CG Automation Solutions EPC Capabilities - qeiinc.com EPC Capabilities.pdf · CG Automation...

VIJAY PARGAONKARVIJAY PARGAONKAR1

CG Automation SolutionsEPC Capabilities

September 2014VIJAY PARGAONKAR

VIJAY PARGAONKAR 2

CG Power SystemsAmericas RegionParent Company Overview

Avantha

VIJAY PARGAONKAR

Avantha Group … a $ 3 billion + organization

Power T&D Equipment & Services

Pulp and Paper

Food Processing

Chemicals

Energy & Infrastructures

IT & ITES

www.avanthagroup.com

“Avantha has been expanding overseas. It operates in ten countries, employing 20,000 people, of which 4,500 are outside India.” Forbes, 2008.

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CG

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MISSION 2015

“To become a world-class provider of integrated solutions

to our global customers in the domain of T&D of electrical energy through reliable,

state of art products and services”.

Vision

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Worldwide integration

GlobalHeadquarters: Mumbai,

India

CANADA

USA

INDIA

FRANCE

INDONESIA

BELGIUM

HUNGARY

IRELAND

37 manufacturing facilities

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• Core Business Segments Infrastructure related exclusively to Power Systems Industry Growth related exclusively to Industrial Systems Construction Activity related exclusively to Consumer Products

• 37 Facilities worldwide in 3 continents• Strong international market presence in 137+ countries • Strong brand equity (6 Brands), these are:

Crompton Greaves Ltd Pauwels Transformers N.V. (Pauwels Trafo N.V.) Ganz Electric Co.Ltd. (Ganz Transelectro Villamosaggo Rt). Microsol Ltd. So.no.ma.tra, S.A. MSE Power Systems , Inc

• Employees : 9,500 (app, count 1/1/2009)

General Activities

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Power Systems

Industrial Systems

Consumer Products

Main CG Core Divisions & Products

Power Systems• Transformers• Switchgear• Engineering Projects

Industrial Systems• Industrial & FHP Motors• AC Generators• Rail Transportation

Consumer Products• Lighting• Fans• Pumps

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Bushings

Distribution TransformerShunt Reactor

Lighting Arrestor

Office Lighting Bulbs, Tubes

Exhaust FansHT Motors

Switchgear

Ceiling Fans

FHP MotorsPumps

Street Lighting

Rail Signalling Relays

StampingsLT Motors

Power TransformerAlternators

Portfolio Overview

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PowerSystems

IndustrialSystems

Consumer Products

Transformers & ReactorsMotors: High / Low Voltage AC &

DC FansSwitchgear Products Generators / Alternators AC & DC Appliances

Instrument Transformers Traction Motors / Alternators /

Control Electrics LightingPower Quality Solutions FHP / Commercial Motors Pumps

T&D Systems / Engineering Solutions

Railway Signaling & Coach Applications

Home Automation

Protection, Control & Automation Drives & Automation

Integrated Security

Services for Power Systems Stampings & Laminations SystemsTransformer & Switchgear

Components Services for Industrial SystemsWiring

AccessoriesLV Switches & Panel Products

Portfolio Overview


Portfolio Overview

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US $ 333 M

US $ 490 M

US $ 982 M

US $ 1.35 B

US $ 1.8 b

'97 '98 '99 '00 '01 '02 '03 '04 '05 '06 07 08

US Growth Economy

Asia Currency Crisis European

slowdown 9/11 Recession

War Uncertainty Stagnant Economy

War/ SARS/ Slow Growth

15+% CAGR

Net Sales (in US $)

Pauwels, Ganz, Microsol and MSE acquisition

Strong Growth History

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CG GLOBAL EPC

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• Supervision, installation & commissioning of CG Power System products and non-products.

• Turnkey installations & commissioning.

• Maintenance of substations.• Repair & refurbishment of electrical

substation equipment • Sales of spare parts

Locations:India, Canada, Belgium, Hungary, Indonesia, USA, Curaçao, Chile, France

CG Power – T&D Systems, Services

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CGPSOL Company History

• 1980 - Began as division of 56 year old construction contractor.

• 1993 – Spun off as separate engineering company.

• 1997 – Changed business model to include EPC activities.

Acquisition of MSE in 2009

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Core Competencies

• Complete T&D Engineering Capabilities

– Conceptual Engineering• Transmission Interconnection Engineering Support• Permitting Support• Concept Design for Project Financing Support.

– System Studies• Relay Coordination• Short Circuit• Load Flow• Stability• Power Factor / Voltage Control• Harmonic

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Core Competencies (Continued)

– Complete EPC Detailed Engineering

• Electrical– Relay / Control– SCADA– Substation Automation

• Civil / Structural– Site Development– Foundations– Structural Steel Design

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• Value Added Packaging and Resale of Equipment.

– Completely Engineered Equipment Packages.

• Construction / Construction Management Services.

– Utilizing subcontractors as required.

• Field Commissioning / Testing Services.

– Substation HV equipment testing, protective relay testing, overall system functional testing.

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• CGPSOL routinely combines many or all of our core competencies to provide our clients with a complete EPC (Engineer-Procure-Construct) project delivery. This offers our customer:

– Reduced risk (single point of responsibility)

– Shorter lead times

– Lower cost

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MSE Organization

Home Office – Albany, NY• >100 Employees

– 36 Degreed Engineers• 9 Licensed Professional Engineers• 5 Project Managers• 22 Other Degreed Engineers

– 19 Design / Drafters– 8 Support People

• 1 Controller• 1 Office Manager / Lead Procurement Person• 1 Information Technology Specialist• 1 Procurement Assistant• 1 Human Resources Specialist• 2 Engineering Document Control Specialists• 1 Receptionist / Administrative Assistant

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Markets We Serve

• Utility– Transmission Line Engineering (Overhead and Underground)– System Studies– Substation Engineering– Protective Relaying, SCADA, and Automation– EPC Services

• Sampling of MSE Utility Customers– New York State Electric & Gas– Rochester Gas & Electric– Con Edison– Orange & Rockland Utilities– Southern California Edison– Progress Energy– Center Point Energy– TXU– Central Maine Power– Sempra Energy– National Grid

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Markets We Serve (Continued)

• Non-Utility Generation

– Windpower• CGPSOL is a leading T&D interconnection firm in the US wind

power industry. We have provided our services on 19% of all wind power in the US and approximately 8% of wind power in Canada.

• MSE has strong relationships with most key wind power developers.

• MSE often is involved in assisting developers with grid interconnect planning and permitting. Many times, we are able to simply carry the project through to EPC execution.

– Synchronous Generation / Industrial Facilities• Significant experience interconnecting all forms of generation

and loads to utility grids.

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PSOL Albany Headquarters

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Hopkins Ridge, WA

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Buffalo Gap, TX

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Waymart, PA

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Sempra Project, CA

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Aerial Line – Bakersfield, CA

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Tiverton, RI

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Casecnan, Philippines

VIJAY PARGAONKARVIJAY PARGAONKAR 31

CG Automation USAEPC


SUBSTATION AUTOMATION EPCSUBSTATION AUTOMATION EPC

• Data Concentrator• Communications Gateway• Protocol Converter• Traditional RTU• Complete SCADA Systems• Substation Integration Platform• Feeder Automation Platform• Switch Controller• Transition from Legacy

Environment

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TCP/IP

Web PagesSCADA Station(s)

Local HMI

Intelligent Electronic Devices (IEDs)

Status

Analog

Control

Traditional Hardwired Inputs

Traditional RTU Protocol Converter

IED Gateway and Data

Concentrator

Substation Integration Platform

Networked Substation and

Feeder Automation

Platform

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Gateway ExpansionSCADA Master

StationSCADA Master

Station

Analog

Control

Status

“Hardwired” inputs

Web Servers and local Data

Consoles

Substation Security System

gateway

Expansion over RS-232/RS-485 /

fiber/IRIG/TCP/IP)

Expansion over RS-232/RS-485 /

fiber/IRIG/TCP/IP)

All IEDsAll

IEDs

Replace SEL Data Concentrators

Irig-B Time for SOE events

eXP-9430Communications

Expander

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eCAP-9045 Multifunction Capacitor Controller

• Three-phase, single-phase, • 3-step, or 2-step• serial or TCP/IP based SCADA

functionality • accepts voltage and current

inputs from either line post sensors or PT/CTs

• Capacitor switching may be based on either voltage or kVAR, with a local voltage override option

• Neutral current detection is also present.

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Retrofit Kits for Legacy RTUs

SCADA Master Station


•GE (D20)•Telegyr•DAQ•Tejas/Valmet•Harris•Hathaway•other

Legacy RTU

Use existing wiring and I/O with model specific upgrade kits.

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Retrofit Kits for Legacy RTUs



I/O BusI/O Bus

StatusStatus

AnalogAnalog

ControlControl



“Front End” or replace

Legacy RTUs

“Front End” or replace

Legacy RTUs IEDIEDSerial Multidrop (RS-485/fiber)

Serial Multidrop (RS-485/fiber)

gatewaygateway

Legacy RTU

Preserve existing wiring while incorporating new

applications


TDMS-Plus Full SCADA System Master Station

Dispatch/programming consoles

Secure and Reliable Hewlett-Packard Itanium

Secure- SCADA-Server™

Data Server(s) under ODA

TCP/IP

Remote console

Smart phone

Laptop console

gateways

RTU

IEDs

TCP/IP

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• Engineering Studies• Conceptual & Detail design

• Substation• Protection & Control• Automation & Monitoring

• Procurement• Construction• Project Management• Start Up & Commissioning• After Sales Service

Turnkey Smart Substations


Washington DC

CFE Mexico

Our Users Span The Utility Industry

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Palo Seco Substation Automation Project•PROJECT HIGHLIGHTS• In service date: 2008

• Over 100 IEDs

• 250 millisecond guaranteed response

• GenSynch over Ethernet

• Redundant OSI Monarch

• OPC Pi interface

• Remote & Local HMI

• EMS Interface

• Secure Remote Access

• Largest substation automation project in Western Hemisphere

Complete Substation Automation Systems


USP-20

RAK 900-A

• Modular Substation Automation Platform• Field Expandable• Field Upgradeable• Centralized or Distributed• Hardware and Application Redundancy• Distributed Database allowing for 40 character tag names• Limits: 110,000 Tags per Fieldnet Group

With two processors it can be configured as a full hot standby redundant system•Field Expandable up to 256 processor modules

Processors can be designated redundant1020 IED serial ports255 Ethernet ports

XCELL

XCELL - Family

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PPL Smart Grid Project

• DRT-9060/6ACP5 based• Automated feeder Airbreak

Switch Control• Per phase fault detection and

capture• Reduction in Customer

Minutes Interrupted (CMI)

DRT-9060


N-Star Underground Switch Monitoring & Control

RCAM-E Yaskawa Pole Mount

RCAM-E Eastimold & G&W Vault Mount

RCAM-E S&C

VIJAY PARGAONKARVIJAY PARGAONKAR 44

CG Automation SolutionsYour Partner

For the Smart Grid

CG Automation Solutions EPC Capabilities - qeiinc.com EPC Capabilities.pdf · CG Automation...

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