CHAPTER 5 CONCRETE CORE DRILLING STRAIN GAGE TECHNIQUE...
-
Upload
truongkhuong -
Category
Documents
-
view
223 -
download
2
Transcript of CHAPTER 5 CONCRETE CORE DRILLING STRAIN GAGE TECHNIQUE...
-
100
CHAPTER 5
CONCRETE CORE DRILLING STRAIN GAGE TECHNIQUE
5.1 INTRODUCTION
Concrete core-drilling strain gage technique is a technique that can be
used to evaluate the in-situ stresses on concrete structural members. This
chapter describes the development of the technique for measurement of in-situ
stress on concrete structures subjected to biaxial stress condition. A special
strain gage rosette configuration consisting of six electrical resistance strain
gages aligned radial- and tangential- direction around the core is used to
evaluate the in-situ stress.
Experimental studies were carried out to evaluate the existing stress in
the laboratory specimens by core drilling strain gage technique with a known
biaxial stress field. Numerical studies were also carried out to compare the
experimental evaluation. Calibration constants were evaluated experimentally
to evaluate the stresses from the measured strain and compared with numerical
analysis using finite element method.
-
101
5.2 THROUGH HOLE ANALYSIS FOR BIAXIAL STRESS
CONDITION
The introduction of hole in a stressed body relaxes the stresses at that
location. This occurs because every perpendicular to a free surface (the
surface of hole in this case) is necessarily a principal axis on which the shear
and normal stresses are zero. The elimination of these stresses on the surface
of the hole changes the stresses in the immediately surrounding region,
causing the local strains on the surface of the test object to change
correspondingly. This is the basis of the hole drilling strain gage technique of
existing stress measurement.
The stress release for a plate with a hole in uniaxial compressive stress
condition is presented in Chapter 3.2. The released stresses for this case are
given in Equations (3.7), (3.8) and (3.9).
In cases where the stresses are of biaxial with two nonzero principal
stresses, it can be incorporated in the analysis by employing the superposition
principle, which is applicable to linear-elastic material as shown in Figure 5.1.
Figure 5.1. Stress states in biaxial stressed body at A(r, )
Y
XX
X
r
arA
YY
Y
XX
X
r
arA
Y
Y
X
Y
r
arA
=+
-
102
The released stresses at the point A(r, ) due to biaxial stress in the X and Y
direction can be derived as follows:
2cos4322 2
2
4
4
2
2
ra
ra
ra yxyxR
r (5.1)
2cos322 4
4
2
2
ra
ra yxyxR (5.2)
2sin232 2
2
4
4
ra
rayxR
r (5.3)
where, a= hole radius and r = arbitrary radius from hole center. The loadings
and stresses are in XY plane. Therefore zz=0 and it is a plane stress problem.
So components zx= zy=0. The strain can be calculated from stress using the
Equations (5.4) and (5.5)
C
RRr
r E(5.4)
C
Rr
R
E(5.5)
Here, EC = Modulus of elasticity and = Poissons ratio.
5.3 CONCRETE CORE-DRILLING STRAIN GAGE TECHNIQUE
Residual stress evaluation for homogenous materials like metal can be
evaluated by using blind hole drilling technique, an ASTM method(2002).
This concept was extended to evaluate the in-situ stress in concrete structural
elements using concrete core-drilling strain gage (CDSG) technique. Concrete
core-drilling strain gage (CDSG) technique was developed by suitable
placement of electrical resistance strain gages around the core for assessment
of in-situ stress. Six strain gages of 30mm gage length were used where three
strain gages placed radially and the remaining three placed tangentially to the
indented core. Each of the radial gages R1, R2 and R3 were of 30mm gage
-
103
length with orientation along 0 , 225 and 90 respectively. Each of the
tangential gages T1, T2 and T3 were of 30mm gage length and placed
diametrically opposite to the respective radial gages as shown in Figure 5.2.
Figure 5.2. Strain gage rosette configuration
In order to increase the strain response a half bridge configuration in
the Wheatstone bridge circuit was adopted by suitably combining radial- and
tangential- gages. This will magnify the strain response. On drilling an
annular core of 50 mm diameter, the strain gage measures the change in strain
due to core drilling. A standard concrete core cutting machine, with diamond
tipped cutting tool, was used in this method. Strain gage data logger with a
resolution of 1micro-strain was used to measure the strain.
Combining the radial gage R1 and tangential gage T1 in Wheatstone
bridge circuit was denoted as gage SG1. Similarly, combination of radial gage
R2 and tangential gage T2, and radial gage R3 and tangential gage T3 are
denoted as gage SG2 and gage SG3, respectively. The total strain release from
a Radius of holeRR Radial gage circle radiusRT Tangential gage circle radius
SG1 = R1 T1SG2 = R2 T2SG3 = R3 T3
a = R1- T1
b = R2- T2
c = R3- T3
1
R32
R1
R2
T1
T3
T2
RR
RT
a
-
104
the gages SG1, SG2 and SG3 are a, b and c, respectively. Here, a = R1- T1,
b = R2- T2 and c = R3- T3.
From the released strain response from the gages, the existing stresses
can be evaluated by employing the formula given below.
222,1 24
14 bacac
ca
BA(5.6)
ca
cba 22tan (5.7)
where, 1,2 are major and minor principal stresses; a, b, c are the released
strain from the strain gages SG1, SG2 and SG3, respectively; and is the
direction of principal stress. A and B are the calibration constants for the
chosen configuration. These calibration constants can be evaluated
experimentally.
5.4 THEORETICAL ANALYSIS FOR POSITIONING OF GAGES
Theoretical analysis using the closed form solution available for plate
with through hole was carried out to choose configuration that will give the
maximum response for an applied stress state.
Eighteen different possible configurations were considered for this
study to use it for evaluation of in-situ stress. Each configuration was
identified with the gage circle radius i.e. R50T35 denotes radial gages aligned
in the radius of 50mm and tangential gages aligned in the radius of 35mm with
respect to the centre of the hole. Figure 5.3 shows various positioning of the
eighteen strain gage configuration considered.
-
105
R40T30 R45T30 R45T35 R45T40
R45T45 R45T50 R50T35 R50T40
R50T45 R50T50 R55T35 R55T40
R55T45 R55T50 R60T35 R60T40
R60T45 R60T60
Figure 5.3 Various gage configurations studied
-
106
For the analysis, the existing compressive stress of x = -1 N/mm2,
y = 0 N/mm2 and x= 0 N/mm2, y = -1 N/mm2 was considered. Modulus of
elasticity (EC) of 31623 N/mm2 and Poissons ratio ( ) of 0.17 were used in
the analysis. From the closed form solution available for the through hole
analysis (Equations (5.1) (5.2) and (5.3)), the released stress experienced
along various points along the gage length were calculated. From the released
stresses, strain release along the gage orientations was calculated using
Equations (5.4) and (5.5). The released strains were calculated for different
strain gage positions. Graphs were plotted between the strain values and the
corresponding distance along their gage length. Figure 5.4 shows the released
strain distribution for radial gages R1, R2 and R3 for the applied stress cases
x = -1 N/mm2, y = 0 N/mm2 and x= 0 N/mm2, y = -1 N/mm2
respectively. The maximum strain response occurred at the edge of the hole
and decreases away from the hole.
-10
0
10
20
30
40
25 35 45 55 65 75
Distance from centre of hole in mm
R1R2R3
-10
0
10
20
30
40
25 35 45 55 65 75
Distance from centre of hole in mm
R1R2R3
( x=-1 N/mm2, y=0 N/mm2) ( x=0 N/mm2, y=-1 N/mm2)
Figure 5.4 Released strain variations along the radial gages
Figures 5.5 and 5.6 show the released strain distribution for 30 mm
gage length, tangential gages at various positions of their gage circle radius for
the applied stress conditions x = -1 N/mm2, y = 0 N/mm2 and x= 0 N/mm2,
y = -1 N/mm2. Comparatively a higher strain response is noticed at a gage
-
107
circle radius of 30mm. The magnitude of released strain is lesser for areas
away from the core. The strain variation is almost negligible for gage circle
radius beyond 50mm.
-40
-30
-20
-10
0
10
-30 -20 -10 0 10 20 30Distance from centre of hole in mm
T1T2T3
-40
-30
-20
-10
0
10
-30 -20 -10 0 10 20 30Distance from centre of hole in mm
T1T2T3
Gage circle radius =30mm Gage circle radius =35 mm
-40
-30
-20
-10
0
10
-30 -20 -10 0 10 20 30
Distance from centre of hole in mm
T1T2T3
-40
-30
-20
-10
0
10
-30 -20 -10 0 10 20 30
Distance from centre of hole in mm
T1T2T3
Gage circle radius =40 mm Gage circle radius =45 mm
-40
-30
-20
-10
0
10
-30 -20 -10 0 10 20 30
Distance from centre of hole in mm
T1T2T3
-40
-30
-20
-10
0
10
-30 -20 -10 0 10 20 30
Distance from centre of hole in mm
T1T2T3
Gage circle radius =50 mm Gage circle radius =60 mm
Figure 5.5 Released strain variations along tangential gages - ( x=-1.0 N/mm2, y=0.0 N/mm2)
-
108
-40
-30
-20
-10
0
10
-30 -20 -10 0 10 20 30Distance from centre of hole in mm
T1T2T3
-40
-30
-20
-10
0
10
-30 -20 -10 0 10 20 30Distance from centre of hole in mm
T1T2T3
Gage circle radius =30 mm Gage circle radius =35 mm
-40
-30
-20
-10
0
10
-30 -20 -10 0 10 20 30
Distance from centre of hole in mm
T1T2T3
-40
-30
-20
-10
0
10
-30 -20 -10 0 10 20 30
Distance from centre of hole in mm
T1T2T3
Gage circle radius =40 mm Gage circle radius =45 mm
-40
-30
-20
-10
0
10
-30 -20 -10 0 10 20 30
Distance from centre of hole in mm
T1T2T3
-40
-30
-20
-10
0
10
-30 -20 -10 0 10 20 30
Distance from centre of hole in mm
T1T2T3
Gage circle radius =50 mm Gage circle radius =60 mm
Figure 5.6 Released strain variations along tangential gages - ( x=0.0 N/mm2, y=-1.0 N/mm2)
From the released strains, strain for the 30mm length gage was
obtained by integrating and taking average of the strain variation for 30mm.
The strain responses for various gages at different positions are given in
Tables 5.1 to 5.2.
-
109
Table 5.1 Radial gages response for applied stress
R1 R2 R3 R1 R2 R3Gage circleradius in
mm Micro-strain Micro-strain
60 -6.21 1.7 13.07 13.07 1.73 -6.2155 -6.93 2.04 15.19 15.19 2.09 -6.9350 -7.55 2.52 17.72 17.72 2.57 -7.7545 -7.73 3.18 20.58 20.58 3.24 -7.7340 -6.36 4.18 23.18 23.18 4.24 -6.36
Appliedstress x= -1 N/mm
2, y=0 N/mm2 x=0 N/mm2, y= -1 N/mm2
Table 5.2 Tangential gages response for applied stress
T1 T2 T3 T1 T2 T3Gage circleradius in
mm Micro-strain Micro-strain60 -3.34 -2.88 -2.7 -2.7 -2.89 -3.3450 -5.78 -3.89 -2.71 -2.71 -3.99 -5.7745 -7.92 -4.81 -2.36 -2.36 -4.68 -7.9240 -11.22 -5.88 -1.45 -1.45 -5.81 -11.2235 -16.46 -8 0.52 0.52 -8.11 -16.4730 -25.08 -9.15 4.54 4.53 -8.62 -25.09
Appliedstress x= -1 N/mm
2, y=0 N/mm2 x=0 N/mm2, y= -1 N/mm2
Using radial and tangential gages, various possible strain gage
configurations were worked out. Their combined response when connected in
half bridge circuit was calculated. Based on the experimental feasibility and
comparatively good strain response, the suitability of the gage position and
configuration was finalized.
-
110
For radial and tangential gages, the combined response when
connected in half bridge circuit was calculated for SG1, SG2, and SG3 and
given in Table 5.3.
Table 5.3 Strain response for different configurations
SG1 SG2 SG3 SG1 SG2 SG3Configuration Micro-strain Configuration Micro-strainR40T30 37 26 37 R45T50 21 14 21R45T30 33 24 33 R55T40 20 15 20R45T35 28 22 28 R50T45 20 14 20R50T35 26 21 26 R60T40 19 15 19R45T40 25 18 25 R50T50 18 12 18R55T35 24 20 24 R55T45 18 13 18R50T40 22 16 22 R60T45 17 13 17R60T35 22 19 22 R55T50 16 11 16R45T45 23 16 23 R60T60 12 9 12
Applied Stress of x= -1 N/mm2 and y= -1 N/mm2
Based on the experimental feasibility and comparatively good strain
response, the suitability of the gage position and configuration was selected.
For the given applied stress, the half bridge circuit is expected to give higher
strain response for radial gages placed at a gage circle radius of 40mm and
tangential gage circle radius of 30mm. However, considering experimental
feasibility, this positioning may cause damage to the gages during the drilling
operation as the portion of the gages falls on the core radius of 25mm.
Therefore the corresponding strain gage configuration R40T30 was avoided in
practice. The similar condition applies for R45T30, R45T35, R45T40,
R45T45 and R45T50 hence not suitable. The response of other strain gage
configurations like R60T40, R50T50, R55T45, R60T45, R55T50 and R60T60
are comparatively small. Hence these configurations were also not chosen.
Remaining configurations R50T35, R55T35, R50T40, R60T35, R55T40 and
R50T45 were all giving good responses. Based on the experimental feasibility
-
111
and comparatively higher strain response, the suitability of the gage position
and configuration was selected. Out of eighteen, the strain gage configuration
R50T35 which provides a comparatively high and consistent strain response in
all gages was selected to evaluate the in-situ stress.
5.5 NUMERICAL ANALYSIS
Numerical analysis was carried out to study the influence of released
strain around the hole and to get the calibration constants for the chosen
configuration. A plate with a central hole under compressive stress was
analyzed. The calibration constants evaluated numerically was validated on a
model having dimension of 500x500x100mm with a known stress
combination of x = -2N/mm2 and y = -3N/mm2.
5.5.1 Numerical Calibration
Numerical analysis was carried out to evaluate the calibration constants
by using finite element analysis. Finite element model of dimensions
500x500x100mm with core diameter of 50mm was created using ANSYS
since the core was drilled with 50mm diameter. During experiments, a
maximum depth of 50mm was cut with the incremental of 10mm. Hence five
models with depth of 10mm, 20mm, 30mm, 40mm and 50mm were used for
the study. Apart from this, a model of dimension 500500100mm without
core also was created.
SOLID95 element was used in modeling the geometry. The element is
defined by 20 nodes having three degrees of freedom per node: translations in
the nodal x, y, and z directions. A coarser mesh was adopted for portion away
for hole and finer mesh near the hole, where the strain gages were installed
-
112
over the plate. Uniform stress of, x = -1N/mm2 was considered for the
analysis. The stress was applied as pressure load on the elements lying on the
surface as shown in Figure 5.5. Translations along the loading direction not
allowed at the other end of the model were given as the boundary conditions.
A typical model with loading and boundary condition used for the study is
shown in Figure 5.7.
Modulus of elasticity (EC) of 31623 N/mm2 and Poissons ratio ( ) of
0.17 were used in the analysis. Loading and boundary conditions were
applied on six models and analysed using ANSYS. For the evaluation of in-
situ stresses, it was assumed that the gages SG1, SG3 and SG2 were aligned
along y axis, x axis and 45 to the x axis respectively as shown in Figure 5.7.
Figure 5.7 Typical model showing loading and boundary condition
From the analysis strain distribution on the surface of the model was
obtained. Figures 5.8 to 5.12 show the contours of strain for different core
depths of 10mm, 20mm, 30mm, 40mm and 50mm.
R1
R3T2
T1
T3
R2
-
113
x y
Figure 5.8 Contours of strain for core depth of 10mm
x y
Figure 5.9 Contours of strain for core depth of 20mm
x y
Figure 5.10 Contours of strain for core depth of 30mm
-
114
x y
Figure 5.11 Contours of strain for core depth of 40mm
x y
Figure 5.12 Contours of strain for core depth of 50mm
From the analysis, the released strains along the gage orientations were
calculated by deducting the strain from the model with core and without core.
The released strain variation along R1, R3, T1 and T3 gage were calculated
and shown in Figures 5.13 to 5.16.
-
115
0
10
20
30
40
0 50 100 150 200 250Distance in mm
10mm20mm30mm40mm50mm
Figure 5.13 Released strain distribution along gage R1
-20
-10
0
10
20
0 50 100 150 200 250Distance in mm
10mm20mm30mm40mm50mm
Figure 5.14 Released strain distribution along gage R3
-
116
-10
0
10
-40 -20 0 20 40Distance in mm
10mm20mm30mm40mm50mm
Figure 5.15 Released strain distribution along gage T1
-20
-10
0
-40 -20 0 20 40Distance in mm
10mm20mm30mm40mm50mm
Figure 5.16 Released strain distribution along gage T3
From these plots, it is observed that the released strain is less for
smaller depth of cut and as the drilling depth increases the magnitude of
released strain also increases. Further, as expected the strain release is higher
-
117
near the vicinity of the core and beyond 150mm away from the core the
released strain is negligible.
From the released strain distribution, the strain response for each of the
radial- and tangential- gages of 30mm gage length was obtained by integration
and averaging the strain variation over the gage length. By using this method
strain response was calculated for various core depths of 10mm, 20mm,
30mm, 40mm and 50mm and are given in Table 5.4. From the released strain
values of radial- and tangential- gages the total response of gage SG1, and
SG3 were calculated by adding the strain response of each radial and
tangential gages. The calibration constants were calculated by using Equations
(5.11) and (5.12). The strain response for radial and tangential gages and
calibration constants are given in Table 5.4. Figure 5.17 shows the calibration
constants evaluated numerically for various core depths. These constants are
used to evaluate the existing stresses from the released strains.
Table 5.4 Calibration constants evaluated numerically
Strain response ConstantR1 R3 T1 T3 aC cC A B
Depthmm
Micro-strain 10-6 10-6
10 10.2 -2.0 -2.4 -4.9 12.57 2.83 7.7 4.8720 16.2 -4.6 -4.7 -8.2 20.86 3.58 12.22 8.6430 18.3 -6.3 -4.8 -10.6 23.12 4.33 13.725 9.39540 18.8 -7.2 -4.7 -12.3 23.47 5.06 14.265 9.20550 18.7 -7.8 -4.3 -14.2 23.03 6.41 14.72 8.31
Applied stress C = -1.0 N/mm2
-
118
0
10
20
30
40
50
0 4 8 12 16Calibration constant
AB
Figure 5.17 Calibration constant for different core depths
5.5.2 Validation
In order to validate the calibration constants evaluated numerically for
the chosen configuration, finite element analysis was carried out with a known
stress state of x = -2 N/mm2 and y = -3 N/mm2. The same model of
dimensions 500 500 100mm with central hole of 50mm diameter with
varying depths 10mm, 20mm, 30mm, 40mm and 50mm used for evaluating
the calibration constant was used here. A model with out hole of dimension
500 500 100 mm was also used for analysis.
The biaxial stress was applied as pressure load on the two adjacent side
of the model on the elements lying on the surface. It may be noted that this
stress state was assumed to be uniform over the thickness. Translations along
the loading direction were not allowed at the end of the model as the boundary
conditions. Uniform stress of, x= -2 N/mm2 and y = -3 N/mm2 was
considered for the analysis.
-
119
Modulus of elasticity (EC) of 31623 N/mm2 and Poissons ratio ( ) of
0.17 were used in the analysis. Loading and boundary conditions were
applied to the model and analysis was carried out on six models using
ANSYS. Typical model showing the loading and boundary conditions for
validation is shown in Figure 5.18. For the evaluation of in-situ stresses, it is
assumed that the gages SG1, SG3 and SG2 were aligned along y axis, x axis
and 45 to the x axis respectively. From the analysis strain distribution on the
surface of the model was obtained. Figures 5.19 to 5.23 show the strain
contours for different core depths of 10mm, 20mm, 30mm, 40mm and 50mm
respectively
Figure 5.18 Typical model used for numerical validation
x y
Figure 5.19 Contours of released strain for 10mm depth - validation
-
120
x y
Figure 5.20 Contours of released strain for 20mm depth - validation
x y
Figure 5.21 Contours of released strain for 30mm depth - validation
x y
Figure 5.22 Contours of released strain for 40mm depth - validation
-
121
x y
Figure 5.23 Contours of released strain for 50mm depth - validation
From the analysis, the released strains were obtained for the three gages
SG1, SG2 and SG3. Released strain variations along the radial gages R1, R2
and R3 and tangential gages T1, T2 and T3 for different core depth of are
given in Figures 5.24 and 5.29.
0
20
40
60
80
100
0 50 100 150 200 250Distance in mm
10mm20mm30mm40mm50mm
Figure 5.24 Released strain variation along the gage R1 - validation
-
122
0
20
40
60
80
100
120
0 50 100 150 200 250Distance in mm
10mm20mm30mm40mm50mm
Figure 5.25 Released strain variation along the gage R2 - validation
0
20
40
60
80
100
120
0 50 100 150 200 250Distance in mm
10mm20mm30mm40mm50mm
Figure 5.26 Released strain variation along the gage R3 - validation
-
123
-80
-60
-40
-20
0
20
-40 -20 0 20 40Distance in mm
10mm20mm30mm40mm50mm
Figure 5.27 Released strain variation along the gage T1 - validation
-60
-40
-20
0
20
-40 -20 0 20 40Distance in mm
10mm20mm30mm40mm50mm
Figure 5.28 Released strain variation along the gage T2 - validation
-
124
-60
-40
-20
0
20
-40 -20 0 20 40Distance in mm
10mm20mm30mm40mm50mm
Figure 5.29 Released strain variation along the gage T3 - validation
From the released strain variations, strain response for the gages SG1,
SG2 and SG3 (ie. a, b and c) were obtained by averaging the strain
variation of radial and tangential for the gage length of 30mm. From the
released strain, the principal stresses and direction of principal stress were
calculated using Equations (5.6) and (5.7) and are given in Table 5.5. Von-
mises stress ( Von) was calculated from the Equation (5.8).
212
22
1Von (5.8)
It is seen that the released strain for 10mm depth of cut is less. The
strain release increases with the increase in depth of cut. But after 30mm
depth, the change in strain release is less as the strain release stabilises. The
Von-mises stress for the applied stress is 2.65. The evaluated Von-mises
stress for different depths varies between 2.58 and 2.61 with an average of
2.602. The percentage error between the applied and evaluated Von-mises
stress is less than 2%.
-
125
Table 5.5 Evaluated released strain and Principal strain / stresses
Depth of cutQuantity 10mm 20mm 30mm 40mm 50mma(micro-strain) 33.3 51.4 58.7 61.6 64.8b(micro-strain) 38.6 61.6 69.8 72.3 72.8c(micro-strain) 42.8 67.8 76.7 79.0 80.8
1(N/mm2) -1.98 -1.95 -1.98 -1.98 -1.992(N/mm2) -2.96 -2.93 -2.96 -2.95 -2.95 (degrees) -3.05 -6.93 -6.60 -6.63 -0.19
Von-mises stressVon (N/mm2)
2.61 2.58 2.61 2.60 2.61
Ratio of Von-misesstress* 0.99 0.97 0.99 0.98 0.98
(* - applied Von-mises stress = 2.65 N/mm2)
Note :
1. Positive value of strain / stress indicates tension2. Positive sign of indicates the direction of maximum principal stress
with respect to gage SG1 is anticlockwise
5.6 EXPERIMENTAL STUDIES
The reliability of this technique for in-situ stress evaluation under
biaxial stress state was established in the laboratory, by conducting
experimental investigations on concrete specimens by applying known
stress/strain. Experimental studies on in-situ stress evaluation under biaxial
stress field using core drilling strain gage technique were carried out on ten
specimens of dimension of 500500100mm. The details of the studies are
given below.
5.6.1 Instrumentation and Testing
Experiments were carried out on 500500100mm size concrete
specimens. Ten specimens were studied for this purpose. Both trepanning
-
126
technique and core drilling strain gage technique were evaluated in the same
specimens by instrumenting and testing with known load / stress. The
specimens were instrumented with special rosette configuration consists of six
number of electrical resistance strain gage of 30mm length, 120 ohm
resistance pre-attached lead wire (as shown in Figure 5.2) around the intended
core. Further a three element stacked rectangular rosette was also bonded
inside the intended core to measure applied strain/stress (also used for
concrete core trepanning technique). Special protective coating was applied on
the gages since water was used as coolant during core drilling. Figure 5.30
shows the specimen instrumented with strain gages. Standard procedures
were followed for bonding the strain gages. Before bonding the strain gages
the surface of the specimen was cleaned with emery sheets. A pre coat of two
component epoxy was applied on the surface as moisture protection. All the
gages were bonded to the specimen using cynoacyralic based quick setting
cement. After bonding, the gages were protected with a layer of M-coat and
wax protection.
Figure 5.30 Instrumentation details on the specimen
A special test set-up was designed and fabricated to apply axial
compression to the specimen, by means of pedestals. The test setup is shown
R1
R3
R2
T2
T3
T1
-
127
in Figure 4.14. During testing, all the strain gages were connected to a data
logger and initialized before loading. Loads were applied in both directions by
means of two 300kN capacity hydraulic jacks. Applied load was monitored
by two 300kN capacity load cells. These load cells were specially designed
and fabricated for this purpose. A strain gage data logger was used to measure
the strain response. All the strain gages were connected to the strain gage data
logger. During loading, the load and strain responses were monitored in order
to know the applied strain to the specimens. After loading, strain response was
recorded from the strain gages. From the measured strain, the applied stress,
principal stresses and directions of principal stress were computed.
Core drilling strain gage technique was carried out by drilling the
stressed specimen using diamond tip drilling equipment. Before drilling all
the gage circuits were initialized. Incremental drilling was carried out in steps
of 10mm up to 50mm. At each increment, the released strain was measured
from the strain gages.
5.6.2 Calibration Constant
The calibration constants for chosen rosette configuration for core
drilling strain gage technique can always be determined by experimental
calibration. This procedure is particularly attractive since it automatically
accounts for the mechanical properties of the test material, strain gage rosette
geometry, core depth and diameter, and the strain averaging effect of the strain
gage grid. It is to be noted here that the calibration must be repeated each time
a different set of geometric parameters is involved.
Calibration constants A and B were determined experimentally by
installing the strain gage rosette on a uniaxially stressed specimen made from
-
128
the same material as the test specimen. Three specimens were used to evaluate
the calibration constants. Strain gages were bonded on to the surface of the
specimen at centre in rosette configuration. The instrumented specimen was
loaded under uniaxial compression in a specially erected loading setup. The
specimen was placed such that the radial gage R1 of SG1 was aligned along
the loading direction and the radial gage R3 of SG3 was aligned in
perpendicular to the loading direction. Gages SG1 and SG3 were connected
to the strain gage data logger. Zero balancing of the strain gage circuits was
done before the application on load. A known load (P) was applied to the
specimen to develop calibration stress, C. Measurement of strain from gages
SG1 and SG3 ( a and c) was carried out. After unloading, the specimen was
core drilled for 10mm depth using standard core drilling equipment with
50mm diameter diamond tip drill bit. All the strain gage circuits initialized
again and the specimen loaded to the same applied load (P). Measurement of
strains a and c was carried out (after drilling). The calibration strains aC
and cC corresponding to the load, P, and the applied stress, C, are then:
aC = a a (5.9)
cC = c c (5.10)
The constants A and B (calibration constants for the gage configuration and
material) were determined from the released strains using Equations (5.11)
and (5.12).
A= ( aC+ cC)/ (2 C) (5.11)
B= ( aC- cC)/ (2 C) (5.12)
This procedure was repeated for other depth of cut 20mm, 30mm, 40mm
and 50mm. Calibration constant evaluated for different depths using three
specimens is given in Table 5.6.
-
129
Table 5.6 Calibration constant evaluated experimentally
Specimen 1aC cC A BDepth in
mm Micro-strain 10-6
10 32 6 6.07 4.15220 64 8 11.5 8.94430 79 8 13.9 11.3440 86 6 14.7 12.7850 79 3 13.1 12.14
C = -3.131 N/mm2
Specimen 2aC cC A BDepth in
mm Micro-strain 10-6
10 53 7 6.325 4.84920 100 10 11.595 9.48730 120 12 13.914 11.38440 127 11 14.546 12.22750 122 7 13.598 12.122
C = -4.743 N/mm2
Specimen 3aC cC A BDepth in
mm Micro-strain 10-6
10 54 5 5.904 4.90320 104 8 11.208 9.60730 122 10 13.209 11.20840 128 13 14.11 11.50850 124 13 13.71 11.108
C = -4.996 N/mm2
Average constant was calculated from the calibration constants
evaluated from the three specimens. Experimentally evaluated constants were
compared with the numerically evaluated and given in Table 5.7. The
comparison of constants evaluated experimentally and numerically is shown
in Figure 5.31. It is seen that there is variation between experimentally and
numerically evaluated constants. This may be due to the strain averaging
effect between numerical and experimental evaluated constants. Also for the
-
130
numerical analysis the material properties assumed was homogenous. Also in
the analysis the stress distribution across the depth is uniform but in
experiments the stress distribution across the depth may not be uniform. All
these factors may contribute to the difference between the experimental and
numerical values. The experimentally evaluated constants were used to
calculate the stresses from the released strain.
Table 5.7 Comparison of calibration constants
Experimental (Average) NumericalA B A BDepth ofcut mm 10-6 10-6 10-6 10-6
10 6.099 4.635 7.7 4.8720 11.434 9.346 12.22 8.6430 13.673 11.31 13.725 9.39540 14.45 12.171 14.265 9.20550 13.468 11.789 14.72 8.31
0
10
20
30
40
50
0 4 8 12 16Calibration constant
A (EXP)B (EXP)A (NUM)B (NUM)
Figure 5.31 Comparison of Calibration Constants for the Core Depths
5.6.3 Experimental Evaluation
Experimental studies for assessment of stresses under biaxial stress
condition were carried out. Ten specimens were tested with different
-
131
combination of loads / stresses. The test specimens were identified as SP1,
SP2, SP3, SP4, SP5, SP6, SP7, SP8, SP9 and SP10. The results of each
specimen are given below:
5.6.3.1 Test results of Specimen SP1
The Specimen SP1 was biaxially stressed by loading 156kN and 105kN
in two orthogonal directions. The strain developed and the calculated
principal strain / stress and Von-mises stresses based on the measured strain in
the Specimen SP1 are given in Table 5.8.
Table 5.8 Applied strain and stress for Specimen SP1
Applied strain Principal strain Principal stressa = -33micro-strainb = -14micro-strainc = -3micro-strain
1 = - 2.5micro-strain2 = - 33.5micro-strain
= 82.53
1 = -0.27N/mm2
2 = -1.11 N/mm2
Von = 1.00 N/mm2
Note :
1. Positive value of strain / stress indicates tension2. Positive sign of indicates the direction of maximum principal stress
with respect to gage SG1 is anticlockwise
Core drilling was carried out on the stressed Specimen and during
drilling released strain was measured from the gages SG1, SG2 and SG3.
From the measurement of released strain the principal stresses and direction of
principal stress were evaluated from the Equations (5.6) and (5.7). Each depth
of cut, corresponding calibration constants (A, B) were used. Von-mises stress
( Von) was calculated from the principal stresses. Table 5.9 gives the released
strain and the evaluated principal stresses for Specimen SP1. Released strain
vs. depth of cut for a Specimen SP1is given in Figure 5.32.
-
132
Table 5.9 Released strain and evaluated stress for Specimen SP1
Depth of cutQuantity 10mm 20mm 30mm 40mm 50mm Average
a(micro-strain) 5 8 10 10 9b(micro-strain) 7 14 16 17 16c(micro-strain) 12 23 27 30 27
1(N/mm2) -0.29 -0.27 -0.28 -0.26 -0.28 -0.282(N/mm2) -1.11 -1.09 -1.07 -1.12 -1.06 -1.09(degrees) 78.40 84.35 81.81 81.65 83.74 81.99
Von-mises stressVon (N/mm2)
1.00 0.98 0.96 1.02 0.95 0.98
Von-mises stressratio 1.00 0.98 0.96 1.02 0.95 0.98
% error in Von-mises stress ratio -0.21 -1.60 -3.82 1.61 -4.79 -1.77
Note :
1. Positive value of strain / stress indicates tension2. Positive sign of indicates the direction of maximum principal stress
with respect to gage SG1 is anticlockwise
0
10
20
30
40
50
0 20 40 60 80 100Micro-strain
SG1SG2SG3
Figure 5.32 Released strain vs. depth of cut for Specimen SP1
-
133
From the principal stress evaluated for different depths, average
stresses were calculated. The evaluated average principal stresses, direction of
principal stress and Von-mises stress are 1= -0.28 N/mm2, 2= -1.09 N/mm2,
= 81.99 and Von=0.98 N/mm2. The percentage error in the applied and
evaluated Von-mises stress is -1.77%. The applied and evaluated principal
stresses, direction of principal stress and Von-mises stress are given in
Figure 5.33.
Figure 5.33 Applied and evaluated stress for Specimen SP1
5.6.3.2 Test results of Specimen SP2
Biaxial stress was applied to the Specimen SP2 with the load of 221kN
and 109kN in two orthogonal directions. The strain developed and the
corresponding principal strain / stress and Von-mises stresses calculated are
given in Table 5.10.
1 = -0.27 N/mm2
2 = -1.11 N/mm2
= 82.53Von = 1.00 N/mm2
Applied
1 = -0.28 N/mm2
2 = -1.09 N/mm2
= 81.99Von = 0.98 N/mm2
Evaluated
a
2
b
c 1
-
134
Table 5.10 Applied strain and stress for Specimen SP2
Applied strain Principal strain Principal stressa = -86micro-strainb = 15micro-strainc = 26micro-strain
1 = 41.8micro-strain2 = -101.8micro-strain
= 70.61
1 = 0.80 N/mm2
2 = -3.08 N/mm2
Von = 3.55 N/mm2
Note :
1. Positive value of strain / stress indicates tension2. Positive sign of indicates the direction of maximum principal stress
with respect to gage SG1 is anticlockwise
From the measurement of released strain the principal stresses,
direction of principal stress and Von-mises stress were evaluated and given in
Table 5.11. Released strain vs. depth of cut for Specimen SP2 is given in
Figure 5.34.
Table 5.11 Released strain and evaluated stress for Specimen SP2
Depth of cutQuantity 10mm 20mm 30mm 40mm 50mm Average
a(micro-strain) -1 -2 -3 -4 -6b(micro-strain) 2 3 4 4 2c(micro-strain) 29 55 68 70 68
1(N/mm2) 0.92 0.82 0.82 0.79 0.84 0.842(N/mm2) -3.22 -3.14 -3.20 -3.07 -3.14 -3.15(degrees) 70.67 70.25 70.62 70.96 70.96 70.69
Von-mises stressVon (N/mm2)
3.77 3.62 3.68 3.53 3.63 3.65
Von-mises stressratio 1.06 1.02 1.04 0.99 1.02 1.03
% error in Von-mises stress ratio 6.00 1.92 3.58 -0.57 2.29 2.64
Note :
1. Positive value of strain / stress indicates tension2. Positive sign of indicates the direction of maximum principal stress
with respect to gage SG1 is anticlockwise
-
135
0
10
20
30
40
50
-20 0 20 40 60 80 100Micro-strain
SG1SG2SG3
Figure 5.34 Released strain vs. depth of cut for Specimen SP2
From the principal stress evaluated for different depths, average
stresses were calculated. The evaluated average principal stresses, direction of
principal stress and Von-mises stress are 1= 0.84 N/mm2, 2= -3.15 N/mm2,
= 70.69 and Von= 3.69N/mm2. The average percentage error in the
applied and evaluated Von-mises stress is 2.64%. The applied and evaluated
principal stresses, direction of principal stress and Von-mises stress are given
in Figure 5.35.
Figure 5.35 Applied and evaluated stresses for Specimen SP2
1 = 0.84 N/mm2
2 = -3.15 N/mm2
= 70.69Von = 3.65 N/mm2
Evaluated
1 = 0.80 N/mm2
2 = -3.08 N/mm2
= 70.61Von = 3.55 N/mm2
Applied
a
2
b
c 1
-
136
5.6.3.3 Test results of Specimen SP3
Specimen SP3 was loaded with 202kN and 83kN in two directions to
create biaxial stress. The strain developed and the corresponding principal
strain / stress and Von-mises stresses calculated are given in Table 5.12.
Table 5.12 Applied strain and stress for Specimen SP3
Applied strain Principal strain Principal stressa = -117micro-strainb = -26micro-strainc = 39micro-strain
1 = 40.1micro-strain2 = -118.1micro-strain
= -4.73
1 = 0.65 N/mm2
2 = -3.62 N/mm2
Von = 3.99 N/mm2
Note :
1. Positive value of strain / stress indicates tension2. Positive sign of indicates the direction of maximum principal stress
with respect to gage SG1 is anticlockwise
From the measurement of released strain the principal stresses,
direction of principal stress and Von-mises stress were evaluated and given in
Table 5.13. Released strain vs. depth of cut for Specimen SP3 is given in
Figure 5.36.
0
10
20
30
40
50
-20 0 20 40 60 80 100Micro-strain
SG1SG2SG3
Figure 5.36 Released strain vs. depth of cut for Specimen SP3
-
137
Table 5.13 Released strain and evaluated stress for Specimen SP3
Depth of cutQuantity 10mm 20mm 30mm 40mm 50mm Average
a(micro-strain) -3 -7 -8 -7 -7b(micro-strain) 15 27 32 34 33c(micro-strain) 39 74 86 90 88
1(N/mm2) 0.81 0.73 0.67 0.58 0.54 0.672(N/mm2) -3.76 -3.66 -3.53 -3.45 -3.54 -3.59(degrees) 85.93 85.44 85.76 85.60 85.51 85.65
Von-mises stressVon (N/mm2)
4.22 4.07 3.91 3.77 3.84 3.96
Von-mises stressratio 1.06 1.02 0.98 0.95 0.96 0.99
% error in Von-mises stress ratio 5.88 2.14 -2.02 -5.40 -3.77 -0.65
Note :
1. Positive value of strain / stress indicates tension2. Positive sign of indicates the direction of maximum principal stress
with respect to gage SG1 is anticlockwise
From the principal stress evaluated for different depths, average
stresses were calculated. The evaluated average principal stresses, direction of
principal stress and Von-mises stress are 1= 0.67N/mm2, 2= -3.59N/mm2,
= 85.65 and Von= 3.96N/mm2. The average percentage error in the
applied and evaluated Von-mises stress is -0.65%. The applied and evaluated
principal stresses, direction of principal stress and Von-mises stress are given
in Figure 5.37.
-
138
Figure 5.37 Applied and evaluated stresses for Specimen SP3
5.6.3.4 Test results of Specimen SP4
Specimen SP4 was loaded with 231kN and 102kN in two directions.
The strain developed and the corresponding principal strain / stress and Von-
mises stresses calculated are given in Table 5.14.
Table 5.14 Applied strain and stress for Specimen SP4
Applied strain Principal strain Principal stressa = -119micro-strainb = -92micro-strainc = 58micro-strain
1 = 77.3micro-strain2 = -138.3micro-strain
= -72.60
1 = 1.75 N/mm2
2 = -4.07 N/mm2
Von = 5.18 N/mm2
Note :
1. Positive value of strain / stress indicates tension2. Positive sign of indicates the direction of maximum principal stress
with respect to gage SG1 is anticlockwise
From the measurement of released strain the principal stresses,
direction of principal stress and Von-mises stress were evaluated and given in
Table 5.15. Released strain vs. depth of cut for Specimen SP4 is given in
Figure 5.38.
1 = 0.65 N/mm2
2 = -3.62 N/mm2
= 85.27Von = 3.99 N/mm2
Applied
a
2
b
c1
1 = 0.67 N/mm2
2 = -3.59 N/mm2
= 85.65Von = 3.96 N/mm2
Evaluated
-
139
Table 5.15 Released strain and evaluated stress for Specimen SP4
Depth of cutQuantity 10mm 20mm 30mm 40mm 50mm Average
a(micro-strain) -8 -18 -22 -26 -26b(micro-strain) 30 59 70 74 72c(micro-strain) 37 72 89 93 90
1(N/mm2) 1.76 1.77 1.71 1.80 1.80 1.772(N/mm2) -4.14 -4.13 -4.16 -4.12 -4.18 -4.15(degrees) -72.72 -72.29 -73.33 -72.88 -72.70 -72.79
Von-mises stressVon (N/mm2)
5.25 5.24 5.23 5.26 5.31 5.26
Von-mises stressratio 1.01 1.01 1.01 1.02 1.03 1.02
% error in Von-mises stress ratio 1.33 1.29 1.00 1.53 2.64 1.56
Note :
1. Positive value of strain / stress indicates tension2. Positive sign of indicates the direction of maximum principal stress
with respect to gage SG1 is anticlockwise
0
10
20
30
40
50
-40 -20 0 20 40 60 80 100Micro-strain
SG1SG2SG3
Figure 5.38 Released strain vs. depth of cut for Specimen SP4
-
140
From the principal stress evaluated for different depths, average
stresses were calculated. The evaluated average principal stresses, direction of
principal stress and Von-mises stress are 1= 1.77N/mm2, 2= -4.15N/mm2,
=-72.79 and Von= 5.26N/mm2. The percentage error in the applied and
evaluated Von-mises stress is 2.64%. The applied and evaluated principal
stresses, direction of principal stress and Von-mises stress are given in
Figure 5.39.
Figure 5.39 Applied and evaluated stresses for Specimen SP4
5.6.3.5 Test results of Specimen SP5
The Specimen SP5 was stressed biaxially by loading 342kN and 94kN
in two directions. The strain developed and the corresponding principal
strains / stresses and Von-mises stresses calculated are given in
Table 5.16.
1 = 1.75 N/mm2
2 =-4.07 N/mm2
= -72.60Von = 5.18 N/mm2
Applied
a
2
b
c1
1 = 1.77 N/mm2
2 =-4.15 N/mm2
= -72.79Von = 5.26 N/mm2
Evaluated
-
141
Table 5.16 Applied strain and stress for Specimen SP5
Applied strain Principal strain Principal stressa = -93micro-strainb = -22micro-strainc = 18micro-strain
1 = 20.1micro-strain2 = -95.1micro-strain
= 82.20
1 = 0.13 N/mm2
2 = -2.99 N/mm2
Von = 3.05 N/mm2
Note :
1. Positive value of strain / stress indicates tension2. Positive sign of indicates the direction of maximum principal stress
with respect to gage SG1 is anticlockwise
From the measurement of released strain the principal stresses,
direction of principal stress and Von-mises stress were evaluated and given in
Table 5.17. Released strain vs. depth of cut for Specimen SP5 is given in
Figure 5.40.
Table 5.17 Released strain and evaluated stress for Specimen SP5
Depth of cutQuantity 10mm 20mm 30mm 40mm 50mm Average
a(micro-strain) 3 4 4 5 4b(micro-strain) 13 25 30 31 27c(micro-strain) 33 60 74 80 74
1(N/mm2) 0.23 0.14 0.17 0.14 0.12 0.162(N/mm2) -3.18 -2.94 -3.02 -3.08 -3.02 -3.05(degrees) 80.78 82.98 82.79 81.48 80.54 81.71
Von-mises stressVon (N/mm2)
3.30 3.01 3.11 3.15 3.08 3.13
Von-mises stressratio 1.08 0.99 1.02 1.03 1.01 1.03
% error in Von-mises stress ratio 8.14 -1.32 1.83 3.27 0.95 2.57
Note :
1. Positive value of strain / stress indicates tension2. Positive sign of indicates the direction of maximum principal stress
with respect to gage SG1 is anticlockwise
-
142
From the principal stress evaluated for different depths, average
stresses were calculated. The evaluated average principal stresses, direction of
principal stress and Von-mises stress are 1= 0.16 N/mm2, 2= -3.05 N/mm2,
= 81.71 and Von= 3.13N/mm2. The percentage error in the applied and
evaluated Von-mises stress is 2.57%. The applied and evaluated principal
stresses, direction of principal stress and Von-mises stress are given in
Figure 5.41.
0
10
20
30
40
50
0 20 40 60 80 100Micro-strain
SG1SG2SG3
Figure 5.40 Released strain vs. depth of cut for Specimen SP5
Figure 5.41 Applied and evaluated stresses for Specimen SP5
a
2
b
c1
1 = 0.13 N/mm2
2 = -2.99 N/mm2
= 82.20Von = 3.05 N/mm2
Applied
1 = 0.16 N/mm2
2 = -3.05 N/mm2
= 81.71Von = 3.13 N/mm2
Evaluated
-
143
5.6.3.6 Test results of Specimen SP6
Biaxial load was applied to the Specimen SP6 by loading of 178kN and
130kN in two orthogonal directions. The strain developed and the
corresponding principal strain / stress and Von-mises stresses were calculated
and are given in Table 5.18.
Table 5.18 Applied strain and stress for Specimen SP6
Applied strain Principal strain Principal stressa = -77micro-strainb = -77micro-strainc = -49micro-strain
1 = -43.2micro-strain2 = -82.8micro-strain
= -67.50
1 = -1.87 N/mm2
2 = -2.94 N/mm2
Von = 2.57 N/mm2
Note :
1. Positive value of strain / stress indicates tension2. Positive sign of indicates the direction of maximum principal stress
with respect to gage SG1 is anticlockwise
From the measurement of released strain the principal stresses,
direction of principal stress and Von-mises stress were evaluated and given in
Table 5.19. Released strain vs. depth of cut for Specimen SP6 is given in
Figure 5.42.
0
10
20
30
40
50
0 20 40 60 80 100Micro-strain
SG1SG2SG3
Figure 5.42 Released strain vs. depth of cut for Specimen SP6
-
144
Table 5.19 Released strain and evaluated stress for Specimen SP6
Depth of cutQuantity 10mm 20mm 30mm 40mm 50mm Average
a(micro-strain) 25 46 55 59 56b(micro-strain) 31 59 72 76 73c(micro-strain) 32 61 72 77 72
1(N/mm2) -1.87 -1.84 -1.79 -1.86 -1.87 -1.852(N/mm2) -2.80 -2.84 -2.85 -2.85 -2.89 -2.85(degrees) -72.23 -71.87 -67.50 -69.18 -65.82 -69.32
Von-mises stressVon (N/mm2)
2.47 2.50 2.50 2.51 2.54 2.50
Von-mises stressratio 0.96 0.97 0.97 0.97 0.99 0.97
% error in Von-mises stress ratio -4.00 -3.03 -3.03 -2.60 -1.34 -2.81
Note :
1. Positive value of strain / stress indicates tension2. Positive sign of indicates the direction of maximum principal stress
with respect to gage SG1 is anticlockwise
From the principal stress evaluated for different depths, average
stresses were calculated. The evaluated average principal stresses, direction of
principal stress and Von-mises stress are 1= -1.85N/mm2, 2= -2.85N/mm2,
=-69.32 and Von= 3.2.50N/mm2. The average percentage error in the
applied and evaluated Von-mises stress is -2.81%. The applied and evaluated
principal stresses, direction of principal stress and Von-mises stress are given
in Figure 5.43.
-
145
Figure 5.43 Applied and evaluated stresses for Specimen SP6
5.6.3.7 Test results of Specimen SP7
Specimen SP7 was loaded with 164kN and 104kN in two orthogonal
directions. The strain developed and the corresponding principal strain / stress
and Von-mises stresses calculated are given in Table 5.20.
Table 5.20 Applied strain and stress for Specimen SP7
Applied strain Principal strain Principal stressa = -89micro-strainb = -31micro-strainc = 32micro-strain
1 = 32.1micro-strain2 = -89.1micro-strain
= 88.82
1 = 0.55 N/mm2
2 = -2.72 N/mm2
Von = 3.04 N/mm2
Note :
1. Positive value of strain / stress indicates tension2. Positive sign of indicates the direction of maximum principal stress
with respect to gage SG1 is anticlockwise
From the measurement of released strain the principal stresses,
direction of principal stress and Von-mises stress were evaluated and given in
Table 5.21. Released strain vs. depth of cut for Specimen SP7 is given in
Figure 5.44.
a
2
b
c1
1 = -1.87 N/mm2
2 = -2.94 N/mm2
= -67.50Von = 2.57 N/mm2
Applied
1 = -1.85 N/mm2
2 = -2.85 N/mm2
= -69.32Von = 2.50 N/mm2
Evaluated
-
146
Table 5.21 Released strain and evaluated stress for Specimen SP7
Depth of cutQuantity 10mm 20mm 30mm 40mm 50mm Average
a(micro-strain) -3 -6 -7 -8 -10b(micro-strain) 14 26 31 33 31c(micro-strain) 29 56 69 72 70
1(N/mm2) 0.66 0.57 0.55 0.54 0.58 0.582(N/mm2) -2.8 -2.75 -2.81 -2.75 -2.81 -2.78(degrees) 88.21 89.08 90.00 89.28 89.28 89.17
Von-mises stressVon (N/mm2)
3.18 3.07 3.12 3.06 3.14 3.11
Von-mises stressratio 1.05 1.01 1.03 1.01 1.03 1.03
% error in Von-mises stress ratio -4.82 -1.30 -2.83 -0.67 -3.46 -2.61
Note :1. Positive value of strain / stress indicates tension2. Positive sign of indicates the direction of maximum principal stress
with respect to gage SG1 is anticlockwise
0
10
20
30
40
50
-20 0 20 40 60 80 100Micro-strain
SG1SG2SG3
Figure 5.44 Released strain vs. depth of cut for Specimen SP7
-
147
From the principal stress evaluated for different depths, average
stresses were calculated. The evaluated average principal stresses, direction of
principal stress and Von-mises stress are 1= 0.58N/mm2, 2= -2.78N/mm2,
= 89.17 and Von= 3.11N/mm2. The average percentage error in the
applied and evaluated Von-mises stress is -2.61%. The applied and evaluated
principal stresses, direction of principal stress and Von-mises stress are given
in Figure 5.45.
Figure 5.45 Applied and evaluated stresses for Specimen SP7
5.6.3.8 Test results of Specimen SP8
Specimen SP8 was stressed in both direction by applying load of 89kN
and 193kN in two directions. The strain developed and the corresponding
principal strain / stress and Von-mises stresses calculated are given in
Table 5.22.
1 = 0.58 N/mm2
2 = -2.78 N/mm2
= 89.17Von = 3.11 N/mm2
Evaluated
a
b
c 1
2
1 = 0.55 N/mm2
2 = -2.72 N/mm2
= 88.72Von = 3.04 N/mm2
Applied
-
148
Table 5.22 Applied strain and stress for Specimen SP8
Applied strain Principal strain Principal stressa = 58micro-strainb = -11micro-strainc = -71micro-strain
1 = 58.2micro-strain2 = -71.2micro-strain
= -2.0
1 = 1.50 N/mm2
2 = -2.00 N/mm2
Von = 3.04 N/mm2
Note :
1. Positive value of strain / stress indicates tension2. Positive sign of indicates the direction of maximum principal stress
with respect to gage SG1 is anticlockwise
From the measurement of released strain the principal stresses,
direction of principal stress and Von-mises stress were evaluated and given in
Table 5.23. Released strain vs. depth of cut for Specimen SP8 is given in
Figure 5.46.
Table 5.23 Released strain and evaluated stress for Specimen SP8
Depth of cutQuantity 10mm 20mm 30mm 40mm 50mm Average
a(micro-strain) -14 -27 -33 -35 -36b(micro-strain) 2 3 4 4 4c(micro-strain) 20 39 47 51 49
1(N/mm2) 1.59 1.51 1.52 1.50 1.56 1.542(N/mm2) -2.08 -2.04 -2.03 -2.05 -2.05 -2.05(degrees) -1.68 -2.60 -2.14 -2.66 -1.68 -2.15
Von-mises stressVon (N/mm2)
3.19 3.09 3.08 3.09 3.14 3.12
Von-mises stressratio 1.05 1.02 1.02 1.02 1.03 1.03
% error in Von-mises stress ratio 4.96 1.61 1.58 1.64 3.26 2.61
Note :
1. Positive value of strain / stress indicates tension2. Positive sign of indicates the direction of maximum principal stress
with respect to gage SG1 is anticlockwise
-
149
0
10
20
30
40
50
-60 -40 -20 0 20 40 60 80 100Micro-strain
SG1SG2SG3
Figure 5.46 Released strain vs. depth of cut for Specimen SP8
From the principal stress evaluated for different depths, average
stresses were calculated. The evaluated average principal stresses, direction of
principal stress and Von-mises stress are 1= 1.54N/mm2, 2= -2.05N/mm2,
=-2.15 and Von= 3.12N/mm2. The average percentage error in the applied
and evaluated Von-mises stress is 2.61%. The applied and evaluated principal
stresses, direction of principal stress and Von-mises stress are given in
Figure 5.47.
Figure 5.47 Applied and evaluated stresses for Specimen SP8
1 = 1.54 N/mm2
2 = -2.05 N/mm2
= -2.15Von = 3.12 N/mm2
Evaluated
a
b
c 2
1
1 = 1.50 N/mm2
2 = -2.00 N/mm2
= -2.0Von = 3.04 N/mm2
Applied
-
150
5.6.3.9 Test results of Specimen SP9
Specimen SP9 was loaded with 101kN and 237kN in two directions.
The strain developed and the corresponding principal strain / stress and Von-
mises stresses calculated are given in Table 5.24.
Table 5.24 Applied strain and stress for Specimen SP9
Applied strain Principal strain Principal stressa = 55micro-strainb = -27micro-strainc = -114micro-strain
1 = 55.0micro-strain2 = -114.0micro-strain
= -0.847
1 = 1.16 N/mm2
2 = -3.41 N/mm2
Von = 4.11 N/mm2
Note :
1. Positive value of strain / stress indicates tension2. Positive sign of indicates the direction of maximum principal stress
with respect to gage SG1 is anticlockwise
From the measurement of released strain the principal stresses,
direction of principal stress and Von-mises stress were evaluated and given in
Table 5.25. Released strain vs. depth of cut for Specimen SP9 is given in
Figure 5.48.
0
10
20
30
40
50
-40 -20 0 20 40 60 80 100Micro-strain
SG1SG2SG3
Figure 5.48 Released strain vs. depth of cut for Specimen SP9
-
151
Table 5.25 Released strain and evaluated stress for Specimen SP9
Depth of cutQuantity 10mm 20mm 30mm 40mm 50mm Average
a(micro-strain) -9 -16 -21 -25 -26b(micro-strain) 14 30 33 35 32c(micro-strain) 34 71 83 91 85
1(N/mm2) 1.30 1.13 1.17 1.24 1.26 1.222(N/mm2) -3.35 -3.53 -3.43 -3.53 -3.45 -3.46(degrees) -2.00 -1.64 -1.10 -0.99 -1.29 -1.40
Von-mises stressVon (N/mm2)
4.16 4.21 4.14 4.29 4.22 4.20
Von-mises stressratio 1.01 1.02 1.01 1.04 1.03 1.02
% error in Von-mises stress ratio 1.01 2.34 0.65 4.20 2.66 2.16
Note :
1. Positive value of strain / stress indicates tension2. Positive sign of indicates the direction of maximum principal stress
with respect to gage SG1 is anticlockwise
From the principal stress evaluated for different depths, average
stresses were calculated. The evaluated average principal stresses, direction of
principal stress and Von-mises stress are 1= 1.22N/mm2, 2= -3.46N/mm2,
=-1.40 and Von= 4.20N/mm2. The average percentage error in the applied
and evaluated Von-mises stress is 2.16%. The applied and evaluated principal
stresses, direction of principal stress and Von-mises stress are given in
Figure 5.49.
-
152
Figure 5.49 Applied and evaluated stresses for Specimen SP9
5.6.3.10 Test results of Specimen SP10
The Specimen SP10 was stressed to the load of 78kN and 200kN in
two directions. The strain developed and the corresponding principal strain /
stress and Von-mises stresses calculated are given in Table 5.26.
Table 5.26 Applied strain and stresses for Specimen SP10
Applied strain Principal strain Principal stressa = 60micro-strainb = -12micro-strainc = -202micro-strain
1 = 72.7micro-strain2 = -214.70micro-strain
= 12.12
1 = 1.18 N/mm2
2 = -6.59 N/mm2
Von = 7.25 N/mm2
Note :
1. Positive value of strain / stress indicates tension2. Positive sign of indicates the direction of maximum principal stress
with respect to gage SG1 is anticlockwise
From the measurement of released strain the principal stresses,
direction of principal stress and Von-mises stress were evaluated and given in
Table 5.27. Released strain vs. depth of cut for Specimen SP10 is given in
Figure 5.50.
1 = 1.22 N/mm2
2 = -3.46 N/mm2
= -1.40Von = 4.20 N/mm2
Evaluated
1 = 1.16 N/mm2
2 = -3.41 N/mm2
= -0.85Von = 4.11 N/mm2
Applied
a
b
c 2
1
-
153
Table 5.27 Released strain and evaluated stress for Specimen SP10
Depth of cutQuantity 10mm 20mm 30mm 40mm 50mm Average
a(micro-strain) -2 -5 -6 -7 -8b(micro-strain) 47 91 110 115 112c(micro-strain) 60 126 151 160 155
1(N/mm2) 1.49 1.22 1.19 1.13 1.09 1.222(N/mm2) -6.24 -6.51 -6.50 -6.42 -6.55 -6.44(degrees) 15.07 12.48 12.77 12.38 12.64 13.07
Von-mises stressVon (N/mm2)
7.10 7.20 7.17 7.05 7.16 7.14
Von-mises stressratio 0.98 0.99 0.99 0.97 0.99 0.98
% error in Von-mises stress ratio -2.02 -0.71 -1.10 -2.71 -1.27 -1.58
Note :
1. Positive value of strain / stress indicates tension2. Positive sign of indicates the direction of maximum principal stress
with respect to gage SG1 is anticlockwise
0
10
20
30
40
50
-50 0 50 100 150 200Micro-strain
SG1SG2SG3
Figure 5.50 Released strain vs. depth of cut for Specimen SP10
-
154
From the principal stress evaluated for different depths, average
stresses were calculated. The evaluated average principal stresses, direction of
principal stress and Von-mises stress are 1= 1.22N/mm2, 2= -6.44N/mm2,
= 13.07 and Von= 7.14N/mm2. The average percentage error in the
applied and evaluated Von-mises stress is -1.58%. The applied and evaluated
principal stresses, direction of principal stress and Von-mises stress are given
in Figure 5.51.
Figure 5.51 Applied and evaluated stresses for Specimen SP10
5.7 DISCUSSIONS
Theoretical analysis using the closed form solution available for plate
with through hole was carried out to choose configuration that will give the
maximum response for a applied stress state. Based on the experimental
feasibility and comparatively good strain response, the suitability of the gage
position and configuration was selected. The strain gage configuration
R50T35 which provides a comparatively high and consistent strain response in
all gages was selected to evaluate the in-situ stress. The calibration constants
for the chosen configuration were evaluated by using finite element method to
calculate the in-situ stress from the measured strain. From the numerical
analysis it is observed that the released strain is less for smaller depth of cut
1 = 1.22 N/mm2
2 = -6.44 N/mm2
= 13.07Von = 7.14 N/mm2
Evaluated
1 = 1.18 N/mm2
2 = -6.59 N/mm2
= 12.12Von = 7.25 N/mm2
Applied
a
1
b
c2
-
155
and the drilling depth increases the magnitude of released strain also increases.
Further, the strain release is higher near the vicinity of the core and beyond
150mm away from the core the released strain is negligible. Validation of the
calibration constants was carried out with a known stress state of
x = -2 N/mm2 and y =-3 N/mm2 by finite element analysis. The applied
stresses and existing stresses obtained from the rosette equation using the
calibration constants for the hole drilling strain gage technique are matching
closely with more than 97% with respect to Von-mises stress. The calibration
constants for chosen rosette configuration were evaluated experimentally.
Calibration constants were evaluated experimentally and compared with
numerical analysis. The behavior of strain release is identical in both
experimental and numerical analysis.
Totally ten specimens were tested with different combinations of
applied stress. By using core drilling strain gage technique the existing stress
were experimentally evaluated. Table 5.28 gives the applied principal
strain/stress and Von-mises stresses based on the measured strain for all the
tested specimens. Core drilling was carried out on the stressed specimen and
during drilling released strain was measured from the gages SG1, SG2 and
SG3. It is observed from the plots of released strain vs. depth of cut, that the
strain release is at 10mm depth of cut, strain release is less. When the depth of
cut increases, the strain release also increases. When the depth of cut reaches
30mm the strain release stabilizes. Maximum strain release occurred mostly at
40mm depth. Beyond that, the strain release is less though the reduction is
small. From the measurement of released strain the principal stresses and
direction of principal stress were calculated. The experimentally evaluated
constants were used to calculate the stresses from the released strain. The
evaluated principal stresses and direction of principal stress, and Von-mises
stress for ten specimens are given in Table 5.29.
-
156
Table 5.28 Applied principal strain / stresses for tested specimens
1 2 1 2 VonSP Id. Micro-strain degrees N/mm2
SP1 -2.48 -33.52 82.53 -0.27 -1.11 1SP2 41.84 -101.84 70.61 0.8 -3.08 3.55SP3 40.08 -118.08 85.27 0.65 -3.62 3.99SP4 77.27 -138.27 -72.60 1.75 -4.07 5.18SP5 20.12 -95.12 82.20 0.13 -2.99 3.05SP6 -43.20 -82.80 -67.50 -1.87 -2.94 2.57SP7 32.05 -89.05 88.82 0.55 -2.72 3.04SP8 58.16 -71.16 -2.00 1.5 -2 3.04SP9 55.04 -114.04 -0.85 1.16 -3.41 4.11SP10 72.67 -214.67 12.12 1.18 -6.59 7.25
Note :
1. Positive value of strain / stress indicates tension2. Positive sign of indicates the direction of maximum principal stress
with respect to gage SG1 is anticlockwise
Table 5.29 Evaluated principal stresses for tested specimens
1 2 VonSPId. N/mm2 degrees
Von-misesstress ratio
% error inVon-mises
stressSP1 -0.28 -1.09 0.98 81.99 0.98 1.85SP2 0.84 -3.15 3.65 70.69 1.03 2.64SP3 0.67 -3.59 3.98 85.65 1.00 -0.65SP4 1.77 -4.15 5.26 -72.79 1.02 1.56SP5 0.16 -3.05 3.13 81.71 1.03 2.57SP6 -1.85 -2.85 2.50 -69.32 0.97 -2.81SP7 0.58 -2.78 3.11 89.17 1.02 -2.61SP8 1.54 -2.05 3.12 -2.15 1.03 2.61SP9 1.22 -3.46 4.20 -1.4 1.02 2.16
SP10 1.22 -6.44 7.14 13.07 0.98 -1.58Note :
1. Positive value of stress indicates tension2. Positive sign of indicates the direction of maximum principal stress
with respect to gage SG1 is anticlockwise
-
157
Both applied stress and stress evaluated from core drilling strain gage
technique are matching closely. The percentage error of Von-mises stress is
less than 3%. Thus the reliability of the method is established in this method.
Comparison was also made between the stress evaluated from trepanning
technique and core drilling strain gage techniques. Table 5.30 gives the
comparison of evaluated principal stress between both the techniques. Good
comparison is seen between both the techniques. The percentage of variation
of Von-mises stresses varies between 2.2% to 12.3% with the average being
around 5.1%.
Table 5.30 Comparison of evaluated stresses between core drilling strain gage technique and trepanning technique
Core drilling straingage technique Trepanning technique
1 2 Von 1 2 Von
SPId
N/mm2 N/mm2% of Vonvariation
SP1 -0.28 -1.09 0.98 -0.15 -1.11 1.04 -6.1SP2 0.84 -3.15 3.65 0.91 -2.93 3.48 4.7SP3 0.67 -3.59 3.98 0.70 -3.29 3.69 7.3SP4 1.77 -4.15 5.26 1.91 -3.74 4.97 5.5SP5 0.16 -3.05 3.13 0.38 -2.81 3.02 3.5SP6 -1.85 -2.85 2.50 -1.45 -2.70 2.34 6.4SP7 0.58 -2.78 3.11 0.67 -2.46 2.86 8.0SP8 1.54 -2.05 3.12 1.51 -2.00 3.05 2.2SP9 1.22 -3.46 4.20 1.20 -3.18 3.92 6.7
SP10 1.22 -6.44 7.14 1.26 -5.53 6.26 12.3Note :
1. Positive value of stress indicates tension2. Positive sign of indicates the direction of maximum principal stress
with respect to gage SG1 is anticlockwise
-
158
5.8 SUMMARY
Concrete core-drilling strain gage (CDSG) technique was developed by
suitable placement of electrical resistance strain gages around the core for
assessment of in-situ stress. Six strain gages of 30mm gage length were used
where three strain gages were placed radially and the remaining three placed
tangentially to the indented core. Combining the radial and tangential gages
in a half bridge whetstone bridge circuit used to improve the stress
measurement accuracy when using the core drilling method.
The suitability of the gage position and configuration has been worked
out by using closed form solution of through hole analysis. Using the closed
form solution of through hole analysis, strain gage configuration R50T35 was
selected for evaluation of the existing stresses in the biaxial stress field.
Finite element analysis was carried out for various core depths ranging
from 10mm to 50mm in an increment of 10mm. The calibration constants
were calculated for R50T30 with different core depths 10mm, 20mm, 30mm,
40mm and 50mm. Evaluation of stresses with a known stress field using the
evaluated constants was done to validate the calibration constants arrived from
the numerical study. The applied stresses and existing stresses obtained from
the study using the calibration constants for the hole drilling method are
matching closely. Experimental studies were carried out to assess the existing
stresses with a known stress field using the core drilling strain gage technique.
Calibration constants were evaluated experimentally and compared with
numerical analysis using Finite element method. The applied stresses and
existing stresses obtained from core drilling strain gage technique using the
calibration constants are matching closely. Thus the reliability of the
technique was established from the studies.