a

    b

    c 2

    1

    1 = 1.50 N/mm2

    2 = -2.00 N/mm2

    = -2.0Von = 3.04 N/mm2

    Applied

  • 150

    5.6.3.9 Test results of Specimen SP9

    Specimen SP9 was loaded with 101kN and 237kN in two directions.

    The strain developed and the corresponding principal strain / stress and Von-

    mises stresses calculated are given in Table 5.24.

    Table 5.24 Applied strain and stress for Specimen SP9

    Applied strain Principal strain Principal stressa = 55micro-strainb = -27micro-strainc = -114micro-strain

    1 = 55.0micro-strain2 = -114.0micro-strain

    = -0.847

    1 = 1.16 N/mm2

    2 = -3.41 N/mm2

    Von = 4.11 N/mm2

    Note :

    1. Positive value of strain / stress indicates tension2. Positive sign of indicates the direction of maximum principal stress

    with respect to gage SG1 is anticlockwise

    From the measurement of released strain the principal stresses,

    direction of principal stress and Von-mises stress were evaluated and given in

    Table 5.25. Released strain vs. depth of cut for Specimen SP9 is given in

    Figure 5.48.

    0

    10

    20

    30

    40

    50

    -40 -20 0 20 40 60 80 100Micro-strain

    SG1SG2SG3

    Figure 5.48 Released strain vs. depth of cut for Specimen SP9

  • 151

    Table 5.25 Released strain and evaluated stress for Specimen SP9

    Depth of cutQuantity 10mm 20mm 30mm 40mm 50mm Average

    a(micro-strain) -9 -16 -21 -25 -26b(micro-strain) 14 30 33 35 32c(micro-strain) 34 71 83 91 85

    1(N/mm2) 1.30 1.13 1.17 1.24 1.26 1.222(N/mm2) -3.35 -3.53 -3.43 -3.53 -3.45 -3.46(degrees) -2.00 -1.64 -1.10 -0.99 -1.29 -1.40

    Von-mises stressVon (N/mm2)

    4.16 4.21 4.14 4.29 4.22 4.20

    Von-mises stressratio 1.01 1.02 1.01 1.04 1.03 1.02

    % error in Von-mises stress ratio 1.01 2.34 0.65 4.20 2.66 2.16

    Note :

    1. Positive value of strain / stress indicates tension2. Positive sign of indicates the direction of maximum principal stress

    with respect to gage SG1 is anticlockwise

    From the principal stress evaluated for different depths, average

    stresses were calculated. The evaluated average principal stresses, direction of

    principal stress and Von-mises stress are 1= 1.22N/mm2, 2= -3.46N/mm2,

    =-1.40 and Von= 4.20N/mm2. The average percentage error in the applied

    and evaluated Von-mises stress is 2.16%. The applied and evaluated principal

    stresses, direction of principal stress and Von-mises stress are given in

    Figure 5.49.

  • 152

    Figure 5.49 Applied and evaluated stresses for Specimen SP9

    5.6.3.10 Test results of Specimen SP10

    The Specimen SP10 was stressed to the load of 78kN and 200kN in

    two directions. The strain developed and the corresponding principal strain /

    stress and Von-mises stresses calculated are given in Table 5.26.

    Table 5.26 Applied strain and stresses for Specimen SP10

    Applied strain Principal strain Principal stressa = 60micro-strainb = -12micro-strainc = -202micro-strain

    1 = 72.7micro-strain2 = -214.70micro-strain

    = 12.12

    1 = 1.18 N/mm2

    2 = -6.59 N/mm2

    Von = 7.25 N/mm2

    Note :

    1. Positive value of strain / stress indicates tension2. Positive sign of indicates the direction of maximum principal stress

    with respect to gage SG1 is anticlockwise

    From the measurement of released strain the principal stresses,

    direction of principal stress and Von-mises stress were evaluated and given in

    Table 5.27. Released strain vs. depth of cut for Specimen SP10 is given in

    Figure 5.50.

    1 = 1.22 N/mm2

    2 = -3.46 N/mm2

    = -1.40Von = 4.20 N/mm2

    Evaluated

    1 = 1.16 N/mm2

    2 = -3.41 N/mm2

    = -0.85Von = 4.11 N/mm2

    Applied

    a

    b

    c 2

    1

  • 153

    Table 5.27 Released strain and evaluated stress for Specimen SP10

    Depth of cutQuantity 10mm 20mm 30mm 40mm 50mm Average

    a(micro-strain) -2 -5 -6 -7 -8b(micro-strain) 47 91 110 115 112c(micro-strain) 60 126 151 160 155

    1(N/mm2) 1.49 1.22 1.19 1.13 1.09 1.222(N/mm2) -6.24 -6.51 -6.50 -6.42 -6.55 -6.44(degrees) 15.07 12.48 12.77 12.38 12.64 13.07

    Von-mises stressVon (N/mm2)

    7.10 7.20 7.17 7.05 7.16 7.14

    Von-mises stressratio 0.98 0.99 0.99 0.97 0.99 0.98

    % error in Von-mises stress ratio -2.02 -0.71 -1.10 -2.71 -1.27 -1.58

    Note :

    1. Positive value of strain / stress indicates tension2. Positive sign of indicates the direction of maximum principal stress

    with respect to gage SG1 is anticlockwise

    0

    10

    20

    30

    40

    50

    -50 0 50 100 150 200Micro-strain

    SG1SG2SG3

    Figure 5.50 Released strain vs. depth of cut for Specimen SP10

  • 154

    From the principal stress evaluated for different depths, average

    stresses were calculated. The evaluated average principal stresses, direction of

    principal stress and Von-mises stress are 1= 1.22N/mm2, 2= -6.44N/mm2,

    = 13.07 and Von= 7.14N/mm2. The average percentage error in the

    applied and evaluated Von-mises stress is -1.58%. The applied and evaluated

    principal stresses, direction of principal stress and Von-mises stress are given

    in Figure 5.51.

    Figure 5.51 Applied and evaluated stresses for Specimen SP10

    5.7 DISCUSSIONS

    Theoretical analysis using the closed form solution available for plate

    with through hole was carried out to choose configuration that will give the

    maximum response for a applied stress state. Based on the experimental

    feasibility and comparatively good strain response, the suitability of the gage

    position and configuration was selected. The strain gage configuration

    R50T35 which provides a comparatively high and consistent strain response in

    all gages was selected to evaluate the in-situ stress. The calibration constants

    for the chosen configuration were evaluated by using finite element method to

    calculate the in-situ stress from the measured strain. From the numerical

    analysis it is observed that the released strain is less for smaller depth of cut

    1 = 1.22 N/mm2

    2 = -6.44 N/mm2

    = 13.07Von = 7.14 N/mm2

    Evaluated

    1 = 1.18 N/mm2

    2 = -6.59 N/mm2

    = 12.12Von = 7.25 N/mm2

    Applied

    a

    1

    b

    c2

  • 155

    and the drilling depth increases the magnitude of released strain also increases.

    Further, the strain release is higher near the vicinity of the core and beyond

    150mm away from the core the released strain is negligible. Validation of the

    calibration constants was carried out with a known stress state of

    x = -2 N/mm2 and y =-3 N/mm2 by finite element analysis. The applied

    stresses and existing stresses obtained from the rosette equation using the

    calibration constants for the hole drilling strain gage technique are matching

    closely with more than 97% with respect to Von-mises stress. The calibration

    constants for chosen rosette configuration were evaluated experimentally.

    Calibration constants were evaluated experimentally and compared with

    numerical analysis. The behavior of strain release is identical in both

    experimental and numerical analysis.

    Totally ten specimens were tested with different combinations of

    applied stress. By using core drilling strain gage technique the existing stress

    were experimentally evaluated. Table 5.28 gives the applied principal

    strain/stress and Von-mises stresses based on the measured strain for all the

    tested specimens. Core drilling was carried out on the stressed specimen and

    during drilling released strain was measured from the gages SG1, SG2 and

    SG3. It is observed from the plots of released strain vs. depth of cut, that the

    strain release is at 10mm depth of cut, strain release is less. When the depth of

    cut increases, the strain release also increases. When the depth of cut reaches

    30mm the strain release stabilizes. Maximum strain release occurred mostly at

    40mm depth. Beyond that, the strain release is less though the reduction is

    small. From the measurement of released strain the principal stresses and

    direction of principal stress were calculated. The experimentally evaluated

    constants were used to calculate the stresses from the released strain. The

    evaluated principal stresses and direction of principal stress, and Von-mises

    stress for ten specimens are given in Table 5.29.

  • 156

    Table 5.28 Applied principal strain / stresses for tested specimens

    1 2 1 2 VonSP Id. Micro-strain degrees N/mm2

    SP1 -2.48 -33.52 82.53 -0.27 -1.11 1SP2 41.84 -101.84 70.61 0.8 -3.08 3.55SP3 40.08 -118.08 85.27 0.65 -3.62 3.99SP4 77.27 -138.27 -72.60 1.75 -4.07 5.18SP5 20.12 -95.12 82.20 0.13 -2.99 3.05SP6 -43.20 -82.80 -67.50 -1.87 -2.94 2.57SP7 32.05 -89.05 88.82 0.55 -2.72 3.04SP8 58.16 -71.16 -2.00 1.5 -2 3.04SP9 55.04 -114.04 -0.85 1.16 -3.41 4.11SP10 72.67 -214.67 12.12 1.18 -6.59 7.25

    Note :

    1. Positive value of strain / stress indicates tension2. Positive sign of indicates the direction of maximum principal stress

    with respect to gage SG1 is anticlockwise

    Table 5.29 Evaluated principal stresses for tested specimens

    1 2 VonSPId. N/mm2 degrees

    Von-misesstress ratio

    % error inVon-mises

    stressSP1 -0.28 -1.09 0.98 81.99 0.98 1.85SP2 0.84 -3.15 3.65 70.69 1.03 2.64SP3 0.67 -3.59 3.98 85.65 1.00 -0.65SP4 1.77 -4.15 5.26 -72.79 1.02 1.56SP5 0.16 -3.05 3.13 81.71 1.03 2.57SP6 -1.85 -2.85 2.50 -69.32 0.97 -2.81SP7 0.58 -2.78 3.11 89.17 1.02 -2.61SP8 1.54 -2.05 3.12 -2.15 1.03 2.61SP9 1.22 -3.46 4.20 -1.4 1.02 2.16

    SP10 1.22 -6.44 7.14 13.07 0.98 -1.58Note :

    1. Positive value of stress indicates tension2. Positive sign of indicates the direction of maximum principal stress

    with respect to gage SG1 is anticlockwise

  • 157

    Both applied stress and stress evaluated from core drilling strain gage

    technique are matching closely. The percentage error of Von-mises stress is

    less than 3%. Thus the reliability of the method is established in this method.

    Comparison was also made between the stress evaluated from trepanning

    technique and core drilling strain gage techniques. Table 5.30 gives the

    comparison of evaluated principal stress between both the techniques. Good

    comparison is seen between both the techniques. The percentage of variation

    of Von-mises stresses varies between 2.2% to 12.3% with the average being

    around 5.1%.

    Table 5.30 Comparison of evaluated stresses between core drilling strain gage technique and trepanning technique

    Core drilling straingage technique Trepanning technique

    1 2 Von 1 2 Von

    SPId

    N/mm2 N/mm2% of Vonvariation

    SP1 -0.28 -1.09 0.98 -0.15 -1.11 1.04 -6.1SP2 0.84 -3.15 3.65 0.91 -2.93 3.48 4.7SP3 0.67 -3.59 3.98 0.70 -3.29 3.69 7.3SP4 1.77 -4.15 5.26 1.91 -3.74 4.97 5.5SP5 0.16 -3.05 3.13 0.38 -2.81 3.02 3.5SP6 -1.85 -2.85 2.50 -1.45 -2.70 2.34 6.4SP7 0.58 -2.78 3.11 0.67 -2.46 2.86 8.0SP8 1.54 -2.05 3.12 1.51 -2.00 3.05 2.2SP9 1.22 -3.46 4.20 1.20 -3.18 3.92 6.7

    SP10 1.22 -6.44 7.14 1.26 -5.53 6.26 12.3Note :

    1. Positive value of stress indicates tension2. Positive sign of indicates the direction of maximum principal stress

    with respect to gage SG1 is anticlockwise

  • 158

    5.8 SUMMARY

    Concrete core-drilling strain gage (CDSG) technique was developed by

    suitable placement of electrical resistance strain gages around the core for

    assessment of in-situ stress. Six strain gages of 30mm gage length were used

    where three strain gages were placed radially and the remaining three placed

    tangentially to the indented core. Combining the radial and tangential gages

    in a half bridge whetstone bridge circuit used to improve the stress

    measurement accuracy when using the core drilling method.

    The suitability of the gage position and configuration has been worked

    out by using closed form solution of through hole analysis. Using the closed

    form solution of through hole analysis, strain gage configuration R50T35 was

    selected for evaluation of the existing stresses in the biaxial stress field.

    Finite element analysis was carried out for various core depths ranging

    from 10mm to 50mm in an increment of 10mm. The calibration constants

    were calculated for R50T30 with different core depths 10mm, 20mm, 30mm,

    40mm and 50mm. Evaluation of stresses with a known stress field using the

    evaluated constants was done to validate the calibration constants arrived from

    the numerical study. The applied stresses and existing stresses obtained from

    the study using the calibration constants for the hole drilling method are

    matching closely. Experimental studies were carried out to assess the existing

    stresses with a known stress field using the core drilling strain gage technique.

    Calibration constants were evaluated experimentally and compared with

    numerical analysis using Finite element method. The applied stresses and

    existing stresses obtained from core drilling strain gage technique using the

    calibration constants are matching closely. Thus the reliability of the

    technique was established from the studies.