CHAdeMO Quick Charger Connector · CHAdeMO Quick Charger Connector January 26th, 2011 Masahiro...
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CHAdeMO Quick Charger Connector January 26 th , 2011 Masahiro Kawamoto Business Planning Department, HV Business Division, Yazaki Corporation
Transcript of CHAdeMO Quick Charger Connector · CHAdeMO Quick Charger Connector January 26th, 2011 Masahiro...
CHAdeMOQuick Charger Connector
January 26th, 2011Masahiro Kawamoto
Business Planning Department,HV Business Division,
Yazaki Corporation
Contents
1. Introduction of Yazaki
2. History and Delivery Results of Yazaki Charger Connector
3. Feature of Yazaki Charger Connector
4. Supply Chain
5. Countermeasure for Arc Issue
6. Future Development
Copyright (C) 2011 YAZAKI Corporation. All Rights Reserved. 2
Ａｂｏｕｔ ＹＡＺＡＫＩ
3
Yazaki, as a total supplier, is providing a wide variety of products, as well as our core products of automotive wire harnesses and meters, sustaining car electronics.
Yazaki, as a total supplier, is providing a wide variety of products, as well as our core products of automotive wire harnesses and meters, sustaining car electronics.
Connecting Our Cars
Connecting Our Cars
Copyright (C) 2011 YAZAKI Corporation. All Rights Reserved.
Combination Meter
Wire Harness
Tachograph
Taxi Meter
High‐VoltageWire Harness High‐Voltage
Connector
4Copyright (C) 2011 YAZAKI Corporation. All Rights Reserved.
Connecting Our Cars and LifeConnecting Our Cars and Life
Yazaki has been developing a wide variety of indispensable products for our life and infrastructure such as gas, electricity and solar thermal. Yazakiis supporting our safe and comfortable life through electric wires and gas equipment.
Yazaki has been developing a wide variety of indispensable products for our life and infrastructure such as gas, electricity and solar thermal. Yazakiis supporting our safe and comfortable life through electric wires and gas equipment.
Connecting Our Life
Connecting Our Life
History of Yazaki Quick Charger Connector
1990's 2009 2010
Since 1993
DC600V,150A
DC600V,150A
DC500V,120A
New Version
1st Edition
2nd Edition
Certification
Destination : Japan
Destination : Japan
Destination : EU,USAugust 2010
5Copyright (C) 2011 YAZAKI Corporation. All Rights Reserved.
Delivery Result:More than 1,500 sets
(as of 2010 END)
Delivery Result:More than 1,500 sets
(as of 2010 END)
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Yazaki Charger Connectors
Japan/North America/Europe Version
Japan Domestic Version
Quick Charger Normal Charger
Japan Domestic Version
Inlet(Vehicle Side)
Inlet(Vehicle Side)
Copyright (C) 2011 YAZAKI Corporation. All Rights Reserved.
Delivery to Carmakers
Copyright (C) 2011 YAZAKI Corporation. All Rights Reserved. 7
ＥＶi-MiEV
Mitsubishi Motors Corporation
ＥＶi-MiEV
Mitsubishi Motors Corporation
ＰＨＶPrius PLUG-IN HYBRID
conceptToyota Motor Corporation
ＰＨＶPrius PLUG-IN HYBRID
conceptToyota Motor Corporation Normal
ＥＶLeaf
Nissan Motor Co., Ltd.
ＥＶLeaf
Nissan Motor Co., Ltd. Quick Normal
ＥＶPlug-in Stella
Fuji Heavy Industries Ltd.
ＥＶPlug-in Stella
Fuji Heavy Industries Ltd.Quick Normal Quick Normal
Robust over vehicles below 2t
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Feature of Yazaki Quick Charger Connector ①
We have passed the Vehicle Drive-Over test!Previous New
Aluminum Case Plastic Housing
Seal
To prevent water entry into terminal crimping area.
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Previous New
Feature of Yazaki Quick Charger Connector ②
Feature of Yazaki Quick Charger Connector ③
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Slit Terminal
• Removal of contamination• Prevent increase of insertion force
Previous New
UL/CE Delivery Start
Copyright (C) 2011 YAZAKI Corporation. All Rights Reserved. 11
Yazaki obtained UL/CE certification for the Quick Charger Connector in August 2010, and started the delivery of CHAdeMO spec to USA and Europe.
2010 2011
Jun Jul Aug Sep Oct Nov Dec Jan
To USATo USA
To EuropeTo Europe
TUV Certificate Number：J 50187255 0001
UL Certificate Number：E176488B
Global Supply Chain
EuropeNorth America
Japan
Production Location
12Copyright (C) 2011 YAZAKI Corporation. All Rights Reserved.
China
North AmericaEurope
Japan
Sales Location
Issue of ARC
When charging starts with incomplete lock mechanism…
Current protocol of JEVS G103 makes connector release possible
even applying current and this could result to generate contact arc.
Charging starts while holding main lever and release lever is down position,
what if main lever is released…
Main lever
Release lever
MAIN LEVER RETENTION MECHANISM MAIN LEVER RETENTION MECHANISM
Before mating Additional part to prevent incomplete
lever mating.
Additional part to prevent incomplete
lever mating.
After mating Lock to avoid returning lever at incomplete mating.Lock to avoid returning lever at incomplete mating.
Countermeasure – Issue of Arc
Copyright (C) 2011 YAZAKI Corporation. All Rights Reserved. 14
On mating
At the lever mating operation, lever lock slides from spring.
At the lever mating operation, it is possible to mate by usual operation.
For unmating operation, Pushing release lever -> Lever lock moves to slide direction by fingers due to the lever is supported by lever lock. -> Lever returns to the original position.
At the lever mating operation, lever lock slides from spring.
At the lever mating operation, it is possible to mate by usual operation.
For unmating operation, Pushing release lever -> Lever lock moves to slide direction by fingers due to the lever is supported by lever lock. -> Lever returns to the original position.
LeverLever
Slide on lever lockSlide on lever lock
Projection on slider operationProjection on slider operation
In order to release lever lock, let the operation part slide with finger.In order to release lever lock, let the operation part slide with finger.
Lever lockLever lock
Release leverRelease lever
Direction
to slide
Countermeasure – Issue of Arc
Copyright (C) 2011 YAZAKI Corporation. All Rights Reserved. 15
MAIN LEVER MATING/UNMATING MECHANISMMAIN LEVER MATING/UNMATING MECHANISM
FUTURE DEVELOPMENT ACTION
Copyright (C) 2011 YAZAKI Corporation. All Rights Reserved. 16
DEVELOPMENT OF HIGH FLEXIBLE WIRE TYPEDEVELOPMENT OF HIGH FLEXIBLE WIRE TYPE
DEVELOPMENT OF LOW COST QUICK CHARGE INFRA CONNECTOR
DEVELOPMENT OF LOW COST QUICK CHARGE INFRA CONNECTOR
Easy handling improvement
Ensure flexibility under
Low temperature circumstance
Easy handling improvement
Ensure flexibility under
Low temperature circumstance
Mating performance improvement by simple operation Lightening by structure modification
Structure based on arc countermeasure
Mating performance improvement by simple operation Lightening by structure modification
Structure based on arc countermeasure
Sales release Summer in 2011
Image Fig.
ＮＥＸＴ ＳＴＥＰ
Copyright (C) 2011 YAZAKI Corporation. All Rights Reserved. 17
For Inquiries or Information to
Copyright (C) 2011 YAZAKI Corporation. All Rights Reserved. 18
Special Website of Yazaki Charger Connectors:http://charge.yazaki‐group.com/
HV Business DivisionYazaki Corporation
Charger Business TeamOishi, Someha, and Yamada
HV Business DivisionYazaki Corporation
Charger Business TeamOishi, Someha, and Yamada
Thank you for your attention!
Copyright (C) 2011 YAZAKI Corporation. All Rights Reserved. 19
