Chapter 2 _CMOS_process Supplement II

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    Chapter 2CMOS Processing/Layout Supplement (II)

    Twin-tub CMOS process1. Provide separate optimization of the n-type and p-type transistors2. Make it possible to optimize "Vt", "Body effect", and the "Gain" of n, p

    devices, independently.3. Steps:

    A. Starting material: an n+ or p+ substrate with lightly doped ->"epitaxial" or "epi" layer -> to protect "latch up"

    B. Epitaxy"

    a. Grow high-purity silicon layers of controlled thicknessb. With accurately determined dopant concentrationsc. Electrical properties are determined by the dopant and its

    concentration in SiC. Process sequence

    a. Tub formationb. Thin-Oxide constructionc. Source & drain implantations

    d. Contact cut definitione. Metallization

    Balanced performance of n and p devices can be constructed.(Substrate contacts are included in Fig.3.10)

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    Form n-island(for p-device)

    Form p-island(for n-device)

    Anisotropic Etch

    (7~8um)

    or SiO2 ( )

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    3.3 CMOS Process Enhancement (Interconnection)

    3.3.1 Metal Interconnect

    CMOS circuit =

    CMOS logic process + Signal/Power/Clock-routing layers

    - Contact: Metal1 (M1) to Poly or Diffusions (n+ , p+)

    - Second-layer of metal (VIA1=M1 to M2)

    - Note: M1 must be involved in any contact to underlying areas

    EtchIsolationlayerForm aVIA

    Contact

    - such as polysilicon and diffusion (n+, p+)

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    Layout Examples:

    (A) Inverters

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    (1) Vertical

    diffusion(2) Horizontal

    diffusion

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    * Other Routing methods

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    * Increase Beta Value (W/L)

    - Increase W

    - Place transistor back-to-back (2 beta)

    - Round transistor (Donut connection) (4 beta)

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    Layout of Transmission Gate

    S

    S

    A B

    Layout of 2-to1 Multiplexor

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    3.4 Layout Design Rules

    - Function: obtain a circuit with optimum yield in an area as well aspossible

    - Performance yield

    * Conservative design rules Functional circuit

    Good yield

    * Aggressive design rules Bad yield

    Compact circuit/layout forlow cost and high speed

    (A) Line width/spacing

    Small open circuit

    Close short circuit

    (B) Spacing between two independent layers

    - In process:

    (a) Geometric features for mask-making and lithographical

    (b) Interactions between different layers (e.g., poly + diffusion)

    - Rules:a. Micro( )-based rules Industry (submicron)

    b. Lambda-based rules: e.g.,, 1 =0.6um for 1.2 umCMOS process) for 4-1.2um Scalable CMOSprocess. 2 is the minimum channel length (L).

    - See Table 3.2 and figures (next four pages)

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    ayout Design Rules:L

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    Contact Rules: There are several generally available contacts:

    - Metal to p-active (p-diffusion)

    - Metal to n-active (n-diffusion)

    - Metal to Polysilicon

    - VDD and V SS substrate contacts

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    .4.5 Layer assignment (Table3.4)

    - Split (Substrate contacts)

    3

    - CIF: Caltech Intermediate Form

    - GDSII Format

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    3.5 Latchup- Latchup : Shorting of VDD and Vss lines Chip breakdown

    - Latchup Equivalent Circuit:

    Vertical : pnp- p = source/drain of p device (Emitter)- n = n-well (Base)- p = p-substrate (Collector)

    Lateral : npn- n = source/drain of n device (Emitter)- p= p-substrate (Base)

    - n= n-well (Collector)

    Rsubstrate, Rwell

    - Parasitic devices and resistors

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    * Observation to prevent latchup:

    1. Reduce the resistor values

    2. Reduce the gain of the parasitic devices

    - Approach:

    1. Latchup-resistant CMOS process

    2. Layout techniques (see Section 3.5.4,3.5.5 of Neil WesteTextbook, or the supplement in next 3 pages)

    * Technology-related CAD tools

    - Design Rule Check (DRC): On-line DRC and Off-line (Dracula)(3.6.1)

    - Circuit extraction (Layout Parameter Extraction, LPE) (3.6.2)

    - CMOS process simulator (Process Input Description Language(PIDL))(Sec.3.9) and SUPREME by Stanford University.

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    *Latch-up prevention (layout approach)

    Prevent the diode from being forward biasedBy adding well ties and substrate Ties

    The more well tie-downs you place, the less chance there is for thePN diode to become forward biased.

    * Rule of thumb: There is no such thing as too many tie-downs.

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