Certification Test Report

Harman Home HeatingFreestanding Pellet Stove

Model: P43

Report Number: 135-8-23-8.3

ACCREDITED(TL-130)

----~-#0654

sec ~redlted

IOCPS

Accnklite CCN

Mailing: Post Office Box 301367.97294Street: 13327 NE Airport Way. 97230

Portland, Oregon USA

OMNI-Test Laboratories, Inc.Product Testing & Certification

Phone: (503) 643.3788Fax: (503) 643.3799

Certification Test Report

Harman Home HeatingFreestanding Pellet Stove

Model: P43

Prepared for:

Prepared by:

Test Period:

Report Date:

Report Number:

Hannan Home Heating352 Mountain House RoadHalifax, PA 17032

OMN1-Test Laboratories, Inc.13327 NE Airport WayPortland, OR 97230(503) 643-3788

March 3-4, 2014

April 2014

135-S-23-8.3

All data alld illformatioll colltailled ill tllis report are cOllfidelltial alld proprietary to HarmallHome Heatillg. Its sigllificallce is subject to tile adequacy alld represelltative cllaracter of tilesamples alld to tile comprellellsivelless of tile tests, examillatiolls, or sun'eys made. TilecOlltellts of tllis report call1lot be copied or quoted, except ill full, without specific, writtellautllOrizatiollfrom Harmall Home Heatillg alld Oll</NI-Test Laboratories, Illc. No use of theOltINI-Test Laboratories, Illc. lIame, logo, or registered mark (O-TL) is permitted, except asexpressly authorized by OiVlNI-Test Laboratories, Illc. ill writillg.

O.\INI-Test LahoralOries. Inc.Cttnlj;,,:ulJfHl Tt,t R"p<"1 J.J/ttd Apnl 101-1: \ ""'111•.••.'n: U5<!rsFile:; SHOP Cllelll fifo' J/<JFm..JJ1 - I JJ TeSlmK ProJrl"_" I JJ.S.1J..JI.J. P43 135.5-13-11, J

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Model: N3Harman Home Heating352 Mountain House RoadHalifax. PA 17032

AUTHORIZED SIGNATORIES

This report has been reviewed and approved by the following authorized signatories:

C:;~~ccL~~7>~__Chuck Bums, Accreditation & QA ManagerOMNI- Test Laboratories, Inc.

ebastI Button, Safety Testing SpecialistOMNI- Test Laboratories, Inc.

y C lssions Testing Specialistst Laboratories, Inc.

DUN/-Test Laboratories, Inc.Ct!rtijicafwn Tt .•t Rep<wt doled Apri/10I-l: 1'~Jlflm•.W!rvUyrs Fifes SHOP-Client FiJe'HwmaJ'. JJj Tes/mg ProP!'"'."IJ5-5-1J-8.3 - p.IJ' J35-5013-8.3

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Model: N3Harman Home Heating352 .\/ountain House RoadHalifax. PA. 17032

TABLE OF CONTENTS

PREFACE (3 pages)

I. PHOTOGRAPHS/APPLIANCE DESCRIPTIONIDRA WINGS 1-1 (20 I pages)Photographs 1-2Appliance Description 1-3Manufacturer Design Drawings (K List) 1-4Manufacturer Design Drawings (Remainder) 1-23

2. QUALITY ASSURANCE/QUALITY CONTROL 2-1 (60 pages)Sample Analysis 2-3Calibrations - Methods 28 and 5G 2-23Example Calculations 2-51

3. INSTALLATION AND OWNER'S MANUALS 3-1 (71 pages)

4. TEST DATA BY RUN 4-1 (27 pages)Run 1 4-4Run 2 4-10Run 3 4- I6Run 4 4-22

5. SAMPLING PROCEDURES AND TEST RESULTS 5-1 (7 pages)1ntrod ucti on 5-2

SummarY TablesTable I. I - Particulate Emissions Results 5-3Table 1.2 - Test Facility Conditions 5-3Table 1.3. I - Fuel Measurement Summary - PRETEST 5-4Table 1.3.2 - Fuel Measurement Summary - TEST 5-4Table 1.4 - Dilution Tunnel Gas Measurements and Sampling Data 5-5Table 1.5 - Heater Operation 5-5Table 1.6 - Pretest Configurations 5-6Table 1.7 - Test Configurations and Run Data 5-6

Test Results and Discussion 5-7

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Section 1

Photographs/Appliance Description/Drawings

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Model: N3Harman Home Healmg352 Jlo/{!lfain House RoadlIalifax. PA 17032

Harman Home HeatingP43

Test Dates: March 3-4, 2014

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Model: N3Harman Home Healing352 J/ountain House RoadNalifax. PA 17032

APPLIANCE DESCRIPTION

Appliance Manufacturer: Harman Home Heating

Pellet Stove Model: P43

Type: Freestanding, Air-Circulating Type, Pellet-Fired Room Heater

PELLET HEATER DESCRIPTION

Materials of Construction: The firebox is constructed of mild steel with the exteriorbeing constructed entirely of steel.

Air Introduction System: Air enters the firepot through holes in the firepot. Air isdrawn through the pot via a combustion fan.

Combustion Control Mechanisms: Electronically controlled via user selectable controlknob.

Combustor: N/A.

Internal Baffles: N/A.

Other Features: Large capacity ash drawer.

Flue Outlet: The 3-inch diameter flue outlet is located in the bottom/rear of the unit.

PELLET HEATER OPERATING INSTRUCTIONS

Specific written instructions: See Section 3 of this report. All markings and instructionmaterials were reviewed for content prior to printing.

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Model: p-IJHarman Home Heating352 J/ountain House RoadHalifax. PA /7032

Section 4

Test Data by Run

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OMNI-Test Laboratories, Inc.

EPA Weighted Average EmissionsEPA Method 28

Page 1 of 1

Client: HarmanStove Model: P43Test Dates: 3/3/14 to 3/4/14

Project Number: 135-S-23-8.3Tracking Number: 1945Signature/Date:

Status: FinalStove Type: Pellet Stove

Weighted Average(glhr)1.3

Emission Rate Plot

"" 2.50"

I

9 2.00 •••••• .70a 1.50';; ..........-::-• 1.00Ew 0.50•" 0.00'3~ 0.00 0.50 1.00 1.50 2.00 2.50"roa. Bum Rate (kg/hr dry)

Run # 2Bum Rate (dry kglhr) 0.86Category 2Overall Efficiency (%) 78%Emissions (glhr) 1.0ICap (glhr) 15.00Weighting Factor 0.502Heat Output (BTU/hr) 12631

Run # 3Bum Rate (dry kglhr) 1.16Category 2Overall Efficiency (%) 78%Emissions (glhr) 1.30Cap (glhr) 15.00Weighting Factor 0.577Heat Output (BTU/hr) 17052

Run # 4Bum Rate (dry kglhr) 1.70Category 3Overall Efficiency (%) 78%Emissions (glhr) 1.47Cap (glhr) 18.00\Veighting Factor 0.427Heat Output (BTU/hr) 24947

Run #Bum Rate (dry kglhr) 2.13Category 4Overall Efficiency (%) 78%Emissions (glhr) 2.24Cap (glhr) 18.00\Veighting Factor 0.160Heat Output (BTU/hr) 31263

30.13%

34.62%

25.64%

9.60%

Document Control No, P-SSF-OOOB (EPA MelJlocl28 W~ghted Average ElTlsslons) xis, Effective Date 1211512010 W~gh1ed Average Emission Rate ;(lsm

4 -2 o\' y-:27

. . OMNI- Test Laboratories, Inc.

Moisture Content Worksheet

Client: Harman

Model: P43

Project #: 135-8-23-8.3 Tracking #: 1945Sample description: 190 % =:,otfws,....R f<~{~{e;~ts~ -------

Weight record:

I!: 3'""

Prior to Oven-Drying

Balance ID #: OMNI - 00 P-?>'

DatefTime in: Jh/,'tContainer: ID#: "IO'l)--~------

Audit ID #:

Audit weight:

Tare weight:

Total weight:

2-£;0.0 2JlOb. I

2'fL/.Q

Material weight (total weight - container tare weight):

Post Oven-Drying

Balance ID #: OMNI - 00 (2..«

13l:.~

DatefTime out: J;'/' 'f Audit ID #: OM,vI -Oo'l.'n ~

Total weight: Audit weight (if necessary): 'Z-.x:>.o :JMaterial weight (total weight - container tare weight):

Calculations:

(31. I

Dry basis (%) =

Wet basis (%) =

t'!>l.'l- 1;\. ,

\ '!> \. \

\"31.,- (31.1

,'n.'

Initial - FinalFinal

Initial - FinalInitial

x 100

x 100 1-/. 'I 3 "/"

Method: ASTM D4442-92 Method A-Oven-Drying Method-----------------,

Control No. L-SFH-0010.docx, Effective date: 11/2212013

Date: ~It.// 'f

Date: 4/q I/~

Page 10'2

,\fodel: N3Harman Home Heating352 Jlollntain House RoadlIalifa'r, PA J i032

Run 1

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OMNI- Test Laboratories. Jnc.

Wood Heater Test Data - EPA Method 50

Manufacturer:Model:

Project No.:Tracking No.:

Run:Test Date:

Bum Rate

Average Tunnel TemperatureAverage Gas Velocity in Dilution Tunnel - \ISAverage Gas Flow Rate in Dilution Tunnel - Qsd

Average Delta pAverage Delta HTotal Time of Test

HarmanP43135-523-831945103/03/14

2.13 kg/h' dry

113 degrees Fahrenheit12.9 feet/second

8050.7 dscf/hour

0.035 inches H201.82 inches H20120 minutes

AVERAGE SAMPLE TRAIN 1 SAMPLE TRAIN 2

Total Sample Volume ~Vm 17.55 cubic feet 17.42 cubic feet 17.67 cubic feetAverage Gas Meier Temperature 69 degrees Fahrenheit 68 degrees Fahrenheit 69 degrees FahrenheitTotal Sample Volume (Standard Conditions) - Vmstd 17.6 dscf 17.5 dsd 17.7 dscf

Total Particulates - mn 2.7 m9 2.9 mgParticulate Concentration (dry-standard) 0.00016 gramsldscf 0.00015 grams/dscf 0.00016 grams/dscfParticulate Emission Rate 1.28 gramslhour 1.25 gramslhour 1.32 gramslhourAdjusted Emissions 2.24 grams/hour 2.18 gramslhour 2.29 grams/hour

Difference from Average 0.05 gramslhour 0.05 gramslhour7.5% of the average emission rate 0.17Weighted Average Emission Rate limit 4.10 gramslhour7.5% of the weinhted averane emission rate limit 0.31

Results Are AcceDtable

~ ••••"-a'\I<lOO'lo....T....,.5G(_eao:-l"'.( __ 412\10= Page 1 01' 1 Run 1 Emission~ >Is

Method 28 Preburn Data

Run Data

Client: Harman Test Run: 4

Model: P43 Date: 3/4/2014

Project Number: 135-S-23-8.3 Test Crew: J. ClarkTracking Number: 1945 Equipment: 288,371,372

Coal Bed Range (Ib): N/A (pellet)

Logged Data

Temperatures (F)

ElapsedScale (Ib)

Stack DraftStack Ambient FB Top FB Bottom FB Back FB Left FB Right Cal. In Cal. OutTime (min) (in H2O)

0 29 -0.066 281 71 191 321 323 324 321

10 28.4 -0.073 333 71 241 387 380 408 415

20 27.7 -0.076 351 71 277 426 411 435 449

30 27 -0.078 361 71 299 447 434 453 468

40 26.3 -0.079 367 71 307 460 430 465 471

50 25.6 -0.078 365 71 299 453 434 455 474

60 25 -0.079 366 71 301 454 436 459 470

Averages: -0.076 346.29 71.00 273.57 421.14 406.86 428.43 438.29

.l:.,~

OMNI- Test Laboratories, Inc.

Run NotesClient: HarmanModel: P43Project #: 135-S-23-8.3Tracking #: 1945Run #: '1 Date:Test Crew: .J.. C{.ri.OMNI Equipment 10 #(5): __ N_!k _

PREBURNDESCRIBE OR SKETCH AIR OR THERMOMSTAT SETIINGS BELOW:(SETIINGS MUST BE ACCURATE AND REPRODUCABLE)

PRIMARY: SECONDARY: &.j,.,Co. +<j ,..-, 1IT

f"'..Q ~+<- :TERTIARY:

~

.:;.;, -.. ''''- ~ 1-1 FAN:

'Se-H-} • 5,~ ,/PREBURN SETTINGS AND ACTIVITIES

AIR (THERMO) CHANGES FAN ADD ADDRAKETIME SETIING FUEL FUEL COMMENTPRIMARY/SECON DARY /TERTIARY

CHANGE +WT. -WT. COAL

NIA

TEST FUEL CONFIGURATION SKETCH(INDICATE VIEW ANGLE)

START UP PROCEDURESBYPASS: N!A-

iFUEL LOADING -t- _DOOR:PRIMARY AIR: ::::::::::::::::=====t==========OTHER:

TERTIARY:

SECONDARY:

FAN:

T,,"",o," ,;g",,"re~ ""

DESCRIBE OR SKETCH TEST SETIINGS BELOW:(SETTINGS MUST BE ACCURATE AND REPRODUCIBLE)PRIMARY:

Control No. P-SFAK-0007.doc, Effective date: 0510912008 Page 1 of 1

OMNI- Test Laboratories, Inc.Portland, OR

Supplemental Data EPA 5G/5H

Client: Harman

Model: P43 Project #:

Date: 1/-1/' of,Test Crew: ~ .c(""L Start Time: [z.: >,,, Stop Time: I 'f ' ~o

2' 6-TI1 (>1-I( 17':it I '1kq'fl\ 2'01OMNI Equipment #(s): ,32.,

135-S-23-8.3

Run#:

Tracking #: 1945

'1 Booth: f 1..

CO2 (DT):

CO2 (DT):co: l.'n~

Dilution Tunnel Gas Leak Check (5H only):

Initial: I-J /AFinal: tv jA-

O2: 40.'1>- co: '1.1'63co2: {t.'6' '3co2: (Q.~ •..

Initial:

Final:

Stack Gas Leak Check:

Calibrations: Span Gas

Mid Gas

Time

O2CO2

COCO2 (OT)

Pre Test Post Test

Zero Span Mid Zero Span Mid

II : "/ :J I/'.~ l-. /I: '1'1 14~'-{o ,,' . Ii "- Jc /'f :1.{'2-D.DO 2-0. 'I f) to.~ O.O} 10,'0--><- 10.'",0,00 {b,'g3

,O,OL"1'.TI ,\.<- Q.19/..o,7f.< 0,01

0,000 L/15?~ Z.4';lf _ 0,007 ~4"- 2.4'1(,I-J fA •

1'1' 'ILL2.0, 'Ii1,.1>1-

'1.ltL

% Smoke Capture: (.0'" %Flue Pipe Cleaned Prior to First Test in Series:

Date: z./n Initials: ~A~K~__

Air Velocity (ftImin): Initial: ~~ Final: .;:'>UScale Audit (Ibs): Initial: (e Q Final: (().o

Pitot Tube Leak Test: Initial: Rf Final: iIStack Diameter (inches): ("

Induced Draft: r{

Page 1 of 1

Tunnel Traverse

dP (in H2O) TCF)

0.02'/ "I~

0.0>7- ct'lo.o~'/- q'l0,:) 34 'i(').07.-0 1:>.0

0.0.'1.. 100

,...,.n'1L 100

1\.r.>~2- to",IJ IA- NIA

Static P: -0.31"

Ending

30.0'+

Middle

'3D.O(,

7'-:2.•.

Technician signature:

Date: ~/'fII'!Control No. ;'SlA.0.0010, Effective date: 1012612011

Initial

Po (in/Hg) "3:).O){

Ambient CF) '?- I

Model: N3Harman flume Heating352 J/ountain House RoadHalifax. PA 17032

Section 5

Sampling Procedures and Test Results

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,\fodel: N3Harman Home Hearing352 "'fountain House RoadIlalifa" PA J 7032

INTRODUCTION

Harman Home Heating retained OMNI-Test Laboratories, Inc. (OivfNf) to performU.S. Environmental Protection Agency (EPA) certification testing on the P43 pellet stove. TheP43 is a non-catalytic, freestanding, convective-type room heater. The firebox is constructed ofmild steel and the stove is vented through a three-inch diameter flue collar located at the rear ofthe unit.

The testing was performed at OMNFs testing facility in Portland, Oregon. The altitude of thelaboratory is 30 feet above sea level. The unit was received in good condition and logged in onFebruary 27, 2014. It was assigned and labeled with OAINl ID #1945. OMNl representativeJeremy Clark conducted the certilication testing and completed all testing by March 4, 2014. TheEPA was notified of the testing dates in a letter dated February 3, 2014. A testing contract,including provisions for Random Compliance Audit (RCA) testing, has been signed by MatthewTroutman of Harman Home Heating and is on lile at Ok/NFs testing facility.

The P43 was tested in accordance with the U.S. EPA 40 CFR Part 60, Subpart AAA - Standardof Performance for Residential Wood Heaters (Appendix A, Methods 28 and 5G). Particulateemissions were measured using two Method 5G sampling trains consisting of two filters each(front and back). The weighted average emissions of the four test runs indicate a particulateemission rate of 1.3 g/hr. Test runs were conducted in each of three bum rate categories (0.80-1.25 kglhr, 1.25-1.90 kg/hr, and maximum). Emissions for each of the individual test runs didnot exceed the cap. The P43 results are within the emission limit of 7.5 g1hr for non-catalyticaffected facilities manufactured on or after July I, 1990, or sold at retail on or alier July I, 1992.

The wood heater was sealed after completion of testing in compliance with the EPA regulationas follows:

• "DO NOT TAMPER" labels were placed on the door and on all other openings.• Plastic material sealed with "00 NOT TAMPER" labels and tape was wrapped around

the unit.• The unit was sealed in a wood box constructed for the unit.• "DO NOT TAMPER" labels were placed on outer surfaces of the box.

This report is organized in accordance with the EPA-recommended outline and is summarized inthe Table of Contents immediately preceding this report. The results in this report are limited tothe item submitted.

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Model: ?I3Harman Home Heating352 Afounfain /louse RoadHalifax, PA I j032

Table 1.1 - Particulate Emissions

Burn Rate Method 5G EmissionsRun (ka/hr drY) (a/hrl

1 2.13 2.24

2 0.86 1.01

3 1.16 1.30

4 1.70 1.47

Weighted particulate emission average of four test runs: 1.3 g/hr

Table 1.2 - Test Facility Conditions

Room Temperature Barometric Pressure Air Velocity(OF (Ha) (ft/min)

Run Before After Before After Before After

1 69 72 29.87 29.89 <50 <50

2 70 71 29.89 29.93 <50 <50

3 69 70 30.10 30.08 <50 <50

4 71 72 30.08 30.04 <50 <50

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.\Iodel: N3Harman Home Healing352 ,\/ountain House RoadHalifax. PA 17032

Table 1.3.1 - Fuel Measurement Summary - PRETEST

Run Beginning Fuel Weight Ending Fuel Weight(Ibs) (Ibs)

1 37.8 27.3

2 22.1 20.3

3 37.8 34.8

4 29.0 25.0

Table 1.3.2 - Fuel Measurement Summary - TEST

Run Beginning Fuel Weight Fuel Moisture Content Ending Fuel WeightIlbs) (Dry basis - %) (Ibs)

1 9.9 5.19 0.0

2 4.0 5.19 0.0

3 5.4 5.19 0.0

4 7.9 5.19 0.0

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Model: N3Harman Home Healing352 Mountain House RoadHalifax. PA 17032

Table 1.4 - Dilution Tunnel Gas Measurements and Sampling Data Summary

Averaae Dilution Tunnel Gas Measurements

Length of Test Velocity Flow Rate TemperatureRun -(min) IftIsec\ Idscf/min) (OF)

1 120 12.91 134.2 113

2 120 12.61 137.4 87

3 120 11.94 127.8 100

4 120 12.03 126.9 108

Table 1.5 - Heater Operation Data (Average Temperature Data)

Beginning Surface Ending SurfaceRun Temoerature Averaae' Temoerature Averaae' Surface Delta Tb

1 529.4 533.0 3.6

2 334.6 322.0 12.6

3 299.0 307.2 8.2

4 420.6 417.2 3.4a. All temoeratures are in OF.b. Represents the difference between beainnina and endina averaae surface temperature.

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Table 1.6 - Pretest Configurations

Stove Control Stove Temperature TimeRun SettinQ Feed Adjuster SettinQ (min)

1 6.5 Level 4.5 High 60

2 1 Level 1 Low 60

3 3.5 Level 2 High 60

4 5.5 Level 3 High 60

Table 1.7 - Test Configurations and Run Data

InitialStove (Induced) Average RunControl Feed Temperature Burn Rate Draft Draft Time

Run SettinQ Adjuster SettinQ (dry kq/hr) (in H2O) (in H2O) (min)

1 6.5 Level 4.5 High 2.13 0 -0.086 120

2 1 Level 1 Low 0.86 0 -0.063 120

3 3.5 Level 2 High 1.16 0 -0.067 120

4 5.5 Level 3 High 1.70 0 -0.079 120

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Model ..N3Harman Home Healing352 Afountain House RoadHalifax, PA 17032

TEST RESULTS AND DISCUSSION

A total of four test runs were conducted in the following categories: two in the 0,80 to 1,25kg/hr dry category, one in the 1.25 to 1.90 kg/hr dry category, and one at maximum.

The weighted particulate emission rate was measured to be 1.3 g/hr.

The proportionality results for all four test runs were acceptable. Quality check results for eachtest run are presented in Section 2 of this report.

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