CFD of Centrifugal Pump Report

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CFD Simulation of Industrial Centrifugal Pump By Bilal Waseem ME-04 Report submitted to the faculty of PIEAS in partial fulfillment of requirements for the degree of MS Mechanical Engineering Department of Mechanical Engineering Pakistan Institute of Engineering and Applied Sciences, Nilore, Islamabad, Pakistan March, 2014

description

Prediction of Cavitation Zones using CFD

Transcript of CFD of Centrifugal Pump Report

  • CFD Simulation of Industrial Centrifugal Pump

    By

    Bilal Waseem

    ME-04

    Report submitted to the faculty of PIEAS in partial fulfillment of

    requirements for the degree of MS Mechanical Engineering

    Department of Mechanical Engineering

    Pakistan Institute of Engineering and Applied Sciences,

    Nilore, Islamabad, Pakistan

    March, 2014

  • i

    Abstract

    Centrifugal pumps are very important component of any industrial setup. These pumps

    must be operated carefully because issues such as cavitation have the potential to put

    these turbo machines out of order. The work conducted in this research comprises of the

    use of CFD tools to analyze the flow characteristics inside a centrifugal pump. ANSYS

    CFX has been used to carry out the CFD simulations of the pump impeller under

    different flow rates and pressure and velocity profiles have been determined inside the

    impeller. These profiles will provide information about phenomena such as flow

    separation and flow recirculation. Using the pressure profile, the head to flow rate

    characteristic curve will be developed and compared with the data provided by the actual

    impeller that has been modeled. Afterwards, the blade length will be shortened and its

    effects on the characteristic curves will be studied. The results obtained from this

    research are then planned to be carried on to a separate research work in the future, where

    cavitation phenomena will be studied in detail and it will be investigated how the

    shortening of blades affects the pump performance with reference to cavitation.

  • ii

    Table of Contents

    1 Introduction ................................................................................................................. 1

    1.1 Components of Centrifugal Pump ........................................................................ 1

    1.1.1 Inlet (suction eye) ......................................................................................... 2

    1.1.2 Impeller ......................................................................................................... 2

    1.1.3 Volute ............................................................................................................ 2

    1.1.4 Discharge ...................................................................................................... 2

    2 Literature Review........................................................................................................ 3

    3 Problem Statement ...................................................................................................... 5

    4 Modeling of Impeller Geometry ................................................................................. 7

    4.1 Solid Model of Impeller ....................................................................................... 7

    4.2 Fluid Model ........................................................................................................ 12

    5 Meshing..................................................................................................................... 14

    5.1 Element Size ....................................................................................................... 14

    5.2 Inflation Layers .................................................................................................. 14

    5.3 Named Selections ............................................................................................... 17

    6 CFD Simulation Setup .............................................................................................. 19

    6.1 Operating Conditions ......................................................................................... 19

    6.2 Analysis Type ..................................................................................................... 19

    6.3 Basic Simulation Settings .................................................................................. 19

    6.4 Fluid Model ........................................................................................................ 20

    6.4.1 Heat transfer ................................................................................................ 20

    6.4.2 Turbulence Model ....................................................................................... 20

    6.5 Initialization ....................................................................................................... 21

    6.6 Boundary Conditions.......................................................................................... 21

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    6.6.1 Inlet ............................................................................................................. 21

    6.6.2 Outlet........................................................................................................... 21

    6.6.3 Wall ............................................................................................................. 21

    7 Results ....................................................................................................................... 23

    7.1 Mesh Independence Study ................................................................................. 23

    7.2 Pressure Contours ............................................................................................... 24

    7.3 Velocity Results ................................................................................................. 26

    8 References ................................................................................................................. 27

    9 Vita ............................................................................................................................ 28

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    LIST OF FIGURES Figure 1: Components of centrifugal pump ........................................................................ 1

    Figure 2: Views of actual impeller ...................................................................................... 6

    Figure 3: Sketch for hub geometry ..................................................................................... 8

    Figure 4: Developing the blade geometry ........................................................................... 9

    Figure 5: 3D blade profile ................................................................................................. 10

    Figure 6: Blade profile of all 6 blades .............................................................................. 10

    Figure 7: Isometric view of impeller ................................................................................ 11

    Figure 8: Side view of impeller ........................................................................................ 11

    Figure 9: Top view of Impeller ......................................................................................... 12

    Figure 10: Isometric view of fluid domain ....................................................................... 13

    Figure 11: Side view of fluid domain ............................................................................... 13

    Figure 12: Mesh with 9 mm element size ......................................................................... 16

    Figure 13: Mesh view from a slice plane .......................................................................... 16

    Figure 14: Close up of inflation layers around blades ...................................................... 16

    Figure 15: Inlet and outlet faces........................................................................................ 17

    Figure 16: Hub face .......................................................................................................... 17

    Figure 17: Blade and shroud faces .................................................................................... 18

    Figure 18: Inlet and outlet boundaries .............................................................................. 22

    Figure 19: Pressure contours - top and bottom view ........................................................ 25

    Figure 20: Velocity streamlines ........................................................................................ 26

    Figure 21: Velocity vectors ............................................................................................... 26

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    LIST OF TABLES Table 1: Dimensions of impeller ......................................................................................... 5

    Table 2: Operating conditions ........................................................................................... 19

    Table 3: Basic settings ...................................................................................................... 20

    Table 4: Mesh independence ............................................................................................ 24

  • 1

    1 Introduction

    A centrifugal pump is a work consuming type of turbo machinery. It converts rotational

    kinetic energy to hydrodynamic energy of fluid flow. An engine or electric motor

    provides rotational energy. The fluid enters the inlet of a rotating impeller along its axis

    of rotation, gets accelerated and then enters a volute where its kinetic energy is converted

    into higher pressure as the fluid passes through the increasing area of volute.

    1.1 Components of Centrifugal Pump

    A centrifugal pump consists of the following major components as shown in figure 1:

    1. Inlet (suction eye)

    2. Impeller

    3. Volute

    4. Discharge

    Figure 1: Components of centrifugal pump

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    1.1.1 Inlet (suction eye)

    This is the component that takes fluid to the impeller. It is a stationary part which is of

    cylindrical shape.

    1.1.2 Impeller

    The impeller is the main rotating component of centrifugal pump. Fluid enters through its

    eye, gets caught up in its blades and is whirled tangentially and radially outward. It can

    be classified in multiple ways:

    1. Based on flow direction

    a. Radial flow

    b. Axial flow

    c. Mixed flow

    2. Based on suction type

    a. Single-suction: Liquid inlet on one side.

    b. Double-suction: Liquid inlet to the impeller symmetrically from both sides

    3. Based on mechanical construction

    a. Closed: Shrouds or sidewall enclosing the vanes.

    b. Open: No shrouds or wall to enclose the vanes.

    c. Semi-open or vortex type

    1.1.3 Volute

    This is the stationary component. It receives the fluid being pumped by the impeller. It

    reduces the velocity of fluid because its area keeps increasing from the point where fluid

    enters it to the point where it leaves. This reduced velocity results in conversion of kinetic

    energy into potential energy thus increasing the pressure of the fluid.

    1.1.4 Discharge

    This component is basically the ending part of the volute. From here onward, the fluid is

    not further pressurized. It connects the pump to the piping system.

  • 3

    2 Literature Review

    S. Rajendran and Dr. K. Purushothaman analyzed centrifugal pump impeller using

    Ansys CFX. The impeller was six blade closed type impeller, rotating at 925 rpm with a

    flow rate of 12.5 litres per second. Unstructured tetrahedral mesh was used for

    simulation, using k-epsilon turbulence model with 5% turbulence intensity. CFD

    simulation predicted the discharge head of 9.4528 m at design point (1).

    Neelambika and Veerbhadrappa used CFD to analyze the effect of varying the inlet

    and outlet blade angles on the efficiency of a mixed flow pump impeller. They concluded

    that by increasing the blade exit angle and decreasing the inlet angle, efficiency increased

    by about 18%. Variation in exit angle improved the efficiency more significantly that the

    variation in inlet angle (2).

    Kiran Patel and N. Ramakrishnan investigated the flow in a mixed flow pump. The

    original geometry was simulated using steady state conditions. Performance curves

    obtained from the simulation matched the original curves with only 5 to 10 % difference.

    The recirculation at design point was reduced by matching stator blade angle with respect

    to flow angle and changing hub curve profile. This improved the efficiency by 1% (3).

    S. C. Chaudhari, C. O. Yadav and A. B. Damor studied the effect of change in inlet

    and outlet blade angle and number of blades on the discharge head of the mixed flow

    pump impeller. CFD simulation was carried out using k-epsilon turbulence model with

    5% intensity. Several different blade angles and different blade numbers were simulated

    and the best geometry showed an improvement of 10.29 m in discharge head (4).

    Liu Houlin, Wang Yong, Yuan Shouqi, Tan Minggao, and Wang Kai studied the

    effect of blade number on characteristics of centrifugal pumps. Impellers with 4, 5, 6 and

    7 blades were simulated and it was found that discharge head increased with increasing

    number of blades. The low pressure region at the inlet of impeller increased with the

    number of blades (5).

    K.M. Pandey, A.P. Singh and Sujoy Chakraborty investigated the effect of blade

    number on performance of centrifugal pump at 2500 rpm. It was found that discharge

    head increased while efficiency decreased with increase in blade number (6).

  • 4

    Miguel Asuaje, Farid Bakir, Smaine Kouidri, Frank Kenyery and Robert Rey

    carried out numerical simulation of centrifugal pump. Three different turbulence models

    were compared, namely k-epsilon, k-omega and sst models. It was found that discharge

    head was almost same with a difference of less than 0.02%. Further simulations were

    done under quasi-unsteady case with k-epsilon model. Frozen rotor interface was used

    between inlet-impeller domains and impeller- volute domains (7).

    Lamloumi Hedi, Kanfoudi Hatem and Zgolli Ridha studied the three dimensional

    flow in centrifugal pump using k-epsilon turbulence model with structured grid. Frozen

    rotor interface was used to model the inlet-impeller interface and impeller-volute

    interface (8).

    Suthep Kaewnai, Manuspong Chamaoot and Somchai Wongwises used CFD

    simulation to compare the effect of different turbulence models (k-epsilon, k-omega and

    RNG k-epsilon) and turbulence intensities (1%, 5% and 10%) using structured grid.

    Different turbulence models gave very similar values of discharge head and variation of

    turbulence intensity also did not have any significant effect on the result. The increase in

    surface roughness increased the pressure loss (9).

    H. L. Liu, M. M. Liu, L. Dong, Y. Renand H. Du studied the effect of turbulence

    models and computational grids on numerical simulation of centrifugal pump. K-epsilon

    EARSM model was found to give the best results (10).

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    3 Problem Statement

    This thesis is based on an industrial centrifugal pump of mixed flow type. The pump

    under consideration has been facing cavitation issues at the suction of impeller and also at

    the surface of blades near the trailing edge. The objectives of this thesis are:

    1. Modeling CAD geometry of impeller from the actual impeller in use.

    2. Using CFD simulation to visualize the flow inside the impeller. These simulations

    will show the variation of pressure and velocity under different flow rate

    conditions.

    3. The results of CFD simulation will be compared with the data provided by the

    vendors of the actual pump.

    4. Characteristic curves will be developed and compared with those provided by

    vendor.

    5. The blade length will be reduced and its effect on the performance of pump will

    be studied.

    The pump under consideration has a best efficiency point at 508 litres per second with

    efficiency of 88%. At this flow rate, the discharge head produced by the pump is about 51

    m.

    Physical dimensions shown in table 1 were taken from the actual impeller but blade

    angles could only be measured approximately because the impeller was of closed type.

    Table 1: Dimensions of impeller

    Entity Value

    Inlet diameter 29.7 cm

    Outlet diameter 48.1 cm

    Inlet blade width 16 cm

    Outlet blade width 9 cm

    Exit blade angle 25 degrees (approx.)

    Shaft diameter 7.8 cm

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    The purpose of this research is to study the flow in the impeller with the existing

    conditions and then to investigate the effects of shortening the length of blades.

    Figures show the different views of the actual impeller.

    Figure 2: Views of actual impeller

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    4 Modeling of Impeller Geometry

    The first step in CFD simulation is to develop a model that can be used for simulation by

    applying appropriate boundary conditions. In this thesis, the impeller is of closed type

    and so without the availability of advanced technology, it is a tough task to replicate the

    impeller to its exact specifications. Dimensions were taken manually. External

    dimensions were easily and accurately taken, but as the impeller is of closed type, it was

    impossible to measure the blade dimensions accurately. A small portion of blades is

    visible only from the inlet and so the leading edge was dimensioned with good accuracy.

    Similarly the trailing edge was also measured quite accurately. But the profile of blade

    that was not visible could not be measured and that had to be modeled with relatively

    poor accuracy.

    4.1 Solid Model of Impeller

    ANSYS Workbench was used to develop the geometry. The first step in modeling was to

    sketch the geometry in XY plane and XZ plane. The length unit used in modeling is

    centimeter. Figure 2 shows the sketch for hub geometry.

  • 8

    Figure 3: Sketch for hub geometry

    Figure 3 shows the sketching procedure employed for the development of blades. The

    yellow curve is lower edge of blade. This is the edge that is attached to the hub. The

    black dots are 3D points from where the upper edge of the blade will be passed. This

    edge will be attached to the shroud.

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    Figure 4: Developing the blade geometry

    From the 3D curve and 3D points shown in figure 3, the complete blade profile was

    generated and it is shown in figure 4.

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    Figure 5: 3D blade profile

    As this is a six blade impeller, each blade covers an angle of 150o. Finally the impeller

    geometry was replicated six times to finally obtain the complete blade geometry as

    shown in figure 5.

    Figure 6: Blade profile of all 6 blades

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    After the development of hub and blade profile, shroud was developed and the figure 6, 7

    and 8 show the final geometry of impeller.

    Figure 7: Isometric view of impeller

    Figure 8: Side view of impeller

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    Figure 9: Top view of Impeller

    4.2 Fluid Model

    As this thesis is about the CFD simulation, a solid impeller is of use only to extract the

    fluid volume i.e. the volume occupied by fluid as it passes through the impeller. In

    ANSYS Workbench, there is an option named Boolean which was used to extract the

    fluid region from the solid geometry. We are not concerned with structural analysis of

    impeller and there is not heat transfer between impeller and fluid. So there is no need to

    include the solid part in the analysis, because it will only increase the computational

    effort required to simulate our case.

    Figures 9 and 10 show the different views of the fluid domain. It is visible from these

    figures that only the region that is occupied by fluid is included in this geometry. The

    space occupied by the blades is looking empty now.

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    Figure 10: Isometric view of fluid domain

    Figure 11: Side view of fluid domain

  • 14

    5 Meshing

    A fine mesh is important for CFD simulation. Mesh should be fine enough to be able to

    capture all the details in critical areas. As the mesh grows finer, the number of cells

    where computation is to be done, increases. Thus the computational effort increases and

    simulation takes longer time to find a converged solution.

    In complex geometries such as the impeller under consideration, it is a general practice to

    use tetrahedral elements. The most critical area in the impeller is the area occupied by

    blades and so it is necessary to refine the mesh in these regions. In this work,

    unstructured grid has been used to generate a free mesh and then inflation layers have

    been added on the blade surfaces.

    5.1 Element Size

    Increasing the element size makes the mesh coarse and reduces the number of elements

    and vice versa. In this work, a number of different element sizes have been used to

    generate meshes of varying fineness. Each mesh has been used to find the solution and

    then mesh independence study has been conducted to find a mesh that will be suitable for

    all the flow conditions.

    5.2 Inflation Layers

    It is necessary to have a sufficiently fine mesh to adequately capture regions where the

    flow will experience rapid change in key variables such as pressure, velocity or

    temperature. In case of flow over the blades, boundary layer flow takes place and in this

    region, important changes occur which must be captured to have a good solution. If the

    mesh is not fine enough in the boundary layer region, results of simulation cannot be

    trusted. Thus inflation layers have been added in the region surrounding the blade

    surfaces.

    The question is what should the thickness of inflation layer be and what should be the

    height of first cell next to the surface. In boundary layer flows, this is where the concept

    of y+ becomes important. It is a non-dimensional wall distance for a wall-bounded flow.

    The y+ value is a non-dimensional distance (based on local cell fluid velocity) from the

  • 15

    wall to the first mesh node. To use a wall function approach for a particular turbulence

    model with confidence, we need to ensure that our y+ values are within a certain range.

    For good approximation of wall effects, it is advisable to use y+ of less than 2 (11). In

    this thesis, desired value of y+ has been set to 2 and then from this dimensionless

    number, the actual distance of the first node away from the wall has been estimated. The

    procedure employed is as follows:

    1. Compute the Reynold number Re:

    =. .

    For the design point of 417 litres per second, using inlet velocity of fluid as the

    and diameter of inlet as , Reynold number comes out to be

    2.1e+06. This means that the flow is fully turbulent.

    2. Estimate the skin friction using Schlichting skin-friction correlation:

    = [2 log 0.65].

    3. Compute the wall shear stress:

    = .1

    2.

    4. Compute the friction velocity:

    =

    5. Compute the wall distance

    = .

    .

    Setting y+ equal to 2 yields y = 6.1e-03 mm (12).

    Inflation layers were then added by using the value of y to be the height of first cell from

    the wall. 10 inflation layers were added with a growth rate of 1.2 to ensure that the

    boundary layer stays within the inflation layers. This is the refinement that leads to better

    results near the wall.

    Figure 11 shows the mesh generated by using a 9 mm element size and inflation layers

    according to the above calculations.

  • 16

    Figure 12: Mesh with 9 mm element size

    Figure 12 and 13 shows a close up of the inflation layers.

    Figure 13: Mesh view from a slice plane

    Figure 14: Close up of inflation layers around blades

  • 17

    5.3 Named Selections

    Named selections have been used to indicate the inlet, outlet, blades, hub and shroud.

    These regions will then automatically be detected by CFX software as regions where

    boundary conditions are to be applied. Figures 14, 15 and 16 show the named selections.

    Figure 15: Inlet and outlet faces

    Figure 16: Hub face

  • 18

    Figure 17: Blade and shroud faces

  • 19

    6 CFD Simulation Setup

    The next step in this thesis is to set up the conditions for the flow. These conditions

    involve the initial and boundary conditions as well as the turbulence model suitable for

    this case. This is a very crucial step in the field of computational fluid dynamics because

    a wrong setup will give unrealistic results and the required information will not be

    obtained or it will be misleading. ANSYS CFX has been used to simulate the flow.

    6.1 Operating Conditions

    The operating conditions that will be used in this thesis work are shown in table 2:

    Table 2: Operating conditions

    Entity Value

    Rpm of impeller 1480 rpm

    Inlet pressure head 10 m

    Flow rate 417 litres per second (lps)

    Inlet temperature of water 20oC

    It is to be mentioned here that uptill now, only a flow rate of 417 lps has been used for

    simulations. The future work will consist of simulation done on flow rates ranging from

    zero to 660 lps.

    6.2 Analysis Type

    The flow inside a centrifugal pump is quite complex and while steady state simulations

    can give good results, the real physics is only involved when a transient simulation is

    carried out. In this simulation work, a transient type of analysis has been done with a total

    time of 100 seconds and 5 time steps.

    6.3 Basic Simulation Settings

    In the analysis done so far, only the impeller domain has been used. This is a rotating

    domain with a rotational speed of 1480 rpm. Table 3 shows the basic settings.

  • 20

    Table 3: Basic settings

    Entity Characteristic or Value

    Domain type Fluid

    Fluid Water

    Morphology Continuous fluid

    Reference pressure 0 kPa

    Domain motion Rotating

    Angular velocity 1480 rpm

    6.4 Fluid Model

    6.4.1 Heat transfer

    For this research, it has been assumed that no heat transfer takes place between the solid

    impeller and the fluid flowing inside it.

    6.4.2 Turbulence Model

    A lot of research has been done to find the best turbulence model for turbo machineries

    like the centrifugal pump being studied. The three main candidates are:

    1. K-epsilon model

    2. K-omega model

    3. Shear stress transport (SST) model

    According to the research conducted by [7] and [9], these three models yield very similar

    values of discharge head.

    K-epsilon model provides good convergence and its memory requirements are low and it

    gives good results in regions that are far from walls but its accuracy is compromised near

    the walls.

    K-omega model does not converge as easily as k-epsilon model but it gives good results

    in case of internal flows and is better at predicting the flow separation near the walls.

    However its accuracy is compromised away from the walls.

    SST model combines the k-epsilon model in free stream and k-omega model near the

    walls. In this way, its accuracy is better than the other two models throughout the domain.

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    As this research is being conducted primarily to predict the regions where the flow

    separates from the blades and accurate results are also required in the free stream, so the

    turbulence model chosen for this research is the SST model.

    6.5 Initialization

    To reduce the computational efforts and to obtain convergence as quickly as possible, it

    is essential to initialize the solution properly. If the initial conditions are poor, the solver

    takes a long time in finding a converged solution. In this step, an initial guess value is

    given for the velocity of flow. The better the guess, the lesser are the computational

    efforts. When the simulation work was started, initialization was left to the solver itself

    using automatic option. This resulted in severe problems at the inlet and many a time, the

    solver returned an error and did not solve the case. Finally the inlet velocity was

    initialized using the velocity at inlet and this solved the problem.

    6.6 Boundary Conditions

    6.6.1 Inlet

    The inlet boundary condition has been set using a total pressure inlet condition. The total

    pressure of 199 kPa has been applied. This is the absolute pressure at the inlet as

    reference pressure has been chosen to be 0 kPa. This condition has been applied on the

    inlet face and a turbulence intensity of 5% has been chosen.

    6.6.2 Outlet

    Mass flow rate has been applied as the outlet boundary condition. For the simulation that

    has been done thus far, a mass flow rate of 415 kg/s has been used.

    6.6.3 Wall

    All the six blades, the hub and shroud have been included as wall boundary condition.

    The walls have been modeled as smooth walls with no slip condition.

    Figure 14 shows the regions where inlet and outlet boundary conditions have been set.

  • 22

    Figure 18: Inlet and outlet boundaries

  • 23

    7 Results

    The simulation setup that was set up in the previous chapter, was solved using CFX

    solver. The importance of correct setup cannot be denied but it is equally important to

    present the results of an analysis. One must have a clear idea of what the purpose of

    simulation is and what physics is aimed to be studied. At the end of the day, it is the

    results that are presented and these results give the information needed from the analysis.

    As already mentioned, the purpose of these simulations is to obtain the characteristic

    curves of the concerned impeller. Uptill now, the pressure curve is under development.

    For this curve, it is required to run the simulations at various flow rates and determine the

    pressure at the putlet face of impeller. This means that the primary output parameter in

    the analysis is the outlet pressure. Pressure is presented in the form of contours in CFX.

    These contours show regions of different pressure ranges. From these contour, one can

    get the idea about where the pressure gradients are high or low, and where the pressures

    are critically low or high.

    At the same time, the velocity of water is also needed. From the velocity results, CFX can

    produce the streamlines to show the path along which the fluid moves inside the fluid

    domain. This fluid path is of importance as it gives an idea of the various phenomena

    occuring inside the impeller e.g flow separation along blade surfaces, flow recirculation

    etc. These phenomena must be predicted because the ultimate goal of this research work

    is to find possible measures to reduce the issue of cavitation and these phenomena have a

    close relation to cavitation.

    The results presented in this report are only for a flow rate of 417 lps. The pressure at the

    inlet of the impeller has been taken as 199 kPa (absolute).

    7.1 Mesh Independence Study

    As already mentioned in the chapter about meshing, a mesh used for simulation must be

    capable enough to capture all the necessary details in critical regions and at the same time

    time, it should ensure computational economics as well. When the mesh is too coarse, it

    will give erroneous results, but as the mesh grows finer, important information that was

    not being captured by the coarse mesh, starts getting included and the results move

    toward accuracy. But there comes a level beyond which the fineness of mesh does not

  • 24

    affect the results. If the mesh is grown finer beyond this point, it will only increase the

    computational time but the results will not be affected.

    For this study, pressure at the outlet of impeller was set as the parameter of interest and

    different mesh sizes were simulated under identical boundary conditions and turbulence

    model.

    Table 4: Mesh independence

    Serial no. Element size (mm) No. of elements Pressure (bar)

    1 15 110516 6.73428

    2 10.2 204715 6.80756

    3 9.8 225176 6.77522

    4 9 251497 6.77470

    From this analysis, it was found that the mesh size does not affect the results by much.

    This is because inflation layers have already been added in the critical area around the

    blade surface. The mesh in the remaining domain does not affect the result significantly.

    7.2 Pressure Contours

    Pressure contours have been shown in the following figures. It is evident that the pressure

    is rising from the point the fluid enters the impeller to the point where it leaves. A low

    pressure region is generated near the inlet. Here the pressure is lower than the inlet

    pressure. The maximum pressure at the outlet is about 8 bar but the area averaged

    pressure at outlet comes out to be 6.73428 bar. From this pressure, the inlet pressure is to

    be subtracted which gives a differential pressure of 5.7 bar. The actual value provided by

    the vendor is 5.5 bar which means that the results are quite satisfactory. Figure 19 shows

    the contours of pressure as viewed from top and bottom of impeller.

  • 25

    Figure 19: Pressure contours - top and bottom view

  • 26

    7.3 Velocity Results

    The velocity streamlines shown in figure 20 depict the way the fluid flows inside the

    impeller and they also show the manner in which the velocity is changing.

    Figure 20: Velocity streamlines

    Figure 21 shows the vectors of velocity in the fluid domain.

    Figure 21: Velocity vectors

  • 27

    8 References

    1. Analysis of Centrifugal Pump Impeller Using Ansys-CFX. Purushothaman, S.

    Rajendran and Dr. K. Purushothaman. ISSN:2278-0181.

    2. CFD Analysis of Mixed Flow Impeller. Neelambika, Veerbhadrappa. ISSN: 2321-

    7308.

    3. CFD Analysis of Mixed Flow Pump. Kiran Patel, N. Ramakrishnan.

    4. A comparative study of mix flow pump impeller CFD analysis and experimental data

    of submersible. S. C. Chaudhari, C. O. Yadav and A. B. Damor. ISSN 2321-8843.

    5. Effect of blade number on characteristics of centrifugal pumps. Liu Houlin, Wang

    Yong, Yuan Shouqi, Tan Minggao, and Wang Kai. s.l. : Chinese Journal of

    Mechanical Engineering, 2010, Vol. 23.

    6. Numerical studies on effects of blade number variation on performance of centrifugal

    pumps at 2500 rpm. K.M. Pandey, A.P. Singh and Sujoy Chakraborty. s.l. : Journal of

    Environmental Research And Development, 2012, Vols. 6, No. 3A.

    7. Numerical modelization of the flow in centrifugal pump: Volute influence in velocity

    and pressure fields. Miguel Asuaje, Farid Bakir, Smaine Kouidri, Frank Kenyery

    and Robert Rey. s.l. : International Journal of Rotating Machinery, 2005.

    8. Simulation study and Three-Dimensional Numerical Flow in a Centrifugal Pump.

    Lamloumi Hedi, Kanfoudi Hatem and Zgolli Ridha. s.l. : International Journal of

    Thermal Technologies, 2012, Vols. 2, No.4. ISSN 2277 - 4114.

    9. Predicting performance of radial flow type impeller of centrifugal pump using CFD.

    Suthep Kaewnai, Manuspong Chamaoot and Somchai Wongwises. s.l. : Journal of

    Mechanical Science and Technology, 2008.

    10. Effects of computational grids and turbulence models on numerical simulation of

    centrifugal pump with CFD. H. L. Liu, M. M. Liu, L. Dong, Y. Renand H. Du. s.l. :

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    9 Vita

    The author of this report was born on May 07, 1990 in the city of Sahiwal, Pakistan.

    He received his early education, Matriculation (2006) and Intermediate - Pre Engineering

    Group (2008) from Divisional Public School and Inter College, Sahiwal. In 2008, he

    went to National University of Sciences and Technology (NUST), Islamabad for

    professional education in the field of Mechanical Engineering. After graduating from

    NUST in 2012, he joined Pakistan Atomic Energy Commission (PAEC) as a

    postgraduate fellow and is currently completing his course work in the field of

    Mechanical Engineering at Pakistan Institute of Engineering and Applied Sciences

    (PIEAS).