Cgah Controlerl80 Sb 052e[1]

22
TRANE EMA L 80 SB 052 E DATE 21/09/99 General Product Section 504 Service Model SCROLL Bulletin Service Engineer J. VENAIL Page 1 of 22 Supersedes S.B N° dated 05/08/98 Revised rubrics are notified by the letter : "F" CONFIGURATION SMM MODULE FOR SCROLL UNITS H GENERATION 1) MENU A - GENERAL INFORMATION 2) MENU B - CUSTOMER SETPOINT B01- Evaporator outlet temperature setpoint B02 - Hot water outlet temperature setpoint B03 - Auxiliary water outlet temperature setpoint B04 - Circuit 1 on validation B05 - Circuit 2 on validation B06 - Operating mode B07 - Remote control validation B08 - Auxiliary setpoint validation B09 - Current date display B91 - Day of month B92 - Month B93 - Year B10 - Current hour display B101 - Hour B102 - Minutes B103 - Seconds B11 - Chilled water setpoint setting B12 - Hot water setpoint setting B13 - Auxiliary setpoint setting 3) MENU C - DEFAULT DISPLAY

Transcript of Cgah Controlerl80 Sb 052e[1]

Page 1: Cgah Controlerl80 Sb 052e[1]

TRANE EMA N° L 80 SB 052 E

DATE 21/09/99

General Product Section 504

Service Model SCROLL

Bulletin Service Engineer J. VENAIL

Page 1 of 22

Supersedes S.B N° dated 05/08/98

Revised rubrics are notified by the letter : "F"

CONFIGURATION SMM MODULE FOR SCROLL UNITSH GENERATION

1) MENU A - GENERAL INFORMATION

2) MENU B - CUSTOMER SETPOINT

B01- Evaporator outlet temperature setpointB02 - Hot water outlet temperature setpointB03 - Auxiliary water outlet temperature setpointB04 - Circuit 1 on validationB05 - Circuit 2 on validationB06 - Operating modeB07 - Remote control validationB08 - Auxiliary setpoint validationB09 - Current date display

B91 - Day of monthB92 - MonthB93 - YearB10 - Current hour displayB101 - HourB102 - MinutesB103 - Seconds

B11 - Chilled water setpoint settingB12 - Hot water setpoint settingB13 - Auxiliary setpoint setting

3) MENU C - DEFAULT DISPLAY

Page 2: Cgah Controlerl80 Sb 052e[1]

Trane EMA N° L 80 SB 052 E

Service Bulletin Page of 222

4) MENU D - CUSTOMER CONFIGURATION

D01 Cooling setpoint reset typeD02 Cooling reset starting valueD03 Cooling reset value rangeD04 Cooling reset rangeD05 Heating setpoint reset typeD06 Heating reset starting valueD07 Heating reset value rangeD08 Heating reset rangeD09 Generic input typeD10 Evaporator pump stop timerD11 Evaporator water pump automatic cleaningD12 Compressor lead-lagD13 Default 1 report typeD14 Default 2 report typeD15 External address

5) MENU E - ADVANCED DISPLAY

6) MENU F - SERVICE ADJUSTMENT

Fp - Service access passwordF1 - Motor parameters

F101 - First start anti-recycleF102 - Anti-recycle between two consecutive starts of one compressorF103 - Maxi number of anti-recycle (adaptive)F104 - Anti-recycle duration (adaptive)F105 - Compressor add mini timeF106 - Compressor remove mini timeF107 - Control dead bandF108 - Control anticipation

F2 - Modem configurationF201 - Modem call conditionF202 - Modem serial link configurationF203 - Modem access languageF204 - Modem trial numberF205 - Modem initialisation stringF206 - Modem call stringF207 - Site identification stringF208 - Established connection stringF209 - End of connection stringF210 - Modem hang-up string

F3 - Modem accessF301 - Modem 1 passwordF302 - Modem 2 passwordF303 - Modem 3 passwordF304 - Modem 4 passwordF305 - Modem access counterF306 - Modem successful access counterF307 - Incorrect Modem access counterF308 - Modem counter reset

F4 - Service configurationF401 - Generation of the warningF402 - Clogged condenser delta TF403 - Clogged condenser durationF404 - Compressor A1 service counterF405 - Compressor B1 service counterF406 - Compressor A2 service counter

Page 3: Cgah Controlerl80 Sb 052e[1]

Trane EMA N° L 80 SB 052 E

Service Bulletin Page of 223

F407 - Compressor B2 service counterF408 - Service access displayF409 - Service access typeF410 - Service access storageF411 - Reset of historical record

F5 - Unit lockingF501 - Locking password

F6 - Sensor calibration (pressure or temperature)F7 - Fans

F701 – Half fan dead bandF702 - Fan pressure differential (HP-LP) setpointF703 - Variable fan setpointF704 - Cooling low ambientF705 - heating low ambient

7) MENU G - FACTORY CONFIGURATION

Gp - Factory access passwordG1 - Unit parameters

G101 - Number and type of compressorsG102 - Evaporator water mix rangeG103 - Refrigerant typeG104 - Fan typeG105 - Low ambient stop validationG106 - Evaporator high water temperature hold off validationG107 - Evaporator low water temperature setpointG108 - Evaporator low refrigerant temperature setpointG109 - Evaporator heater setpointG110 - Antifreeze "Hot Gas By-Pass" temperature setpointG111 - Cooling HP setpointG112 - Heating HP setpointG113 - HGBP operationG114 - Unit typeG115 - Serial link type - Module address

G2 - Auto-sequencingG201 - Sequencing orderG202 - maxi disconnect timeG203 - Time between unit additionG204 - Time between unit removalG205 - Type of installation

G3 - Type of sensorsG4 - De-icing

G401 - DT zone 1 (7 to 11°C)G402 - DT zone 2 (4 to 7°C)G403 - DT zone 3 (-3 to 4°C)G404 - DT zone 4 (-7 to -3°C)G405 - DT zone 5 (-11 to -7°C)G406 - DT zone 6 (<-11°C)G407 - DT End of de-icing point 1 (ambient temperature >-5°C)G408 - End of de-icing point 2 (ambient temperature <12°C)

8) Configuration according to the unit model number

Menu B - Customer setpointsEvaporator outlet setpoint - B 01Operating mode - B06Current date - B91, B92 et B93Current time - B101,B102 et B103

F

Page 4: Cgah Controlerl80 Sb 052e[1]

Trane EMA N° L 80 SB 052 E

Service Bulletin Page of 224

Menu G - Factory configurationG101 -Number and type of compressorG102 - Evaporator water mix rateG103 - Type of refrigerantG104 - Type of fanG107 - G108 Antifreeze setpointsG111 - Cooling HP setpointG112 - Heating HP setpointG114 - Unit type

This document gives all the necessary information to configure the regulation system and also givesthe various menus and their displays.This document must only be used when the regulation system configuration software is not available.Nevertheless, it is used as a reference documentThe indices used (1 and 2) correspond to the unit refrigerant circuits. For single circuit units, onlyindex 1 is to be taken into account.Scrolling through menus and sub-menus as well as modifying parameters in the menus and sub-menus are mode with "UP" and "DOWN", "+" and "-" keys located on the front face of the regulationmodule system "UP" and "DOWN" keys allow to scroll from one menu or one parameter to another.They also allow to move from one character to the other in a parameter when it has more than one"+" and "-" keys allow to modify the value of the parameters when it can be modified "=" keyincrements the value and "-" also allow the scrolling down to a sub-menu when the correspondingmenu header is displayed.Pressing more than 3 seconds on I, unit will be reset.

1) MENU A - GENERAL INFORMATION

A01 Active water setpointA02 Evaporator water outlet mix temperatureA03 Circuit 1 evaporator water outlet temperatureA04 Circuit 2 evaporator water outlet temperatureA05 Air temperatureA06 Number compressor A1 operating hoursA07 Number of compressor A1 startsA08 Number compressor B1 operating hoursA09 Number of compressor B1 startsA10 Number compressor A2 operating hoursA11 Number of compressor A2 startsA12 Number compressor B2 operating hoursA13 Number of compressor B2 starts

2) MENU B - CUSTOMER SETPOINT

2.1 B01 - Evaporator outlet temperature setpointSettings : - 26 to 30°C by 1°C increment. Default value : factory configurationRecommended value :Unit mono circuit = factory configurationUnit bi-circuit = order value plus half dead band (see F107).

2.2 B02 - Hot water outlet temperature setpointSettings : - 20 to 60°C by 0.1°C increment. Default value 45.0

2.3 B03 - Auxiliary water outlet temperature setpointSettings : - 26 to 60°C by 0.1°C increment. Default value 6.0

F

Page 5: Cgah Controlerl80 Sb 052e[1]

Trane EMA N° L 80 SB 052 E

Service Bulletin Page of 225

B04 - Circuit 1 ON validationEnabled circuit : Auto - Disabled circuit : Stop - Default value : Auto

B05 - Circuit 2 ON validationEnabled circuit : Auto - Disabled circuit : Stop - Default value : Auto

B06 - Operating modeCooling mode CoolingHeating mode HeatingExternal control ExternDefault value Factory configuration

B07 - Remote control validationRemote control RemoteLocal control LocalDefault value Local

B08 - Auxiliary setpoint validationEnabled circuit : Enable - Disabled circuit : Disable - Default value : Disable

B09 - Current date display – Factory configuration

B91 - DaySetting : 1 to 31

B92 - MonthSetting : 1 to 12

B93 -YearSetting : 00 to 99

B10 - Current hour display – Factory configuration

B101 - HoursSetting : 01 to 23

B102 - MinutesSetting : 00 to 59

B103 - SecondsSetting : 00 to 59

B11 - Chilled water setpoint setting (remote or modem)Setting : - 5 to + 5°C by + 0.1°C increment. Default value 0.0°C

B12 - Hot water setpoint setting (remote or modem)Setting : - 5 to + 5°C by 0.1°C increment. Default value 0.0°C

B13 - Auxiliary setpoint setting (remote or modem)Setting : -5 to + 5°C by 0.1°C increment. Default value 0.0°C

3) MENU C - DEFAULT DISPLAY

C01 Default displayC02 Current default erasePressing more than 3 seconds on I, unit will be reset.

F

F

F

F

F

F

F

Page 6: Cgah Controlerl80 Sb 052e[1]

Trane EMA N° L 80 SB 052 E

Service Bulletin Page of 226

4) MENU D - CUSTOMER CONFIGURATION

D01 - Cooling set point reset typeNone : None - On air: Air - On water : Ret Wat - Default value : None

D02 - Cooling reset starting valueSetting : 2 to 55 by 0.1°C increment. Default value 20.0

D03 - Cooling reset value rangeSetting : 2 to 20°C by 0.1°C increment. Default value 10.0

D04 - Cooling reset rangeSetting : - 15 to 15°C by 0.1°c increment . Default value -5.

D05 - Heating setpoint reset typeNone : None - An air : Air - On water : Ret Wat - Default value : None

D06 - Heating reset starting valueSetting 2 to 55°C by 0.1°C increment. Default value 20.0

D07 - Heating reset value rangeSetting : 2 to 20°C by 0.1°C increment. Default value 10.0

D08 - Heating reset rangeSetting : - 15 to 15°C by 0.1°C increment. Default value 5.0

D09 - Generic input type0..10 Volts 0..10 V 0-20°C2..10 Volts 2..10 V 0-20°C0..20 mA 0..20 mA 0-20°C4..20 mA 4..20 mA 0-20°CDefault value 0..10 V 0-20°C

D10 - Evaporator pump stop timerSetting : 1 to 10 mn by 1 mn increment. Default value 1.

D11 - Evaporator water pump automatical cleaning.None None6 hours 6 H12 hours 12 H24 hours 24 H48 hours 48 HDefault value None

4.12 D12 - Compressor lead-lagIncreasing fix 1-2Decreasing fix 2-1Start and hour balancing AutoAutomatic inversion at each start TRANEDefault value TRANE

F Recommended value Auto

F

Page 7: Cgah Controlerl80 Sb 052e[1]

Trane EMA N° L 80 SB 052 E

Service Bulletin Page of 227

D13 - Default 1 report type (See table page 18)bit 0 Unit or circuit 1 manual reset defaultbit 1 Unit or circuit 2 manual reset defaultbit 2 Unit or circuit 1 automatic reset defaultbit 3 Unit or circuit 2 automatic reset defaultbit 4 Circuit 1 not available or in limitbit 5 Circuit 2 not available or in limitbit 6 Informational default on unit

Default value : 1

D14 - Default 2 report type (See table page 18)bit 0 Unit or circuit 1 manual reset defaultbit 1 Unit or circuit 2 manual reset defaultbit 2 Unit or circuit 1 automatic reset defaultbit 3 Unit or circuit 2 automatic reset defaultbit 4 Circuit 1 not available or in limitbit 5 Circuit 2 not available or in limitbit 6 Informational default on unit

Default value : 2

Default report - Example1. Choose the default you want to display.

Example :Bit 1 = Unit or circuit 2 manual reset defaultBit 3 = Unit or circuit 2 automatic reset defaultBit 6 = Informational default on unitPut 0 in front of non chosen defaults and 1 in front of chosen default.You will read :Bit 0 0Bit 1 1Bit 2 0Bit 3 1Bit 4 0Bit 5 0Bit 6 1

2. Check in the table A1, page 18 the correspondant value of the binary alignment (from theright side).In this case 74.

3. Write 74 on the display, each default chosen will be written on the display when effective.

D15 - External addressSetting : 0 to 62. Default value 0

5) MENU E - ADVANCED DISPLAY

E01 Circuit 1 evaporator saturated temperatureE02 Circuit 1 evaporator saturated pressureE03 Circuit 1 condenser saturated temperatureE04 Circuit 1 condenser saturated pressureE05 Circuit 2 evaporator saturated temperatureE06 Circuit 2 evaporator saturated pressureE07 Circuit 2 condenser saturated temperatureE08 Circuit 2 condenser saturated pressureE09 Evaporator water inlet temperatureE10 Condenser water outlet temperatureE11 Condenser water inlet temperature

0 1 0 1 0 0 1 (binary alignment)

Page 8: Cgah Controlerl80 Sb 052e[1]

Trane EMA N° L 80 SB 052 E

Service Bulletin Page of 228

6) MENU F - SERVICE ADJUSTMENT

Fp - Service access password" 42587"

F1 - Motor parameters

F101 - First start anti-recycleSetting : 0 to 5 mn. Default value 2.

F102 - Anti-recycle between two consecutive starts of one compressorSetting : 5 to 20 mn. Default value 10.

F103 - Maxi number of anti-recycle (adaptive)Setting : 1 to 14 mn. Default value 5.

F104 - Anti-recycle duration (adaptive)Mandatory Setting : 0

F F105 - Compressor add mini timeSetting 5 to 120 sec by 1 sec increment. Default value 60.Recommended value : 120

F F106 - Compressor remove mini timeSetting : 5 to 60 s by 1 sec increment. Default value 5.Recommended value : 15

F F107 - Control dead bandSetting : 0.4 to 8.0°C by 0.1°C. Default value 3.0.Recommended value

? T chilled water 5 °C 6 °C

# unit Dead band Dead band

115120125225230235240250260270

44.54

3.53.533333

4.55

4.544

3.53.53

3.53.5

Formula:

Higher step (in tons) ?DB minimum = x ? T°chilled water + 1.5 °C ?

Total of the steps (in tons) ?

? For unit with compressor assembly # 260 et 270, it will be respectively, L and HL = 10T + 10TH = 10T + 15T

? All the compressors of the unit (S or B or H or L) according to the size of the unit.

? 1.5°C corresponds to the minimum dropping of the water system we want toobtain.

Page 9: Cgah Controlerl80 Sb 052e[1]

Trane EMA N° L 80 SB 052 E

Service Bulletin Page of 229

F108 - Control anticipationSetting : 0 to 30 sec by 1 sec increment. Default value 5.

F2 - Modem configuration

F201 - Modem call conditionUnit or circuit 1 manual reset default bit 0Unit or circuit 2 manual reset default bit 1Unit or circuit 1 automatic reset default bit 2Unit or circuit 2 automatic reset default bit 3

Circuit 1 not available or in limit bit 4Circuit 2 not available or in limit bit 5Informational default on unit bit 6Default value 0

F202 - Modem serial link configurationBit 1 - 0 00 1200 bauds

01 2400 bauds10 4800 bauds11 9600 bauds

Bit 2 0 7 bit data1 8 bit data

Bit 4 - 3 X0 No parity01 Uneven parity11 Even parity

Bit 5 0 1 stop bit1 2 stop bit

Default value : 24 (use with minitel)

F203 Modem access languageDefault value : French

F204 Modem trial numberDefault value 2.

F205 Modem initialisation stringDefault value : 'AT&FB2NO&KO&Q6S0 = 2S37 = 5E0&WO'

F206 Modem call stringDefault value : 'ATDTR'

F207 Site identification stringDefault value 'TRANE CHILLER'

F208 Established connection stringDefault value : 'CONNECT'

F209 End of connection stringDefault value : 'NO CARRIER !'

F210 Modem hang-up stringDefault value '+++@ATHO !'

Page 10: Cgah Controlerl80 Sb 052e[1]

Trane EMA N° L 80 SB 052 E

Service Bulletin Page of 2210

F3 - Modem access

F301- Modem 1 passwordDefault value : 12345

F302 - Modem 2 passwordDefault value : 23456

F303 - Modem 3 passwordDefault value : 34567

F304 - Modem 4 passwordDefault value : 45678

F305 Modem access counterDisplays the number of access attempts through the modem to the informationprotected by the password 1.

F306 Modem successful access counterDisplays the number of successful access through the modem to the informationprotected by the password 1.

F307 Modem incorrect access counterDisplays the number of incorrect access through the modem to the informationprotected by the password 1.

F308 Modem counter resetResetting of the counter adding up the access through the modem.

F4- Service configuration

F401 Generation of the warning.bit 0 : clogged condenserbit 1 : request for service on 1 compressor at least.Default value : 0 (none)

F F402 Clogged condenser delta TSetting 5° to 30° C by 1° C incrementDefault value 10° CRecommended value : 30°C

F F403 Clogged condenser durationSetting 10 to 60 mn by 1 mn incrementDefault value : 30 mnRecommended value : 60

F F404 Compressor A1 service counterSetting value 16 000 - Max set up : 655350 to disableRecommended value : 0

F F405 Compressor B1 service counterSetting value : 16000 - Max set up : 655350 to disableRecommended value : 0

Page 11: Cgah Controlerl80 Sb 052e[1]

Trane EMA N° L 80 SB 052 E

Service Bulletin Page of 2211

F F406 Compressor A2 service counterSetting value : 16 000 - Max set up : 655350 to disableRecommended value : 0

F F407 Compressor B2 service counterSetting value : 16 000 - Max set up : 655350 to disableRecommended value : 0

F408 Service access display(Maximum last 5 access)

F409 Service access typeNoneStart-upOil pbRefr. pbElect. pbMec. pb

F410 Service access storage

F411 Reset of historical record

F5 - Unit locking

F501 - Locking passwordefault value "3 1 6 8 9" (configuration only possible in factory by software).

F F6 - Sensor calibration (pressure or temperature)

Setting : -3.0 to 3.0 by 0.1 increment. Default value 0.0

F601 Chilled water outlet temperature EVP 1F602 Saturated refrigerant temperature EVP 1F603 Saturated refrigerant temperature CDS 1F604 Chilled water outlet temperature EVP 2F605 Saturated refrigerant temperature EVP 2F606 Saturated refrigerant temperature CDS 2F607 Air outlet temperatureF608 Board I/O 2 sensor 2 calibrationF609 Board I/O 2 sensor 3 calibrationF610 Chilled water outlet temperatureF611 Board I/O 3 sensor 2 calibrationF612 Board I/O 3 sensor 3 calibrationF613 Entering water temperature EVPF614 Entering water temperature CDSF615 Board I/O 4 sensor 3 calibration

F7 - Fans

F F701 – Half fan dead bandSetting : 2. to 6.0 bar by 0.1 bar increment. Default value 4.0.See table page 12

F F702 - Fan pressure differential (HP-LP) setpointSetting 4.0 to 15.0 bar by 0.1 bar increment. Default value 6.0.See table page 12

Page 12: Cgah Controlerl80 Sb 052e[1]

Trane EMA N° L 80 SB 052 E

Service Bulletin Page of 2212

Recommended setting of the half fan dead band F701 and the setting of the fanpressure differential (HP-LP)

Unit type Fan number F 701 F 702CGCH 1 4 7CGAH 1

2346

43322

77766

F703 - Variable fan setpointSetting 40 to 90% by 1 % increment. Default value 50.

F704 - Cooling low ambientSetting: - 25 to 20°C by 1°C increment. Default value 0.

F705 - Heating low ambientSetting : - 25 to 20°C by 1°C increment. Default value 0.

7) MENU G - FACTORY CONFIGURATION

Gp - Factory access password " 5 1 0 8 2"

G1 - Unit parameters

G101 - Number and type of compressors(10 T + 10 T) S + S 115(10 T + 15 T) S + B 120(15 T + 15 T) B + B 125(10 T + 10 T)/(15 T) S + S/B 225(10 T + 15 T)/(15 T) S + B/B 230(15 T + 15 T)/(15 T) B + B/B 235(10 T + 15 T)/(10 T + 15 T) S + B/S+ B 240(15 T + 15 T)/(15 T + 15 T) B + B/B + B 25015 T + (10T+10T)/15 T + (10T+10T) B + L / B + L 26015 T + (10T+15T)/15 T + (10T+15T) B + H / B + H 270

F Default value Factory configuration

F G102 -Evaporator water mix range (See table page 15)Setting 60 to 350 % by 1% increment. Factory configuration.

F G103 - Refrigerant type – Factory configuration (See table page 15)Refrigerant R22 : R22 - Refrigerant R134a : R134a - Default value R22Refrigerant 404a : R404a - Refrigerant 407c : R407c

G104 - Fan type (See table page 16)No fan NoneSpeed variator Delta V1 fan - 1 speed 1 fan, 1 sp1 fan -2 speeds 1 fan, 2 sp2 fans - 1 speed 2 fan, 1 sp2 fans among which 1 fan - 2 speeds 2 fan, 2 sp2 fans among which 1 fan with speed variator 2 fan, 1 DV3 fans - 1 speed 3 fan, 1 sp3 fans among which 1 fan - 2 speeds 3 fan, 2 sp3 fans among which 1 fan with speed variator 3 fan, 1 DV4 fans - 1 speed 4 fan, 1 sp4 fans among which 1 fan - 2 speeds 4 fan, 2 sp4 fans among which 1 fan with speed variator 4 fan, 1 DV

F

Page 13: Cgah Controlerl80 Sb 052e[1]

Trane EMA N° L 80 SB 052 E

Service Bulletin Page of 2213

G105 - Low ambient stop validationEnabled : Enable - Disabled : Disable - Default value : Disable

G106 - Evaporator high water temperature hold off validationEnabled : Enable - Disabled : Disable - Default value : Enable

G107 - Evaporator low water temperature setpointSetting : -30 to + 5°C by 1°C increment. See table page 16.

G108 - Evaporator low refrigerant temperature setpointSetting : - 30 to + 2°C by 1°C increment. See tableau page 16.

G109 - Evaporator heater setpointSetting : - 35 to + 10°C by 1°C increment. Default value 3.

G110 - Antifreeze " Hot Gas By-Pass" temperature setpointSetting - 25°C to + 5°C by 1°C increment. Default value 2.

G111 - Cooling HP setpointSetting 15 to 34 bar by 0.1 bar increment. See table page 17.

G112 - Heating HP setpointSetting 15 to 34 bar by 0.1 bar increment. Default value 25.0.See table page 17.

G113 - HGBP operationNone NoneAntifreeze protection FreezeLoad limitation NormalAntifreeze protection and load limitation Normal + Frz

F Default value Factory configuration

G114 - Unit type (See tableau page)Cooling only units ChillerAir-water reversible unit CXAWater-water reversible unit CPW

F Default value Factory configuration

G115 - Serial link type - Module addressLimited slave configuration Slv.1adrExtended slave configuration Slv.2adrSequencing master configuration Mst.SeqReport master configuration Mst.ComDefault value Slv.1adr

Remark : the limited slave configuration (default value) is compulsory to configure themodule using the software.

G2 - Auto-sequencing

G 201 - Sequencing orderIncreasing : sequenceRotation : rotationDefault value : sequence

G 202 - Maxi disconnect timeSetting 1 to 10 mn by 1 mn increment. Default value : 2 mn.

Page 14: Cgah Controlerl80 Sb 052e[1]

Trane EMA N° L 80 SB 052 E

Service Bulletin Page of 2214

G 203 - Time between unit additionSetting 2 to 15 mn by 1 mn increment. Default value : 2 mn.

G 204 - Time between unit removalSetting 2 to 15 mn by 1 mn increment. Default value : 2 mn.

G 205 - Type of installationConstant flow : constantVariable flow : variableDefault value : constant

G3 - Type of sensorsNTC temperature sensor R NTCPressure transductor (0.40 abs bar) P 40b aDefault value P40baG301 Evaporator 1 saturation sensor type P4--20mAG302 Condenser 1 saturation sensor typeG303 Evaporator 2 saturation sensor typeG304 Condenser 2 saturation sensor type

G4 - De-icing

G401 - DT zone 1 (7 to 11°C)Setting : 5 to 30°C by 1°C increment. Default value : 18.

G402 - DT zone 2 (4 to 7°C)Setting : 5 to 30°C by 1°C increment. Default value : 16.

G403 - DT zone 3 (-3 to 4°C)Setting : 5 to 30°C by 1°C increment. Default value : 15.

G404 - DT zone 4 (-7 to -3°C)Setting : 5 to 30°C by 1°C increment. Default value : 13.

G405 - DT zone 5 (-11 to -7°C)Setting : 5 to 30°C by 1°C increment. Default value : 11.

G406 - DT zone 6 (<-11°C)Setting : 5 to 30°C by 1°C increment. Default value : 10.

G407 - End of de-icing point 1 (ambient temperature > - 5°C)Setting : 0 to 50°C by 1°C increment. Default value 40.

F Recommended value : 15

G408 - End of de-icing, point 2 (ambient temperature < -12°C)Setting : 0 to 50°C by 1°C increment. Default value 20.Recommended : 12

8) Configuration according to the unit model number

This control module is mounted on the following units :

CGAH Air-cooled liquid chiller with axial fans.CGCH Air-cooled liquid chiller with centrifugal fans.CGWH Water-cooled liquid chillerCCUH Water-cooled liquid chiller with remote condenser.CXAH Water-air reversible heat pump with axial plans (not developed).RAUH Air cooled chiller and helicoïdal fanRACH Air cooled chiller and centrifugal fan

F

Page 15: Cgah Controlerl80 Sb 052e[1]

Trane EMA N° L 80 SB 052 E

Service Bulletin Page of 2215

Menu B - Customer setpoints

Evaporator outlet setpoint - B01Designe value on the order form

Operating mode - B06

Digit 2 - 3 - 4

Menu Digit38

CGAH-RAUH

CGCH-RACH

CGWH CCUH

B06 Cooling Cooling Cooling

XA

CoolingHeating

Current date - B91, B92 et B93Configuration of the current day date

Current time - B101, B102 and B103Configuration of the current hour

Menu G - Factory configuration

Number and type of compressor - G101

Menu Digit 6 - 7 - 8 ValueG101 115 S+S

120 S+B125 B+B225 S+S/B230 S+B/B235 B+B/B240 S+B/S+B250 B+B/B+B260 B+L/B+L270 B+H/B+H

Evaporator water mix rate - G102

ValueMenu Digit 6 - 7 - 8 digit 10 = 2 or digit 10 = 1G102 225 100 100

230 125 133235 150 167240 100 100250 100 100

260-270 100 100

Type of refrigerant - G103

Menu Digit 10 ValueG103 1 R134a

2 R225 R404A

S = 10 TB = 15 TL = 10T + 10 TH = 10T + 15 T

Page 16: Cgah Controlerl80 Sb 052e[1]

Trane EMA N° L 80 SB 052 E

Service Bulletin Page of 2216

Type of fan - G104

Digit 2 - 3 - 4Menu Digit

6-7-8

Digit

19

CGAH RAUH CGCH

RACH

CGWH CCUH CXAH

Digit 131 (std) 2 (LN)

G104 115 12

1fan,1sp1fan,2sp

2fan,1spimpossible

1fan,1sp1fan,2sp

None None 2fan,1sp2fan,2sp

120 12

2fan,1sp2fan,2sp

2fan,1spimpossible

1fan,1sp1fan,2sp

None None 2fan,1sp2fan,2sp

125 12

2fan,1sp2fan,2sp

2fan,1spimpossible

1fan,1sp1fan,2sp

None None 2fan,1sp2fan,2sp

225 12

2fan,1sp2fan,2sp

3fan,1spimpossible

1fan,1sp1fan,2sp

None None 3fan,1sp3fan,2sp

230 12

3fan,1sp3fan,2sp

3fan,1spimpossible

1fan,1sp1fan,2sp

None None 3fan,1sp3fan,2sp

235 12

3fan,1sp3fan,2sp

3fan,1spimpossible

1fan,1sp1fan,2sp

None None 3fan,1sp3fan,2sp

240 12

4fan,1sp4fan,2sp

4fan,1spimpossible

1fan,1sp1fan,2sp

None None 4fan,1sp4fan,2sp

250 12

4fan,1sp4fan,2sp

4fan,1spimpossible

1fan,1sp1fan,2sp

None None 4fan,1sp4fan,2sp

260270

12

6fan,1sp6fan,2sp

NDimpossible

None None None None

Antifreeze setpoints - G107 - G108

% Ethylen glycol G 107 G 108? Chilled water setting point(set in the unit B01) 2 circuits 1 circuit 2 circuits 1 circuit 2 circuits 1 circuit

8 °C to 15 °C7 °C6 °C5 °C4 °C3 °C2 °C1 °C0 °C-1 °C-2 °C-3 °C-4 °C-5 °C-6 °C-7 °C-8 °C-9 °C-10 °C-11 °C-12 °C

--

15202020252525253030303030353535404040

--

10101515202025252525303030303035353540

11-1-2-3-4-5-6-7-8-9

-10-11-12-13-14-15-16-17-18-19

1110-1-2-3-4-5-6-7-8-9

-10-11-12-13-14-15-16-17

-7-8-9

-10-11-12-13-14-15-16-17-18-19-20-21-22-23-24-25-26-27

-7-7-7-8-9

-10-11-12-13-14-15-16-17-18-19-20-21-22-23-24-25

? Chilled water temperature =

Unit 2 circuits = What is indicated on the order write up plus half dead band.

Unit 1 circuit = What is indicated on the O.W.U.

F

F

Page 17: Cgah Controlerl80 Sb 052e[1]

Trane EMA N° L 80 SB 052 E

Service Bulletin Page of 2217

Basic freezing point of ethylen glycol in static mode

% Freezing point5

10152025303540

-2 °C-4 °C-6 °C-8 °C

-11 °C-15 °C-19 °C-24 °C

Cooling HP setpoint - G111

Refrigerant Digit 10Type of unit

Digit 2-3-4-5

Digit 11

Approval

1

(R134a)

2 5

(R22) (R404A)CGAHCGCHCCUHRAUH

M (Mines)I (ISPESL)X (none) 20.7 25.9

RACH B (Sweden) 20.7 22.7CXAH T (TUV)

H (Netherlands)20 26

M (Mines) 20.7 20.7CGWH I (ISPESL)

X (none)20.7 23.5

B (Sweden) 20.7 22.7T (TUV)H (Netherlands)

20 23

Heating HP setpoint - G112

CXAH : Digit 2, 3, 4

Digit 2-3-4Menu Digit 11 R 22 (2)G112 M 20.7

I 23.5X 23.5H 23B 22.7T 23

Unit type - G114

Digit 2 - 3 - 4

Menu Digit 38 CGAH CGCH- CGWH CCUH CXAH

G114 Chiller Chiller Chiller CXA

XA

ChillerCPW

F

Page 18: Cgah Controlerl80 Sb 052e[1]

Trane EMA N° L 80 SB 052 E

Service Bulletin Page of 2218

F

Table A1 : Table of decimal - binary conversion - Parameter values D13 and D14See example menus D13 – D14

Val

ue

Bit

6B

it 5

Bit

4B

it 3

Bit

2B

it 1

Bit

0

Val

ue

Bit

6B

it 5

Bit

4B

it 3

Bit

2B

it 1

Bit

0

Val

ue

Bit

6B

it 5

Bit

4B

it 3

Bit

2B

it 1

Bit

0

Val

ue

Bit

6B

it 5

Bit

4B

it 3

Bit

2B

it 1

Bit

0

0 0 0 0 0 0 0 0 32 0 1 0 0 0 0 0 64 1 0 0 0 0 0 0 96 1 1 0 0 0 0 01 0 0 0 0 0 0 1 33 0 1 0 0 0 0 1 65 1 0 0 0 0 0 1 97 1 1 0 0 0 0 12 0 0 0 0 0 1 0 34 0 1 0 0 0 1 0 66 1 0 0 0 0 1 0 98 1 1 0 0 0 1 03 0 0 0 0 0 1 1 35 0 1 0 0 0 1 1 67 1 0 0 0 0 1 1 99 1 1 0 0 0 1 14 0 0 0 0 1 0 0 36 0 1 0 0 1 0 0 68 1 0 0 0 1 0 0 100 1 1 0 0 1 0 05 0 0 0 0 1 0 1 37 0 1 0 0 1 0 1 69 1 0 0 0 1 0 1 101 1 1 0 0 1 0 16 0 0 0 0 1 1 0 38 0 1 0 0 1 1 0 70 1 0 0 0 1 1 0 102 1 1 0 0 1 1 07 0 0 0 0 1 1 1 39 0 1 0 0 1 1 1 71 1 0 0 0 1 1 1 103 1 1 0 0 1 1 18 0 0 0 1 0 0 0 40 0 1 0 1 0 0 0 72 1 0 0 1 0 0 0 104 1 1 0 1 0 0 09 0 0 0 1 0 0 1 41 0 1 0 1 0 0 1 73 1 0 0 1 0 0 1 105 1 1 0 1 0 0 1

10 0 0 0 1 0 1 0 42 0 1 0 1 0 1 0 74 1 0 0 1 0 1 0 106 1 1 0 1 0 1 011 0 0 0 1 0 1 1 43 0 1 0 1 0 1 1 75 1 0 0 1 0 1 1 107 1 1 0 1 0 1 112 0 0 0 1 1 0 0 44 0 1 0 1 1 0 0 76 1 0 0 1 1 0 0 108 1 1 0 1 1 0 013 0 0 0 1 1 0 1 45 0 1 0 1 1 0 1 77 1 0 0 1 1 0 1 109 1 1 0 1 1 0 114 0 0 0 1 1 1 0 46 0 1 0 1 1 1 0 78 1 0 0 1 1 1 0 110 1 1 0 1 1 1 015 0 0 0 1 1 1 1 47 0 1 0 1 1 1 1 79 1 0 0 1 1 1 1 111 1 1 0 1 1 1 116 0 0 1 0 0 0 0 48 0 1 1 0 0 0 0 80 1 0 1 0 0 0 0 112 1 1 1 0 0 0 017 0 0 1 0 0 0 1 49 0 1 1 0 0 0 1 81 1 0 1 0 0 0 1 113 1 1 1 0 0 0 118 0 0 1 0 0 1 0 50 0 1 1 0 0 1 0 82 1 0 1 0 0 1 0 114 1 1 1 0 0 1 019 0 0 1 0 0 1 1 51 0 1 1 0 0 1 1 83 1 0 1 0 0 1 1 115 1 1 1 0 0 1 120 0 0 1 0 1 0 0 52 0 1 1 0 1 0 0 84 1 0 1 0 1 0 0 116 1 1 1 0 1 0 021 0 0 1 0 1 0 1 53 0 1 1 0 1 0 1 85 1 0 1 0 1 0 1 117 1 1 1 0 1 0 122 0 0 1 0 1 1 0 54 0 1 1 0 1 1 0 86 1 0 1 0 1 1 0 118 1 1 1 0 1 1 023 0 0 1 0 1 1 1 55 0 1 1 0 1 1 1 87 1 0 1 0 1 1 1 119 1 1 1 0 1 1 124 0 0 1 1 0 0 0 56 0 1 1 1 0 0 0 88 1 0 1 1 0 0 0 120 1 1 1 1 0 0 025 0 0 1 1 0 0 1 57 0 1 1 1 0 0 1 89 1 0 1 1 0 0 1 121 1 1 1 1 0 0 126 0 0 1 1 0 1 0 58 0 1 1 1 0 1 0 90 1 0 1 1 0 1 0 122 1 1 1 1 0 1 027 0 0 1 1 0 1 1 59 0 1 1 1 0 1 1 91 1 0 1 1 0 1 1 123 1 1 1 1 0 1 128 0 0 1 1 1 0 0 60 0 1 1 1 1 0 0 92 1 0 1 1 1 0 0 124 1 1 1 1 1 0 029 0 0 1 1 1 0 1 61 0 1 1 1 1 0 1 93 1 0 1 1 1 0 1 125 1 1 1 1 1 0 130 0 0 1 1 1 1 0 62 0 1 1 1 1 1 0 94 1 0 1 1 1 1 0 126 1 1 1 1 1 1 031 0 0 1 1 1 1 1 63 0 1 1 1 1 1 1 95 1 0 1 1 1 1 1 127 1 1 1 1 1 1 1

Page 19: Cgah Controlerl80 Sb 052e[1]

Trane EMA N° L 80 SB 052 E

Service Bulletin Page of 2219

List of "default "messages

Displayed message Order Memo LED Stop Description

' None ' 00 No No No default'I Service demand' 01 No No Service request on the unit : one of the

compressor configurated as presently has reachedthe value 1.

'I E2P par. chg ' 02 No No When powering-up the module, one or more of theoperating parameters in E2PROM was incorrectand has been corrected (default value). Check theconfiguration.

'I XRAM par. chg ' 03 No No When powering-up the module, one or more of theoperating parameters in XRAM was incorrect andhas been corrected (default value). Check theconfiguration.

'I E2P par. prog.' 04 No No When powering-up the module, all the operatingparameters in EPROM were incorrect and havebeen replaced by their default values. Make theconfiguration.

'A User ckt1 stop' 05 No No Ckt Circuit 1 is forced to stop due to the operator'sconfiguration (menu B04).

'A User ckt2 stop' 06 No No Ckt Circuit 2 is forced to stop due to the operator'sconfiguration (menu B05).

'A Ext. ckt1 stop' 07 No No Ckt Circuit 1 is forced to stop due to an external cause,by the O/I input Auto/Stop 1.

'A Ext. ckt2 stop' 08 No No Ckt Circuit 2 is forced to stop due to an external cause,by the O/I input Auto/Stop 2.

'A Rem. ckt1 stop' 09 No No Ckt Circuit 1 is forced to stop by the serial link.'A Rem. ckt2 stop' 10 No No Ckt Circuit 2 is forced to stop by the serial link.'A User unit stop' 11 No No Unit Unit is forced to stop due to the operator's

configuration. On single circuit units, this messageis displayed if circuit 1 is devalidated (menu B04).On dual circuit units, this message is displayed ifboth circuits 1 and 2 are devalidated (menu B04and B05).

'A Ext. unit stop' 12 No No Unit Unit is forced to stop due to an external cause. Onsingle circuit units, this message is displayed ifcircuit 1 is devalidated (O/I input Auto/Stop 1). Ondual circuit units, this message is displayed if bothcircuits 1 and 2 are devalidated (O/I inputAuto/Stop 1 and Auto/Stop 2).

'A Rem. unit stop' 13 No No Unit Unit is forced to stop by the serial link. On singlecircuit units, this message is displayed if circuit 1 isdevalidated by the serial link. On dual circuit units,this message is displayed if both circuits 1 and 2are devalidated by the serial link.

'A Operator stop ' 14 No No Unit The unit is stopped by the operator who haspushed key "0".

'I E2prom fault ' 15 No No A default occurred when writing information inE2PROM. The value in memory may not be rightand thus corrected at next powering-up.

Page 20: Cgah Controlerl80 Sb 052e[1]

Trane EMA N° L 80 SB 052 E

Service Bulletin Page of 2220

Displayed message Order Memo LED Stop Description

'A Ckt1 limiting ' 16 No No Cmp One of the compressors of circuit 1 is prevented tostart because one of the limitation is active(evaporator 1 outlet water temperature below theevaporator outlet water temperature low setpoint,evaporator 1 refrigerant temperature below therefrigerant temperature low setpoint, evaporatoroutlet water temperature too high, dischargetemperature too high for a too long time).

'A Ckt2 limiting ' 17 No No Cmp One of the compressors of circuit 2 is prevented tostart because one of the limitation is active(evaporator 2 outlet water temperature below theevaporator outlet water temperature low setpoint,evaporator 2 refrigerant temperature below therefrigerant temperature low setpoint, evaporatoroutlet water temperature too high, dischargetemperature too high for a too long time).NB : this message can be displayed on 3compressor units but without any influence on theoperation of circuit 2.

'A Ckt1 HP limit.' 18 No No Cmp/ckt

The condenser side refrigerant pressure on circuit1 is too high, and the system reduces the numberof compressors in operation. Only onecompressor will stop, even if the HP pressostatstops the circuit.

'A Ckt2 HP limit.' 19 No No Cmp/ckt

The condenser side refrigerant pressure on circuit2 is too high, and the system reduces the numberof compressors in operation.Only one compressor will stop, even if the HPpressostat stops the circuit.NB : this message can be displayed on 3compressor units but without any influence on theoperation of circuit 2.

'A Low ambience ' 20 No No Unit The outdoor air temperature is lower than the lowambient setpoint.

'A Ckt1 defrost. ' 21 No No Ckt Circuit 1 is de-icing and thus preventing theoperation of circuit 2 (if present).

'A Ckt2 defrost. ' 22 No No Ckt Circuit 2 is de-icing and thus preventing theoperation of circuit 1.

'A EVP water flow' 23 No X Unit Loss of evaporator water flow during more than 2sec. If one of the compressors was operating, thenthe default LED is lit, if not, it is not lit.

'A Sensor 4 main ' 24 No No The customer analogical input is configurated as2..10V or 4..20mA and the signal is lower than 1Vor 2mA.

'A Sensor 1 I/O 2' 25 Yes No *Unit Sensor 1 (air temperature) of module I/O 2 is outof range (short-circuit (<-40°C) or circuit open(>80°C)).

'A Sensor 1 I/O 3' 26 Yes No *Unit Sensor 1 (condenser water outlet temperature) ofmodule I/O 3 is out of range (short-circuit (<-40°C)or circuit open (>80°C)).

'A Sensor 1 I/O 4' 27 Yes No Sensor 1 (evaporator water inlet temperature) ofmodule I/O 4 is out of range (short-circuit (<-40°C)or circuit open (>80°C)).

Page 21: Cgah Controlerl80 Sb 052e[1]

Trane EMA N° L 80 SB 052 E

Service Bulletin Page of 2221

Displayed message Order Memo LED Stop Description

A Sensor 1 main ' 28 Yes No Ckt Sensor 1 (evaporator 1 water outlettemperature) of the main module is out of range(short-circuit <-40°C or circuit open>80°C)

'A Sensor 2 main ' 29 Yes No Ckt Sensor 2 (evaporator 1 refrigerant saturatedtemperature) of the main module is out of range(short-circuit (<-35°C if CTN or <-1 Bar if pressuresensor) or circuit open (>80°Cif CTN or > 35 Bar ifpressure sensor).

'A Sensor 3 main ' 30 Yes No Ckt Sensor 3 (evaporator 1 refrigerant saturatedtemperature) of the main module is out of range(short-circuit (<-35°C if CTN or <-1 bar if pressuresensor) or circuit open (>80°C if CTN or >35 Bar ifpressure sensor)).

'A Sensor 1 I/O 1' 31 Yes No Ckt Sensor 1 (evaporator 2 water oulet temperature) ofmodule I/O 1 is out of range (short-circuit (<-40°C)or circuit open (>80°C)).

'A Sensor 2 I/O 1' 32 Yes No Ckt Sensor 2 (evaporator 2 refrigerant saturatedtemperature) of module I/O 1 is out of range(short-circuit (<-35°C if CTN or <-1 Bar if pressuresensor) or circuit open (>80°C if CTN or > 35 Barif pressure sensor).

'A Sensor 3 I/O 1' 33 Yes No Ckt Sensor 3 (condenser 2 refrigerant saturatedtemperature) of module I/O 1 is out of range(short-circuit (<-35°C if CTN or <-1 Bar if pressuresensor) or circuit open (>80°C if CTN or >35 Bar ifpressure sensor).

'A Com. I/O 1 ' 34 Yes No *Ckt The main module does not communicate anymore with module I/O 1. Check the link wiring withthis module as well as its address (circuit 2 board).

'A Com. I/O 2 ' 35 Yes No *Unit The main module does not communicate anymore with module I/O 2. Check the link wiring withthis module as well as its address (air-cooled unitboard).

'A Com. I/O 3 ' 36 Yes No *Unit The main module does not communicate anymore with module I/O 3. Check the link wiring withthis module as well as its address (reversible unitboard).

'A Com. I/O 4 ' 37 Yes No The main module does not communicate anymore with module I/O 4. Check the link wiring withthis module as well as its address (option board).

'M Fan inverter 1' 38 No No Speed variator number 1 shows a problem duringa period longer than authorised. No circuit stop.

'M Fan inverter 2' 39 No No Speed variator number 2 shows a problem duringa period longer than authorised. No circuit stop.

'A Fan protection' 40 No No One of the fan circuit breaker has tripped-out.'M Low ref. ckt1 ' 41 Yes Yes Ckt Evaporator 1 refrigerant saturated temperature

has overtaken the refrigerant low temperaturesetpoint.

'M Low ref. ckt2 ' 42 Yes Yes Ckt Evaporator 2 refrigerant saturated temperaturehas overtaken the refrigerant low temperaturesetpoint.

Page 22: Cgah Controlerl80 Sb 052e[1]

Trane EMA N° L 80 SB 052 E

Service Bulletin Page of 2222

Displayed message Order Memo LED Stop Description

'M Low water ckt1' 43 Yes Yes Ckt Evaporator 1 water outlet temperature hasovertaken the evaporator water low temperaturesetpoint.

'M Low water ckt2' 44 Yes Yes Ckt Evaporator 2 water outlet temperature hasovertaken the evaporator water low temperaturesetpoint.

'M Pressure ckt1 ' 45 Yes Yes Ckt Default cancelled : do not appear anymore'M Pressure ckt2 ' 46 Yes Yes Ckt Default cancelled : do not appear anymore'M Discharge ckt1' 47 Yes Yes Ckt One of the circuit 1 compressors has operated

during too long a period with a high dischargetemperature : thus it is stopped.

'M Discharge ckt2' 48 Yes Yes Ckt One of the circuit 2 compressors has operatedduring too long a period with a high dischargetemperature : thus it is stopped.

'M Bypass ckt1 ' 49 Yes Yes Ckt The hot gas by-pass valve, used as an anti-freezeprotection has been requested during too long aperiod : the circuit 1 is stopped.

'M Bypass ckt2 ' 50 Yes Yes Ckt The hot gas by-pass valve, used as an anti-freezeprotection has been requested during too long aperiod : the circuit 2 is stopped.

'M Comp. A1 fault' 51 Yes Yes Cmp The compressor A1 default I/O input shows adefault.

'M Comp. B1 fault' 52 Yes Yes Cmp The compressor B1 default I/O input shows adefault.

'M Comp. A2 fault' 53 Yes Yes Cmp The compressor A2 default I/O input shows adefault.

'M Comp. B2 fault' 54 Yes Yes Cmp The compressor B2 default I/O input shows adefault.

'M Ckt1 fault ' 55 Yes Yes Ckt The compressor A1 and B1 default I/O inputssimultaneously show a default.

'M Ckt2 fault ' 56 Yes Yes Ckt The compressor A2 (and B2, if present) default I/Oinputs simultaneously show a default.

'M Unit fault ' 57 Yes Yes Unit All the present compressor default I/O inputssimultaneously show a default.

'M Unit locked ' 58 No No Unit Unit is locked by a password. No operation isauthorised. Only Trane Service Engineer has thepassword relating to this display to put the unitback in operation.