ch14-slides0

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Chapter 14: ISSUES TO ADDRESS Polymer Structures ISSUES TO ADDRESS... What are the general structural and chemical characteristics of polymer molecules? characteristics of polymer molecules? What are some of the common polymeric materials, and how do they differ chemically? How is the crystalline state in polymers different from that in metals and ceramics ? Chapter 14 - 1

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Materials technology chapter 14

Transcript of ch14-slides0

  • Chapter 14:

    ISSUES TO ADDRESS

    Polymer StructuresISSUES TO ADDRESS... What are the general structural and chemical

    characteristics of polymer molecules?characteristics of polymer molecules? What are some of the common polymeric

    materials, and how do they differ chemically? How is the crystalline state in polymers different

    from that in metals and ceramics ?

    Chapter 14 - 1

  • What is a Polymer?

    Poly mermany repeat unit

    C C C C C CHHHHHH

    C C C C C CHHHHHH HHH H

    C C C C C CHH

    repeatunit

    repeatunit

    repeatunit

    C C C C C CHHHHHH

    Polyethylene (PE)ClCl Cl

    C C C C C CHHH

    Poly(vinyl chloride) (PVC)HH

    Polypropylene (PP)

    C C C C C CCH3CH3CH3H

    Adapted from Fig. 14.2, Callister & Rethwisch 8e.

    Chapter 14 - 2

  • Ancient Polymers Originally natural polymers were used

    Wood Rubber Wood Rubber Cotton Wool

    L th Silk Leather Silk

    Old t k Oldest known uses Rubber balls used by Incas Noah used pitch (a natural polymer)

    for the ark

    Chapter 14 - 3

  • Polymer CompositionMost polymers are hydrocarbons

    i.e., made up of H and Cp Saturated hydrocarbons

    Each carbon singly bonded to four other atoms Example:

    Ethane, C2H6

    C C

    HHH

    C C

    H H H

    Chapter 14 - 4

  • Chapter 14 - 5

  • Unsaturated Hydrocarbons Double & triple bonds somewhat unstable

    can form new bonds Double bond found in ethylene or ethene - C2H4

    H HC C

    H

    H

    H

    H

    Triple bond found in acetylene or ethyne - C2H22 2

    C C HH

    Chapter 14 - 6

  • Isomerism Isomerism

    two compounds with same chemical formula cantwo compounds with same chemical formula can have quite different structures

    for example: C8H18 normal-octane

    C C C C C C C CH

    H H H H H H H H

    H H3C CH2 CH2 CH2 CH2 CH2 CH2 CH3=

    2 4 dimethylhexane

    H H H H H H H H

    H3C CH2 CH3( )6

    2,4-dimethylhexane

    H3C CH

    CH3CH2 CH

    CH

    CH3

    Chapter 14 - 7

    CH2CH3

  • Polymerization and Polymer ChemistryPolymer Chemistry

    Free radical polymerizationH H H H

    C C

    HHmonomer

    R +

    free radical

    R C C

    H H

    initiation

    (ethylene)

    R C C

    H H

    C C

    H H+ R C C

    H H

    C C

    H Hpropagation

    Initiator: example benzoyl peroxide

    R C C

    H H

    C C

    HH

    + R C C

    H H

    C C

    H H

    propagation

    dimer Initiator: example - benzoyl peroxide

    H H H

    Chapter 14 - 8

    C

    H

    O O C

    H

    C

    H

    O2 R= 2

  • Chemistry and Structure of PolyethylenePolyethylene

    Adapted from Fig. 14.1, Callister & Rethwisch 8e.Rethwisch 8e.

    Note: polyethylene is a long-chain hydrocarbonparaffin wax for candles is short polyethylene

    Chapter 14 - 9

    - paraffin wax for candles is short polyethylene

  • Bulk or Commodity Polymers

    Chapter 14 -10

  • Bulk or Commodity Polymers (cont)

    Chapter 14 -11

  • Bulk or Commodity Polymers (cont)

    Chapter 14 -12

  • VMSE: Polymer Repeat Unit Structures

    Chapter 14 -13

    Manipulate and rotate polymer structures in 3-dimensions

  • MOLECULAR WEIGHT Molecular weight, M: Mass of a mole of chains.

    Low M

    high Mhigh M

    Not all chains in a polymer are of the same lengthNot all chains in a polymer are of the same length i.e., there is a distribution of molecular weights

    Chapter 14 -14

  • MOLECULAR WEIGHT DISTRIBUTION

    moleculesof#totalpolymer of wttotalnM

    Adapted from Fig. 14.4, Callister & Rethwisch 8e.

    molecules of #total

    M n x MM n xi MiM w wi Mi

    xi = number fraction of chains in size range iMi = mean (middle) molecular weight of size range i

    Chapter 14 -15

    wi = weight fraction of chains in size range i

  • Molecular Weight Calculation

    Example: average mass of a classStudent Weight

    mass (lb)1 104

    What is the averageweight of the students in1 104

    2 1163 140

    this class:a) Based on the number

    fraction of students in4 1435 1806 182

    fraction of students in each mass range?

    b) Based on the weight fraction of students in6 182

    7 1918 220

    fraction of students in each mass range?

    Chapter 14 -16

    9 22510 380

  • Molecular Weight Calculation (cont.)Solution: The first step is to sort the students into weight ranges.

    Using 40 lb ranges gives the following table:

    weight number of mean number weightrange students weight fraction fraction

    Ni Wi xi wi

    Calculate the number and weight fraction of students in each weight range as follows:

    mass (lb) mass (lb)81-120 2 110 0.2 0.117121-160 2 142 0.2 0.150161 200 3 184 0 3 0 294

    xi NiNi wi

    NiWiNiWi

    161-200 3 184 0.3 0.294201-240 2 223 0.2 0.237241-280 0 - 0 0.000281 320 0 0 0 000

    For example: for the 81-120 lb range

    x81120 210 0.2281-320 0 - 0 0.000321-360 0 - 0 0.000361-400 1 380 0.1 0.202

    10

    117.01881

    011 x 212081 w

    Chapter 14 -17

    Ni NiWi10 1881

    total number

    total weight

  • Molecular Weight Calculation (cont.)weight mean number weightrange weight fraction fraction

    Wi xi wii i imass (lb) mass (lb)81-120 110 0.2 0.117

    121-160 142 0.2 0.150161-200 184 0.3 0.294201-240 223 0.2 0.237241-280 - 0 0.000281 320 0 0 000

    281-320 - 0 0.000321-360 - 0 0.000361-400 380 0.1 0.202

    Mn xiMi (0.2 x 110 0.2 x 142+ 0.3 x 184+ 0.2 x 223+ 0.1 x 380) =188 lbMw wiMi (0.117 x 110 0.150 x 142+ 0.294 x 184

    Chapter 14 -18

    + 0.237 x 223+ 0.202 x 380) = 218 lb Mw wiMi 218 lb

  • Degree of Polymerization, DPDP = average number of repeat units per chain

    C C C C C C C CH

    H H H H H H H H

    C C C C

    H H H H

    H( ) DP = 6H H H H H H H H H H H H

    MDP n

    m unitrepeatofweightmolecularaveragewherem

    DP

    mfm

    m

    :follows as calculated is this copolymers for

    unitrepeatofweightmolecularaverage where

    Chapter 14 -19

    iimfm mol. wt of repeat unit iChain fraction

  • Molecular Structures for Polymers

    secondarybonding

    Adapted from Fig. 14.7, Callister & Rethwisch 8e.

    Branched Cross-Linked NetworkLinear

    Chapter 14 -20

  • Polymers Molecular ShapeMolecular Shape (or Conformation) chain

    bending and twisting are possible by rotationbending and twisting are possible by rotation of carbon atoms around their chain bonds note: not necessary to break chain bondsnote: not necessary to break chain bonds

    to alter molecular shape

    Adapted from Fig. 14.5, Callister & Rethwisch 8e.

    Chapter 14 -21

  • Chain End-to-End Distance, r

    Adapted from Fig. 14.6, Callister & Rethwisch 8e.

    Chapter 14 -22

  • Molecular Configurations for Polymers

    Configurations to change must break bonds StereoisomerismStereoisomerism

    C CHH

    C C

    H H

    C C

    H RC C

    RHC C

    H R

    or C C

    H H

    E

    A

    C C

    A

    E

    Stereoisomers are mirrorimages cant superimpose

    ith t b ki b d EB D D B

    E

    mirror

    without breaking a bond

    Chapter 14 -23

    plane

  • TacticityTacticity stereoregularity or spatial arrangement of R

    units along chain

    isotactic all R groups on same side of chain

    syndiotactic R groups alternate sides

    C C

    H H HH

    CC

    HH

    CC

    HH

    CC C C

    H H

    C C

    H H

    C C

    H R RH

    CCH R RH RH RH H R H RH H HH

    Chapter 14 -24

  • Tacticity (cont.)

    atactic R groups randomlypositionedpositioned

    H H HH RH HH

    C C

    H R RH

    CC

    HH

    CC

    RH

    CC

    Chapter 14 -25

  • cis/trans Isomerism

    C CHCH3

    CH2 CH2C C

    CH3

    CH2

    CH2

    HCH2 CH2 CH2 H

    cis transcis-isoprene

    (natural rubber)

    H t d CH

    trans-isoprene (gutta percha)

    H t d CH H atom and CH3 group on same side of chain

    H atom and CH3 group on opposite sides of chain

    Chapter 14 -26

  • VMSE: Stereo and Geometrical Isomers

    Chapter 14 -27Chapter 7 - 19

    Manipulate and rotate polymer structures in 3-dimensions

  • Copolymers Adapted from Fig. 14.9, Callister & R th i h 8

    two or more monomers polymerized together

    random

    Rethwisch 8e.

    random A and B randomly positioned along chain

    alternating A and Balternating A and B alternate in polymer chain

    block large blocks of A units alternate with large

    alternating

    units alternate with large blocks of B units

    graft chains of B units f d A b kb

    block

    grafted onto A backbone

    A B

    Chapter 14 -28

    A B graft

  • Crystallinity in Polymers Adapted from Fig. 14 10 C lli t &

    Ordered atomic arrangements involving

    14.10, Callister & Rethwisch 8e.

    g gmolecular chains

    Crystal structures in terms of nit cellsof unit cells

    Example shownpolyethylene unit cell polyethylene unit cell

    Chapter 14 -29

  • Polymer Crystallinity Crystalline regions

    thin platelets with chain folds at facesthin platelets with chain folds at faces Chain folded structure

    10 nm

    Adapted from Fig. 14.12, Callister & Rethwisch 8e.

    Chapter 14 -30

  • Polymer Crystallinity (cont.)Polymers rarely 100% crystalline Difficult for all regions of all chains to

    become aligned

    Degree of crystallinity

    crystalline region

    Degree of crystallinity expressed as % crystallinity.-- Some physical properties

    depend on % crystallinity.depend on % crystallinity.-- Heat treating causes

    crystalline regions to grow and % crystallinity to increase.

    Adapted from Fig. 14.11, Callister 6e.

    amorphousregion

    Chapter 14 -31

    p g ,(Fig. 14.11 is from H.W. Hayden, W.G. Moffatt,and J. Wulff, The Structure and Properties of Materials, Vol. III, Mechanical Behavior, John Wiley and Sons, Inc., 1965.)

  • Polymer Single Crystals Electron micrograph multilayered single crystals

    (chain-folded layers) of polyethylene( y ) p y y Single crystals only for slow and carefully controlled

    growth rates

    Chapter 14 -32Adapted from Fig. 14.11, Callister & Rethwisch 8e.

  • Semicrystalline Polymers Some semicrystalline

    polymers form yspherulite structures

    Alternating chain-folded crystallites andcrystallites and amorphous regions

    Spherulite structure for

    Spherulite surface

    prelatively rapid growth rates

    surface

    Adapted from Fig. 14.13, Callister & Rethwisch 8e.

    Chapter 14 -33

  • Photomicrograph Spherulites in PolyethylenePolyethylene

    Cross-polarized light used -- a maltese cross appears in each spherulite

    Chapter 14 -34Adapted from Fig. 14.14, Callister & Rethwisch 8e.

  • ANNOUNCEMENTSReading:

    Core Problems:

    Self help Problems:Self-help Problems:

    Chapter 14 -35