CH-47_MTF_1_October_1968

download CH-47_MTF_1_October_1968

of 131

Transcript of CH-47_MTF_1_October_1968

  • 8/6/2019 CH-47_MTF_1_October_1968

    1/131

    - - - - - ' - ~ . '- ~ - \FWD, fLIGHT TAXI /HOVERI ,

    ~ ....." ' ~ ~ .:]i.,t-"' n H ; ~ 4 ' 7 '

    , ~ - - ' ) '-.. -:. 'A ~ f R - C R ~ A l F T . .. -.

    MA1NTQl\LANCE '; :' ,,< . . . . TEST, , F , U G ~ T : ;:': . . . . _ _;:. .......~ : . : . 1:#, ".' : . #.:' ,HANDB'OOK'

    LIST OF CHARTS::,-Peqal Split Conversion ChartEngine Fire Extinguisher Pressures

    'CH-47A Cockpit Controls Posit ionEnvelope

    ,G H -47 B Cockpit Controls Posit ion" ' ~ ' , Env.elopeCH47C Cockpit ~ o n t r o l s Position

    EnvelopePower Topping T 5 5 ' l - ~ Power Topping T55L777B " " ~ ' Power Topping 'T55-L7C (66:1)Power Topping T55L7C (64:1)Intersttlge Air Bleed Band., ...

    Clos re $ ." . . . . : ;.\:,"

    C TED AFTER EM ERGP CEOURES -' .

    ... '.

  • 8/6/2019 CH-47_MTF_1_October_1968

    2/131

    CH-47 AMTPCBEFORE EXTER lOR CH ECKRequired paperwork completedand log book and records checkedWeight and balance forms checked (Compute ifnecessary)Flight crew briefing on purpose and objectivesof flightBATTERY switch OFFEXTERIOR CHECKEntrance Door

    1. Condition - CH ECK2. Upper section escape panel - CH ECKsecure

    General Inspection1. Protective covers - REMOVED2. Blade tiedowns - REMOVED3. Wheels - CHOCKED4. Fuel leakage - CHECK5. Area - Clear of obstructions and loose

    objectsRight Cabin Fuselage Section

    1. AC power equip compartmenta. Equipment - CH ECKb. Door - LATCHED

    . 1

    .

  • 8/6/2019 CH-47_MTF_1_October_1968

    3/131

    CH-47 AMTPC

    2. Fwd Aux Fuel Tank - CH ECK leakage.servIcing. and cap secure

    3. Static port - CHECK4. Fuel vents - CHECK clear5. Navigation l ight - CH ECK condition6. Forward landing gear support structure

    open access panel - CHECK for cracks ordistortion

    7. Forward landing gear - CH ECK thefollowing:a. Tires for inflation. condition. and ply

    ratingb. Shock strut for inflationc. Hoses and wheel brake assembly forleakage. chafing. and securityd. Fwd Aux fuel tank electrical connections

    and fuel lines - CHECK condition andsecurity

    e. Close access panel8. Fuel main tank - CH ECK leakage. re

    quired servicing. and cap secure9. Fuselage skin - CHECK for dents.

    wrinkles. and loose or missing rivets10. Fuel vents - CHECK clear11. Aft aux fuel tank - CHECK leakage.

    servicing. and cap secure12. Windows - CH ECK for cracks and

    cleanliness

    2

  • 8/6/2019 CH-47_MTF_1_October_1968

    4/131

    CH-47 AMTPCTop of Fuselage

    1. Forward rotor - CHECK lag damper lockouts removed, security of components, oillevel in all reservoirs, forward and aftblades for damage, sight cups ("A" Modelonly), Rotor - Phasing marks alignment.droop stops, pitch links, swashplate, upperboost actuators for condition security andleakage. and speed trim actuator forcondition

    2. SAS Port and Lines - CHECK condition andsecurity "A" Model only

    3. Forward transmission - CHECK forservicing

    4. Hydraulic filter buttons and hydraulic l i nes CHECK5. First and second stage mixing un i t s -

    CH ECK for condition and security6. Synch shaft adapter - CH ECK7. Forward pylon fairing - CHECK secure8. Drive shafting, lord mounts, Thomas coup

    lings, and support brackets - CH ECK forcondition, security. and foreign objects

    9. Push-pull tubes, bellcranks, oil lines,hydraulic lines and electrical wiring CH ECK for condition and security

    10. Drive shaft fairing - CHECK secure11. Formation lights - CH ECK condition

    3

  • 8/6/2019 CH-47_MTF_1_October_1968

    5/131

    CH-47 AMTPC

    12. Top of fuselage - CHECK for foreignobjects

    13. Fuselage skin - CHECK condition14. No. 1 engine - CHECK as follows:

    a. Inlet cover removedb. Inlet for foreign objectsc. Oil level and cap secured. Fairing securee. Tailpipe for cracks, hot spots, security,

    and cover removedf. Power turbine section, ignitors, and fire

    warning system15. Aft rotor - CHECK as follows:

    a. Lag damper lockouts removedb. Oil levels in all reservoirs, sight cups

    ("A" Model only) for oilc. Droop stops, pitch links, swashplate, upper

    boost actuators, and speed trimactuator

    d. Thrust bearing - CHECK condition16. Upper boost actuator safety b l o c k s

    REMOVED17. Aft transmission - CH ECK condition18. Hydraulic filters, reservoirs and l i n e s

    CH ECK for condition and security19. Rotor phasing marks - CH ECK for proper

    alignment

    4

  • 8/6/2019 CH-47_MTF_1_October_1968

    6/131

    CH-47 AMTPC20. Anti-collision and formation lights - CHECK21. Combining transmission area - CH ECK as

    follows:a. Oil coolers and linesb. Servicingc. Phasing mechanismd. Engine to transmission drive shafting

    22. Doors and covers - SECURE23. No.2 engine - CHECK same as No. 1

    engine

    Aft Pylon Section1. Aft landing gear support structure - CHECK

    for cracks or distortion2. Aft landing gear - CH ECK the following:

    a. Tires for inflation and conditionb. Tires for ply ratingc. Shock strut for inflation and static lock

    unlockedd. Power steering actuator, wheel brakes,

    and hoses for leakage, chafing, andsecurity

    e. Electrical connections for condition andsecurity

    3. All access doors and covers - SECURE4. Ramp control - As required and close

    access door

    5 )

  • 8/6/2019 CH-47_MTF_1_October_1968

    7/131

    CH-47 AMTPC

    5. Hydraulic system test panel - CH ECK allcaps secure

    6. Hydraulic oi l cooler air inlet - CH ECKclear7. Fluid vent and drain lines - CHECK clear8. APU air inlet - CHECK clear9. Cargo loading ramp - CHECK condition

    10. APU exhaust outlet - CHECK cover removed and outlet clear

    11. Navigation light - CH ECK condition12. Fluid vent and drain lines - CHECK clear13. All access doors and covers - CH ECK

    secure14. Aft landing gear support structure - CH ECKfor cracks or distortion15. Aft landing gear - CHECK the following:

    a. Tires for inflation. condition. and plyrating

    b. Static ground wir'e secure and contacting the ground

    c. Shock strut for inflation and static lockunlocked

    d. Hoses and wheel brake assembly forleakage. chafing. and security

    Left Cabin Fuselage Section1. Windows - CH ECK for cracks and clean

    liness

  • 8/6/2019 CH-47_MTF_1_October_1968

    8/131

    CH-47 AMTPC

    2. Fuselage skin - CHECK for dents,wrinkles, loose or missing rivets

    3. Aft aux tank fuel vent - CH ECK clear4. Main and aux fuel tanks - CH ECK leakage,required servicing, and caps secure

    5. Fuel vents - CH ECK clear6. Static port - CH ECK clear7. Navigation lights - CHECK condition

    r-" 8. Anticollision lights - CHECK condition9. Antennas - CH ECK condition and security

    10. Forward landing gear support structure CH ECK for cracks or distortion

    11. Forward landing gear - CHECK thefollowing:a. Tires for inflation, condition, and ply

    ratingb. Shock strut for inflationc. Hoses and wheel brake assembly for

    leakage, chafing, and securityd. Fwd aux fuel tank electrical connections

    and fuel lines - CH ECK condition andsecurity

    12. DC power equipment - CH ECK batteryconnected, transformer rectifiers for con dition and security, and sump jar

    13. Access door - SECURE14. Escape panel - SECU RE

    7

  • 8/6/2019 CH-47_MTF_1_October_1968

    9/131

    CH-47 AMTPC

    Forward Cabin Section1. Copilot's jettisonable door - CHECK con

    dition and security2. Copilot's hydraulic brake lines - CHECK for

    leakage3. SAS yaw ports - CH ECK clear4. Pitot tube - CH ECK cover removed5. Windshields - CHECK for cracks and

    cleanliness6. Windshield wipers - CHECK condition7. Nose access panel - CHECK secure8. Rear view mirror - CHECK condition and

    cover as required9. Landing-search lights - CHECK condition

    10. Pilot's hydraulic brake lines - CHECK forleakage

    11. Outside air thermometer - CH ECK12. Pilot's jettisonable door - CHECK condition

    and security13. Heater intake and exhaust outlet - CHECK

    clearNEUTRAL RIG CHECKPerform Neutral Rig Check Controls(left stick)Pedals - Neutral (Even)

    8

  • 8/6/2019 CH-47_MTF_1_October_1968

    10/131

    CH-47 AMTPCLongitudinal - 11 'h 1/ Ii 1/ from

    Emergency SwitchLateral - 15 'h 1/ 'h"from left side

    frameThrust - 5%1/ %1/ from top of pivot

    blockStick positioner should be at "0"All Upper Boost Actuators6%1/ Ye1/Ball SliderForward - 2%1/ /;61/Aft - 2%1/ X61/INTERIOR CHECKCabin Fuselage Section (right-hand side)

    1. Cabin and ramp lights forward controlswitches - As required

    2. Interior - CHECK for loose equipment3. Speed trim amplifier function s w i t c h

    CH ECK at AC positionNOTE

    During flight. if the switch is left atAFT, FWD, A/S, or MAN., longitudinal cyclic speed trim programming maybe affected

    9

  • 8/6/2019 CH-47_MTF_1_October_1968

    11/131

    CH-47 AMTPC

    4. Heater compartment - CHECK security ofcomponents. vibrator contact position. andignition circuit fuse

    5. Winch and winch accessories - CHECKsecurity

    6. Emergency escape axe - CHECK conditionand security

    7. Seats. litters. or cargo - CHECK security8. Heat outlets - position as required9. Cabin lights - CH ECK condition

    10. Jettisonable cabin windows - CHECKsecurity

    11. First aid kits - CHECK security12. Rescue hatch door - CHECK and positionas required13. Cargo hook - CHECK and position as re

    quired - check air charge - 2100 PSI14. Lower rescue door - CHECK and position

    as required15. Hoist control panel - CHECK switches andstow grip16. Litter straps - CH ECK stowed if not used

    Aft Cabin Section1. Combining transmission area - CH ECK for

    leaks2. Cabin and ramp lights switch - As required3. Ramp control sequence valve - As required

    /

    10

  • 8/6/2019 CH-47_MTF_1_October_1968

    12/131

    CH-47 AMTPC4. Ramp control lever - As required5. ENGine NO.2 fuel valve - CHECK CLOSED

    (Check Open "C" Model only)6. ENGine NO.2 FUEL VALVE caution l i g h t PRESS-TO-TEST. The BATTERY switch mustbe at ON to check the light. (Light will notilluminate on "C" Model unless Fuel Valveis closed)

    7. CROSSFEED FUEL VALVE - CHECKCLOSED8. CROSSFEED FUEL VALVE caution l i g h t

    PRESS-TO-TEST. The BATTERY switch mustbe ON to check the light

    9. MANIFOLD VALVE - As required10. MANUAL DEFUELING VALVE - CHECKCLOSED11. Hand pump - CHECK condition and leaks12. Manual control valve - CHECK NORMAL13. Utility Filler and Pressurized Tank - CHECK

    for leaks and fluid level14. Utility hydraulic accumulators - CHECK

    NOTEIf pressure in the utility hydraulic accumulator is below 3.000 psi. it is necessary to pressurize the system withthe hand pu mp before attempting tostart the APU.

    11

  • 8/6/2019 CH-47_MTF_1_October_1968

    13/131

    CH-47 AMTPC15. Ramp area hydraulic lines - CHECK for

    leaks and filter button position16. Utility bleed valve - CHECK for contamination17. Ramp - CHECK condition and position as

    required18. Ramp escape panel - CHECK security19. Jettisonable cargo door - CH ECK secure20. APU - CHECK condition21. AG B area lines - CH ECK for leaks and

    condition22. Flight control accumulators - CHECK 1,400

    psi precharge23. Flight boost manifolds - CH ECK for leaks24. Aft transmission and AGB - CHECK for oil

    level and condition (Use the OIL LEVELCH ECK light switch if necessary.)

    25. Engine fire extinguisher pressures - CHECK(Refer to Table 2, Engine Fire ExtinguisherPressures)

    26. Fire extinguisher circuit break.ers - IN27. Troop alarm box - CHECK condition28. APU fuel solenoid valve - CH ECK29. APU manual fuel shutoff valve - CH ECK

    OPEN30. Compass flux valve - CHECK security

    12

  • 8/6/2019 CH-47_MTF_1_October_1968

    14/131

    CH-47 AMTPC31. Rearview mirror - CHECK stowed (If not

    installed)32. APU fuel pump - CH ECK for leaks andcondition ("A" & "B" Model)33. Engine No. 1 fuel valve - CHECK CLOSED

    (CHECK OPEN - "C" Model)34. ENGINE NO. 1 FUEL VALVE caution l i g h t

    PRESS-TO-TEST. The BATTERY switch mustbe ON to check the light. (The light will notilluminate on "C" Model unless Fuel Valve isclosed)

    35. Ramp interphone control panel - As required

    36. Hand fire extinguisher - CH ECK pressureand security

    Cabin Fuselage Section (left-hand side)1. First aid kits - CH ECK security2. Litter straps - CH ECK stowed if not used3. Jettisonable cabin windows - CHECK secure4. Handcrank - CHECK stowed5. Cabin heater thermostat - CH ECK

    NOTEIf the left side of the A/C is exposedto the sun, the thermostat will heatup sufficiently to sig nal the heater notto light off.

    6. Transformer-rectifier air intake screensCH ECK clear

    13 )

  • 8/6/2019 CH-47_MTF_1_October_1968

    15/131

    CH-47 AMTPC7. Cabin escape panel - CHECK security8. Hand fire extinguisher - CH ECK pressure

    and security9. Troop alarm box - CH ECK condition10. Avionic equipment - CH ECK security of

    components and connections11. CH ECK SAS Electrical connections for

    condition and security12. Litter poles - CH ECK secure13. SAS amplifier selector switches - CHECK

    at AC position14. First aid kit - CH ECK security15. Troop CM DR seat

    Flight Control Closet1. Filters - CHECK2. Hydraulic Lines - CH ECK for leaks and

    security3. SAS extensible links - CHECK condition

    and security4. Electrical wiring and plugs - check con

    dition and security5. Lower Boost Actuators - CHECK for con

    dition, leaks, and security6. DCP Speed and Stick Trim A c t u a t o r

    CHECK nominal length - 34'%/ ' /;6"condition and security

    14

  • 8/6/2019 CH-47_MTF_1_October_1968

    16/131

    CH-47 AMTPC7. Flight Controls - CHECK all push-pull tubes,

    magnetic brakes and viscous dampers forcondition and security

    15

  • 8/6/2019 CH-47_MTF_1_October_1968

    17/131

    /

  • 8/6/2019 CH-47_MTF_1_October_1968

    18/131

    CH-47 AMTPC

    COCKP IT CH ECKPilot/Copilot Seats - CH ECK

    1. Axis adjustment and lock in place2. Seat belt and shoulder harness

    r---. 3. "G" lock manual and automatic operationPilot/Copilot Windows and Doors

    1. Open and close (50-lb maximum force)2. Slide operation (15-lb maximum force)3. Handle alignment - CH ECK4. Jettison doors using inside and outside

    handles - 50-lb maximum force (optional)Fire Bottle SecuritySpare Lamp Box - CH ECKCockpit Placard

    1. Takeoff and landing checklist2. Radio identification3. Magnetic compass card

    Adjust Mirror (if installed)Circuit Breakers - As required

    , Switches1. Lights - As required2. Battery switch - OFF

    \17

  • 8/6/2019 CH-47_MTF_1_October_1968

    19/131

    CH-47 AMTPC3. Generator switches - OFF4. Utility System switch - As required5. Anti-icing switches - OFF6. Ignition switches - OFF7. Start fuel switches - CLOSE8. Flight control centering switch - ON9. Hydraulic boost switch - BOTH ON

    10. SAS switch - BOTH ON11. Heater - OFF12. Troop jump lights switch - OFF13. Troop alarm switch - OFF14. Windshield wipers switch - OFF15. Engine fuel valve switches - CLOSE ("A"and "B" model only)16. Crossfeed fuel valve switch - CLOSE17. Fuel booster pump switches - OFF18. Hoist control and cargo hook s w i t c h e s

    OFF19. Static discharger - OFF

    Instrument Panel1. Magnetic compass - free of bubbles2. Fire extinguisher agent switch - NEUTRAL3. Fire control handles - CH ECK IN4. Instrument range markings

    18

  • 8/6/2019 CH-47_MTF_1_October_1968

    20/131

    CH-47 AMTPC

    a. Rotor tach("A" Model)Red radial at 204, 233, 261Green arc from 204 to 233("8" Model)Red radial at 204, 233, 261Yellow arc from 204 to 223Green arc from 223 to 233("C" Model)Red radial at 214, 233, 261Yellow arc from 214 to 223Green arc from 223 to 233

    b. Torque meter("A" & "8 " Model)Red radial at 860("C" Model)Red radial at 890 (Dual Engine)

    1015 (Single Eng.)c. A/S IND

    ("A" Model)Red radial at 132 knots("8" & "C" Model)Red radial at 174 knots

    d. N I TachRed radialPer individual eng.

    e. EGT Gauge (L-7C Engine)Red radial: 740 and 816

    19

  • 8/6/2019 CH-47_MTF_1_October_1968

    21/131

    CH-47 AMTPCBlue radial: 700Green arc: 230 to 660Yellow arc: 752 to 816

    (L-7/L-7B)Red radial: 735. 816Green arc: 230 to 635Yellow arc: 746 to 816

    (L-5)Red radial: 638. 760Green arc: 230 to 602Yellow arc: 649 to 760

    f. Eng. oil temp.Red radial at 138C

    g. Eng. oil press.Red radial 10 and 110 psiYellow arc 40 to 50 psiGreen arc 50 to 90 psi

    h. Xmsn oil press.Red radial 20 psiGreen arc 20 to 90 psi

    I. Xmsn oil temp.Red radial 130. 140CGreen arc 60 to 130CYellow arc 130 to 140C

    J. Flight boost press.Red radial 2500. 3200 psiGreen arc 2500 to 3200 psi

    20I

  • 8/6/2019 CH-47_MTF_1_October_1968

    22/131

    CH-47 AMTPC

    k. Utility boost press.Red radial 2500, 3400 psiGreen arc 2500 to 3400 psi

    5. Transmission oil pressure selector switch AFT

    6. Transmission oil temp. selector switch SCAN

    7. Fuel quantity selector switch - LH Tank,("C" Model-Total)

    8. Radar altimeter (i f installed) - SET9. Compass slaving switches - IN

    1O. VGI switches - NORM11. Clocks - SET12. Cockpit air knobs - CLIMATIC

    Console1. Navigation equip - OFF2. Stick positioner - ZERO3. Air control handles - CLIMATIC4. Marker beacon sensitivity switch - As

    required5. Marker beacon switch - OFF6. Aft wheel swivel lock switch - As re

    quired7. Engine condition levers - STOP8. Emergency SAS release - RELEASE

    (Guard up)

    21

  • 8/6/2019 CH-47_MTF_1_October_1968

    23/131

    CH-47 AMTPC

    9. Speed trim function switch - AUTO10. Pilot and copilot interphone panel

    switches - As required11. Communications equip - OFF12. Transponder - (IFF) OFF13. Power steering switch - OFF14. Troop commander's interphone panel

    switches - As required15. Personal equip - CHECK

    22

  • 8/6/2019 CH-47_MTF_1_October_1968

    24/131

    CH-47 AMTPCMalfunction

    Battery Switch - 0 N 011, Check ICS all positions J12, Cockpit lights

    a. Dome and utility lights 02-5b. Instrument flood lights 06c. Jump lights and troop alarm 07,8d. Cabin lights (jump lights go to dim 09,10

    on red cabin l ight postion)3. UH F radio - ON then OFF J2

    BATTERY Switch to Emergency 011Position

    1. ICS - CHECK2. Caution lights - OUT3. FM radio - ON then OFF J24. Emergency beep G15. BATTERY switch to ON

    Caution Lights 012, 1. Test switch (all lights illuminate) 013

    2. Master caution lights - press to reset 0143. Bright dim switch - Operation 0154. Dome light switch to white position; 016

    dim caution lights go to brightUtility Hydraulic Switch - ON

    1. Reset parking brake E1

    23

  • 8/6/2019 CH-47_MTF_1_October_1968

    25/131

    CH-47 AMTPCMalfunction

    2. Check parking brake caution light op- E2 eration

    3. Check swivel lock operationAPU Start

    1. APU switch to APU position2. Three warning lights operation - (EXH. A2

    TEMP. and OVSP illuminated) (OILPRESS press to test)

    3. APU to START (90% within 14 seconds A3maximum)

    4. Stabilize 98 - 106% A4Generator - Rectifier Operation

    1. Turn on each generator 0172. Each generator operates both T/Rs 018,19

    Aft Transmission Pressure-CheckHydraulic Boost Pressure Indications

    1. Pressure within 30 seconds maximum E3after APU start

    2. NO.1 and NO.2 boost pressure stabilize E4-6at 2500-3200 psi

    3. Utility boost press stabilize at 2500 3400 psi4. 50 psi fluctuation maximum

    24

  • 8/6/2019 CH-47_MTF_1_October_1968

    26/131

    CH-47 AMTPCMalfunction

    Windshield Anti-Ice

    ~ Do not operate system above an 020,21outside air temperature of 24C.

    Pitot and SAS Port Heat 0221. Observe No. 2 AIC load meter

    Lights1. Search 023-25

    a. Lightb. Auto retract

    2. Anti-collision 026,273. Position and formation lights 028,294. Instrument 030,315. Emergency flood lights 06

    a. Pilot instrument light rheostat - ONb. GENerator CONTROL and BATTERY

    switches - 0 FFc. Check emergency flood lights - ON 032

    Center Flight ControlsRadios - ONFire Detection Lights 033

    25\

  • 8/6/2019 CH-47_MTF_1_October_1968

    27/131

    CH-47 AMTPCMalfunction

    T-Handle Fuel Shutoff

    1. Turn both fuel valves - ON H12. Operate T-Handles H13. Fuel'valve closed - CH ECK H1

    Crossfeed Valve Operation H2VGI

    1. 90 seconds maximum to align J32. Pitch/roll adjustment and travel3. Emergency operation

    Turn and Slip Indicators1. Alignment between indicators

    Altimeters1. Set field barometric press on both 81

    altimeters2. Observe both alt 50 feet of fieldelevation

    Fuel Gauge1. Left side:2. Right side: H3,43. Total (Full' tanks-7000 Ibs) "C" Model(Full tanks-4000 Ibs) "A" "8 " Models

    26

  • 8/6/2019 CH-47_MTF_1_October_1968

    28/131

    CH-47 AMTPCMalfunction

    4. Left and right - total H3-5 300 Ibs. "C" Model H6,7 50 Ibs. "A" & "B" Models

    Control Interference C1,21. Perform control check

    a. Both boostb. Single boost

    NOTEPedals adjusted full aft, will not contactfloor.

    NOTEAs each boost is turned OFF, ob- E9,10serve warning light ON at 2,000 50psi. As each boost is turned on, observe boost press to normal range within two seconds. Select NO.1 boost Onand place APU/AG B switch to E7,8start, observe NO.1 boost drop to 500 50 psi and No. 2 boost returns tonormal range as No. 1 falls below2,000 psi.

    Control Centering C3-51. Switch ON - holds control at full dis

    placement2. Switch OFF - CHECK control force

    feel

    27

  • 8/6/2019 CH-47_MTF_1_October_1968

    29/131

    CH-47 AMTPC

    Malfunction

    Control Travels C61. Check cockpit indicator position vs meas

    ured neutral measurements obtainedfrom previous rig checka. Longitudinal travel 7.5" fwd

    6.5" aft 0.5" (Useindicator)

    b. Trim wheel full fwd. travel 8" 0.5"c. Trim wheel full aft. long. aft travel

    7;!a" 0.5"2. Lateral travel from measured neutral ap

    proximately equal3. Directional travel approximately equal4. Thrust travel detent to full down 1 to

    1.5"5. Lateral play between cyclics ;!a" max

    ImumControl Break Out Forces

    1. Longitudinal fwd and aft 1.2 to 2 Ibs2. Lateral left and right 1.2 to 2 Ibs3. Directional left and right 11 to 20 Ibs4. Detent (5 Ibs max. up and 9 lb. max.

    down)("A" Model detent - 4 Ibs max. up and 5Ibs max. down)

    28

  • 8/6/2019 CH-47_MTF_1_October_1968

    30/131

    CH-47 AMTPCMalfunction

    NOTEBreak out forces should be approximately symmetrical.

    Aft Transmission Pressure - SCANEngine Start and Operation

    1.' Prestarta. Beep full decrease (hold for 8 sec) G2,3b. E.C.L.toGND.c. Fuel boost pumps - ONd. Fuel Valve - OPEN ("AU & "B"

    Models)e. Start fuel - ONf. Ignition - ON

    2. Starta. Depress Start Button and hold until

    N, reaches 35%b. Start fuel off at EGT 450C or

    N j = 35%c. Engine motoring speed 18% within G4,5

    15 seconds3. Start to ground idle speed 45 seconds G6,7

    maximum (N j 37.5 - 42.7%) EGT not toexceed 816C for L-7. 760C for L-5

    29/

  • 8/6/2019 CH-47_MTF_1_October_1968

    31/131

    CH-47 AMTPCMalfunction

    4. Oil pressure 10 psi minimum G8,95. Ignition off

    a. Cross feed - OPEN ("C" Model)b. Repeat steps 1b, 1d, 1e, and 1f for

    other eng.c. Repeat steps 2, 3, and 4d. After engine stabilizes at ground

    idle - Ignition - OFF6. Ground idle to flight idle over 80 rotor G10

    rpm. (Torque not to exceed 1200 footIbs) (On single engine "C" Model. 1300foot Ibs)a. Boost Pumps - ON

    Crossfeed - CLOSED ("C" Model)7. Beep switch operation, pilot and co- G11-16

    pilot No. 1 and BOTHa. Pilot and copilot rotor tachometer 82-4

    readings 4 rpm split max.8. Bleed band check (optional) (Ref. Fig. 5)

    a. Operate eng. at F.1. for 2 min.b. Station C.E. at eng. to determine

    closurec. Slowly increase beep (rate not to ex

    ceed 1% N 1 in 10 sec.)d. Check N I speed with Fig. 5 (Tol

    erance +0, -2% NI)

    30

  • 8/6/2019 CH-47_MTF_1_October_1968

    32/131

    CH-47 AMTPCMalfunction

    9. Eng. oil press flux check 5 psi max.APU OFF

    NOTERotors at 230 rpm (225 "B" Model)

    Fuel Boost and Crossfeed - CH ECK1. Al l boost pumps off H8,9

    a. Observe both warning lights - ON2. Crossfeed - OPEN H2,H103. Turn on boost pump (one at a time)

    a. Observe both warning lights - OUT4. Check all boost pumps H8,9,10

    Underfrequency Check1. Both engines to minimum beep2. Both emergency beeps to full decrease3. Remain at or below 193 4 rpm for

    5 seconds ("A" and "B" Model) 2044 rpm for 5 seconds ("C" Model and"B" Model w/2200 series xmsn)

    4. Check generators remain on line above197 or 208 rpm

    5. Beep to 230 rpm (225 "B" Model) 034No Relative Torque Change From G17Detent to Full Down Movement of Thrust

    31

  • 8/6/2019 CH-47_MTF_1_October_1968

    33/131

    CH-47 AMTPCMalfunction

    Transmission Press Indicator Operation 85-81. Check individual readings. Maximum al

    lowable flux (10% of nominal reading)2. Scan reading 3 psi of low transmis

    sion3. Test position to 0 psi4. Warning lights ON at 20 2 psi

    Transmission Temperature Indicator 89-14Operation

    1. Check individual readings2. Scan reading 50 of high temp.

    Xmsn3. Test position to -70C or below

    Engine Vibration Check (optional)81ade Track (SAS "OFF")

    1. 230 rpm (225 "B" Model)2. Thrust in detent3. %" spread between each blade and

    master blade4. Ye" maximum total separation

    Radio Operation1. Ensure all radios are operating

    Anti-Collision Lights - 0 N

    /32

  • 8/6/2019 CH-47_MTF_1_October_1968

    34/131

    CH-47 AMTPCMalfunction

    TAXI AND HOVER CHECKBrakes

    1. Pilots and copilots. right and left 11-13Power Steering Check

    1. Left and right turnsa. Full 90 turns

    2. Wheel centering - swivel locks E17,18LOCKED

    3. Directional control E14-16a. Swivels unlocked - 10 deviation

    per 100 ft.b. Swivels locked - 50 deviation

    per 100 ft.Lift Off

    1. Check ground instability2. Apply brakes and lift front gear off

    ground and check rear brakes3. Check flight control response4. SAS "ON". Check for hardovers5. Check instruments for normal operating

    ranges6. Lift off to hover

    SAS Check F1-61. Stabilize at a hover

    33

  • 8/6/2019 CH-47_MTF_1_October_1968

    35/131

    CH-47 AMTPCMalfunction

    2. Check pitch, roll, and yaw on Both, No.1,and NO.2 SAS

    NOTENo return to trim in roll axis on "B" &"C" Model

    3. Check engage error on each SASControl Positions C8,9

    NOTESAS off if engage error exists

    1. Longitudinala. Crosswind hoverb. Measure positionc. Note indicator positiond. Tolerance %" forward to %" aft

    of neutral position2. Lateral C10

    a. Hover into wind,b. Measure positionc. 0 to 1,0" right of neutral position

    3. Directional C11a. Hover into windb. Measure positionc. 1,0" maximum split (Refer to

    Table 1.)

    34

  • 8/6/2019 CH-47_MTF_1_October_1968

    36/131

    CH-47 AMTPCMalfunction

    4. Trim wheel operationa. Note longitudinal cyclic position C12,13

    on indicatorb. Rotate trim wheel full forward

    NOTEPosition indicator should move 1.4O.5 inch

    c. Repeat for aftEngine Anti-Ice - CH ECK (Do not check D35with screens installed)

    1. Place Ale on ground. Thrust In detent2. Engine Anti-Ice switch - ON

    a. Note EGT rise (both engines)b. Note N1 drop (both engines)

    . Single Engine Operation1. Hover on individual engines G182. Note

    a. N 1b. EGTc. TQ

    3. Torques should be within 12%differential

    Emergency Beep Operation1. Both generators - OFF G1

    35

  • 8/6/2019 CH-47_MTF_1_October_1968

    37/131

    CH-47 AMTPCMalfunction

    2. Battery switch to emergency G193. Check each emer beep switch for In

    crease then decreaseEGT - CHECK B15

    1. Match NI's2. Note EGT readings

    Droop Eliminator G201. Establish 230 rpm in detent (225 "B"

    Model)2. Lift off to stabilized hover3. Maximum stabilized droop 3 rpm

    Fuel Boost - CH ECK H111. All boost pumps OFF for 2 minutes

    Heater Operation 036-391. Check heater duct controls2. Light off within 30 seconds3. Switch heater 0 FF. Check that blower

    continues to run until combustion cham ber cools

    4. Vent position operation

    Flight Instruments1. Gyro compass 2 0 split between pilot and

    copilot indicators

    36

  • 8/6/2019 CH-47_MTF_1_October_1968

    38/131

    CH-47 AMTPC

    Malfunction

    2. Mag compass 5 0 of gyro compassindication

    3. VGI alignment4. Turn and slip indicator5. IVSI6. ClocksInstrument Check

    1. Check all instruments for normal 816,17operation

    37

  • 8/6/2019 CH-47_MTF_1_October_1968

    39/131

    )

  • 8/6/2019 CH-47_MTF_1_October_1968

    40/131

    CH-47 AMTPCMalfunction

    FORWARD FLIGHT CHECI< - CH-47ASpeed Sweep Check

    NOTERecord zero A/S long. cyc. positionfrom hover check.

    1. Airspeed 60 knotsa. Record long. cyclic pos. from

    indicatorb. Record lateral cyclic positionc. Record directional pedal splitd. Check airspeed on pilot and 818,19

    copilot indicatorsNOTE

    7 knot differential between indicators4 knot fluctuation all speeds

    2. Airspeed 80 knotsa. Record long. cyc. positionb. Record cyc. speed trim lift off (lift

    off 80 knots 10 knots)3. Airspeed 100 knots

    a. Record long. cyclic positionb. Note airspeed pilot and copilot indicators (5 knots difference maximum)

    39

  • 8/6/2019 CH-47_MTF_1_October_1968

    41/131

    CH-47 AMTPCMalfunction

    c. Record cyclic speed trim full extension F8-10100 10 knots.

    4. Airspeed 120 knotsa. Record long. cyclic position

    5. Airspeed 132 knots or Vnea. Record long. cyclic positionb. Record lateral cyclic positionc. Record directional pedal splitd. Check airspeed of pilot and copilot in

    dicators (5 knots difference maximum)e. Evaluate 1/Rev and 3/Rev vibra- 11-3

    tion at rotor rpm closest to 230 forminimum vibration level

    f. Check coordinated turns6. Airspeed 100 knots

    a. Record retraction of speed trim 100 10 knots

    7. Airspeed 80 knotsa. Record full retraction of speed trim

    (80 knots 10 knots)Manual Operation

    1. Establish 90 knots A/S2. Place speed trim switch to manual. F11Fully extend and retract both actuators,

    observing indicator movement. Switch toauto.

    40

  • 8/6/2019 CH-47_MTF_1_October_1968

    42/131

  • 8/6/2019 CH-47_MTF_1_October_1968

    43/131

    CH-47 AMTPC

    Malfunction

    3. Increase A/S to 70 knots. Observethat both indicators have started to movefrom retracted position. Record eye.speed trim lift off. (Lift off 60 knots 10 knots)

    4. Airspeed 80 knots. Record long. cyclicposition

    5. Airspeed 100 knotsa. Record long. cyclic positionb. Note airspeed. pilot and copilot indi

    cators (5 knots difference maximum)6. Airspeed 120 knots

    a. Record long. cyclic positionb. Observe, that both indicators are in

    the upper green block (Fully extended120 knots 10 knots)

    7. Airspeed 140 knotsa. Record long. cyclic positionb. Record lateral cyclic positionc. Record directional pedal splitd. Check airspeed of pilot and copilot

    indicators. (6 knots difference maxi mum)

    42

  • 8/6/2019 CH-47_MTF_1_October_1968

    44/131

    CH-47 AMTPCMalfunction

    8. Airspeed 150 knotsa. Evaluate 1/Rev and 3/Rev vibra

    tionb. Check coordinated turns

    9. Airspeed 120 knotsRecord retraction of speed trim 120 10 knots10. Airspeed 60 knotsRecord full retraction of speed trim(60 knots 10 knots)

    Manual Operation1. Establish 90 knots A/S2. Place speed trim switch to manual. F11

    Fully extend and retract both actuatorsobserving indicator movement. Switch toauto. note indicators return to midrange.

    SAS evaluation 120 knots F12,131. Check both. No. 1 and No. 2 In pitch.

    roll and yaw axis.2. Check coordinated turns on single SAS

    43

  • 8/6/2019 CH-47_MTF_1_October_1968

    45/131

    CH-47 AMTPCMalfunction

    FORWARD FLIGHT CHECK - CH-47CSpeed Sweep Check

    NOTERecord zero A/S long cyclic positionfrom hover check

    1. Stabilize A/S at 50 knots. Observethat both speed trim indicators are inthe lower green block

    2. Increase A/S to 60 knotsa. Record long. cyclic position from In

    dicatorb. Record lateral cyclic positionc. Record directional pedal splitd. Check airspeed on pilot and co 818,19

    pilot indicatorsNOTE

    7 knot differential between indicators4 knot fluctuation all airspeeds3. Increase A/S to 70 knots. Observe

    that both indicators have started tomove from retracted position

    Record cyclic speed trim lift off (liftoff 60 knots 10 knots)

    4. Airspeed 80 knotsRecord long. cyclic position

    44

  • 8/6/2019 CH-47_MTF_1_October_1968

    46/131

    CH-47 AMTPC

    Malfunction

    5. Airspeed 100 knotsa. Record long. cyclic positionb. Note airspeed pilot and copilot indi

    cators (5 knot difference maximum)6. Airspeed 120 knots

    Record long. cyclic position7. Airspeed 140 knots

    a. Record long. cyclic positionb. Record lateral cyclic positionc. Record directional pedal splitd. Check airspeed of pilot and copilot

    indicators (6 knots difference maxi mum)8. Airspeed 150 knots

    a. Record long. cyclic positionb. Evaluate 1/Rev. and 3/Rev. vibra

    tionc. Check coordinated turns

    . 9. Increase airspeed to 160 knots. Observethat both indicators are in the uppergreen block (fully extended 160 knots 13 knots)

    NOTEIf unable to reach 160 knots. estimateindicator position

    45

  • 8/6/2019 CH-47_MTF_1_October_1968

    47/131

    CH-47 AMTPCMalfunction

    10. Airspeed 150 knotsRecord retraction of speed trim (160knots 13 knots)

    11. Airspeed 60 knotsRecord full retraction of speed trim(60 knots 10 knots)

    Manual Operation1. Establish 110 knots A/S2. Place speed trim switch to manual. F11

    Fully extend and retract both actuators observing indicator movement.Switch to auto, note indicators returnto mid range

    SAS Evaluation 120 knots F12.131. Check both, No. and No.2 in pitch, roll

    and yaw axis2. Check coordinated turns on single SAS

    Engine Power1. Determine topping altitude from 621-24

    Figure 1, 2, 3, or 42. Single engine at maximum beep-droop

    rotor rpm to attain maximum N I reading3. Record

    a. Pressure altitude (Set altimeter at29.92)

    b. Outside air temp.

    46

  • 8/6/2019 CH-47_MTF_1_October_1968

    48/131

    CH-47 AMTPCMalfunction

    c. Airspeedd. Torquee. RPMf. N 1g. EGT

    NOTE"e" Model - maximum torque singleengine 1015 lb. ft. Dual engine 890 lb.ft.

    Autorotation C14,151. Establish 70 knots2. Record

    a. Pressure altitudeb. Outside air temp.c. Fueld. RPM in detente. RPM in flat pitchf. Pedal split (2" maximum) (Refer to

    Table 1.)Navigation and Communication

    1. UHF J4a. Transmit and receiveb. Preset and manual tune

    \47

  • 8/6/2019 CH-47_MTF_1_October_1968

    49/131

    CH-47 AMTPC

    Malfunction

    2. FMa. Transmit and receive

    b. Homing J5(1) Center needle note relative course(2) OFF flags concealed

    3. Gyro and magnetic compassa. Synchronize compass J6b. Magnetic compass 5% of gyro J7

    compass on North, South, East, Westheadings

    c. 2 0 maximum difference between pilotand copilot indicators

    4. VORa. Tuning, reception, volume J8b. No.2 needle on gyro compass 3 J9

    of true magnetic course to stationc. Course direction indicator J10

    (1) 3 of true magnetic course(2) 10 0 off course gives full needle

    displacementd. Station passagee. Total NO.2 needle fluctuation 10 0 J11

    5. ADFa. Tuning, reception, volume

    48\

  • 8/6/2019 CH-47_MTF_1_October_1968

    50/131

    CH-47 AMTPCMalfunction

    b. Check ADF, ANT, LOOP, and BFOoperation

    c. NO.1 needle on gyro compass 3 12,13of magnetic bearing to station

    d. Total NO.1 needle fluctuation 5 J14e. Station passage

    6. Marker beacona. Push-to-test lights J15b. Check audio high and lowc. Check light operation high and low J16

    7. Transponder CH ECK APX-44 or IFF J17a. Master Control Switch - ST. BY. pilotlight - ONb. Warm up 3 to 5 minutesc. Audio switch - OFFd. l iP switch - OFFe. Function control switch - CIVI Lf. Mode 2 and 3 switch - As requiredg. Mode 1 and 3 code control switch

    As requiredMiscellaneous

    1. IVSI2. Turn and slip indicators3. Altimeters

    49

  • 8/6/2019 CH-47_MTF_1_October_1968

    51/131

    CH-47 AMTPCMalfunction

    a. Pilot and copilot difference100 @ 0 to 500 feet150 @ 1000 - 2000 feet200 @ 2000 - 4000 feet300 @ 4000 - 8000 feet350 @ 8000 - 10,000 feet

    b. No needle sticking at any altitude4. Heater operation

    Record Instrument IndicationsAfter Landing Check

    1. Anti-collision lights OFF2. Transponder (IFF) OFF3. SAS OFF4. Swivel locks - As required5. Power steering - As required

    Engine Shutdown1. Parking brakes - SET2. Minimum beep - CH ECK

    a. Both engines G25,26(1) 204 4 rpm (L-5 engines)(2) 208 4 rpm (L-7 engines)(3) 220 2 rpm ("C" Model)

    b. Individual engines(1) 204 4 (L-5 engines)

    50

  • 8/6/2019 CH-47_MTF_1_October_1968

    52/131

    CH-47 AMTPCMalfunction

    (2) 208 4 (L-7 engines)(3) 216 2 ("C" Model)c. Adjust for closest possible TO match

    without excessive N I splitNOTE

    1. "S" Model with -2200 series aft transmission installed, "C" Model mInImum beep applies

    2. During minimum beep check, recordground idle speed for each engine.

    3. Always beep up then down after each adjustmentd. No. 2 engine condition l e ve r

    GROUND THEN STOPe. Fuel boost pump switches - OFFf. Fuel valve switch - CLOSE ("A" &

    "S" Models only)g. Engine beep trim switch (No. 1 and2) Regain 230 ROTOR RPM 225

    ROTOR RPM "S" Modelh. APU - STARTI. Engine beep trim switch (No. 1 and

    2) - DECREASEj. No. 1 engine condition l eve r - GROUND THEN STOPk. Fuel boost pump switches - OFF

    51

  • 8/6/2019 CH-47_MTF_1_October_1968

    53/131

    CH-47 AMTPCMalfunction

    I. Fuel valve switch - CLOSE ("A" &"B" Models only)m. All radios and navigation equIp

    ment - OFFn. Generator switches - OFFo. APU - STOPp. Battery switch - OFF

    Conclusion and De- Briefing1. Check engine topping (See figure 1, 2,

    3, or 4)2. Check stick plot (See chart 1, 2, or 3)

    52

  • 8/6/2019 CH-47_MTF_1_October_1968

    54/131

  • 8/6/2019 CH-47_MTF_1_October_1968

    55/131

    CH-47 AMTPC

    Malfunction Probable Cause

    b. Defective hydraulic pump motor is causingAPU drag

    c. APU bearing wear causing excessive drag

    54

  • 8/6/2019 CH-47_MTF_1_October_1968

    56/131

    CH-47 AMTPC

    SECTION BINSTRUMENTS

    Malfunction Probable Cause

    81. Altimeters in excess of 50 feet of fieldelevationa. Altimeter set wrongb. Faulty altimeter

    82. Pilots and copilots rotor tachometer indicatorinoperativea. Defective rotor tachometer generatorb. Defective wiring

    83. Pilots rotor tachometer indicator inoperativea. Defective rotor tachometer indicatorb. Defective wiring

    84. Greater than 4 RPM split between pilots andcopilots rotor tach indicatorsa. Defective indicatorsb. Defective wiring

    85. Pressure on low individual indication is moreor less than 3 psi of scan indicationa. Faulty indicatorb. Faulty selector switch

    86. Fluctuation is more than 10% of nominalindicationa. Faulty transducer

    55

  • 8/6/2019 CH-47_MTF_1_October_1968

    57/131

    CH-47 AMTPC

    Malfunction Probable Cause

    b. Defective pressure relief valve87. Transmission oil pressure indicating system in

    operativea. Transmission oil pressure circuit breaker outb. Defective indicatorc. Defective selector switchd. Defective wiring

    88. When scan select switch is placed to test,pointer moves to 0 psi but the transmission oillow caution l ight does not come ona. Defective indicatorb. Defective wiring

    89. Temperature drops to -70C (scan or individualpositions)a. Faulty temperature bulbb. Broken wirec. Faulty indicatord. Faulty selector switch

    810. Temperature goes to full high indicationa. Faulty temperature bulbb. Faulty indicatorc. Faulty selector switch

    811. Temperature indication on high individual indication is more or less than 5 of scan indicationa. Fal;Jlty indicator

    56

  • 8/6/2019 CH-47_MTF_1_October_1968

    58/131

    CH-47 AMTPC

    Malfunction Probable Cause

    b. Faulty selector switchc. Defective wiring

    812. With scan selector switch In TEST position, theindicator pointer moves toward but not below-70Ca. Defective indicatorb. Defective selector switch

    813. Transmission oil temperature indicating systeminoperative (all positions)a. Transmission oil temperature circuit breaker

    outb. Defective se lector switchc. Defective indicatord. Defective wiring

    814. One transmission does not indicate when se lecteda. Defective selector switch

    815. EGT's have excessive split with matched NI'sa. Faulty EGT indicatorb. Faulty EGT harnessc. Check EGT system calibration

    816. Engine oil pressure fluctuates in excess of 5psia. Defective indicatorb. Defective transmitterc. Filters clogged

    57

  • 8/6/2019 CH-47_MTF_1_October_1968

    59/131

    CH-47 AMTPC

    Malfunction Probable Cause

    d. Sticky relief valvee. Defective oil pump

    817. Unable to reduce angle box pressurea. Stiff or hung up pressure relief springb. Crossed wires between combining and en

    gine transmissions818. Excessive A/S indicator fluctuations

    a. Faulty indicatorb. Leak in pitot static lines

    819. Greater than 7 knots difference between pilotsand copilots A/S indicatorsa. Faulty indicatorb. Leaking lines

    - - - - - - - - - ~ ~58

  • 8/6/2019 CH-47_MTF_1_October_1968

    60/131

    CH-47 AMTPC

    SECTION CFLIGHT CONTROLS

    Malfunction Probable Cause

    C1. Binding in controlsa. Connecting bolts overtorquedb. Faulty rod endsc. Improper riggingd. Floor fasteners loosee. Defective stick boost actuators

    C2. Trim wheel will not functiona. Disconnected DCP actuator motorb. AC SIT circuit breaker outc. Defective SIT amplifierd. Trim wheel inoperativee. DCP actuator inoperativef. Defective wiring

    C3. Magnetic brake will not hold controls at fulltravela. Switch wired backwardsb. Magnetic brake slippingc. Magnetic brake inoperatived. Circuit breaker oute. Control centering incorrectly riggedf. Defective centering spring

    59

  • 8/6/2019 CH-47_MTF_1_October_1968

    61/131

    CH-47 AMTPC

    Malfunction Probable Cause

    C4. Control system will not stay in displaced posi tiona. Twisted brake line (pedals)b. Improper balance spring settingc. Defective viscous dampersd. Defective artificial feel systeme. Improperly adjusted balance and detent

    C5. Control centering lacks authority throughoutrangea. Magnetic brake positioning arm not proper

    ly adjustedb. Wrong magnetic brake installed

    CG. Control travel incorrecta. Improper rigging; stops improperly set or

    upper boostactuator improperly setb. Cockpit indicator incorrectc. Binding in controls

    C7. Breakout forces not symmetricala. Balance springs improperly setb. Binding in controlsc. Improper spring installed

    C8. In crosswind hover longitudinal cyclic stick posi tion is greater than %" forward or %" aft ofneutrala. AIC improperly rigged

    60

  • 8/6/2019 CH-47_MTF_1_October_1968

    62/131

    CH-47 AMTPC

    Malfunction Probable Cause

    b. Cyclic position indicator improperly positioned

    c. Trim wheel not centeredd. Speed trim not properly sete. Pitch link adjustment required

    C9. Excessive control displacementsa. A/C incorrectly riggedb. SAS engage error

    C10. Lateral stick is out of tolerance during an intothe-wind hovera. A/C incorrectly rigged

    C11. Excessive pedal split in hovera. SAS engage errorb. A/C incorrectly rigged

    C12. With trim wheel rotated full forward cyclic stickmoves aft 1.4 O.5 inches as noted on stickposition indicatora. Trim wheel installed backwardsb. Wiring reversed to trim wheel electrical con

    nectorC13. With trim wheel moved full aft, cyclic stick posi

    tion indicator indicates less than 1.4 O. 5 inchaft cyclic stick travela. Defective servo-amplifier card in speed trim

    amplifierb. Defective trim wheel

    61

  • 8/6/2019 CH-47_MTF_1_October_1968

    63/131

    CH-47 AMTPC

    Malfunction Probable Cause

    c. Defective (DCP) stick trim actuatorC14. Autorotation rpm low

    a. A/C incorrectly riggedb. Blade pitch angle too high

    C15. Excessive pedal splita. A/C improperly riggedb. SAS engage error

    62

  • 8/6/2019 CH-47_MTF_1_October_1968

    64/131

    CH-47 AMTPC

    SECTION DELECTRICAL

    Malfunction Probable Cause

    01. No indication of battery power supplied to thehelicoptera. Caution lights circuit breaker outb. Battery disconnectedc. Battery lowd. Faulty battery relaye. Faulty battery switchf. Defective wiring

    02. Cockpit dome lights inoperativea. Circuit breaker outb. Burned out bulbc. Defective switchd. Defective wiring

    03. Cockpit dome lights will not dima. Defective rheostatb. Defective wiring

    04. Cockpit white dome lights only inoperativea. Defective bulbsb. Defective l ight selector switchc. Defective wiring

    63

  • 8/6/2019 CH-47_MTF_1_October_1968

    65/131

    CH-47 AMTPC

    Malfunction Probable Cause

    05. Utility lights inoperativea. Circuit breaker outb. Defective light assemblyc. Defective wi ri ng

    06. Instrument flood lights inoperativea. Defective bulbsb. Defective instrument panel flood

    light switchc. Defective wiring

    07. Jump lights and TROOP ALARM inoperativea. Defective jump light relayb. Defective wiring

    08. Troop alarm bells inoperativea. Circuit breaker outb. Defective alarm bell switchc. Defective wiring

    09. Cabin and ramp lights inoperativea. Defective cabin light relayb. Defective switchc. Defective wiring

    010. Cabin and ramp lights inoperative in REDa. Defective switchb. Defective bu Ibsc. Defective relay

    64

  • 8/6/2019 CH-47_MTF_1_October_1968

    66/131

    CH-47 AMTPC

    Malfunction Probable Cause

    d. Defective wiring011. No power to emergency bus

    a. Feeder circuit breaker outb. Defective BATTERY switchc. Defective emergency bus relayd. Defective wiring

    012. Caution lights inoperativea. BATTERY switch OFF or in EMERGENCYb. Caution light circuit breakers outc. Defective caution light paneld. Defective wiring

    013. Caution lights do not come on when testswitch is depresseda. Defective test switchb. Defective caution light panelc. Defective wiring

    014. Master caution light (MCLC) won't cancel whenreseta. Master cautio'n capsule sticking in panelb.' Defective master caution light panel

    015. Caution lights do not dima. Defective dim switchb. Defective dimming relayc. Defective caution light paneld. Defective wiring

    65

  • 8/6/2019 CH-47_MTF_1_October_1968

    67/131

    CH-47 AMTPC

    Malfunction Probable Cause

    016. When dome light switch is placed to WH ITE{caution lights dimmed} the caution lights donot go to brighta. Defective dimming lock-out relayb. Defective wiring

    017. No. 1 generator won't come on linea. Defective voltage regulatorb. Defective protection control panelc. Defective frequency sensing and time delay

    relay {APU and generator control box}d. Defective wiringe. Defective generator

    018. No.1 or No.2 generator OFF, No.1 or 2 GENOUT CAUTION light ON {no ac cross-tie indicated on load meter} No. 2 transformer/rectifier warning light ONa. Ac bus control circuit breaker outb. Defective ac bus-tie relayc. Defective wiring

    019. Both generators on line, No. 2 rectifier OFFcaution light is on, indicating dc cross tie {No.1loadmeter indication increasing}a. Secondary bus insufficiently loadedb. No. 2 transformer/rectifier 3-phase ac cir

    cuit breaker outc. Defective No. 2 transformer/rectifier

    /

    66

  • 8/6/2019 CH-47_MTF_1_October_1968

    68/131

    CH-47 AMTPC

    Malfunction Probable Cause

    d. Defective wiring020. Windshield anti-ice system will not cycle at

    present temperature of 45 Ca. Defective windshield temperature sensor

    elementb. Defective windshield anti-ice controllerc. Defective anti -ice control relay

    021. Windshield anti-ice system will not operate beIowan outside air temperature of 24Ca. Windshield anti-ice ac circuit breaker outb. DC circuit breaker outc. Defective temperature sensing elementd. Defective windshielde. Defective controllerf. Defective wIring

    022. No pitot heat and SAS port heata. Pitot heat circuit breaker outb. Defective pitot heat switchc. Defective heating elementsd. Defective wiring

    023. Searchlight-pilots or copilots search light willnot come ona. Searchlight circuit breaker outb. Defective searchlight filament (SLT-FIU

    switch on thrust lever

    Il

    67)

  • 8/6/2019 CH-47_MTF_1_October_1968

    69/131

    CH-47 AMTPC

    Malfunction Probable Cause

    c. Defective bu Ibd. Defective searchlight assemblye. Defective wiring

    024. Pilot's or copilot's searchlight will not extenda. Searchlight control circuit breaker outb. Defective SEARCH L1G HT control switch on

    thrust leverc. Defective SEARCH L1G HT switch (SLT

    CONT)d. Defective wiringe. Defective searchlight assembly

    025. Pilot's or copilot's searchlight will not rotateleft or righta. Defective SEARCHLIGHT control switchb. Defective wIringc. Defective searchlight assembly

    026. Top and bottom anti-collision lights will n.otrotate or come ona. Anti-collision lights circuit breaker outb. Defective anti-collision light switchc. Defective wiringd. Defective light assembly

    027. Anti-collision light rotates but will not comeona. Defective bulb

    68

  • 8/6/2019 CH-47_MTF_1_October_1968

    70/131

    CH-47 AMTPCMalfunction Probable Cause

    b. Defective light assemblyD28. All position lights inoperative

    a. Position lights circuit breaker outb. Defective position lights switchc. Defective wi ri ng

    D29. Position lights will not dima. Defective position lights switchb. Defective position lights dimming resistorc. Defective wiring

    D30. Instrument lights inoperativea. Circuit breaker outb. Defective rheostatc. Defective dimming rheostatd. Defective wiring

    D31. Instrument lights will not brightena. Defective rheostatb. Dimming rheostat requires adjustment

    D32. No emergency flood lights when GENeratorCONTROL and BATTERY switches are OFFa. SECONDARY COCKPIT LIGHTS circuit

    breaker outb. Pilot's instrument light's rheostat is OFFc. Defective flood light relayd. Defective wiring

    69

  • 8/6/2019 CH-47_MTF_1_October_1968

    71/131

    CH-47 AMTPC

    Malfunction Probable Cause

    033. Fire detection lights inopera tivea. Burned out bulbb. Defective PRESS-TO-TEST switchc. Defective wiringd. Defective eng detection elemente. Defective controller

    034. At emergency minimum beep, generators dropoff the line at 198 or 209 rpma. Defective frequency and time delay relayb. Defective PMG section on generator

    035. When engine anti-ice switch is placed to ON, adecrease in N I is not detected and EGT doesnot risea. Defective switchb. System blockedc. Defective valve

    036. Heater blower inoperativea. Heater blower circuit breaker outb. Defective blower relayc. Defective blowerd. Defective wiring

    037. Heater will not l ight off but vent worksa. Plug fouledb. Thermostat hot

    70

  • 8/6/2019 CH-47_MTF_1_October_1968

    72/131

    CH-47 AMTPC

    Malfunction Probable Cause

    D38. Heater does not light off within 30 secondsa. Defective blowerb. Defective air pressure switchc. Defective relaysd. Defective wiring

    D39. Heater inoperativea. Defective blower systemb. Defective fuel systemc. Defective ignition system

    71

  • 8/6/2019 CH-47_MTF_1_October_1968

    73/131

  • 8/6/2019 CH-47_MTF_1_October_1968

    74/131

    CH-47 AMTPC

    SECTION EHYDRAULIC

    Malfunction Probable Cause".

    E1. Parking brake won't reseta. Utility hydraulic switch inoperativeb. Brake incorrectly rigged

    E2. Parking brake warning light won't stay ona. Brake incorrectly riggedb. M icroswitch incorrectly rigged

    E3. No boost pressure indicationa. Defective transmitterb. Inoperative pump

    E4. Fluctuating pressurea. Defective transmitterb. Low service levelc. Defective gauged. Trapped air in the systeme. Defective flight control hydraulic boost

    pumpE5. No. 2 flight boost pump pressure does not

    build up within 30 seconds after APU start a. AG B overloadedb. AG B hydraulic motor defectivec. Defective frequency sensing and time delay

    relay

    73

  • 8/6/2019 CH-47_MTF_1_October_1968

    75/131

    CH-47 AMTPCMalfunction Probable Cause

    d. Defective wiringE6. No. 1 boost pressure is below 2500 psi

    a. Low reservoir levelb. Trapped air in systemc. Hoses kinkedd. Defective flight control hydraulic boost in

    dicatore. Defective flight control hydraulic boost trans

    mitterf. Defective flight control hydraulic boost pump

    E7. Hydraulic boost switch OFF, caution light outa. Defective hydraulic boost pressure switchb. Defective wiring

    E8. Hydraulic boost pressure does not indicate with-In 2 seconds after switch is turned ona. Defective hydraulic boost switchb. Defective hydraulic boost solenoid valvec. Defective hydraulic boost pump

    E9. Able to turn off both flight boostsa. Interlock malfunction

    E10. No.1 boost will not drop to 500 50 PSIa. AGB switch malfunctionb. Defective boost pump solenoid valvec. Defective No. 1 hydraulic boost pump

    /74

  • 8/6/2019 CH-47_MTF_1_October_1968

    76/131

    CH-47 AMTPCMalfunction Probable Cause

    d. Defective wiringE11. Brakes are spongy

    a. Air in brake lineE12. Brakes are leaking

    a. Over servicedb. Faulty seal

    E13. Brakes will not holda. Defective utility hydraulic systemb. Defective wheel brake

    E14. Intermittent power steeringNOTE

    When power steering or swivel lockswitch is cycled. if hydraulic pressuredrops approximately 200 pounds.stays there for short duration and re turns to previous value. the problem ishydraulic; if no drop. the problem iselectrical

    a. Faulty actuatorb. Faulty control box

    E15. Power steering turns left or right with controlin neutrala. Struts unevenb. Aft gear misalignedc. Power steering not properly adjustedd. Defective actuator

    75

  • 8/6/2019 CH-47_MTF_1_October_1968

    77/131

    CH-47 AMTPCMalfunct ion Probable Cause

    e. Defective hydraulic systemf.. Defective wiring

    E16. Aircraft turns left or right with swivels lockeda. Struts unevenb. Aft gear misalignedc. Swivels not locking

    E17. Wheels will not center with swivel locks turnedONa. Aft gear misalignedb. Swivel lock inoperative

    E18. Wheel does not center after liftoffa. Defective utility hydraulic systemb. Defective centering cam assembly

    76

  • 8/6/2019 CH-47_MTF_1_October_1968

    78/131

    CH-47 AMTPC

    SECTION FSAS/SPEED TR 1M

    Malfunction Probable Cause

    F1. Yaw kicksa. Water in side slip linesb. Defective SAS link

    F2. No pitch or roll responsea. Failed gyro in SAS box

    F3. Hardovera. Defective card in SAS box

    F4. Oscillationa. Faulty linkb. Gain too high in given channel

    F5. Excessive left pedal with helicopter trimmedIn hover and SAS ona. Pedals incorrectly riggedb. Yaw extensible link not adjusted for neu tral

    F6. In a hover SAS is switched from BOTH ON tosingle SAS ON and a kick is felt in the yawaxis (engagement error)a. Yaw channel for given SAS requires bal

    ancingb. Yaw link feedback potentiometer requires

    adjustment

    77

  • 8/6/2019 CH-47_MTF_1_October_1968

    79/131

    CH-47 AMTPC

    Malfunction Probable Cause

    c. Defective demodulator-modulator card inyaw channel

    d. Defective SAS boxF7. Forward or aft cyclic trim actuator does not

    start to extend at 60 or 80 knots indicatedair speeda. Forward or aft cyclic trim channels out ofadjustmentb. Failed actuatorc. Defective amplifierd. Leak in pitot static lines to the amplifier

    F8. Cyclic speed trim does not fully extend or isfully extended too soona. Speed trim out of adjustment

    F9. Cyclic position plot too high or lowa. DCP schedule out of adjustmentb. AIC incorrectly rigged

    F10. Cyclic speed trim completely inoperative inautomatic modea. Speed trim ac circuit breaker outb. Defective amplifierc. Defective wiring

    F11. Cyclic speed trim does not operate manuallya. Failed actuatorb. Faulty switchc. Defective wiring

    78

  • 8/6/2019 CH-47_MTF_1_October_1968

    80/131

    CH-47 AMTPC

    Malfunction Probable Cause

    F12. Uncoordinated turnsa. SAS roll yaw circuit faultyb. Leak in side slip lines

    F13. Yaw huntinga. High gain in yaw channel In SAS boxb. Leak in side slip lines

    I

    l79

    I

  • 8/6/2019 CH-47_MTF_1_October_1968

    81/131

    )

  • 8/6/2019 CH-47_MTF_1_October_1968

    82/131

    CH-47 AMTPC

    SECTION GENGINES AND TRANSMISSIONS

    Malfunction Probable Cause

    G1. Emergency beep inoperativea. Faulty relayb. Faulty or failed actuator motorc. BATTERY switch OFF

    G2. Normal N II system inoperativea. No AC power, circuit breaker not resetb. Defective remote control boxc. Defective wiring

    G3. Both normal and emergency engine control sys tems inoperativea. Defective N II actuatorb. Defective emergency trim relayc. Defective wiring between remote control box

    and actuatorG4. No.1 engine will not motor with START button

    depresseda. Engine start circuit. breaker outb. Defective start switchc. Defective engine start solenoid valved. Defective start relaye. Defective utility hydraulic systemf. Defective wIring

    81)

  • 8/6/2019 CH-47_MTF_1_October_1968

    83/131

    CH-47 AMTPC

    Malfunction Probable Cause

    G5. Engine will not accelerate to 19% within 15seconds during start cyclea. Insufficient starting fuelb. Defective utility hydraulic start solenoid

    valvec. Defective utility hydraulic systemd. Defective hydraulic starter motor

    G6. Engine will not accelerate to ground idlea. N I improperly riggedb. Faulty start motorc. G.!. ADJ screw requires adjustment

    G7. Engine will not accelerate from ground idle toflight range within 45 secondsa. N I actuator slowb. Fuel control acceleration and start fuel re

    quires adjustmentc. Bleed band defectived. Defective engine fuel control

    G8. No oil pressurea. Transmitter disconnectedb. Transmitter failedc. Gauge inoperative

    G9. Engine oil pressure below 10 psia. Clogged No.2 bearing filterb. Engine oil pump not adjusted properly

    82

  • 8/6/2019 CH-47_MTF_1_October_1968

    84/131

    CH-47 AMTPC

    Malfunction Probable Cause

    c. Defective indicatord. Defective engine oil pressure transmittere. Improper transmitter installed

    G1O. Transient torque exceeds 1200 foot pounds(1300 foot pounds, single engine)a. Acceleration schedule set too highb. Faulty fuel controlc. Faulty torque indicating systemd. Engine beep trim switches not at minimum

    beep prior to moving ECl to FIG11. Pilot and copilot beep trim switches inopera

    tivea. Engine trim dc circuit breaker outb. Defective wIring

    G12. Pilot's NO. 1 AND 2 ENGINE BEEP TRIMswitch inoperativea. Defective switchb. Defective wiring

    G13. To match engine torques, engine beep trimswitches must be beeped in opposite direc tionsa. Excessive N II actuators speeds between

    engine No. 1 and No. 2b. Beep trim actuator speeds In the No.1 and

    No. 2 engine remote control box vary ex cessively

    k )I 83

  • 8/6/2019 CH-47_MTF_1_October_1968

    85/131

    CH-47 AMTPC

    Malfunction Probable Cause

    G14. Engine torques will not matcha. N II system not rigged properlyb. Defective N II actuatorc. Defective engine fuel controld. Defective engine torque transmittere. Defective torque indicatorf. Defective engine

    G15. While beeping engines to match torque. No. 1engine beeps up much faster than No. 2 caus ing an excessive torque split. and No. 1 enginemust be beeped in the opposite direction tomatch torques (engines stabilized. torques remain matched)a. Excessive difference in N" actuator speeds

    between the No. 1 and No.2 engineb. Defective N II actuatorc. Defective remote control box

    G16. Excessive hunting with engine torquesmatcheda. Defective N" actuatorb. Defective remote control boxc. Defective wiring

    G17. Excessive change in engine torque when thrustlever is moved to full downa. Flight controls (thrust system) incorrectly

    rigged

    84

    /

  • 8/6/2019 CH-47_MTF_1_October_1968

    86/131

    CH-47 AMTPC

    Malfunction Probable Cause

    b. Engine droop eliminator potentiometer outof adjustment

    G18. Difference in engine torque indications duringsingle engine operation greater than 6% of aver age TO between enginesa. Faulty torque indicatorb. Faulty torque indicating system of enginec. Emergency engine trim circuit breaker outd. Defective emergency beep trim switche. Defective wIring

    G19. Engine emergency beep trim switch operatesin increase but inoperative when placed to decreasea. Defective switchb. Defective actuatorc. Defective emergency trim relayd. Defective wiring

    G20. Droop greater than 3 rpma. Droop potentiometers improperly adjustedb. Engine improperly riggedc. Defective droop eliminator potentiometer

    G21. Excessive torque fluctuation of toppinga. ~ a u l t y transducerb. Faulty indicatorc. Excessive Ale vibration

    85

  • 8/6/2019 CH-47_MTF_1_October_1968

    87/131

    CH-47 AMTPCMalfunction Probable CauseG22. Excessive N1 fluctuation at topping

    a. Faulty indicatorb. Faulty tachometer generatorc. Defective wiring

    G23. Topping too lowa. N1 improperly riggedb. N II improperly riggedc. Topping adjustment lowd. Torque rate limiter adjustment lowe. Improper bleed band adjustment

    G24. Torque low at topping (N I and EGT appearnormal)a. Defective torque indicating system

    G25. At minimum beep, rotor rpm not 208 4,204 4, or 21 6 2a. Minimum beep trim resistor in RH pod re

    quires adjustmentG26. Unable to adjust minimum beep

    a. N II engine controls improperly riggedb. Defective minimum beep trim variable re

    sistorc. Defective N II actuator (feed back pot)

    86

  • 8/6/2019 CH-47_MTF_1_October_1968

    88/131

    CH-47 AMTPC

    SECTION HFUEL

    Malfunction Probable CauseH1. Main fuel valve does not close when fire T

    handle is pulled outa. Faulty T-handle micro switchb. Defective wiring

    H2. Crossfeed valve does not open when switch ISplaced to ONa. Crossfeed control circuit breaker outb. Defective crossfeed valve switchc. Defective crossfeed valved. Defective wIring

    H3. Indicator pointer pegged full scale for all positions of fuel selector switcha. Open shielded wiring from tank probes

    H4. No fuel indication all switch positionsa. FUEL OTY system requires calibrationb. Defective indicatorc. Defective selector switchd. Defective wIring

    H5. Indicated total does not equal computed totalby 50 pounds or 300 poundsa. FUEL OTY system requires calibrationb. Defective selector switchc. Defective wi ri ng

    87

  • 8/6/2019 CH-47_MTF_1_October_1968

    89/131

    CH-47 AMTPCMalfunct ion Probable CauseH6. Fuel quantity indicator pointer erratic

    a. Open shielded wiring from tank probesb. Defective indicatorc. Defective Wiringd. Defective probes

    H7. Tanks full, no single tank indication. Total indication OK.a. Defective selector switchb. Defective wiring

    H8. No fuel pressure warning lights when fuel boostpumps are OFFa. Caution lights circuit breaker outb. Defective wiring

    H9. Boost pump inoperativea. Fuel boost pump circuit breaker outb. Defective boost pump relayc. Defective pu mpd. Defective wIring

    H10. With crossfeed switch at OPEN and single boostpump turned on, only ~ h caution light for thetested system turned on goes outa. Crossfeed circuit breaker outb. Defective crossfeed valvec. Defective caution lightd. Defective wiring

    88

  • 8/6/2019 CH-47_MTF_1_October_1968

    90/131

    CH-47 AMTPC

    Malfunction Probable Cause

    H 11. Engine flames out with boost pumps offa. Failed engine driven boost pump

    89

  • 8/6/2019 CH-47_MTF_1_October_1968

    91/131

    - . /

  • 8/6/2019 CH-47_MTF_1_October_1968

    92/131

    CH-47 AMTPC

    SECTION IVIBRATIONS

    Malfunction Probable Cause

    11. Excessive 1/Rev vibrationa. Blades out of trackb. Weak lag damperc. Blades unbalanced

    12. Excessive 3/Rev vibrationa. Loose aft pylon splice boltsb. Loose component support fittingc. Loose engine. fairing. or tail coned. Loose landing gear, work platforms, access

    doors, ramps, escape panels. windows. ordoors

    13. High frequency vibrationa. Sync shaft out of balanceb. Engine out of balance or has F.G.D.c. Excessive radial play on transmission

    shaftsd. Defective lord mount on sync shafting

    91

  • 8/6/2019 CH-47_MTF_1_October_1968

    93/131

    /

  • 8/6/2019 CH-47_MTF_1_October_1968

    94/131

    CH-47 AMTPC

    SECTION JCOMMUN ICATION/NAVIGATION

    Malfunction Probable Cause

    J1. No ICSa. Intercom switches offb. Failed intercom boxc. Broken jack cordd. Broken or improper headsete. Faulty interphone junction box

    J2. Radio inoperative. a. Defective R/T unitb. Defective wiring

    J3. VGI will not aligna. Faulty gyrob. Faulty indicatorc. Circuit breaker out

    J4. UHF continues to channela. Faulty control head

    J5. FM homing will not center, always gives fullright or left deflectiona. Faulty antennab. Faulty home sensing unitc. Shortened coaxial cabled. Weak receiver

    93

  • 8/6/2019 CH-47_MTF_1_October_1968

    95/131

    CH-47 AMTPCMalfunction Probable CauseJ6. Gyro compass will not hold sync

    a. Faulty gyrob. Faulty flux valvec. Faulty indicator

    J7. Gyro compass will not synca. Faulty indicatorb. Flux valve needs re-swinging

    J8. VOR volume weaka. Faulty receiverb. Low sensitivity

    J9. VOR off heading (No. 2 needle)a. Faulty receiver

    J10. Course direction indicator does not give 10sweepa. Receiver requires adjustment

    J11. Excessive needle fluxa. Faulty receiver

    J12. ADF indicates OFF heading greater than 3 aa. Antenna loop requires compensationb. Faulty receiver

    J13. No.1 needle more than 3 a off magnetic bear ing to stationa. Gyro compass not synchronizedb. Faulty antennac. Fau.lty receiver

    94

  • 8/6/2019 CH-47_MTF_1_October_1968

    96/131

    CH-47 AMTPCMalfunct ion Probable CauseJ14. Excessive No. 1 needle flux

    a. Faulty receiverb. Faulty antenna

    J15. Marker beacon audio weak or inoperativea. Low sensitivity (place adjustment to posi

    tion 5)b. Faulty receiver

    J16. Marker beacon light inoperative or inoperativeon low positiona. Low sensitivityb. Faulty receiverc. Antenna not peaked

    J17. Transponder malfunction: pilot light not on;press the test button. If pilot light still fails tol ight either the bulb is burned out or no poweris reaching the set

    95

  • 8/6/2019 CH-47_MTF_1_October_1968

    97/131

  • 8/6/2019 CH-47_MTF_1_October_1968

    98/131

    ~ " CH-47 AMTPCFAILURE Of ONE ENG INEDURING TAKEOFF

    Maintain Necessary Control and Power(Continued Flight)

    Engine beep trim switch (No. 1 & 2) MAINTAIN 230 ROTOR RPM

    Airspeed - BEST SINGLE-ENGINECLIMB

    Cleanup Dead EngineEngine condition lever (affected engine)

    STOPPresence of fire - CH ECKFuel valve switch (affected engine) - CLOSECrossfeed switch - AS REQUIREDFuel booster pump switches (affected

    engine) - AS REQU IREDMaintain Necessary Control and Power(Discontinued Flight)

    Thrust control rod - MAINTAINSETTING

    Cyclic stick and directional p e d a l s ADJUST

    Thrust control rod - RAI SE

    97

  • 8/6/2019 CH-47_MTF_1_October_1968

    99/131

    ~ ~ ~ ~ , , ~ ~ ~ " " " " " ~ H-47 AMTPCFAILURE OF BOTH ENG INESOUR ING FLIGHTMaintain Necessary Control

    Thrust control rod - ADJUSTAirspeed - MAINTAIN 70 OR 90

    KNOTSEngine or engines - RESTART

    Cleanup Dead EnginesEngine condition levers - STOPPresence of fire - CH ECKFuel valve switches - CLOSECrossfeed switch - CLOSEFuel booster pump switches - OFF

    98

  • 8/6/2019 CH-47_MTF_1_October_1968

    100/131

    CH-47 AMTPCFAILURE OF ONE ENGINEOUR ING FLIGHT

    ,--......

    Maintain Necessary Control And PowerEngine beep trim switch (No. 1 & 2)

    MAINTAIN 230 ROTOR RPMAirspeed - BEST SINGLE-ENGINE

    CRUISECleanup Dead Engine,--......

    Engine condition lever (affected engine) STOP

    Presence of fire - CH ECKFuel valve switch (affected engine) CLOSECrossfeed switch - AS REQUIREDFuel booster pu mp switches (affected

    engine) - AS REQU IRED

    99

  • 8/6/2019 CH-47_MTF_1_October_1968

    101/131

    CH-47 AMTPC

    ENG INE RESTART DUR ING FLIGHTEngine condition lever - GROUNDFire control handle - CHECK INFuel booster pump switches (affected

    engine) - CHECK ONCrossfeed switch - AS REQUIREDFuel valve switch - OPENIgnition switch - ONStart fuel switch - OPENStart pushbutton - DEPRESS AND

    HOLDStart fuel switch - CLOSE (600C)Engine oil pressure - CHECKIgnition switch - OFFEngine instruments - RECHECKEngine condition lever - FLIGHTRotor rpm - 230Engine torque - MATCH

    100

  • 8/6/2019 CH-47_MTF_1_October_1968

    102/131

    . , , ~ ~ ~ CH-47 AMTPC

    FUEL PRESSURE DROP - ENG INEOPERATING NORMALLY

    Below 6,000 Feet - Engine OperatingNormallyMaster caution l ight - PUSH TO

    RESETCrossfeed switch - OPENMaster caution panel - CHECK

    Above 6,000 Feet - Engine Flames OutEngine condition lever (affected

    engine) - STOPMaster caution light - PUSH TO

    RESETCrossfeed switch - OPENMaster caution panel - CHECKEngine - RESTART

    101

  • 8/6/2019 CH-47_MTF_1_October_1968

    103/131

    ~ ~ CH-47 AMTPCGO-AROUND WITH ONEENG INE INOPERATIVE

    Cyclic stick - ADJUSTEngine beep trim switch (No. 1 & 2)

    MAINTAIN 230 ROTOR RPMThrust control rod - ADJUST

    TAKEOFF WITH ONE ENGINEINOPERATIVEPrior to Takeoff

    Thrust control rod - 3-DEGREE DETENTRotor rpm - 230

    TakeoffThrust control rod - RAISE AND

    MAINTAIN 230 ROTOR RPMCyclic stick - ADJUSTTrim wheel - ADJUSTAirspeed - BEST SINGLE-ENGINE

    CLIMB

    102

  • 8/6/2019 CH-47_MTF_1_October_1968

    104/131

    .:.CH-47 AMTPC

    NORMAL ENG INE BEEP TR 1MSWITCH FAILURE

    Both ac eng trim circuit breakersPULL IMMEDIATELY

    Emergency beep trim switches - USEEMERGENCY ENGINE SHUTDOWNDuring Failure of Ac and DcElectrical Systems

    Fuel valves - CLOSE (Manually)All other switches and controls - OFF

    EMERGENCY ENG INE SHUTDOWNDuring Gas Producer Actuator orCondition Lever Failure

    Fuel valve switch (affected e n g i n e ) CLOSE

    All other switches and controls - OFFLOW OIL QUANTITY

    Master caution lights - PUSH TORESET

    Oil temperature and pressure indicators(affected engine) - CHECK

  • 8/6/2019 CH-47_MTF_1_October_1968

    105/131

    CH-47 AMTPC

    TRANSM ISS ION 0 I L TEMPERATURE ORPRESSURE CAUTION LIGHT ON

    Master caution lights - PUSH TORESET

    Thrust control rod - LOWERTransmission oil temperature and

    pressure indicators - CHECKENGINE FIRE DURING STARTINGOR SHUTDOWN

    Engine condition lever (affected engine) STOP

    Fuel valve switch (affected engine) CLOSEEngine start pushbutton (affected engine)

    PRESS AND HOLDStart fuel switch (affected engine)

    CLOSEIgnition switch (affected engine) - OFFFuel booster pumps - OFF

    AUXILIARY POWER UNIT FIREAPU switch - STOPEngine condition levers - STOPFuel valve switches - CLOSEPortable fire extinguisher - USE

  • 8/6/2019 CH-47_MTF_1_October_1968

    106/131

    ~ ~ CH-47 AMTPCENG INE COMPARTMENT FIREIN FLIGHT

    Engine condition lever (affectedengine) - STOP

    Fire control handle (affected e n g i n e ) PULL

    Fire extinguisher agent switch - SELECTBOTTLE NO. 1 OR BOTTLE NO.2

    Fuel valve switch (affected engine) CLOSE

    Crossfeed switch - AS REQUIREDFuel booster pump switches (affected

    engine) - AS REQUIREDElECTR ICAl FIRE

    Personnel - ALERTEDAirspeed - 100 KNOTS OR BELOWBattery switch - EMERGENCYGenerator switches - OFFHand fire extinguisher - AS REQUIREDHelicopter - LAND AS SOON AS

    PRACTICAL

  • 8/6/2019 CH-47_MTF_1_October_1968

    107/131

    CH-47 AMTPCSMOKE AND FUME ELIM INATION

    Airspeed - 80 to 100 knotsCargo loading ramp - OPENUpper half of main cabin doo r -

    OPENPilot's sliding window - OPENHelicopter attitude - 20LEFT YAW

    FUEL BOOSTER PUMP FAILUREMaster caution light - PUSH TO

    RESETEngine condition lever (affected

    engine) - STOPCrossfeed switch - OPENMaster caution panel - CH ECKFuel booster pu mp switches (affected

    tank) - OFFEngine - RESTART

    FUEL LOW CAUTION LIGHT ONMaster caution l ight - PUSH TO

    RESETFuel quantity indicator - CHECKFuel quantity - BALANCE

    106

  • 8/6/2019 CH-47_MTF_1_October_1968

    108/131

    CH-47 AMTPC~ ' " " " " " " " " " " " " ' ' ' ' ~ , , ~ ' ' ' ' ~ ~ FAILURE OF ONE AC GENERATOR

    Master caution lights - PU SH TORESET

    All circuit breakers - CHECKGenerator switch - RESET AND

    THEN ONMaster caution panel - CHECK

    FAILURE OF BOTH AC GENERATORSr--- Airspeed - 100 KNOTS OR BELOW

    Helicopter - LAND AS SOON ASPRACTICAL

    Altitude - DESCEND BELOW 6,000 FEETGenerator switches - TEST

    Ac bus cont circuit breaker - PU LLGenerator switch - RESET THEN ON

    To isolateGenerator switch - OFFCircuit breakers - PU LLGenerator switch - RESET THEN ONCircuit breakers - PU SH INAc bus cont circuit breaker - PUSH IN

    Battery switch - AS REQUIREDEmergency engine beep trim swi tches

    AS REQUIREDHelicopter - LAND AS SOON AS

    PRACTICAL

    107

  • 8/6/2019 CH-47_MTF_1_October_1968

    109/131

    CH-47 AMTPCFAILURE OF BOTH TRANSFORMER RECTIFIERS

    Master caution lights - PUSH TORESET

    Airspeed - 100 KNOTS OR BELOWBattery switch - AS REQUIREDAll dc equipment not essential to

    flight - OFFEMERGENCY DESCENT

    Thrust control rod - LOWERAirspeed - ESTABLISH AN AIRSPEED

    WHICH WILL PRODUCE MAXIMUMRATE OF DESCENT

    108

  • 8/6/2019 CH-47_MTF_1_October_1968

    110/131

    CH-47 AMTPC

    AUTOROTATIVE LAND INGThrust control rod - LOWER

    IMMEDIATELYAirspeed - MAINTAIN 70 OR 85

    KNOTSLongitudinal cyclic speed trim

    CHECK RETRACTEDPersonnel - ALERTIff - EMERGENCYRadio call - COMPLETEShoulder harness - LOCKParking brake - CHECK RELEASEDFlare - 100 FEETThrust control rod - RAISEWheel brakes - AS REQUIRED

    109

  • 8/6/2019 CH-47_MTF_1_October_1968

    111/131

    H-47 AMTPCPRACTICE AUTOROTATIONEntry

    Aft wheel swivel locks - LOCKEDRotor rpm - 230Thrust control rod - LOWERAirspeed - 70 OR 85 KNOTSLongitudinal cyclic speed trim

    CHECK RETRACTEDAt Approximately 100 Feet

    Cyclic - FLAREThrust control rod - AS REQUIRED

    At Approximately 15 Feet(Aft Wheel Height)

    Thrust control rod - RAI SECyclic stick and directional p e d a l s

    AS REQUIREDAfter Touchdown

    Cyclic stick - FORWARDThrust control wd - LOWERWheel brakes - USE

    110

  • 8/6/2019 CH-47_MTF_1_October_1968

    112/131

    CH-47 AMTPC

    EMERGENCY LANDING IN HEAVILYWOODED AREAS

    Engine condition levers - STOPGenerator switches - OFFBattery switch - OFF

    LONG ITUD INAL CYCLIC SPEEDTRIM SYSTEM FAILURE

    Airspeed - AS REQUIREDAc and dc speed trim circuit breakers

    CHECK INSpeed trim function switch - SELECT

    OTHER FUNCTIONSINGLE SAS FAILURE - BOTH ON

    Helicopter - MAINTAIN CONTROLAirspeed - REDUCE TO 60 TO 80

    KNOTS lASLongitudinal cyclic speed trim

    CHECK RETRACTEDAltitude - INCREASE IF AT EXTREMELYLOW GROUND CLEARANCEMalfunctioning system - ISOLATEMalfunctioning SAS, SAS dc circuit

    breaker - PU LL

  • 8/6/2019 CH-47_MTF_1_October_1968

    113/131

    CH-47 AMTPCBAILOUT CHECKLIST

    Alarm bell - RINGAirspeed - 80 KNOTSFlight controls - TRIMHelicopter - EXIT

    PILOT AND COPILOTJETTISONABLE DOORExterior Ground Jettisoning

    Trigger button - PUSHJettisoning handle - TURN HANDLE

    UP OR DOWNIf door does not fall away - PU LL

    In-Flight JettisoningJettisoning handle - ROTATEIf door is not carried away - PUSH

  • 8/6/2019 CH-47_MTF_1_October_1968

    114/131

  • 8/6/2019 CH-47_MTF_1_October_1968

    115/131

  • 8/6/2019 CH-47_MTF_1_October_1968

    116/131

    ) ) ) ) ) )Table 2

    Engine Fire Extinguisher PressuresAmbient Minimum Maximum

    Temperature Indication Indication(Fahrenheit) (Psi) {Psi}

    ("')_65 0 271 344 J:, _60 0 275 350 -...J_40 0 292 37 0 l>S_20 0 32 0 40 0 - l0 0 355 437 "tJ("')

    20 0 396 48640 449 54060 0 518 61880 0 593 702

    100 691 784->-> 125 785 9020'1

  • 8/6/2019 CH-47_MTF_1_October_1968

    117/131

    ....

    .... CH-47A COCKPIT CONTROLS POSITION ENVELOPEenAIRCRAFT CONFIGURATION ROTOR RPM - 230STANDARD UN BALLASTED RATE OF CLIMB - 0 FT/MIN.STICK POSITION TRIM - "0"

    2.0(' )J:,

    ......

    ....

    ( )'oJ

    C....N'

    III...

    ....

    ):>LONG -iSTICK

    POSITION"'tl(' )

    (INCHES)

    o 10 20 30 40 50 60 70 80 90 100 110 120 130) ) ) )

  • 8/6/2019 CH-47_MTF_1_October_1968

    118/131

    oa.(f)

    .J

    o0IZouIa.u ouI'IU

  • 8/6/2019 CH-47_MTF_1_October_1968

    119/131

    ) ) ) ),'.

    c....

    ( ).,....

    ....

    .....

    .....

    --.J

    LATERALSTICK POSI TION(INCHES)

    PEDALSEPARATION(I NCHES)

    1.0 I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I II I I I I RIGHT I I I I

    0 If! I I I I I I I I I I I

    CLIMB AND AUTOROTATION I I I I I I I I I I I I I I I I I I I60 KNOTS .

    I I I I I LEFT I I I I I I I I I I I I I I I I I I I I I I I1.0 I I I I I I I I I I I I I I I I 1 I I I I I I I I I I I I I I

    1.0 I I I I I I I I I I I=---k

    2.0 I I I I I I I I I I I I .. I I I I I I I I I I I I I I I I I I

    0 If! I I I ! I I I !o 10 20 30 40 50 60 70 80 90 100 110 120 130

    AIRSPEED (KNOTS)

    (' ):::I:, --.J):>S-;(' )"

    \

  • 8/6/2019 CH-47_MTF_1_October_1968

    120/131

    ....

    .... CH-47B COCKPIT CONTROLS POSITION ENVELOPEto AIRCRAFT CONFIGURATION ROTOR RPM - 225STANDARD UNBALLASTED RATE OF CLIMB - 0 FT/MIN

    STICK POSITION - "0"3.0

    2.0

    NOTE: LONGITUDINAL STICK MUSTBE FURTHER FWD AT 100KNOTS THAN 60 KNOTS aAT 155 KNOTS THAN 100KNOTS-

    FWD

    AFT

    ("'):::I:,

    ...... ( ) -.J- ::to III :t>.... 1.0 S N -l"'tILONG ("')STICKPOSITION 0( INCHES)

    1.0

    o 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160) ) )

  • 8/6/2019 CH-47_MTF_1_October_1968

    121/131

    Ieno0.en.Joa:IzoUIa.:cuou(l)l"VIIU

    \

  • 8/6/2019 CH-47_MTF_1_October_1968

    122/131

    ) ) ) ) ) )1.0

    LATERALSTICKPOSITION(INCHES)

    I 1 I I 1 I 1 1 1 1 1 I I 1 1 1 1 1 1 I 1 I 1 1 1 1 lu l .,LI 1 I 1 1 RIGHT 1 I I 1

    0 ' f I I I I I I I I I I I

    10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160

    CLIMB AND AUTOROTATION 1 I 1 I I I 1 I I 1 1 1 I 1 1 1 I I 1 I60 KNOTS

    I I I I I LEFT 1 I 1 I I 1 I I I 1 1 1 I I I 1 I I 1 1 1 I 1 1 I

    I I I I I I I I I I"'-d---+-

    I 1 I 1 1 1 1 I 1 1 1 I I 1 1 I I 1 1 1 I I 1 1 I I 1 I 1 I 1 1 I1 I I I , I I I I I I I 1 1 I I 1 I 1 I I I 1 I 1 I 1 I I I 1 I

    I 1 'I! 1 I I I

    ("')J:,f:.

    ...... ( ) 1.0I\) '" III .... 4 2.0 s= I\ ) - l("')

    1.0

    PEDALSEPARATION(INCHES) 0 tt' I I

    o........to AIRSPEED (KNOTS)

  • 8/6/2019 CH-47_MTF_1_October_1968

    123/131

    ~

    -' CH-47C COCKPIT CONTROLS POSITION ENVELOPENo AI RCRAFT CONFIGURATION ROTOR RPM - 23 0STANDARD UN BALLASTED RATE OF CLIMB - 0 FT/MINSTICK POSITION - "0 "~ .

    2.0 (")

    NOTE: LONGITUDINAL STICK MUSTBE FURTHER FWD AT 100KNOTS THAN 60 KNOTS aAT 155 KNOTS THAN 100KNOTS

    FWD

    AFT

    J:,...... (' ) +:>.. . :J Q S; "l>... .. 1.0 s: (,,) - iLONG ""0(")STICKPOSITION 0( INCHES)

    1.0

    o 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160, )) ) ) )'\

  • 8/6/2019 CH-47_MTF_1_October_1968

    124/131

    0en0aen-J

    \

    0

    \

    cr

    \

    z

    \

    0u

    \

    \

    \

    a

    \

    \

    u0

    \

    u

    \

    u

    \

    f-V

    \

    IIU

  • 8/6/2019 CH-47_MTF_1_October_1968

    125/131

    ) ) ) ) )-1.0

    I I I I I RIGHT I I I ILATERALSTICKPOSITION 0(INCHES)

    (")I I I I I LEFT I I I I I I I I I I I I I I I I I I I I I I I I I :r:,,f::. C') 1.0 I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I -..J

    C N

    :t>... 2.0 I I I I I I I I I I I I ... I I I I I I I I I I I I I I I I I I I I s;: (. ) CLIMB AND AUTOROTATION 11 I I I I I I I I I I I I I I I I I I I I - l60 KNOTS ""C(")

    1.0 IPEDALSEPARATION(INCHES) 0.,.'

    -"N-"

    I I I I I I I I P" .....+-+

    I ' I ' I ! I I Io 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160AI RSPEED (KNOTS)

  • 8/6/2019 CH-47_MTF_1_October_1968

    126/131

  • 8/6/2019 CH-47_MTF_1_October_1968

    127/131

    C H ~ 4 7 AMTPC

    680

    76 0

    E-

  • 8/6/2019 CH-47_MTF_1_October_1968

    128/131

    \CH-47 AMTPC

    POWER T O P P I ~ G T55-L7C (66:1)

    Figure 3

    JOIN OAT AN D PRESSURE jALTITUDE, MARK A.JOIN lAS AND POINT A. PROJECT TO TAS.

    127

  • 8/6/2019 CH-47_MTF_1_October_1968

    129/131

    CHI-47 AMTPC

    POWER TOPPING T55-L7C (64:1)

    '\

    JOIN OAT AND PRESSURJOIN lAS AND POINT A.

    'J

    MARK A.TAS.

    Figure 4

    129

  • 8/6/2019 CH-47_MTF_1_October_1968

    130/131

    CH-471 AMTPC

    INTERSTAGE AIR BLEED BAND CLOSURE

    85HI SPEED VS AMBIEHT AIR TEMPERATURE I I I I I I I I III I I I I I I I I I I I I I I I I I I I

    80I %wU'"l1.

    I.%

    I 75Q T55.L7 .

    MAlt H, TO FULLYww

    CLbsE AIR BL EED5;'"l e'"'"u 70::>Qe'" T55-L.51. I I ! I I I I I I I ~ I I I I I I I I I I I I I - L I I I : I I I I I I ~ "

    QCl

    65 III111 i I I i I I I 1 I I 1 1 1 1 1 1 1 1 1 II I II I I I I I I I U TTl I I I 1 I I I I I I I I I [ I I I T T l !

    "

    -20

    H. ' 18,720 RPM

    20 40 60

    AMBIEHT TEMPERATURE - DEGREES F

    80 10

    Figure 5

    120

    _, I 131

  • 8/6/2019 CH-47_MTF_1_October_1968

    131/131