Challenges of IATF 16949 Transition 16949 transition suppor… · Challenges of IATF 16949...

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Challenges of IATF 16949 Transition Ronny Kisor, CQE, CQA Center Director, ATNNortheast Alabama Community College [email protected] phone: 256.638.8968

Transcript of Challenges of IATF 16949 Transition 16949 transition suppor… · Challenges of IATF 16949...

Page 1: Challenges of IATF 16949 Transition 16949 transition suppor… · Challenges of IATF 16949 Transition Automotive Quality Core Tools APQP PPAP FMEA MSA SPC DOE Are these active tools

Challenges of IATF 16949 Transition

Ronny Kisor,  CQE, CQACenter Director, ATN‐Northeast Alabama Community College

[email protected] phone:   256.638.8968

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Challenges of IATF 16949 Transition

ISO 9001 ↘

QS 9000↘ISO/TS 16949

↘IATF 16949

What was the driving factor for revisions?

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Challenges of IATF 16949 Transition

Continual Improvements↓

New/Revised Requirements

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Challenges of IATF 16949 Transition

New/Revised Standard Requirements↓

Focus↓

On the intent of each new Requirement

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Challenges of IATF 16949 Transition

Challenge #1

Focus on the Intent of the requirement!

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Challenges of IATF 16949 Transition

Internal Quality Management System Audits

Are we meeting the standard requirements?Do we have proper processes documented?

Are records, required by procedures, being maintained?

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Challenges of IATF 16949 Transition

What about Opportunities for Improvement?

Do your internal audits include reporting of Opportunities for Improvement?

Does your internal auditor training include recognizingand reporting of OFI’s?

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Challenges of IATF 16949 Transition

Internal Quality System Audits↓

Focus on↓

Opportunities for Improvement

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Challenges of IATF 16949 Transition

Challenge #2

Attention towards OFI’s during Internal audits to assist in Continual Improvement!

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Challenges of IATF 16949 Transition

Automotive Quality Core ToolsAPQPPPAPFMEAMSASPCDOE

Are these active tools in your organization? When was the last MSA

performed?

When was the last revision to your FMEA?

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Challenges of IATF 16949 Transition

Automotive Quality Core tools:Used for improvement and to better understand

your process.

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Challenges of IATF 16949 Transition

How well do you know your process?

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Challenges of IATF 16949 Transition

Good?? Points ??

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Challenges of IATF 16949 Transition

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Challenges of IATF 16949 Transition

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Challenges of IATF 16949 Transition

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Challenges of IATF 16949 Transition

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Challenges of IATF 16949 Transition

Case Study: Automatic TransmissionService cost problem

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Challenges of IATF 16949 Transition

LSL USL

Using 80%of

Tolerance

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Challenges of IATF 16949 Transition

LSL USL

Using 23%of

Tolerance

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Challenges of IATF 16949 Transition

So, how would your process

look?

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Challenges of IATF 16949 Transition

Additional Tool that we add:

Design of Experiments (DOE)

Statistics

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Challenges of IATF 16949 Transition

Case Study: Ultrasonic Weld of nylon ribbon

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Challenges of IATF 16949 Transition

Time of development of Ultrasonic weld process?↓

3‐4 weeks of trial and error (one factor at a time)↓

Customer asked‐ “How do I know this is the strongest weld that can be achieved?”

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Challenges of IATF 16949 Transition

Assisted company using DOE↓

DOE 2‐3 hours↓

Gained more knowledge about process

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Challenges of IATF 16949 Transition

Challenge #3

Use the Core Tools to better understand your processes!

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Challenges of IATF 16949 Transition

Challenge #1: Focus on the Intent of the requirement!

Challenge #2: Attention toward OFI’s during Internal audits to assist in Continual Improvement!

Challenge #3: Use the Core Tools to better understand your processes!

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Challenges of IATF 16949 Transition

Questions?

Alabama Technology NetworkWebsite:  www.atn.org