Chapter 3. Chain-growth (addition) polymerization 3.1. Free...
Transcript of Chapter 3. Chain-growth (addition) polymerization 3.1. Free...
Semester 1 2007/2008
Chapter 3. Chain-growth (addition)
polymerization
3.1. Free-radical polymerization
3.2. Kinetics of chain-growth polymerization
3.3. Molecular weight and its distribution
3.4. Effects of temperature and pressure on
chain polymerization
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Ariadne L. Juwono
The polymerization of unsaturated monomers typically involvesa chain growth polymerization. Chain-growth polymerizations require the presence of aninitiating molecule that can be used to attach a monomer moleculeat the beginning of the polymerization.These 3 types of polymerization share 3 common steps:•Initiation,•Propagation and,•Termination.
The initiating species (initiator) may be a radical, anion, and cationic.
One act of initiation may lead to the polymerization of thousands ofmonomer molecules. Thus polymer molecules are formed from the beginning, and almost no species intermediate between monomerand high-molecular-weight polymer are found.
3.1. Free-radical polymerization & copolymerization
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InitiationInitiation consists of 2 steps:a. Dissociation step: the initiator forms two radical species.
The labile bond can be broken by heat of irradiation (uv, gamma).
b. Association step: addition of a single monomer molecule to the initiating radical.
A free-radical polymerization has 3 main steps:•Initiation of the active monomer,•Propagation or growth of the active chain by sequential addition of monomers,•Termination of the active chain to give the final polymer product.
3.2. Kinetics of free-radical polymerization
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I-I 2I•
kdkd= A exp (-Ea/RT),where: kd is the dissociation rate-constant,
Ea is the activation energy for dissociation
Dissociation
Example
benzoyl peroxide
2,2’-azobis(isobutyronitrite) (AIBN) cyanoisopropyl radicals
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Association
I • + M IM•
ka ka is the monomer associationrate constant
Example
benzoyl peroxide styrene
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PropagationA process of monomer units addition to the initiated monomer species.Additional monomers are added sequentially during subsequent propagation steps.Propagation continues until termination process occurs
I M• + M IM•
kp
I Mx• + M IMxM•
kp
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TerminationTermination occurs when 2 propagating radical chains of arbitrarydegrees of polymerization of x and y meet their free-radical ends.There are 3 mechanisms of termination:1. Combination2. Disproportionation3. Chain transfer
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CombinationTo give a single terminated chain of degree of polymerization x + ythrough the formation of a covalent bond between the 2 combiningradical chains.
I Mx-1 M• + MMy-1 I IMX-1M – My-1 Iktc
Example: termination by combination of styrene polymerization
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DisproportionationOne terminated chain will have an unsaturated carbon group whilethe other terminated end is fully saturated.
I Mx-1 M• + •MMy-1 I I MX + I My
ktd
Example
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Chain transferTo give hydrogen abstraction from an initiator, monomer, polymer,or solvent molecule.
I Mx-1 M• + SH I MX-1 MH + S•ktr
Example
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The rate constants vary in a wide range, because they depend on thereactivity of both the radical and the monomer.
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Free-radical polymerization kinetics
I Mx• + M IMxM•
kp
Assumption: the propagation step has equal reactivity with other steps
Ro ≡ Rp = kp [I Mx• ] [M]
Where: Ro = the overall rate of polymerization in a free-radical pol,Rp = the rate of chain propagation
The propagation rate for free-radical pol’n is very rapid. Typical condition,a polymer having mol weight of 10 million can be formed in only 0.1 s.
Problem: the radical concentration is normally not known.Solution: assuming that the total radical population obtains a steady-stateconcentration over the most of the pol’n process.
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The steady-state condition:the radicals are formed in the initiation step = the radicals are consumedin the termination step.
Ri ≡ Rt
The overall rate of initiation is controlled by the slower step, which isthe dissociation of the initiator.
[ ] [ ]I2kdt
IdR di =
•=
where: [I•] = concentration of the free radical,[I] = the concentration of the initiator,2 radicals are produced in each dissociation step.
[ ] [ ]I2fkdt
IdR di =
•=
where: f = fraction of effective initiator-radicals (0.3 – 0.8).
Some initiator-radicals may recombine with other radicals
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At this stage, consider only termination by combination and disproportionation so that :
I Mx • + I Mx • Pkt
where: P is the deactivated polymer,kt is the termination rate constant (kt = ktc + ktd)
[ ] [ ]2xtx
t IM2kdt
IMdR •=
•=
[ ] [ ]1/21/2
t
dx I
k
fkIM
=•
The termination rate equation:
The steady-state condition:
Remember that Ro ≡ Rp = kp [I Mx• ] [M]
[ ] [ ]MIk
fkkRp
1/2
1/2
t
dp
=The propagation rate equation:
,so that
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The polymerization rate: [ ] [ ]MIk
fkkR
1/21/2
t
dp0
=
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The ratio of rate constant is a useful information about the thermo-chemistry of polymerization and is a function of temperature.If the rate constant for initiator decomposition and the initiator efficiencyAre known, the ratio of rate constant can be evaluated.
The ratio of rate constant
2
i
2
p
t
2
p
[M]R
2R
k
k=
t
2
p
k
k
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The number-average degree of polymerization at any time:
t
pn
R
RX =
In steady-state:[ ]
[ ] 1/2dt
pn
)Ifk2(k
MkX =
Consider termination by combination, disproportionation, and chaintransfer:
trtdtc
pn
RRR
RX
++=
The rate of termination by chain transfer: Rtr = ktr [IMx•] [SH]
+=
[M]
[SH]C
)X(
1
X
1
0nn
p
tr
k
kC =The chain-transfer coefficient:
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3.3. Molecular weight and its distribution
A case in vinyl polymersThese polymers have the same average molecular weight throughoutthe reaction.Assume that the terminations is by disproportionation of transfer.Define:
p : the prob of a growing chain radical will propagate rather thanterminate.
px-1 (1-p) : the prob of formation of an x-mer as a result of (x-1) propagation and termination.
tp
p
RR
Rp
+=
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DefineN = the total number molecules in the system,N0 = the initial number of initiator.xn = the number-average degree of polymerization
p1
1
c
c
N
Nx 00
n −===
N0 is the total number of units present and N = N0 (1-p)
1x2
0x pp)-(1NN−=
wx is the weight fraction of x-mers 1x2
0
xx pp)x(1
N
xNw −−==
The weight-average degree of polymerization:p1
p1xw −
+=
Similar to step polymerization
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In a case when a high polymer is formed, p ~ 1 and xw/xn = 2.In the case of termination by combination with the absence of transfer, xw/xn = 1.5 (f = 2).The meas of xw/xn would differ between the possibilities oftermination by combination and by disproportionation.→ difficult !!
A method is to measure the number of initiator fragments per molecule of polymer.
2x
x p)(ln xpw =pln
1-xn =
pln
2xw
−=
In general distribution function by Zimm (1948)
δyz1Z
x exz!
yw
=
+
y
zxn =
y
1zxw
+=
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In a case of autoacceleration in the polymerization of methylmethacrylate, xw/xn ~ 10, p > 0 and < 1.When chain transfer involves, the distribution of molecular weightshas a long, high-molecular-weight “tail”. The empirical function:
2yxzρ
1z
x exy
ρ
1zΓ
ρw −
+
+=
ρ
1n
y
ρ
1zΓ
x
+
=
+
+
=
ρ
1zΓy
ρ
2zΓ
x
ρ
1w
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For low-molecular-weight polymers, the empirical distribution functionis called the logarithmic normal distribution (Lansing, 1935)
2
20
2
2σ
)lnx(lnx
0
2
σ
ex
1
πσ
ew(x)
−−
−
= 2
σ
0n
2
exx = 2
3σ
0w
2
exx =
Other empirical equations were proposed by Wesslau (1956), Tung (1956),Gordon (1961), and Roe (1961)
For extremely narrow-molecular-weight polymers, the empirical distrfunction is described by Possion distribution (Flory, 1940)
1)!(x
µxe
1µ
µw(x)
2xµ
−+=
−−
1µxn +=2
n
w
1)(µ
µ1
x
x
++=
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The Gibbs free energy of polymerization: ∆Gp = ∆Hp – T ∆Sp
where: ∆Hp is the heat of polymerization, ∆Hp ≡ Ep - Edp (neg)Ep and Edp are the activation energies for propagation and depolymerization respectively,
∆Sp is the entropy of polymerization (neg).
For low temp polymerization, both ∆Hp and ∆Sp are negative and ∆Gp is also negative. As the temperature increases, ∆Gp become less negative. At certain temperature, the polymerization reaches equilibrium (rateof polymerization = rate of depolymerization)This temp is called the ceiling temperature (Tc).
∆Gp = 0p
p
c∆S
∆HT =
3.4.1. Free-radical polymerization thermodynamics
3.4. Effects of temperature and pressure on chain polymerization
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The expression of the rate of propagation or the overall polymerizationrate by Arrhenius-type equation:
RT
E
pp
p
eAk−
=
where: Ap is the collision frequency factorfor propagation,Ep is the energy of activation forpropagation
The rate-constant ratio: RT
2E
Ep
t
p
t
p
t
eA
A
k
k−
−
=
Graph log (kp/√kt) vs 1/T → (Ep – ½ Et) and (Ap/ √At) can be evaluated.For most polymerization:
The increase in (kp/√kt) ~ 30 – 35% for every 10 ºC near RT ↔(Ep – ½ Et) ~ 20 – 25 kJ/mole.For most monomers:Ep ~ 30 kJ/mole, Et ~ 12 - 20 kJ/mole.
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3.4.2. Effect of pressure on free-radical polymerization
Polymerization of styrene at high pressure (3000 atm) :The rate of dissociation of initiator <, the rate of polymerization >,The rate of overall polymerization 7 – 8 X >, the rate of termination <,The molecular weight >>
Eyring rate theory: ∆VP
RTlnK
T
−=
∂
∂