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    INTRODUCTION TO ORGANIZATION STUDYINTRODUCTION TO ORGANIZATION STUDY

    Introduction

    This is an overall study of the organization of Cera Sanitaryware Ltd.where its

    working environment and various policies and practice are studied.

    Objectives:

    The study has undertaken to get an exposure of actual working environment in an

    organization. The main obective of the study is to familiarize with the frame work

    and method of organization working.

    To know how Cera works and method adopted.

    To know the employee and employer relationship and co!ordination.

    To show up the different product range of Cera Sanitaryware Ltd.

    To know the overall development of Cera Sanitaryware Ltd.

    Methodolo!:

    Conducting personal interview with all the functional manager departmental head and

    sales executives. Collect the various data re"uired to the study. #anuals and reports of

    the company constituted the source of secondary data.

    "i#it$tion:

    The following limitation of this internship report$

    The study is limited to the study of whole organization and not on specific

    department.

    This study is only subect to an organization and not consist the whole

    market.

    The study is time bound and would be applicable to current scenario

    %t is assumed that the information provided by the company is corrected and

    reference is drawn accordingly.

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    Introduction to S$nit$r!%$re industr!:

    %ndia is a large+ highly populated Country of around one billion people+ with an

    economy+ which is steadily growing. ,s per the study+ there were an estimated *-

    million dwellings in %ndia /*001+ but -22 million households. This reveals an acute

    housing shortage. The 3.4. predicts an increase in the population of *.56 per annum.

    There is a gradual migrant shift from rural to urban areas and -76 of the population

    now lives in urban areas as compared to -26 in *07*. There is a large difference in

    amenities between the urban population and the rural. %n *008+ 726 of the urban

    population had access to ade"uate sanitation+ whereas in the rural community only

    *86 had access.%n *00*+ approximately 586 of urban households had some kind of toilet facility

    compared with 06 of the rural areas. There is a widening difference in income

    between different regions+ the rich and the poor.

    Sanitation is a must for every individual of our society. ,ccording to the )overnment

    estimates+ more than 26 of the urban population does not access to sanitation

    facilities. Condition of the rural areas abysmal that only 56 of the population are

    covered by sanitation.

    S$nit$r!%$re De#$nd:Sanitaryware %ndustries in %ndia for the last 5!7 years have

    shown very dramatic growth with maor players doubling their production capacity.

    The Companies have also upgraded their manufacturing system by introducing

    9attery Casting+ 9eam Casting and have gone in for latest imported :ast :iring Cycle

    ;iln Technology. These Companies have also upgraded their "uality and have

    introduced high value range in the market+ which has been accepted and appreciated.

    The demand for high value Sanitaryware in %ndia is growing very fast. The

    Companies are trying to meet the demand as the realization per #etric Ton for high

    value product is very good which ultimately results in good profitability. %n order to

    educate the customers in %ndia to go for "uality products and also for higher value

    sanitaryware+ companies have adopted a very aggressive advertisement campaign.

    Companies have also strengthened their dealer network by offering showroom

    incentives and some of the companies have also gone for their own retail outlets in

    maor towns. The demand for Sanitaryware in %ndia is growing < *6 !*76 every

    year

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    The sanitaryware industry in %ndia is divided in two sectors. The organized sector

    consisting of companies /#=s. >industan Sanitary %ndustries Limited+ #=s. (.%.?.

    @arry+ #=s. Swastik Sanitaryware Limited+ #=s. #adhusudan Ceramics+ #=s. 4eycer

    %ndia Limited1+ manufacturing sanitaryware for the last *!-2 years and have

    established their 9rand image. The organized sectors produce fully vitrified

    sanitarywares+ using latest technology and best of Ceramic Aaw #aterials available in

    %ndia. The unorganized sectors have adopted local %ndian technology to manufacture

    the basic sanitaryware products. Since the availability of raw material is in abundance

    and also very cheap in the state of )uarat B Aaasthan+ various companies have

    established their factory in these areas. They are producing the basic sanitaryware in

    various brands. 3norganized sectors percentage of production capacity and also their

    sales in the local domestic market are higher than that of the organized sectors sales.

    3norganized sanitaryware manufacturer comes under small sectors and hence enoy

    the benefit of 4il (xcise ?uty and Sales Tax and hence they sell their products in the

    domestic market approximately 726 cheaper than the organized sector products.

    O&&ortunities:)overnment of %ndia @olicy on >ousing Sector is very encouraging.

    The )overnment has announced %ncome Tax rebate on housing loan to boost the

    housing sector. ,ll financial institutions are lending money for construction of house

    at a very low rate of interest. )overnment figure shows that >ousing Sector is

    growing by approximately -6 every year. The need of >ousing in %ndia with *22

    crores population looks to be very potential. ,s per ?)T? Survey Aeport there is a

    shortage of about -2 million houses in the country by the end of Dth :ive &ear @lan.

    The housing has become a basic necessity+ as people in %ndia are looking forward for

    improved sanitary condition. The concept of making toilet is fast growing even in

    village areas+ where toilet till last two years did not exist.

    The cost of producing sanitaryware in %ndia is substantially low as compared to the

    advance countries+ because the labour cost and the basic raw materials for

    manufacturing "uality sanitaryware is available at very cheap rate and in abundance.

    9ecause of our low cost of production+ %ndian sanitaryware are very competitive in

    the neighboring countries and hence export from %ndia is also growing everyday.

    Current M$r'et Si(e:

    The %ndian Sanitaryware market is worth around 22 crores for the year -22*!2- with

    an annual market size of around D million pieces. This represents a yearly growth rate

    of about E!86.

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    Outloo' )or S$nit$r!%$re Industr! in Indi$:

    %n the next decade+ %ndia is expected to be one of the worlds fastest growing countries

    for sanitaryware consumption. The sanitation penetration has more than trebled from

    D6 in *0D- to *D6 in *008 and to -06 in *000.

    The comparative penetration levels in neighboring countries are as follows$ @akistan$

    26+ Sri Lanka$ 56+ #alaysia$ 086 and Thailand$ 056.

    The government impetus to improve hygiene and sanitation is likely to increase the

    demand for sanitaryware in %ndia. #oreover the increasing urbanization of %ndia and

    the conse"uent re"uirement for residential and commercial buildings will be a maor

    driver for growth of sanitaryware. ,long with this the focus of the central and state

    governments to provide housing facilities to the poor+ is also expected to generate

    demand.

    The 4ational >ousing @olicy formulation that envisages F>ousing for allF by the end

    of 4inth @lan period is a big step towards this. %ndira ,waas &oana+ Samgra ,waas

    &oana is programs for providing housing to the rural poor is a key step taken by the

    government in this area. The housing development organizations like >3?C'+ State

    >ousing ?evelopment 9oards and Aaiv )andhi Aural >ousing Corporation Ltd. are

    also playing a large role in this initiative.

    %t is estimated that there is currently a demand for -2 million housing units in %ndia.

    :urther+ a significant number of the ** million housing units across the country will

    need reconstruction for improvement. Therefore a replacement market will emerge+

    though currently original e"uipment sanitaryware market accounts for nearly 026 of

    the market.

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    Co#&$n! *ro)ile

    Introduction to C+RA S$nit$r!%$re "i#ited:

    Cera Sanitaryware Limited /CSL1 is one of the pioneers in the Sanitaryware segment

    in %ndia. CSL was founded in the year *0D2 as a division of #adhusudan %ndustriesLimited. %t is based in ;adi+ )uarat. Aealizing the future growth prospects of this

    division+ in the year -22*+ management thought it worthwhile to have independent

    identity by de!merging and transferring the entire business to a new company. The

    new company was named Cera Sanitaryware Limited %t is now the third largest

    company in the organized sector with over -26 market share. %t is also the largest and

    only listed company in pure Sanitaryware space. CSL is the first sanitary ware

    company to use natural gas and the first %ndian sanitary ware company to have ISO,--.and ISO /0--/certifications for its products.

    . The first sanitary ware company to use natural gas+ Cera has been on the forefront of

    launching a versatile color range and introducing the bath suite concept. %t also

    launched innovative designs and water!saving products. The twin!flush model

    launched in %ndia by Cera for the first time+ it reduces the water needs of households

    considerably. GCs designed to flush in ust 8 liters of water is another notable

    innovation by Cera. 9ased in ;adi+ )uarat+ Cera Sanitaryware Ltd. uses )erman

    technology+ which has ensured Ceras superiority over others in "uality. (stablished

    with an initial capacity of E+522 #T@,+ the plant has undergone several periodical up

    gradations and modernizations to expand to *+222 #T@,.

    To achieve growth in the rapidly changing retail market in the country+ Cera+ has

    launched its one of a kind Cera 9ath Studios in ,hmadabad+ 9angalore+ Chandigarh+

    ;olkata+ Cochin and >yderabad. Gith the opening of the Cera 9ath Studios+ the

    discerning consumers+ architects and interior designers can have full view of the

    Ceras premium ranges of GCs+ Gash 9asins+ Shower @anels+ Shower Cubicles+ 9ath

    Tubs+ Shower Temples+ Ghirlpools+ C@ fittings etc. Cera 9ath Studios will

    complement its existing network of 822 distributors and 8222 retailers. Several

    9athrooms are displayed live+ so that the customers can get a feel of Ceras vast range

    of products. Soon+ Cera will also launch premium Spanish Tiles in %ndian market.

    The company is poised to become a total bathroom solutions provider. >aving shown

    a growth rate of more than -26 since last E years+ Cera Sanitaryware Ltd. today is the

    fastest growing sanitary ware company in %ndia.

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    1istor! o) Cer$ S$nit$r!%$re "i#ited:

    Hikram Somany+ Chairman B #anaging ?irector of Cera Sanitaryware Limited. #r.

    Somany possessed entrepreneurial spirit even while he was managing #adhusudan

    %ndustries Limited in )uarat. This company was into production of vegetable oils and

    vanaspati. The turning point came into the company when #r. Somany met a

    government delegation in *07D.Ghen he signed the #o3 to commence the sanitary

    ware manufacturing unit in ;adi in 4orth )uarat using natural gas+ the first of its

    kind in %ndia. %t was a kind of milestone. ,nd it was ust the beginning.

    'f course+ one might argue that #r. Somany had entrepreneurship in his blood

    and had also inherited the understanding of this industry. >is father had rich

    experience in sanitary ware. >e along with his brothers had pioneered sanitary ware in

    %ndia in the early sixties by setting up a manufacturing unit+ >industan Sanitaryware+

    in collaboration with Twyfords of 3;. &es+ this did give Hikram Somany some kind

    of background. ,lso+ there was a market opportunity. 9ut Ceras success does not rest

    on these two factors. %t rests on his ability in transforming the opportunity into a

    business success. The opportunity was open for others as well but Cera made the most

    of it. Though those were the days of sellers market for sanitary ware+ most

    companies+ which went into production around the same time as Cera+ did not succeed

    later. So what was it that Cera did differentI The "uality of Cera matched international

    norms. Cera focused on creative designs and paid e"ual attention to after!sales service

    with the differentiating factor. #oreover+ #r. Somany did not neglect the other

    relevant business aspects as well. Cera went on to create history with its advertising

    campaign in the early *0D2s$ &our 9athroom is a Aoom TooJF ,n entrepreneur is

    successful because he understands and respects the three Cs$ customer+ change and

    competition. ,part from Cera+ the other two maor players are @arry ware and >ind

    ware. 9oth have larger production capacities than Cera currently Cera+ however+ is

    now expanding its capacities

    To maintain that edge in the market+ Cera keeps upgrading and increasing its product

    portfolio regularly. Cera also recognizes its responsibility towards environment. Like

    the other two maor players in the organized sector+. %n fact+ its gone a step ahead.

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    Gell+ looking at Ceras track record+ #r. Somanys vision is soon likely to be

    transformed into reality. >e is himself "uite confident about it because he has built a

    strong team. Success tips from #r. Somany of Cera %dentify market opportunities

    Create a dedicated team and give it full operational freedom Concentrate on brand!

    building right from the beginning Aecognize social and environmental responsibilities

    :ollow international norms of "uality ;eep innovating the product offerings @rovide

    good after!sales service.

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    MISSION O2 T1+ COM*ANY:

    To setup and carry out research and development for the manufacture and

    development of Sanitaryware products.

    @rovide high "uality to sanitaryware products.

    The Company is aiming to achieve 2!526 of market share for every product.

    3ISION O2 T1+ COM*ANY:

    To be a total home solutions provider in the long run+ providing products for every

    room in the home.

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    *.8 Gall hung basin

    a1 CL,%A /(GC Gall >ung1

    b1 C,L%9A( /(GC Gall >ung1

    c1 C%ACL( /34?(A!'H(A C'34T(A1

    d1 CL,SS%C /(GC Gall >ung @ !S(,T C'H(A1

    e1 C'#(T /Counter Top Gash 9asin1

    f1 'H,L /3nder+ 'ver Counter Gash 9asin1

    -. )lass 9asins

    -.* CathieK)9*- )lass 9asin

    -.- CharmaineK)9*8* )lass

    -.E Chrystina!Tempered )lass 9asin

    -.8 CleoK)9**!)lass 9asin

    -. CleopatraK)9*E* )lass 9asin

    -.5 CorreaK)9*-2! glass basin

    E. S>'G(A A,4)($

    E.* CadetKDD8*! Shower @artition

    E.- Candila!Shower Cubicle /with shower tray1

    E.E Cocoon!Shower Cubicle /with shower tray1

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    E.8 CupidKShower Tray+ >ot B Cold #ixer with divertor+ Shower ets Aain!Shower

    B >and!Shower+ :oot #assager.

    E. czarinaKD7**!9ath Tub with Ghirlpool+ >ot B Cold #ixer with divertor.

    8. G>%AL@''L B 9,T> T39S$

    8.* Carol!9ath Tub

    8.- Citadel 9ath Tub

    8.E ColleenKD2*-!Ghirlpool+ >ot B Cold #ixer with ?ivertor+

    8.E Corner @anel /'ne!@iece1 corner.

    8.8 Cushan!>ot B Cold #ixer with ?iverter.

    . @ozzi )inori

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    International presence and exports:

    C(A, has exported+ in the past+ to developed countries like the 3S+ huge "uantities.

    >owever+ as the domestic market was giving better realization+ C(A, has to curtail

    its exports. Currently+ C(A, has presence in several markets like )ulf+ 4ew Mealand+)reece+ South ,frica+ etc. Gith the production going up in the coming months+ C(A,

    is now looking at export market more seriously and talks are on with certain parties

    for '( supplies.

    4orld Technolo!$

    To keep ahead of competition+ Cera has always kept its technology ahead of rest of

    the players in %ndia. %t took help from ceramic technology suppliers from several

    countries in (urope time and again so that its process and products are of international

    norms. %t also helped Cera bag large export orders from the 3S+ unmatched by any

    other %ndian sanitaryware company. Cera could easily make products conforming to

    ,4S%+ apart from (uropean+ ,ustralian+ Canadian and %ndian norms. C(A, has been

    constantly using internationally renowned consultants in the ceramic field to upgrade

    its production processes+ yield and finished goods "uality.

    @roduct innovation has been Ceras forte. 'ne after the other+ Cera launched not onlynew designs+ but even new innovations in %ndia. The first was bathsuitesNa uni"ue

    design concept consisting of GCs+ wash basins+ bidets and accessories+ giving the

    bathroom a distinct personality. , series of bathsuitesNCrowne+ Conca+ Capri+

    Cornet+ Comet+ Clair+ Cognac+ Celebrity+ Celeste+ etc.Nwere launched in "uick

    succession. Cera is also credited with launch %ndias first monoblock (GC+ Cologne

    and now has an array of one piece ewcs B wash basins to its kitty.

    Innov$tion$

    Gater scarcity has always been a concern in most parts of %ndia. Ghen there is

    shortage of water+ can we not think of conserving it+ by sending less water per flush

    down the drainI This concern was brainstormed by our technical and research

    personnel+ designers and "uality assurance and marketing personnel and thus the

    concept of twin action flushing was born. C(A, found that in most households+ a GC

    is used more as a urinal and still it was using D to *- liters of water for each flush.

    Cera then came up with the idea of half flush along with full flush. , household can

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    save substantial "uantity of water by installing twin flush. (ven where water is

    available in abundance+ we advise twin flush because the cost of electricity for

    pumping extra water to overhead tank can be saved. %n %ndia+ ever since cera

    pioneered the twin action coupled closets two years back+ it has caught the fancy of all

    architects+ plumbing consultants+ trade+ customers and even competitors. 'ne after the

    other+ all manufacturers commenced twin action.

    :or the economy range+ Cera have also launched twin flush model of @lastic Cisterns.

    +ntr! b$rriers )or C+RA in or$ni(ed sector:

    The entry barriers for organized sector are!huge manpower re"uirements+ since

    sanitaryware manufacturing is highly labor intensive+ non!availability of standardized

    raw!materials /every manufacturer has to source raw materials from mines and have

    its own "uality assurance systems1+ low market size /the market currently is estimated

    to be ust around As7bn1 and innumerable number of unorganized sector players who

    thrive partly on government policy of levy!exemption and partly on evasion of taxes.

    'rganized sector currently contributed nearly 26 of volume sales in %ndia. >owever+

    as "uality consciousness and brand!awareness are increasing among consumers+ over

    a period of time+ the unorganized sector is likely to go up considerably.

    Currently+ the replacement market is estimated to be ust *26 of the total market.

    >owever+ as the market matures+ it is likely to go up exponentially.

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    ORGANISATIONA" C1ART

    5o$rd o) Directors

    M$n$in Director

    Hice@resident

    HRD &Personnel

    Hice@resident

    R&D

    Hice@resident

    Projects

    Hice@resident

    Marketing

    RegionalSales

    Manager

    SalesOfficer

    MarketIntelligent

    Assistants

    HRDManager

    Assistants ManagerAccnts

    ManagerTax

    FactoryAccnts.

    HRDManager

    QalityAssts.

    ProjectManager

    Asst.Mrkg. Mgr

    Fiel!Officers

    MarketIntelligentSyste"

    MarketingManager

    Hice@resident

    Finance

    Hice@resident

    Sales

    RegionalMrkg. Mgr

    Asst.Manager

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    41O IS 41O 6 RO"+ IN T1+ ORGANIZATION7:

    5o$rd o) Directors$

    Hikram Somany ! Chairman!cum!#anaging ?irectorSaan ;umar @asari O ?irector

    ' @ 9handari O ?irector

    ? @ )oyal O ?irector

    Shree 4arayan #ohata O ?irector

    Hidush Somany ! (xecutive ?irector

    S C ;othari+ ! Ghole Time ?irector

    Senior M$n$e#ent:

    S C ;othari! Chief (xecutive 'fficer

    Santosh 4ema! Chief 'perating 'fficer

    4or's:

    # ; 9handari! @resident /Gorks1

    S ; )hatak! Senior Hice @resident /Gorks1

    A 9 Shah! Chief :inancial 'fficer

    M$r'etin:

    ,tul Sanghvi! Senior Hice @resident /#arketing1

    Do#estic

    @ ; Shashidharan! )eneral #anager /#arketing1

    @arthiv ?ave! )eneral #anager /#arketing1

    9 ; ?esai! ?eputy )eneral #anager /Sales ,dministration1

    4 H Chidambaram! ?eputy )eneral #anager /#arketing1

    +8&orts

    )aurang 9hatt! ?eputy )eneral #anager /(xports1

    Other 9e! *ersonnel

    4arendra 4 @atel! )# and Company Secretary

    C%T& C'LL()( *

    mailto:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]
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    2UNCTIONA" D+*ARTM+NT:

    *+RSONN+" D+*ARTM+NT

    @ersonnel ?epartment has got a vital role to play in every business organization. %t

    can be stated that without the active involvement personnel dept. no work can be donein the organization whether it is production work or managerial work. The Hice

    president heads the personnel dept. of Cera Sanitaryware Ltd. and he is assisted by

    managers and other staffs. ,ll the recruitment selection and @lacement and salary

    fixation obs are done by this ?ept.

    %n this unit of company+ there is a total strength of -2 employees the number of

    managerial staff is 7. The contractor to whom they have been given fixes the

    remuneration of those employees.

    >uman resource is present in abundance and skills are traditionally inherited. The

    owner usually deals with management issues and marketing related activities. #ost of

    the labor is semi skilled and are trained on ob. There is no specialized marketing or

    accounts department. They facilitate their sales only on the basis of personal contacts

    and no proper accounts are maintained therefore certain problems related to tax

    return+ monitoring and evaluation are faced. 'nly primary or intermediate level

    employees are handling accounts. )lazing supervisor+ 9ody supervisor+ ;iln

    C%T& C'LL()(

    :unctional,rea

    1R

    D+*ARTM+NT

    M$nu)$cturin

    De&$rt#ent2in$nci$l

    De&$rt#entM$r'etin

    De&$rt#ent

    *5

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    supervisor+ ?esigning or molding in!charge and accountant are considered middle

    level management that are ceramics diploma holders or experienced persons and also

    easily available in the market.

    The overall working of this unit takes place in a single shift i.e. from D.E2 to

    .E2+ two tea breaks and lunch break is given between this timing.

    2unction o) *ersonnel De&$rt#ent

    Salary computation

    Salary disbursement

    Leave #arking

    ,ttendance

    #anpower @lanning

    Aecruitment

    Transfer and promotion

    Cera Sanitaryware Ltd obtains its employees for performing both

    administrative and operative obs through various modes. Lower level and middle

    level employee are being selected from the local area itself where as managerialemployees are recruited by the following modes.

    4ewspaper ,dvertisement

    Geekly ,dvertisement

    Aecruiting and selecting from other reputed companies

    Transfer from other units

    Selection &rocedure

    The company place advertisement for the prospective employees and the

    application received for different post are scrutinized by the personal dept. ,ll the

    application are scrutinized or the basis of the selection criteria followed by the

    company. The company for different obs has fixed different "ualifications. :or

    production workers+ technical "ualification is compulsory where as for managerial

    employees minimum "ualification is graduation AB? and "uality assurance employee

    should be )raduate with ?iploma = ?egree in #aterial #anagement. Pualification for:inance %n!charge is C.,. with relevant experience.

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    Test

    ,fter having scrutinized the application received+ next step is conducting

    different tests. Tests are conducted to measure the candidates abilities like

    *. #ental caliber

    -. @hysical :itness

    E. Subect ;nowledge

    8. Communication skill etc

    Intervie%

    %nterview is a formal consolation to evaluate the aptitude of prospective

    employee it is face! to! face and observation method to evaluate whether the

    candidate is suited for the post to which he has applied ,fter the interview the

    interviewer comes to know about the skills and abilities of the candidate.

    2in$l selection

    Candidates who successfully complete the interview will be selected to the

    particular ob.

    *l$ce#ent $nd orient$tion

    @lacement is the final step in the selection process. %t is the process of

    assigning the employee with the ob for which he=she has been selected. @roper

    placement is necessary in order to avoid employee turnover. @roper placement also

    helps in reducing the rate of absenteeism and accident rates.

    Tr$inin

    (mployees are given ade"uate training in order to make them familiar with the

    work for which he=she is selected. 9oth on the ob and off the ob training is given to

    the employees. Through training employees are imparted with the basic knowledge

    and skills for the effective performance of ob.

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    *ro#otion

    @romotion is granted to the employees on the basis of performance on their

    respective obs. (xperience is also taken in to consideration while granting promotion

    to employees.

    Re#uner$tion s!ste#

    Aemuneration package of Cera Sanitaryware Ltd is fixed in accordance with the

    common industrial standards. The fixation and disbursement of remuneration is

    entrusted with the personal department.

    The co#&onents o) e#&lo!ee re#uner$tion in Cer$ S$nit$r!%$re "td $re $s

    )ollo%s:

    *. Salary=Gages

    -. @rovident fund

    E. (S%

    8. 9onus

    . Labor welfare fund

    The contribution to @.:. and (S% are done in accordance with section of the

    employees @: and miscellaneous act of *0-. The remuneration to workers is subect

    to revise after negotiation between union and management. @ercentage increment is

    made after discussion with unions.

    Attend$nce Control

    The company issues an attendance card to every general worker+ which

    contains particular columns for each day of every month. The security at the gate will

    mark the attendance in the card and in the register+ which is kept with him .@articular

    registers are maintained for managerial staff. Total attendance is calculated with this

    card in every month and wages and overtime wages are calculated.

    "e$ve

    The company provides total of *E days public holidays plus Sundays in a year.

    Sick leaves are also allowed to workers for sufficient period. #aternity leave is

    allowed to women workers.

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    Other %el)$re )$cilities

    2irst Aid

    The company is maintaining a first aid box+ which contains first aid medicines.

    Uni)or#

    The company provides uniform to all the employees in the organization. The

    uniform of managerial and general workers is different

    1e$lth! $nd S$)et!

    The company provides all the necessary facilities to protect the health of its

    employees. Strict hygienic measures are being observed inside the factory.

    (mployees who deals directly with chemicals are provides with gumboots+

    >and glows and masks.

    Recre$tion

    The company organizes an annual meet of its employees every year. %t

    includes cultural activities performed by the employees

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    *RODUCTION D+*ARTM+NT

    %n macroeconomics production is the act of making thingsQ in particular the act of

    making product that will be traded or sold commercially. @roduction decisionconcentrates on what goods to produce+ how to produce them+ the cost of producing

    them and optimizing the mix of resource inputs used in there production. This

    production information then can be combined with market information /like demand

    and marginal revenue1 to determine the "uantity of product to produce and optimum

    price.

    @roduct design is based on$

    Consumer acceptance

    #anufacture capability

    ?eveloping capability

    Puality consideration

    9y product possibilities

    Under &roduction de&$rt#ent Co#&$n! h$ve these )ollo%in units:

    Puality assurance ?epartment

    @urchase ?epartment

    A B ? ?epartment

    Stores ?epartment

    #aintenance ?epartment

    ;u$lit! $ssur$nce De&$rt#ent:

    , separate "uality assurance department is functioning in this unit to ensure

    that all the products meet the re"uired "uality. The "uality assurance dept. is entrusted

    with the responsibility of preparing "uality control plans and measures and evaluating

    product "uality.

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    I#&ort$nt 2unction

    *. The department makes sure that the raw materials comply with the "uality

    specifications by collecting samples. Aaw materials are accepted if it conforms

    to specified "uality and are reected if the raw materials do not comply with

    the specified "uality.

    -. The department checks the "uality of output after the completion of each stage of

    production.

    E. The department attends the customer complaints on "uality aspects and takes

    corrective action.

    8. The department ensures that necessary actions have been taken for the assurance of

    "uality of the final product.

    *urch$se De&$rt#ent:

    The purchase department is responsible for the continuous availability of raw material

    to the production department. The production department should see that all the

    re"uired materials are purchased at the right time in the right "uantity at the right

    price. Continuous availability of all the raw material are necessary to keep the

    production flow uninterrupted. The company makes purchases from suppliers outside

    as well as inside the state.

    *urch$se *rocedure:

    The company prepares a detailed purchase budget at the beginning of every year+

    which contains the item and "uantity to be purchased of each item. The bill of

    materials can also be used to know the re"uirement of raw materials for a certain

    period of time. The purchase in!charge+ after receiving the purchase re"uisition form

    initiated by the storekeeper makes necessary arrangements for inviting tender for

    supplier selection. The supplier selection then company conducts vendor evaluation

    by collecting complete information about the suppliers. Ghile evaluating suppliers

    information like creditworthiness+ past experience+ delivery time+ capacity to supply+

    mode of payment are collected and evaluated. ,n approval list of suppliers is prepared

    after the completion of vendor evaluation. ,fter having selected the supplier+ the

    purchase department proceeds to place the order for materials+ specifying the details

    of goods. The purchase order contains details such as order number and date+

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    suppliers name B address+ rate and number of items ordered+ mode and date of

    delivery etc...... The dept sends reminder to supplier for the timely delivery of goods.

    )oods are verified at the time of receiving with the help of delivery note

    sent by the supplier and the purchase order. Puality assurance is done by "uality

    department by taking samples from the arrived materials. )oods are received only

    after the completion of "uality and "uantity inspection. This follows the preparation

    of material received note.

    R 6 D De&$rt#ent:

    , well! e"uipped and well!organized A B ? department is functioning under Cera

    Sanitaryware Ltd to develop new products and to improve the existing products. The

    department conducts detailed research before the introduction of every new product.

    The company is giving more attention and importance on A B ?. Gell

    "ualified and dedicated staffs are the main strength of the A B ? department the

    companys latest product @ozzi )innori is formulated after conducting various

    research. , big A B ? lab is being constructed with in the premises of this unit. The A

    B ? department is headed by A B ? in!charge and he is assisted by A B ? assistants.

    The A B ? department is playing a vital role in the success of every products of the

    company. The human resource of A B ? division includes "ualified chemists and

    trained laboratory technicians whom implements internationally acknowledged

    analytical procedures. %t can be stated the reason for the increasing use of the

    companys products is the effort of its A B ? department+ which formulates "uality

    products.

    Stores De&$rt#ent:

    Stores ?epartment is responsible for storing materials and finished products. Stores

    department is headed by storekeeper and he is assisted by assistants. This unit has a

    centralized store and it is from here materials are dent to various departments. The

    departments keep the finished good and all the raw materials re"uired for the

    production. Aaw materials are issued according to the re"uirements from respective

    departments.

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    2unctions:

    *. The department checks the weights of the raw materials when they are received.

    -. The department issues raw materials to the production department.

    E. The stores department maintains different types of books and registers for the

    proper control of materials. Harious records are maintained in stores department are

    *. )oods Aeceived note

    -. Stock Aegister

    E. #aterial @urchase register

    8. Puality Aegister /for recording items of low "uality1

    M$inten$nce De&$rt#ent:

    The maintenance department is responsible for the smooth and proper working of all

    the machines. This department ensures that all the machines are maintained properly

    which is necessary for the uninterrupted flow of production. The maintenance

    department is headed by maintenance in charge and he is assisted by maintenance

    staff. The maintenance department performs mainly E types of maintenance works

    namely

    @reventive maintenance

    R@eriodic #aintenance

    R9reak down #aintenance

    *reventive #$inten$nce

    The maintenance works done for the prevention of machine break down is known as

    preventive maintenances. Lubrication+ oiling+ greasing etc. are the examples of

    preventive maintenance.

    *eriodic M$inten$nce

    @eriodic maintenance is done monthly or weekly and it is a part of preventive

    maintenance. (xamples of periodic maintenance are cleaning and over hauling.

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    5re$' do%n M$inten$nce:

    9reak down maintenance is done at the time of breakdown of machines. 9reak down

    of machines are informed to the department when it occurs and the department attends

    the problem.

    The o&er$tions

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    . Sli& *re&$r$tions $nd Gl$(e M$'in:

    :or the slip preparation the raw materials are mixed with water as per the

    re"uirement. @roper composition along with the sufficient amount of water then gets

    loaded to the ball mills for grinding.

    )laze is a glasslike+ multi!ingredient+ silicate thin layer+ which adheres to the surface

    of ceramic body. %t is usually sprayed upon dry body by manual or automatic spraying

    method+ which after firing produces smooth+ glossy+ and surface with beautiful color

    and luster. So properties of glaze have large influence on "uality of products.

    )enerally ball milling is used to prepare glaze.

    = C$stin $nd Dr!in:

    Slip is cast into plaster moulds. ?ue to the absorption and water character of porous

    moulds+ an even thin layer gets formed on the surface which becomes thicker with

    time. Ghen a desired thickness is arrived+ surplus slip is poured out.

    :inally the layer continues to retract by de!watering resulting in the gross body.

    9efore next process+ all products need to be dried to a low water content to increase

    the strength of body+ which is called drying.

    0 Gl$(in:

    There are many glazing methods such as spraying glaze+ dipping glaze+ pouring glaze+

    brushing glaze etc. Sanitary wares are mostly adopted spraying glaze method because

    large volume complicated shape+ low strength of body.

    Spraying glaze may be manual glazing or automatic glazing. #anual glazing is done

    in a booth with sufficient de!dust installation+ and automatic glaze spraying is done on

    the conveying belt.

    > 2irin:

    These sprayed clay wares are then taken to the kiln for firing. ,s a result the bodies

    will take place a series of physical and chemical reactions+ and will take a fixed shape.

    The bodies are put in the entrance of tunnel and the products are pushed out from the

    exit. :uel is burnt in the resisting firewall on both sides of tunnel. The tunnel kiln is

    consisting of three zones.

    i. @reheating zone

    ii. >eating zone

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    iii. Cooling zone

    The heating zone has burners on the both sides+ in the third section the product cools

    down by exhausting. The temperature of every section is strictly controlled by

    automatic ventilation e"uipment and the temperature!controlling facilities called

    thermo couples to ensure to fire every product evenly. Continuous kilns are classified

    as roller kilns and tunnel kilns+ the roller kilns support and convey products by high

    temperature resistance ceramic rolling stick. %n the tunnel ;iln+ kiln cars are used that

    are made from steel frame wheels on which low mass refectories+ silicon carbide

    board etc. are built to support products. These cars are pushed by hydraulic @usher.

    ? Ins&ection@ Re&$irin@ Re)irin $nd *$c'in:

    This is the last process of production. :inished products are determined according to

    stipulated standards to select passed products and un!passed parts by repairing and re!

    firing. @assed products are carefully packed and then send to customers

    B ;u$lit! Assur$nce:Currently the local market is being invaded by the cheap and

    better "uality Chinese ceramics products. This invasion along with strong friction

    from other international manufacturers+ local manufactured products are suffering

    from huge losses. Their biggest concern is the "uality which re"uires high

    manufacturing cost and over whelming reection rates /7 to D 6 scrap rate is common

    to this industry and sometimes it crosses this threshold too1. 'ne of the main causes of

    this problem is the low and inconsistent "uality standards. There is no standards

    conformance control at the source /mines1 from where the clay is excavated and

    manufacturers dont have any facility where this raw material can be pre!processed

    before being used in production line. The results are as follows$

    i1 ! :inished products show cracks after whole process of casting and baking has been

    undertaken which cause loss of man hours+ machine hours and finance.

    ii1 ! %nconsistency of material causes pin holes and cracks which result into an extra

    fragile product which can rupture during use causing a fatal loss of customer

    satisfaction and further market penetration.

    iii1 ! :ew manufacturers are setting up their own pre!processing setups which do not

    provide re"uired material refinement and add to extra burden of pre!processing cost

    resulting in higher cost of production.

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    iv1 ! #anufacturers can import preprocessed material from china and other countries

    but it would cost them more than double.

    *er)or#$nce b! *roduction De&$rt#ent:

    The use of )erman know!how ensured Ceras technological superiority over others in

    uncompromising "uality. (stablished with an initial capacity of E+22 #T@,+ the

    plant underwent several periodical up gradations and modernizations to reach *+222

    #T@,. The plant is under massive expansion and will be largest single location

    manufacturer in %ndia as far as sanitaryware is concerned.

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    To keep ahead of competition+ Cera has always kept its technology ahead of rest of

    the players in %ndia. %t took help from ceramic technology suppliers from several

    countries in (urope time and again so that its process and products are of international

    norms. %t also helped Cera bag large export orders from the 3S+ unmatched by any

    other %ndian sanitaryware company. Cera could easily make products conforming to

    ,4S%+ apart from (uropean+ ,ustralian+ Canadian and %ndian norms. C(A, has been

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    constantly using internationally renowned consultants in the ceramic field to upgrade

    its production processes+ yield and finished goods "uality.

    Suestion to incre$se *roduction C$&$cit!:

    )lazing by robots to improve the consistency.

    :ast :iring ;ilns to improve the flexibility.

    Since the manufacturing of sanitaryware involves a high degree of manual

    labour+ there is a noticeable trend of movement of manufacturing from the developed

    countries to developing countries to reduce manufacturing costs.

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    2INANC+ D+*ARTM+NT

    :inance is said to be the life blood of any business for proper allocation and

    management of the funds organization re"uires a finance department. Cera is having a

    separate finance department to take care of all these activities the following is the

    departmental chart of the same.

    2unctions o) the de&$rt#ent:

    *1 #aintaining proper books of accounts

    -1 Aeporting to the management issues relating to finance

    E1 'btaining of funds from various sources and using it efficiently.

    81 Tax planning

    1 Controlling /regular assessment of financial activities1

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    2in$nci$l $n$l!sis:

    Cera Sanitaryware Limited /CSL1+ the largest and only listed company in pure

    sanitaryware space in %ndia announced all time high revenue of As.*27.D crore forthe year ended #arch E*+ -227 up by EE.86 from As D2.58 crore. 4et @rofit has

    crossed the As 0.27 crore marks from As. .02 crore+ a ump of 86 over the previous

    year due to higher sales and better operating margins. )ross profit of the company has

    crossed As.*7.- Crore up by *6 from **.58 Crores in previous year.

    Sanitaryware is growing at more than -D6 since the last E years and it is the fastest

    growing sanitaryware company in %ndia today.

    CSLs total income at As. E8.E8 crores for the fourth "uarter ended on #arch E*+ -227

    was up 8-6 compared to As .-8.-5 crores in the corresponding "uarter of the last

    year. 4et @rofit of the company stood at As. E.*D crores+ registering growth of 8D6+

    compared to a net profit of As. -.* crores for the corresponding period in the

    previous year.

    The 'perating @rofit for P8 grew by 7.806 yoy from an operating profit of As. 8.2D

    crores in the corresponding "uarter of the last year. 'ther expenditure As. -7.*D crores

    has gone up by E86 compared to other expenditure of As. -2.-- crores for the

    corresponding period in the previous year.

    The companys 4et Sales+ @9%?T and @,T have registered a C,)A of -5.D26+

    8E.D*6 and 5.526 respectively+ over the last five years. 'perating #argins for the

    company increased to *0.D26 in the current fiscal compared to *E.2E6 last year. (@S

    for the year -225 O 27 rose to As. *5.75 v=s As. *2.0D for -22 O 25

    ,ccording to the companys audited results for the "uarter approved by the 9oard of

    ?irectors on #ay *5+ -227+ following are the financial highlights$

    C%T& C'LL()(

    @articulars

    Puarter %H

    (nded

    E*=2E=27

    Puarter

    %H

    (nded

    E*=2E=25

    6

    Change

    &ear

    (nded

    E*=2E=27

    &ear

    (nded

    E*=2E=25

    6 Change

    Total

    AevenueE8.E8 -8.-5 8*.6 *27.D D2.5E EE.8-6

    'perating

    @rofit

    @9?%T

    7.*5 8.2D 7.806 *0.D2 *E.2E *.056

    @9T .*7 E.-5 D.06 *E.0D D.07 .D6

    @,T E.*5 -.* 87.026 0.27 .02 E.7E6

    '@# -2.D6 *5.D*6 -8.286 *D.826 *5.*56 *E.D56

    E-

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    Rs Crore

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    M$r'etin De&$rt#ent:

    #arketing is a subect having wide spectrum. #arketing deals with the whole

    process of entering markets+ establishing profitable positions and building loyal

    customer relationship. ,s market change+ so does marketing. #arketing is no longer a

    company department charged with a limited numbers of tasks. #anaging and

    advertising. Sending out direct mail+ finding sales leads. @roviding customer service.

    %t must drive the companys vision+ mission and strategic planning. #arketing is about

    deciding who the company wants as its customers+ Ghich needs to satisfy+ what

    products and services to offer+ what prices to set+ what communications to send and

    receive. Ghat channel of distribution to use and what partnership to develop.

    MAR9+TING STRAT+GI+S

    ,ll marketing strategies are built on ST@! segmentation+ targeting+ and positioning.

    Companies discover different needs and groups in the market place+ target those needs

    and groups that the companies can satisfy in a superior way+ and then positions its

    offering so that the target market recognizes the companies distinctive offering and

    image. 4o company can win+ if its product and offering resembles every other product

    and offerings. Today most companies are guilty of strategy convergence namely

    undifferentiated strategies. Companies must pursue meaningful and relevant

    positioning and differentiation. Companies normally reformulate their marketing

    strategies and offerings several times. (conomic condition changes+ competitors

    launch new and the produce passes through new stages of buyer interests and

    re"uirements. Conse"uently strategies appropriate to each stage in the products life

    cycle must be developed.

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    MAR9+TING STRAT+GI+S O2 Cer$ S$nit$r!%$re "TD

    Ghole the marketing strategies of company is formulated and controlled by

    the head office at ,hmedabad directly. There is no involvement from the production

    units situated at different part of the country.

    The )ollo%in $re the #$r'etin str$teies $do&ted b! the co#&$n!:

    *. To deliver "uality products at reasonable prices to all the class of the society.

    -. @ositioning the products in its most suitable manner by developing a uni"ue selling

    preposition. /3sp1

    E. ?ifferentials the products in order to get distinctive identity in the market.

    8. ,dopting sales promotional schemes for both the dealers and customers.

    . Creating brand awareness in the customers through continuous advertisements and

    event sponsorship.

    DISTRI5UTION C1ANN+"S

    #arketing channels are set of interdependent organization involved in the

    process of marketing a product or service available for use or consumption. Channel

    decisions are among the most critical decision facing the management. The channels

    chosen intimately affect all the other marketing decisions. The distribution system is a

    key external source. %t ranks in importance with key internal resources such as

    manufacturing+ research+ and final sales personal facilities.

    C1ANN+" 2UNCTIONS

    They gather information about potential and current competitors and other

    actors and forces in the marketing environment.

    They develop and disseminate persuasive communications to stimulate

    purchasing.

    They reach agreement on price and other terms so that transfer of ownership

    or possession can be done easily.

    They place order with manufacturers.

    They ac"uire the funds to finance investments at different levels in the

    marketing channel.

    They assume risk connected with carrying out channel work.

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    Ch$nnel o) distribution o) Cer$ S$nit$r!%$re "td

    The Channel of distribution of the company is functioning very well to meet

    the aim of reaching the product to customers at the right time. :ollowing is the chain

    of distribution of the company.

    Super Stocker

    ?istributors

    Ghole Sellers

    Aetailers

    :inished products are taken by super stockers from the company and it is the

    Super stockers who supply the products to the distributors.

    AD3+RTIS+M+NT

    %n todays competitive business environment advertisement has got a crucial

    role in the success of every business organization. 4o company can win the

    competition if its advertisement strategies are not properly planned and created.

    U,dvertisement is any paid form of non!personal presentation and promotion of ideas+

    goods or services by an identified sponsorV. ,dvertisement makes the customers

    aware about the products and services of the company. %t can be seen that+ behind the

    success of every products in that market+ advertisement has played an important role.

    9INDS O2 AD3+RTIS+M+NT

    In)or#$tion $dvertisin

    ,ims to create awareness and knowledge of new products or new features of

    existing products.

    *ersu$sive $dvertisin

    ,ims to create liking+ preference+ conviction and purchase of products or

    services

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    Re#inder Advertisin

    ,ims to stimulate repeat purchase of products and service

    Rein)orce#ent $dvertisin

    ,ims to convince current purchasers that they made the right choice.

    Advertise#ent &olic! o) Cer$ S$nit$r!%$re ltd

    The company makes use of various #edias to communicate its message and

    product features to the customers. ,ll the advertisement are planned and implemented

    directly from the head office

    ?ifferent advertisement #edias used by the company are as follows

    4ewspapers

    #agazines

    T.H. advertisement

    9oard and roadside wall advertisements

    ,part from the above!mentioned #edias the company sponsors events andserials+ which are broadcasted in television

    S$les *ro#otion

    Sales promotion+ a key ingredient in marketing campaigns+ consists of a

    diverse collection of incentive tools+ mostly short term+ designed to stimulate "uicker

    or greater purchase of particular products or services by consumer. Sales promotions.

    *ur&ose o) s$les *ro#otion

    Sales promotion tools vary in their specific obectives. , free sample

    stimulates consumer trial+ whereas a free management advisory service aims at

    generating a large term relationship with a retailer. Sellers use incentive type

    promotions to attract new users+ to reward loyal customers and to increase the

    repurchase rates of occasional users. Sales promotion often attracts brand switchers+

    who are primarily looking for low price+ good value+ or premium. Sales promotions

    are unlikely to turn them into loyal users. Sales promotion used in markets of high

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    brand similarity produce a high sales response in the short run but little permanent

    gain in market share. %n markets if high brand dissimilarity+ sales promotion can alter

    market permanently. Sales promotion enables manufactures to adust to short!term

    variations in demand and supply.

    Cer$Es &roduct #i8 $nd ne% #$r'etin str$teies:

    Cera has a mix of products that would cater to all needs of consumer. Cera has top end

    products like the Senator Collection+ the Shower Temples with acuzzi features in

    them. Cera also has the @remium Collection focused at middle end users and the

    Aegular collection which includes the %ndian (GCs as well as (uropean (GCs for

    the lower end customers. %n 9ath :ittings+ the Single Lever 9ath fittings are for theelite+ followed by the Puarter turn and the half turn fittings meant for people looking

    for more economical range.

    *er)or#$nce o) the Cer$ S$nit$r!%$re "td:

    Cera is now the third largest company in the organized sector with over -26

    market share

    Cera had posted a growth of over ** percent in the financial year -22-!2E and

    grown by another -E percent in the financial year -22E!28.

    The turnover of the company grew from As 8.D5 crores in -22-!2E to As

    5.7 crores in -22E!28. Gith the launch of the premium range+ the company

    expects a growth ofanother E2 per cent in the financial year -228!2.

    Thecompany reported a *.706 growth in net profits to As *7.70 million for

    the "uarter ended Sep. -225 as against As **.7- million during the

    corresponding "uarter in the previousyear. Sales for this period had increased

    -7.2E6 to As -85.-7 million from As *0E.D5 million. Cera+ for the year ended

    #ar. -225+ had reported a E*.-26 increase in sales to As 700.87 million as

    against As 520.E7 million for year ended #ar. -22. 4et profit for this period

    had also doubled to As D.00 million as against As -E.0* million. The (@S for

    :&25 stood at As *2.0D.

    %t has over 22 distributors and 222 retailers in the country today.

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    *olic! o) Cer$ S$nit$r!%$re ltd:

    / *olic! o) 1e$lth $nd S$)et!: %n order to avoid accidents and unhealthy

    environments+ managers should give high priority to$

    * W Aeducing the fre"uency of accidents by good plant design and good

    operational controlQ

    - W #inimizing the conse"uences if they occur by appropriate plant design and

    procedures+ but in addition a predetermined set of emergency plans for personnel.

    E W 9e aware of the possible origin of accidents

    There are several inputs needed ranging from commitment of the management+involvement of employees and an organised approach. The following issues should be

    taken into account$

    * W %s the management of the company explicitly committed to the continuous

    improvement of the health and safety situationI

    - W %s there a safety = medical officer /full time or part time1 in charge of health

    and safety affairsI

    E W %s there a programme for continuous improvement of working conditions and

    procedures in the area of health and safetyI

    8 W ,re operators and other employees actively involved in those programmesI

    W ?oes the company provide health and safety training and instructions to all

    relevant personnel+ especially the workers dealing with dangerous machinery and = or

    hazardous chemicals /introductory and on!going1I

    5 W %s there a good co!operation with labour and safety inspections and reviewsI

    7 W %s there a regular analysis of risks /e.g.+ once a year1I

    %n order to check the health and safety situation at the company+ please look at the

    following points of attention$

    * W ?oes the company keep record of the sick leave ratesI

    - W ,re sick leave rates compared to peer companiesI

    E W %s there an overview of the "uantity and nature of accidentsI

    8 W ,re accidents investigated and reported with a view to improve health and

    safetyI

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    W Ghat is the estimated ob rotation among operatorsI

    5 W >ow does this compare to other companies in the sectorI

    7 W %s there a planned effort to minimize the conse"uences if accidents occurI

    D W %s there an emergency planI

    0 W ?oes the company organize emergency drillsI

    *2 W %s information on possible hazards and risks disseminated to workersI

    ** W %s smoking prohibited at the production facilityI

    W ,re the workers sufficiently e"uipped with protective gear+ such as rubber

    gloves+ inhalation masks+ overalls+ safety shoes+ helmets+ protective glasses+ etc.I

    *

    . 4or'&l$ce )$cilities

    * W %s the workplace clean and tidyI

    - W ,re distances between raw material e"uipment and processing e"uipment

    kept to a minimumI

    E W ,re there ample artificial light facilities and are the work spaces well!litI

    8 W ,re spaces that receive too much daylight properly shieldedI

    W %s the indoor climate acceptable in terms of temperature+ moisture+ draught

    and air refreshmentI

    . ;u$lit! &olic!: Ceras "uality policy is that F"uality is the eternal pursue of the

    company+ customers are sincere guide of the enterprise F.company will as always

    move towards the domestic and foreign markets by the high "uality product and

    faithful service.

    C%T& C'LL()( 82

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    Certi)ic$tes:

    Cera is environmentally conscious and has %S' *822* certification for

    ecofriendly plant operations.

    Cera hasISO ,--.and ISO /0--/certifications for its products.

    Achieve#ents:

    (stablished with an initial capacity of E+522 #T@,+ the plant has undergone

    several periodical up gradations and modernizations to expand to *+222 #T@,.

    (stablished with an initial capacity of E+ *2+222 pieces per annum+ the plant

    underwent several periodical up gradations and modernizations to reach *.D million

    pieces per annum capacity by une -227.

    The year -225!27 saw C(A, grow by E86+ thus becoming the fastest

    growing sanitaryware company in %ndia.

    >aving shown a growth rate of more than -26 since last E years+ Cera

    Sanitaryware Ltd. today is the fastest growing sanitary ware company in %ndia.

    Cera has a production capacity of *.E million pieces. Cera is upgrading it to

    reach -.- million pieces by this year end.

    C%T& C'LL()( 8*

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    S4OT An$l!sis:

    Strenths

    Local base for machinery manufacturers

    (xtensive supplier industry

    Strong distribution channel

    4e$'nesses

    4on!availability of processed raw materials

    >igh 3tilities Cost of utilities /gas B electricity1

    Lack of #odern ;iln technology leading to high energy losses /E261

    O&&ortunities

    Aising domestic demand for sanitary ware and table ware

    Large export potential in sanitary ware in #iddle (ast+ ,frica and Central

    ,sia.

    (xploit local expertise in related sectors+ clusters technologies.

    Thre$ts

    Low priced import from china

    Changing consumer preferences

    Large surplus capacities in the international market.

    Large unorganized existence

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    2uture *roject:

    Cera is planning to launch %talian heritage of @ozzi!)inori in the whole part of

    %ndia. The rich %talian heritage of @ozzi!)inori is brought to %ndia by Cera.. @ozzi!

    )inori is available only in select cities and outlets in %ndia. Cera is planning to launch

    this %talian heritage of @ozzi!)inori in the whole part of %ndia. @ozzi!)inori brings

    international excellence in designer Sanitaryware in %ndia. @ozzi!)inori represents the

    history of %talian art and design in bathroom ceramics.

    C(A, is planning to launch Sanitec groups wellness product range including

    shower boxes and whirlpools soon.

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    A Stud! On Custo#er Res&onse to%$rds Technic$l Assist$nce:

    Objective o) the stud!:

    To know the Customer satisfaction towards technical assistance

    To know customers expectations about after sales service provided by the

    company

    Sco&e o) the Stud!:

    This study gives detailed view about customer satisfaction towards after sales

    assistance by Cera Sanitaryware Ltd. The study focuses on to make a solution for the

    customer dissatisfaction towards technical assistance those facing by Cera

    Sanitaryware Ltd. The analysis would be helpful to the management for taking

    decision regarding marketing strategies and formulating suitable policies to make

    their business more effective and to make customer satisfied.

    D$t$ collection:

    *ri#$r! D$t$:

    Through Puestionnaire

    "i#it$tion o) the stud!

    #any constraints were involved in doing this study. Some of them are as follows.

    Time is critical factor limiting this study.

    To reach every client.

    The data provided by the company may not be *226 correct as the

    Company has.

    :inding and suggestion have been given from personal point of view.

    C%T& C'LL()( 88

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    ?ue to work pressure+ detailed interaction with the executives was not

    possible.

    3nable to find fair responses from various clients. 9ecause there were

    different response from different client.

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    D$t$ An$l!sis

    T$ble No/ Custo#erEs o&inion $bout &roduct use:

    Attributes No o) res&ondent *ercent$eNot s$tis)ied > /-F

    S$tis)ied /> =-F

    Good .. 00F

    3er! ood /?F

    Source: Survey data

    Analysis:Fro" t#e a$o%e s#oing statistics it is o$ser%e! t#at in t#e sr%ey

    ''( csto"ers #a%e goo! o)inion*+,( are sfficient an! -( #a%e %ery

    goo! o)inion* only -,( csto"er #a%e not sfficient o)inion a$ot )ro!ctse.

    T$ble No. Method o) Technic$l $ssist$nce ets b! custo#er:

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    Attributes No o) res&ondent *ercent$e

    User #$nu$l .> >-F

    1el&line no 6

    User M$nu$l

    /- .-F

    4ebsite 6 UserM$nu$l

    > /-F

    2ro# $ll $bove /- .-F

    Tot$l no o)

    res&ondent

    >-

    Source$ Survey ?ata

    Analysis: /,( csto"er #as got tec#nical assistance $y 0ser Manal.1,(

    fro" #el)line no. an! ser "anal* -, ( fro" e$site an! ser "anal. 1,(

    get it fro" all "et#o!s.

    T$ble No= Technic$l $ssist$nce &rovided b! co#&$n! is hel&)ul )or custo#er

    &roduct:

    Attributes No o) res&ondent *ercent$e

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    Yes /?F

    No 0. 0F

    Tot$l no o)

    res&ondent

    >-

    Source$ Survey ?ata

    An$l!sis: D8 6 of customers are thinking that technical assistance provided by

    company is not helpful for their product. 'nly *56 of customers have opinion that

    technical assistance is helpful for them.

    T$ble no 0 Custo#er ev$lu$tion $bout the in)or#$tion &resent in user #$nu$l:

    Attributes No o) res&ondent *ercent$e

    Not su))icient =- ?-F

    Su))icient /> =-FGood 0 F

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    3er! ood / .F

    Tot$l no o)

    res&ondent

    >-

    Source$ Survey ?ata

    An$l!sis: 52 6 of customers argued that there is not sufficient information is

    available in user manual.E2 6 are satisfied and D 6 have a good B only -6 have a

    very good opinion.

    T$ble No? Custo#ers h$ve &roble# %ith:

    Attributes No o) res&ondent *ercent$e

    The use o) &roduct /= ?-F

    The &roduct )ittin /B =-F

    The &roduct re&$ir /- F

    2or $ll $bove /- .F

    Tot$l no o) >-

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    res&ondent

    Source$ Survey ?ata

    An$l!sis: E86 customer have problem with product fitting+ -56 have problem with

    the use of product.-26 facing problem wit product repair B -2 6 facing problem in

    all fields.

    2indins: Ceras have more innovative idea to offer product with new innovation

    Cera is currently stood on third rank in its production capacity.

    >aving shown a growth rate of more than -26 since last E years+ Cera

    Sanitary ware Ltd. today is the fastest growing sanitary ware company in

    %ndia.

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    Cera has a production capacity of *.E million pieces. Cera is upgrading it to

    reach -.- million pieces by this year end.

    Cera Sanitaryware Limited /CSL1+ announced all time high revenue of

    As.*27.D crore for the year ended #arch E*+ -227 up by EE.86 from AsD2.58 crore.

    Sanitary ware manufacturing is highly labor intensive+ non!availability of

    standardized raw!materials /every manufacturer has to source raw materials

    from mines and have its own "uality assurance systems of taxes1.

    #any customers are satisfied with the use of ceras product. Those are not

    satisfied have not much knowledge about the product use+ and have less

    knowledge about the installation of product.

    ,bout 2 6 customers have a view that Ceras product and services are

    similar like other product in market. ,ccording to company report those

    customer have bought only simple or medium level products.

    #ore then 2 6 of customers has got technical information from the user

    manual. 9ecause user manual is available with every products. 'ther

    customers have got it from website or helpline no. because they were unable to

    find information in 3ser #anual.

    ,bout D86 customers are not satisfied with the technical assistance provided

    by company.

    #ostly customers are not satisfied with the information available in 3ser

    #anual. . ,ccording to themQ %ts not about+ how to use+ how to fit it+ at any

    problem what should do etc.

    ,ccording to all data analysis customer have dissatisfaction towards technical

    assistance. Company is unable to give full satisfaction to its customer.

    Suestions:

    4eed to give full knowledge about product use to customers through

    advertisement in magazines+ newspaper or TH. channel.

    4eed to make some improvement in products to satisfy its customer.

    Company has needed to expand its services and handling customers "ueries in

    a sound manner.

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    There should be all information regarding product use+ installation+ product

    features+ and emergency repair of product in 3ser #anual.

    Company should add sufficient technical information in other mediums of

    information like website. So customer can use alternate way for information.

    Company should provide technical expert employee for every specific area.

    Those can personally solve the problem of customer.

    %f company is not providing service to its customer timely. Then there should

    be provision of compensation to its customer.

    %ntroduction of designs to suit handicapped people+ closets which are the

    height of an average chair and therefore more comfortable+ lavatories with interesting

    shapes and designs.

    The technology of water saving should be in every product. So customer will

    definitely attractive towards products.

    The company should launch low unit packs in all categories to drive market

    penetration and to push volume.

    The product should be diversified in its maximum categories.

    #ore interest should be taken to increase the employee participation in the

    management of the company.

    #echanization should be done at each stage of the production process+ which

    will reduce the number of workers and then reduce the cost of the production.

    *226 production capacity should be utilized to increase the volume of

    production.

    %t is advisable to conduct market surveys before the introduction of new

    products.

    Conclusion:

    Cera Sanitaryware Limited /CSL1 is one of the pioneers in the Sanitaryware segment

    in %ndia. %t was the first sanitary ware company to have ISO ,--. and ISO /0--/

    C%T& C'LL()( -

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    certifications for its products. Cera is the first company that launches such e"uipment

    those are helpful in reduces the water needs of households considerably. %t has more

    innovative idea to offer product with new innovation. Cera plans to be a total home

    solutions provider in the long run+ providing products for every room in the home.

    ,fter the observation of all departments+ it is proved that Cera is doing well in all

    functional areas. %t has to need to take care of customer satisfaction and after getting

    their view company should make improvement in its products.

    5iblior$&h!:

    5oo's:

    !#arketing #anagement+ 7thedition+ @hilip ;otler+ published by @rentice >all %ndia

    C%T& C'LL()( E

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    !Aesearch #ethodology+ -nd (dition+ C. A. ;othari published by 4ew ,ge

    %nternational @vt Ltd.

    Co#&$n! Resources$

    o Company annual report

    o (mployee ?atabase

    o Company ournal B 9alance Sheet.

    4ebsite$

    www.cera!india.com

    www.google.com

    C%T& C'LL()( 8

    http://www.cera-india.com/http://www.cera-india.com/
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    Anne8ure:

    ;U+STIONNAIR+:

    *. Ghich is your opinion about product useI

    /*1 4'T S,T%S:%(? /-1 S,T%S:%(? /E1 )''? /81 H(A& )''?

    @lease specify if you had any kind of problem in product use$

    ............................................................ ............................................................................

    .

    JJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJ..

    -. Ghat do you think about the product respect to what you were expectingI /@lease

    specify the reason1

    /*1 4'T S3::%C%(4T R/-1 S3::%C%(4T R/E1 )''? R/81 H(A& )''?

    ..........................................................................................................................................

    ..........................................................................................................................................

    E. Ghat do you think about our products respect to the similar ones available on the

    marketI/*1 @''A R/-1 ,H(A,)( R/E1 )''? R/81 H(A& )''?

    @lease specify how they could be improved$

    ..........................................................................................................................................

    ..........................................................................................................................................

    8. Ghich type of technical assistance you get from companyI

    /*1 3ser #anual /-1 Gebsite B 3ser #anual /E1 >elpline B 3ser manual /81 ,ll

    ,bove

    . %s theTechnical assistance provided by company is helpful for your productI

    /*1 &es /-1 4o

    5. Ghich is your evaluation about the information present in our explanatory sheet=

    user manual= service manualI

    /*1 4'T S3::%C%(4T R/-1 S3::%C%(4T R/E1 )''? R/81 H(A& )''?

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    Cer$Es 5$l$nce sheet@ R$tio $n$l!sis@ 6 Inco#e st$te#ent

    "$test ;u$rterl!

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    4et 9lock -DD.8D 8.ED E2*.*5 .2E

    Capital G%@ 2.22 2.22 2.20 2.2-

    %nvestments 2.22 2.22 2.22 2.22

    %nventory **7.*- --.2D *E-.ED -8.*0

    Aeceivables 0E.D2 *7.5D D.07 *.7*

    'ther Current ,ssets E*.*- .D7 -7.57 .25

    5$l$nce Sheet Tot$l5T >=->. /---- >0B.B /----

    "i$bilities As mn 69T As mn 69T

    ("uity Share Capital -5.DD .27 -5.DD 8.0*

    Aeserves *7-.2 E-.- *5*.88 -0.2

    Total ?ebt *8.58 -7.8 *5*.* -0.8

    Creditors and ,cceptances DD.D0 *5.75 *2D.20 *0.7

    'ther current liab=prov. 05.5* *D.-* D0.7* *5.E0

    5$l$nce Sheet Tot$l5T >=->. /---- >0B.B /----

    R$tio An$l!sis

    As on E*!#ar!2E E*!#ar!2-

    '@9%[email protected]./61 D.70 7.E

    @9%T=Cap. (mployed /61 0.22 5.00

    @,T=4etworth /61 7.*- -.82

    Tax=@9T /61 *2.8* *-.0

    Total ?ebt=4etworth /x1 2.7E 2.D5

    Long Term ?ebt=4etworth /x1 2.8* 2.2

    @9?%T=:inance Charges /x1 E.-D -.EE

    Current Aatio /x1 *.E2 *.-8

    A# %nventory /days consumption1 55.2- D*.2-

    :) inventory /days cost of sales1 7*.D* *22.0*

    Aeceivables /days gross sales1 78.5 75.*8

    Creditors /days cost of sales1 DD.2* *-2.20

    'p. curr. assets /days '%1 -20.22 -E0.22

    Sh$re St$tistics

    As on E*!#ar!2E E*!#ar!2-

    (@S /As.1 -.58 2.D8

    C:@S /As.1 5.*5 .-8

    9ook Halue /As.1 E7.20 E.28

    ?@S /As.1 2.52 2.52

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    Cer$ S$nit$r!%$re "td

    X 4et sales up 82.7D6 for P8:&27 at As. EE.75 crores.

    X 'perating margin for P8:&27 stood at *0.856 against *.5D6 for the same period

    last year.

    X @,T up *.8E6 y!o!y at As. E.*D crores.

    *. 4et sales were up by 82.7D6 to As. EE.75 crores in P8:&27 over P8:&25+ which

    is explained by strong demand and higher realization.

    -. The 'perating #argins /'@#1 of the company stood at *0.856 for P8:&27 in

    comparison to *.5D6 in the same period last year.

    The improvement came mainly from increasing share of trading goods in total sales+

    the margins for which are better and lowering of other expenses.

    E. @rofit after tax increased by *.8E6 to As. E.*D crores due to higher operating

    profit+ lower interest and depreciation cost relative to sales growth.

    8. ,s the demand for sanitaryware products is increasing due to the growth in housing

    and non!housing sector+ CSL has planned to increase its manufacturing capacity by

    576 by uly+ -227. (arlier the capacity expansion was expected to be operational by

    ,pril+ -227 but got rescheduled due to delayed supply of capital goods+ expansion

    programme will be completed by uly -227. The total capex for the expansion is As.

    E crores which would be funded by a mix of debt and e"uity /2$21.

    Cer$ S$nit$r!%$re bo$rd reco##ends dividend: Theboard of directors of Cera

    Sanitaryware recommended dividend of As *.*2 a fully paid e"uity share of As

    each.

    The above decision was taken by the board at its meeting

    held on+ #ay *5+ -227.

    Cera Sanitaryware disclosed a substantial ump in net

    profits for the "uarter ended ?ecember -225. ?uring the "uarter+ the company

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    witnessed a 8*.026 rise in profits from As *.D2 million to As --.8- million.

    Shares of the company were trading up As -.22+ or *.56+ at As *E2.22+ at the 9S(