CERTIFICATE OF APPROVAL No CF 5649 · 2018. 8. 7. · No CF 5649 This is to certify that, in...

This certificate is the property of Exova (UK) Limited trading as Warrington Certification Reg. Office: Exova (UK) Limited, Lochend Industrial Estate, Newbridge, Midlothian EH28 8PL United Kingdom. Co. Reg. No. SC070429

Signed and sealed for and on behalf of Exova (UK) Limited trading as Warrington Certification

Paul Duggan Certification Manager

CERTIFICATE OF APPROVAL No CF 5649

This is to certify that, in accordance with

TS00 General Requirements for Certification of Fire Protection Products The undermentioned products of

1

of 14

GANDHI AUTOMATIONS PVT LTD

2nd Floor, Chawda Commercial Centre, Malad (West), Mumbai, - 400064, India

TEL:+ 91 22 66720200 Email: [email protected]

Have been assessed against the requirements of the Technical Schedule(s)

denoted below and are approved for use subject to the conditions appended hereto:

_____________________________________________________________________________________________________

CERTIFIED PRODUCT TECHNICAL SCHEDULE

Gandhi Fire Rated Rolling Shutter – Fire Warrior

TS30 Industrial Type Fire Resisting Shutters

Issued: 7th August 2018

Valid to: 6th August 2023

This certificate is the property of Exova (UK) Limited trading as Warrington Certification

Reg. Office: Exova (UK) Limited, Lochend Industrial Estate, Newbridge, Midlothian EH28 8PL United Kingdom. Co. Reg. No. SC070429

CERTIFICATE No CF 5649


of 14 Signed R/013

Issued: 7th

August 2018 Valid to: 6

th August 2023

FIRE WARRIOR STEEL ROLLER SHUTTER DOORS 1. This approval relates to the performance of roller shutter doors, which are fitted with an

industrial type motor (excluding tubular motors). The shutter, which may be fabricated using wither mild steel or stainless steel components, is designed to suit openings in masonry/concrete constructions and fire protected steel structures up to for fire resistance periods up to 4 hours.

The performances given Tables 1 to 6 are based on a fire test and a subsequent assessment to BS 476: Part 22: 1987 ‘Methods for determination of the fire resistance of non-loadbearing elements of construction’.

2. This certification is designed to demonstrate compliance of the product or system

specifically with Approved Document B (England and Wales), Section D of the Technical Standards (Scotland), Technical Booklet E (N. Ireland). If compliance is required to other regulatory or guidance documents there may be additional considerations or conflict to be taken into account.

3. The product is approved on the basis of:

i) Initial type testing ii) A design appraisal against TS30 iii) Inspection and surveillance of factory production control iv) Audit testing

4. The approval relates to on going production. Product and/or its immediate packaging is

identified with the manufacturers’ name, the product name or number, the CERTIFIRE name or name and mark, together with the CERTIFIRE certificate number and application where appropriate.





of 14 Signed R/013

Issued: 7th


th August 2023

Table 1: 1 Hour Fire Resistance without Barrel Support Frame (BSF)

Width (m)

Height (m)

Barrel Axle diameter

(mm)

Endplate Bolts Lath thickness

(mm) Diameter (mm)

Thickness (mm)

Size (mm)

Number

2.4 5.0 114 3.5 35 12 4 0.9

2.4 6.1 141 2.5 35 12 4 1.2

2.4 7.0 141 3.5 35 12 4 1.2

3.0 4.8 141 2.5 35 12 4 0.9

3.0 5.0 141 3.5 35 12 4 0.9

3.0 7.0 168 4.8 35 12 4 1.2

4.0 3.3 141 3.5 35 12 4 0.9

4.0 5.0 168 4.8 35 12 4 0.9

4.0 7.0 219 5.0 35 12 4 1.2

5.0 2.7 168 4.8 35 12 4 0.9

5.0 5.0 219 5.0 35 12 4 0.9

5.0 7.0 273 5.0 35 12 4 1.2

6.0 3.8 219 5.0 35 12 4 1.2

6.0 6.9 273 5.0 40 12 4 1.2

6.0 7.0 273 6.0 40 12 4 1.2

7.0 4.4 273 5.0 40 12 4 1.2

7.0 5.3 273 6.0 40 12 4 1.2

7.0 7.0 323 6.0 45 12 4 1.2





of 14 Signed R/013

Issued: 7th


th August 2023


Width (m)

Height (m)


(mm)


(mm) Diameter (mm)

Thickness (mm)

Size (mm)

Number

2.4 5.0 114 3.5 35 12 4 0.9

2.4 6.5 141 3.5 35 12 4 1.2

2.4 7.0 168 4.8 40 12 4 1.2

3.0 3.4 141 2.5 35 12 4 0.9

3.0 5.0 141 3.5 35 12 4 0.9

3.0 7.0 168 4.8 35 12 4 1.2

4.0 5.0 168 4.8 35 12 4 0.9

4.0 7.0 219 5.0 40 12 4 1.2

5.0 2.7 168 4.8 35 12 4 0.9

5.0 5.0 219 5.0 40 12 4 0.9

5.0 7.0 273 5.0 45 12 4 1.2

6.0 2.5 219 5.0 45 12 4 1.2

6.0 4.8 273 5.0 45 12 4 1.2

6.0 5.9 273 6.0 50 12 4 1.2

6.0 7.0 323 6.0 50 12 4 1.2

7.0 2.8 273 5.0 45 12 4 1.2

7.0 3.6 273 6.0 50 12 4 1.2

7.0 5.9 323 6.0 55 12 4 1.2

7.0 7.0 355 8.0 60 14 4 1.2





of 14 Signed R/013

Issued: 7th


th August 2023


Width (m)

Height (m)


(mm)


(mm) Diameter

(mm) Thickness

(mm) Size (mm)

Number

2.4 2.2 114 3.5 35 12 4 0.9

2.4 4.3 141 2.5 35 12 4 0.9

2.4 5.0 141 3.5 35 12 4 0.9

2.4 7.0 168 4.8 35 12 4 1.2

3.0 3.5 141 3.5 35 12 4 0.9

3.0 5.9 168 4.8 40 12 4 1.2

3.0 7.0 219 5.0 50 12 4 1.2

4.0 3.6 168 4.8 40 12 4 0.9

4.0 5.8 219 5.0 50 12 4 1.2

4.0 7.0 273 5.0 50 14 4 1.2

5.0 4.0 219 5.0 50 12 4 0.9

5.0 5.0 273 5.0 50 12 4 0.9

5.0 5.6 273 5.0 50 14 4 1.2

5.0 6.8 273 6.0 50 14 4 1.2

5.0 7.0 323 6.0 50 14 4 1.2

6.0 3.1 273 5.0 50 14 4 1.2

6.0 3.8 273 6.0 50 14 4 1.2

6.0 6.2 323 6.0 55 14 5 1.2

6.0 7.0 355 8.0 55 16 5 1.2

7.0 3.7 323 6.0 55 14 4 1.2

7.0 6.8 355 8.0 60 16 5 1.2





of 14 Signed R/013

Issued: 7th


th August 2023

Table 4: 1 Hour Fire Resistance with One Barrel Support Frame (BSF)

Width (m)

Height (m)


(mm)


(mm) Diameter (mm)

Thickness (mm)

Size (mm)

Number

5.0 5.0 114.0 3.5 35.0 12 4 0.9

5.0 5.8 141.0 2.5 35.0 12 4 1.2

5.0 7.0 141.0 3.5 35.0 12 4 1.2

6.0 5.4 141.0 3.5 35.0 12 4 1.2

6.0 7.0 168.0 4.8 40.0 12 4 1.2

7.0 3.6 141.0 3.5 35.0 12 4 1.2

7.0 7.0 168.0 4.8 40.0 12 4 1.2


Width (m)

Height (m)


(mm)


(mm) Diameter (mm)

Thickness (mm)

Size (mm)

Number

5.0 4.8 114.0 3.5 35.0 12 4.0 0.9

5.0 4.3 141.0 2.5 35.0 12 4.0 0.9

5.0 6.2 141.0 3.5 35.0 12 4.0 1.2

5.0 7.0 168.0 4.8 40.0 12 4.0 1.2

6.0 3.9 141.0 3.5 35.0 12 4.0 1.2

6.0 7.0 168.0 4.8 40.0 12 4.0 1.2

7.0 5.9 168.0 4.8 40.0 12 4.0 1.2

7.0 7.0 219.0 5.0 50.0 12 4.0 1.2





of 14 Signed R/013

Issued: 7th


th August 2023


Width (m)

Height (m)


(mm)


(mm) Diameter (mm)

Thickness (mm)

Size (mm)

Number

5.0 4.4 141.0 3.5 35.0 12 4.0 0.9

5.0 7.0 168.0 4.8 40.0 12 4.0 1.2

6.0 6.1 168.0 4.8 40.0 12 4.0 1.2

6.0 7.0 219.0 5.0 50.0 12 4.0 1.2

7.0 4.0 168.0 4.8 40.0 12 4.0 1.2

7.0 5.9 219.0 5.0 50.0 12 4.0 1.2

7.0 7.0 273.0 5.0 50.0 12 4.0 1.2





of 14 Signed R/013

Issued: 7th


th August 2023

Motor: The shutter is fitted with an industrial type motor (excluding tubular motors). The motor may be independently fitted to the supporting structure or fitted to an end plate. Where chain operation is required the enclosure hood may contain a small hole for the operating chain. The enclosure hood must not include the motor unless there is a steel division between the motor hood and the barrel enclosure hood. The openings between the motor hood and the enclosure hood should be the minimum for the operation of the drive chain. Wall: The masonry/concrete wall must have a fire resistance of at least that specified for the doorset and be capable of providing adequate support to the doorset for the required period. Steel supporting structure: Structural steel members must be clad with a proprietary fire protection system such that they have a fire resistance of at least that specified for the doorset and are capable of providing adequate support to the doorset for the required period. The fixing of the doorset components to the steel members must not reduce the ability of the fire cladding system to protect the members. Where the structural steel members are protected with an intumescent coating additional fire protection must be added around the connecting shutter components to compensate for the area of coating that is trapped between the steel members and the shutter components and therefore cannot intumesce. The structural steel members may be contained within a partition system but must still be clad with a proprietary fire protection system. The vertical structural steel members providing the support at the sides of the shutter must be continuous and secured to the structural floors slabs above and below the doorset. The horizontal steel member over the opening must be connected to the vertical structural steel members and must be deep enough to accept the fixings for the doorset. Alternatively, more than one horizontal steel member may be fitted. End plates: The minimum size of the end plates is 380mm x 375mm. The endplate thickness shall be as follows:

Height or Width - m x m Endplate thickness - mm

up to 4 x 4 up to 7 x 7 maximum

6 7 10

Axle bearings: Alternative axle bearings, e.g. RSB bearings, may be fitted to the end plates. The bearings must be made of steel and provide at least the equivalent level of support to the axle and at least the same allowance for longitudinal expansion for the barrel assembly as those fitted to the tested shutters.





of 14 Signed R/013

Issued: 7th


th August 2023

Expansion allowances: The following expansion allowances for mild steel components and stainless steel shall be provided.

Component

Expansion Allowance (mm/m)

Galv. Mild Steel Stainless Steel

1 hr 2 hrs 4 hrs 1 hr 2 hrs 4 hrs

Barrel/Axle Assembly Guides Bottom Rail Curtain

11.0 11.2 9.1 8.5

14.4 13.8 10.5 9.2

15.5 14.5 12.6 11.3

16.5 16.8 13.7 12.8

21.6 20.7 15.8 13.8

23.3 21.8 18.9 16.7

Curtain laths: Mild steel (Raw finish/ pre painted/ powder coated/ zincalume coated) or stainless steel, profile options and steel thickness as per below.

Height or Width - m x m Lath thickness - mm

up to 5 x 5 up to 7 x 7

0.9 1.2





of 14 Signed R/013

Issued: 7th


th August 2023





of 14 Signed R/013

Issued: 7th


th August 2023

Bottom rail: T-section bottom rail comprising 125 mm high by 2 mm thick angled bottom lath welded to 35 x 35 x 5mm thick steel angle.





of 14 Signed R/013

Issued: 7th


th August 2023

Enclosure hoods and fascia: Fabricated from 50 x 25 x 1.2 mm RHS and reinforced with 40 mm wide flat bar - 6 mm thick to back and 8 mm thick to top, bottom and front. Framework, clad with a steel enclosure hood, minimum 0.9mm thick. Side Guide Options:





of 14 Signed R/013

Issued: 7th


th August 2023





of 14 Signed R/013

Issued: 7th


th August 2023

Barrel support frames: The barrel support frames are constructed with minimum steel channel, 75mm web x 38mm flanges x 6mm thick, or back to back steel angles, each 75mm x 50mm x 6mm thick to the design shown below (dimensions to suit head box). Where a barrel support frame is required (see Tables 1 to 6) it is positioned at mid-width of the shutter. Each barrel support frame is fastened to the supporting construction with minimum 3 x M12 steel bolts or anchors.

Orientation: The doorset is suitable for fire exposure from either side. Soffit fix and reveal fix: For masonry/concrete and steel supporting constructions, the doorset may be fixed to the soffit of the supporting construction or within the reveal of the opening. Provision for the correct expansion allowances must be included.

CERTIFICATE OF APPROVAL No CF 5649 · 2018. 8. 7. · No CF 5649 This is to certify that, in...

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