ch12

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Chapter 12 Forecasting

Transcript of ch12

  • Chapter 12Forecasting

    Copyright 2011 John Wiley & Sons, Inc.

  • Lecture OutlineStrategic Role of Forecasting in Supply Chain Management Components of Forecasting DemandTime Series MethodsForecast AccuracyTime Series Forecasting Using ExcelRegression MethodsCopyright 2011 John Wiley & Sons, Inc.12-*

    Copyright 2011 John Wiley & Sons, Inc.

  • ForecastingPredicting the futureQualitative forecast methodssubjectiveQuantitative forecast methodsbased on mathematical formulasCopyright 2011 John Wiley & Sons, Inc.12-*

    Copyright 2011 John Wiley & Sons, Inc.

  • Supply Chain ManagementAccurate forecasting determines inventory levels in the supply chainContinuous replenishmentsupplier & customer share continuously updated datatypically managed by the supplierreduces inventory for the companyspeeds customer deliveryVariations of continuous replenishmentquick responseJIT (just-in-time)VMI (vendor-managed inventory)stockless inventoryCopyright 2011 John Wiley & Sons, Inc.12-*

    Copyright 2011 John Wiley & Sons, Inc.

  • The Effect of Inaccurate ForecastingCopyright 2011 John Wiley & Sons, Inc.12-*

    Copyright 2011 John Wiley & Sons, Inc.

  • ForecastingQuality ManagementAccurately forecasting customer demand is a key to providing good quality service

    Strategic PlanningSuccessful strategic planning requires accurate forecasts of future products and marketsCopyright 2011 John Wiley & Sons, Inc.12-*

    Copyright 2011 John Wiley & Sons, Inc.

  • Types of Forecasting MethodsDepend on

    time frame

    demand behavior

    causes of behaviorCopyright 2011 John Wiley & Sons, Inc.12-*

    Copyright 2011 John Wiley & Sons, Inc.

  • Time FrameIndicates how far into the future is forecastShort- to mid-range forecasttypically encompasses the immediate futuredaily up to two years

    Long-range forecastusually encompasses a period of time longer than two yearsCopyright 2011 John Wiley & Sons, Inc.12-*

    Copyright 2011 John Wiley & Sons, Inc.

  • Demand BehaviorTrenda gradual, long-term up or down movement of demand

    Random variationsmovements in demand that do not follow a pattern

    Cyclean up-and-down repetitive movement in demand

    Seasonal patternan up-and-down repetitive movement in demand occurring periodically12-*

  • Forms of Forecast Movement12-*

  • Forecasting MethodsTime seriesstatistical techniques that use historical demand data to predict future demand

    Regression methodsattempt to develop a mathematical relationship between demand and factors that cause its behavior

    Qualitativeuse management judgment, expertise, and opinion to predict future demand

    12-*

  • Qualitative MethodsManagement, marketing, purchasing, and engineering are sources for internal qualitative forecasts

    Delphi methodinvolves soliciting forecasts about technological advances from experts12-*

  • Forecasting Process12-*

  • Time SeriesAssume that what has occurred in the past will continue to occur in the future

    Relate the forecast to only one factor time

    Includemoving average

    exponential smoothing

    linear trend line12-*

  • Moving AverageNaive forecastdemand in current period is used as next periods forecast

    Simple moving averageuses average demand for a fixed sequence of periodsstable demand with no pronounced behavioral patterns

    Weighted moving averageweights are assigned to most recent dataCopyright 2011 John Wiley & Sons, Inc.12-*

    Copyright 2011 John Wiley & Sons, Inc.

  • We sold 250 wheels lastweek.... Now, next week we should sell.At : Actual demand in period tF(t+1) : Forecast of demand for period t+1F(t+1) = At Naive forecasts250 wheels

  • Moving Average: Nave ApproachCopyright 2011 John Wiley & Sons, Inc.12-*

    Copyright 2011 John Wiley & Sons, Inc.

  • Simple Moving Average Copyright 2011 John Wiley & Sons, Inc.12-*

    Copyright 2011 John Wiley & Sons, Inc.

  • 3-month Simple Moving AverageCopyright 2011 John Wiley & Sons, Inc.12-*

    Copyright 2011 John Wiley & Sons, Inc.

  • 5-month Simple Moving AverageCopyright 2011 John Wiley & Sons, Inc.12-*Jan120Feb90Mar100Apr75May110June50July75Aug130Sept110Oct90Nov-ORDERSMONTHPER MONTH 99.085.082.088.095.091.0MOVING AVERAGE

    Copyright 2011 John Wiley & Sons, Inc.

  • Smoothing EffectsCopyright 2011 John Wiley & Sons, Inc.12-*

    Copyright 2011 John Wiley & Sons, Inc.

  • Weighted Moving AverageCopyright 2011 John Wiley & Sons, Inc.12-*Adjusts moving average method to more closely reflect data fluctuations

    Copyright 2011 John Wiley & Sons, Inc.

  • Weighted Moving Average ExampleCopyright 2011 John Wiley & Sons, Inc.12-*

    Copyright 2011 John Wiley & Sons, Inc.

  • Exponential SmoothingCopyright 2011 John Wiley & Sons, Inc.12-*Averaging method Weights most recent data more stronglyReacts more to recent changesWidely used, accurate method

    Copyright 2011 John Wiley & Sons, Inc.

  • Exponential SmoothingCopyright 2011 John Wiley & Sons, Inc.12-*

    Copyright 2011 John Wiley & Sons, Inc.

  • Effect of Smoothing ConstantCopyright 2011 John Wiley & Sons, Inc.12-*

    Copyright 2011 John Wiley & Sons, Inc.

  • Exponential Smoothing (=0.30)Copyright 2011 John Wiley & Sons, Inc.12-*

    Copyright 2011 John Wiley & Sons, Inc.

  • Exponential SmoothingCopyright 2011 John Wiley & Sons, Inc.12-*

    Copyright 2011 John Wiley & Sons, Inc.

  • Exponential SmoothingCopyright 2011 John Wiley & Sons, Inc.12-*

    Copyright 2011 John Wiley & Sons, Inc.

  • Adjusted Exponential SmoothingCopyright 2011 John Wiley & Sons, Inc.12-*

    Copyright 2011 John Wiley & Sons, Inc.

  • Adjusted Exponential Smoothing (=0.30)Copyright 2011 John Wiley & Sons, Inc.12-*

    Copyright 2011 John Wiley & Sons, Inc.

  • Adjusted Exponential SmoothingCopyright 2011 John Wiley & Sons, Inc.12-*

    Copyright 2011 John Wiley & Sons, Inc.

  • Adjusted Exponential SmoothingForecastsCopyright 2011 John Wiley & Sons, Inc.12-*

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  • Linear Trend LineCopyright 2011 John Wiley & Sons, Inc.12-*

    Copyright 2011 John Wiley & Sons, Inc.

  • Least Squares ExampleCopyright 2011 John Wiley & Sons, Inc.12-*

    Copyright 2011 John Wiley & Sons, Inc.

  • Least Squares ExampleCopyright 2011 John Wiley & Sons, Inc.12-*

    Copyright 2011 John Wiley & Sons, Inc.

  • Copyright 2011 John Wiley & Sons, Inc.12-*

    Copyright 2011 John Wiley & Sons, Inc.

  • Seasonal Adjustments12-*Repetitive increase and decrease in demandUse seasonal factor to adjust forecastHoliday season: toys, sport equipments, clothing, wine, fruit, etc.

  • Seasonal AdjustmentCopyright 2011 John Wiley & Sons, Inc.12-*

    Copyright 2011 John Wiley & Sons, Inc.

  • Seasonal AdjustmentCopyright 2011 John Wiley & Sons, Inc.12-*

    Copyright 2011 John Wiley & Sons, Inc.

  • Forecast AccuracyForecast errordifference between forecast and actual demandMADmean absolute deviationMAPDmean absolute percent deviationCumulative errorAverage error or biasCopyright 2011 John Wiley & Sons, Inc.12-*

    Copyright 2011 John Wiley & Sons, Inc.

  • Mean Absolute Deviation (MAD)Copyright 2011 John Wiley & Sons, Inc.12-*

    Copyright 2011 John Wiley & Sons, Inc.

  • Copyright 2011 John Wiley & Sons, Inc.12-*MAD Example

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  • MAD CalculationCopyright 2011 John Wiley & Sons, Inc.12-*

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  • Other Accuracy MeasuresCopyright 2011 John Wiley & Sons, Inc.12-*

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  • Comparison of ForecastsCopyright 2011 John Wiley & Sons, Inc.12-*

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  • Forecast ControlTracking signalmonitors the forecast to see if it is biased high or low

    1 MAD 0.8 Control limits of 2 to 5 MADs are used most frequentlyCopyright 2011 John Wiley & Sons, Inc.12-*

    Copyright 2011 John Wiley & Sons, Inc.

  • Tracking Signal ValuesCopyright 2011 John Wiley & Sons, Inc.12-*

    Copyright 2011 John Wiley & Sons, Inc.

  • Tracking Signal PlotCopyright 2011 John Wiley & Sons, Inc.12-*

    Copyright 2011 John Wiley & Sons, Inc.

  • Statistical Control ChartsCopyright 2011 John Wiley & Sons, Inc.12-*

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  • Statistical Control ChartsCopyright 2011 John Wiley & Sons, Inc.12-*

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  • Time Series Forecasting Using ExcelExcel can be used to develop forecasts:Moving averageExponential smoothingAdjusted exponential smoothingLinear trend lineCopyright 2011 John Wiley & Sons, Inc.12-*

    Copyright 2011 John Wiley & Sons, Inc.

  • Exponentially Smoothed and Adjusted Exponentially Smoothed ForecastsCopyright 2011 John Wiley & Sons, Inc.12-*

    Copyright 2011 John Wiley & Sons, Inc.

  • Demand and Exponentially Smoothed ForecastCopyright 2011 John Wiley & Sons, Inc.12-*

    Copyright 2011 John Wiley & Sons, Inc.

  • Data Analysis OptionCopyright 2011 John Wiley & Sons, Inc.12-*

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  • Forecasting With Seasonal AdjustmentCopyright 2011 John Wiley & Sons, Inc.12-*

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  • Forecasting With OM Tools Copyright 2011 John Wiley & Sons, Inc.12-*

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  • Regression MethodsLinear regressionmathematical technique that relates a dependent variable to an independent variable in the form of a linear equationCorrelationa measure of the strength of the relationship between independent and dependent variablesCopyright 2011 John Wiley & Sons, Inc.12-*

    Copyright 2011 John Wiley & Sons, Inc.

  • Linear RegressionCopyright 2011 John Wiley & Sons, Inc.12-*

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  • Linear Regression ExampleCopyright 2011 John Wiley & Sons, Inc.12-*

    Copyright 2011 John Wiley & Sons, Inc.

  • Linear Regression ExampleCopyright 2011 John Wiley & Sons, Inc.12-*

    Copyright 2011 John Wiley & Sons, Inc.

  • Linear Regression ExampleCopyright 2011 John Wiley & Sons, Inc.12-*|||||||||||01234567891060,000 50,000 40,000 30,000 20,000 10,000 Linear regression line, y = 18.46 + 4.06xWins, xAttendance, yy= 18.46 + 4.06(7)= 46.88, or 46,880 Attendance forecast for 7 wins

    Copyright 2011 John Wiley & Sons, Inc.

  • Correlation and Coefficient of DeterminationCorrelation, rMeasure of strength of relationshipVaries between -1.00 and +1.00Coefficient of determination, r2Percentage of variation in dependent variable resulting from changes in the independent variable

    Copyright 2011 John Wiley & Sons, Inc.12-*

    Copyright 2011 John Wiley & Sons, Inc.

  • Computing CorrelationCopyright 2011 John Wiley & Sons, Inc.12-*

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  • Regression Analysis With ExcelCopyright 2011 John Wiley & Sons, Inc.12-*

    Copyright 2011 John Wiley & Sons, Inc.

  • Regression Analysis with ExcelCopyright 2011 John Wiley & Sons, Inc.12-*

    Copyright 2011 John Wiley & Sons, Inc.

  • Regression Analysis With ExcelCopyright 2011 John Wiley & Sons, Inc.12-*

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  • Multiple RegressionCopyright 2011 John Wiley & Sons, Inc.12-*

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  • Multiple Regression With ExcelCopyright 2011 John Wiley & Sons, Inc.12-*

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  • Multiple Regression ExampleCopyright 2011 John Wiley & Sons, Inc.12-*

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  • Copyright 2011 John Wiley & Sons, Inc.12-*Copyright 2011 John Wiley & Sons, Inc. All rights reserved. Reproduction or translation of this work beyond that permitted in section 117 of the 1976 United States Copyright Act without express permission of the copyright owner is unlawful. Request for further information should be addressed to the Permission Department, John Wiley & Sons, Inc. The purchaser may make back-up copies for his/her own use only and not for distribution or resale. The Publisher assumes no responsibility for errors, omissions, or damages caused by the use of these programs or from the use of the information herein.

    Copyright 2011 John Wiley & Sons, Inc.

  • Auto sales at Carmens Chevrolet are shown below. Develop a 3-week moving average.

    WeekAuto Sales18210394115106137-

  • WeekAuto SalesThree-Week Moving Average1821039411(8 + 9 + 10) / 3 = 9510(10 + 9 + 11) / 3 = 10613(9 + 11 + 10) / 3 = 107-(11 + 10 + 13) / 3 = 11 1/3

  • Carmens decides to forecast auto sales by weighting the three weeks as follows:

    Weights AppliedPeriod3Last week2Two weeks ago1Three weeks ago6Total

  • WeekAuto SalesThree-Week Moving Average1821039411[(3*9) + (2*10) + (1*8)] / 6 = 9 1/6510[(3*11) + (2*9) + (1*10)] / 6 = 10 1/6613[(3*10) + (2*11) + (1*9)] / 6 = 10 1/67-[(3*13) + (2*10) + (1*11)] / 6 = 11 2/3

  • Exponential smoothing

    Sheet1

    Exponential Smoothing

    Alpha =0.4

    PeriodActualForecast

    60

    6560

    5562.00

    5859.20

    6458.72

    60.83

    Sheet1

    Sheet2

    Sheet3

  • .2.05 Smoothing constant

    ]F-CAST2.XLC

    100010001000

    105610001000

    10901002.81011.2

    11001007.161028.64

    11981011.8021047.208

    12451021.11191084.4476

    12591032.3063051129.22522

    13001043.640989751174.563959

    13051056.45894026251225.83576105

    12901068.88599324941275.5439729975

    13001079.94169358691319.7667743476

    13541090.94460890761363.7784356302

    &F

    Page &P

    Demand

    F (.05)

    F(.2)

  • Example 1

  • Example 2

    MonthActual Battery SalesForecastJanuary2022February21March15April14May13June16

  • Given the forecast demand and actual demand for 10-foot fishing boats, compute the tracking signal and MAD.Example 3

    YearForecast DemandActual Demand1787127580383101484845886068573

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