Chapter 2-1 Dc Motors Compatibility Mode

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    ELECTRICAL MACHINES (DC Motors)

    Contents

    Introduction to Electrical & Direct Current Machines

    Constructional Details of DC Machines Principle of Operation of DC Machines Types of DC Motor Power Flow Diagram Characteristics of DC Motors Armature Reaction Speed Control of DC Motors Applications

    1

    Chapter 2-1 (201405)

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    Learning Outcomes

    Upon completion of chapter-2 you should be able to:

    State the principle by which machines convertmechanical energy to electrical energy and vice versa.

    Discuss the operating differences between differenttypes of dc machines.

    Explain the characteristics of dc machines.

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    Introduction

    Energy Conversion

    Energy exists in many forms.

    One form of energy can be obtained from the other

    form with the help of converters.

    Light bulbs and heaters require energy in electrical

    form.

    Electrical Machines:

    Converters that translate an electrical input to a

    mechanical output or vice versa are called the electric

    machines.This process of translation is electromechanical energy

    conversion.

    The magnetic system acts as the link between the

    electrical and mechanical systems

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    Introduction . . .

    Electromagnetic phenomena:Electrical machines use the following electromagnetic

    phenomena for their electromechanical energy

    conversion:

    Whenever the field in the vicinity of a conductor changes

    (or) flux linking a conductor changes, an emf is induced inthat conductor (Faradays Law).

    Whenever a current-carrying conductor is placed in a

    magnetic field, the conductor experiences a mechanical

    force.

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    5

    Motor action

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    Introduction . . . .

    77

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    Energy flow diagram

    Gen Transformer

    (step-up)Transmission

    LineTransformer(step-down)

    Distribution /Utilization: Loads could beMotors,Lighting,

    Heaters, Coolers,

    99

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    Over view of DC Machines

    Direct-current (DC) machines are divided into dc

    generators and dc motors.DC Generator

    A dc generator is a machine that converts mechanical

    energy into electrical energy (dc voltage & current) by

    using the principle of magnetic induction.

    DC generators are not as common as they used to be,

    because dc, when required, is mainly produced by

    electronic rectifiers.

    1010

    A dc motor is a machine that converts electrical energy

    into mechanical energy by supplying a dc power

    (voltage and current).

    DC motors are widely used in many applications.

    DC motors are everywhere! (In house, office, )

    DC Motor

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    Over view of DC Machines . . .

    1111

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    CONSTRUCTIONAL DETAILS OF DC MACHINES

    Stator: Field Poles (minimum 2) - magnetic flux Rotor : Armature - carries armature winding

    Air gap (between poles and armature)

    Commutator (ac to dc)

    Carbon brushes (collects and carry current from

    the commutator)

    1313

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    Rotor of a DC machine

    Tooth

    Slot

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    http://www.youtube.com/watch?v=Q4FlUP-kJe8

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    Constructional details of dc machines . . .

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    The ends of the windings are connected to the

    commutator segments (built in copper and are very goodconductors).

    Carbon brushes are placed over

    commutator segments and serve as

    leads for the electric connection.

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    ARMATURE (Rotor)

    Constructional details of dc machines . . .

    The entire assembly of iron core, commutator, andwindings is called the armature.

    The commutator is connected to the slotted iron core.

    The windings of armatures are connected in differentways depending on the requirements of the machine.

    More turns of conductor = higher rectified voltage 21

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    There are two types of armature winding: Lap windingand Wave winding.

    Lap Wound Armatures

    are used in machines designed for low voltage and highcurrent

    armatures are constructed with large wire because ofhigh current

    Number of parallel paths = number of poles

    ARMATURE . . .

    Constructional details of dc machines . . .

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    Wave Wound Armatures

    are used in machines designed for high voltage and lowcurrent

    are used in the small generator

    No of parallel paths = 2

    ARMATURE . . .

    Constructional details of dc machines . . .

    23

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    Field winding

    Constructional details of dc machines . . .

    Most DC machines use electromagnets to provide themagnetic field.

    Two types of field windings are used :

    series field winding

    shunt field winding

    Series field windings

    are so named because they are connected in series withthe armatureare made with relatively few turns of very large wire(sufficiently large to carry the current) and have a verylow resistance.

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    Constructional details of dc machines . . .

    Shunt field windingsHave relatively many turns of small wire, thus, it has amuch higher resistance than the series field.

    is intended to be connected in parallel with, or shunt,the armature.

    high resistance is used to limit current flow through thefield.

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    When a DC machine uses both series and shunt fields,each pole piece will contain both windings.

    The windings are wound on the pole pieces in such amanner that when current flows through the winding itwill produce alternate magnetic polarities.

    Factors affecting the machine output

    Speed

    Field strength

    No. of turns in the windings

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    http://www.youtube.com/

    watch?v=Ue6S8L4On-Y

    http://www.youtube.com/wat

    ch?v=0ajvcdfC65w

    http://www.youtube.com/watch?v=M

    FGqf6AfDB0

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    DC motor principles . . .

    The Advantages

    The greatest advantage of DC motors may be speed

    control.

    Today, adjustable frequency drives can provideprecise speed control for AC motors, but they do so at

    the expense of power quality, as the solid-state

    switching devices in the drives produce a rich

    harmonic spectrum. The DC motor has no adverse

    effects on power quality.

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    Power supply, initial cost, and maintenancerequirements are the drawbacks associated with DCmotors

    Rectification must be provided for any DC motorssupplied from the grid. It can also cause power qualityproblems.

    The construction of a DC motor is considerably morecomplicated and expensive than that of an AC motor,primarily due to the commutator, brushes, andarmature windings.

    The drawbacks

    DC motor principles . . .

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    DC motor principle of operation . . .

    All motors rely upon the force exerted by a magnetic fieldon a current-carrying conductor.

    If a straight current carrying conductor is placed at rightangles to the uniform magnetic field existing between theNorth and south poles of a permanent magnet, the result

    is shown in Fig.a. Two fields are present: the uniform field due to the

    magnet with lines of force that are straight and parallel,and the circular field around the current-carryingconductor, shown dotted.

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    DC motor principle of operation . . .

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    DC motor principle of operation . . .

    As the lines of force above the conductor in Fig.a point in

    the same direction, they add together, and as the lines offorce below the conductor oppose each other, theysubtract. The resultant magnetic field is shown in fig. b.

    Because the field is strong above the conductor andweak below the conductor, the distorted lines of forcetend to straighten like stretched elastic bands.

    A force is thus exerted on the conductor, tending tomove it down, as indicated by the arrow.

    If it were free to move, the conductor would leave themagnetic field.

    If the current is reversed through the conductor, thecircular field around the conductor will also reverse.Hence, the conductor will tend to move in the oppositedirection, i.e., upwards.

    Similarly, if the polarity of the main magnetic field is

    reversed, the direction of conductor motion will change. 34

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    N

    S

    Into the plane is denoted by a cross (X)and out of the plane is denoted by a dot (.)

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    Torque

    It is the turning or twisting force about an axis.

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    sin

    Force

    ont

    h

    e

    conductor

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    Counter emf(Back emf) in dc motors

    0 60E Zn P A

    When a dc supply is connected to the dc motor, a

    large current will flow through the armature conductors

    because its resistance is very low.

    Each current carrying conductor experiences a force

    (because they are immersed in the magnetic field).

    These forces add up to produce a powerful torque,causing the armature to rotate.

    As soon as the armature begins to turn, a 2nd

    phenomenon takes place: the generator effect. With

    the armature rotating in the magnetic field, the

    armature conductors generate an emf. This generated (induced) emf is proportional to the

    speed of rotation of the motor and the flux per pole,

    and is as follows:

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    0SI E E R

    Counter emf(Back emf) in dc motors . . .

    Where, Z = total number of armature conductors

    = effective flux per pole (Wb)n = speed of rotation (rpm)

    P = no. of poles

    A = no. of parallel paths

    The generated voltage opposes the supply voltage, thuslimiting the armature current.

    In case of a motor, the induced voltage, E0 is called

    counter emf because it opposes the source voltage.

    The armature current is given by

    where ES = line supply voltage & E0 = counter

    (generated) emf.

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    Counter emf(Back emf) in dc motors . . .

    When the motor is at rest, the counter emf (cemf) is zero

    and so the starting current is given by: I = (ES-0) / R.

    As the speed increases, the cemf increases, with the

    result that the value of armature current diminishes.

    When a motor runs at no-load, the counter-emf must be

    slightly less than ES, so as to enable a small current to

    flow, sufficient to produce the required torque.

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    Mechanical power and torque

    The electrical power supplied to the armature, which is

    converted to mechanical power (mechanical powerdeveloped), is

    where, P =mechanical power developed by the motor (W)

    E0= induced voltage in the armature (cemf) (V)

    I = total current supplied to the armature (A)

    The mechanical power P is also given by the expression,

    where n is the speed of rotation.

    Combining the above two equations for P,

    0P E I

    9.55P T nT

    09.55 6.28PZ InT E I T A

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    where, T = torque developed (N-m)

    Z = total number of armature conductors

    F = effective flux per pole (Wb)

    I = armature current (A)

    6.28 = constant, to take care of units (=2)

    Mechanical power and torque . . .

    09.55 6.28P

    Z InT E I T A

    Speed of rotation

    0 60E Zn P A

    0, 60 ( )Speed n E A Z P