Centrifugal Compressor Control - · PDF fileassuring that the control algorithms have all the...

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Centrifugal Compressor Control Xe-145F Series

Transcript of Centrifugal Compressor Control - · PDF fileassuring that the control algorithms have all the...

Page 1: Centrifugal Compressor Control - · PDF fileassuring that the control algorithms have all the capacity ... 6 Centrifugal Compressor Control — Xe ... • Centrifugal • Specialty

Centrifugal Compressor ControlXe-145F Series

Page 2: Centrifugal Compressor Control - · PDF fileassuring that the control algorithms have all the capacity ... 6 Centrifugal Compressor Control — Xe ... • Centrifugal • Specialty

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Intelligent Compressor Control

IngersollRandXe-145FSeriescompressorcontrolsdomoretoenhancetheproductivity,efficiencyandreliabilityofyouraircompressor.

A Controller Like No OtherTheXe-145FSeriescontroller’sintuitive,high-resolutioncolordisplayimprovesproductivitybymakingimportantcompressorinformationquickandeasytofind.Thecontrolleralsopostsinformationthatuserscanaccessonalocalwebpage.Itcanevensendemailnotificationswhenitdetectsaproblem.

Achievingbest-in-classefficiencyisveryimportantatIngersollRand.Xe-145FSeriescontrolsutilisethelatestcontrolalgorithmstoprovidethelowestenergyconsumptionineverysituation.Built-incontrollogicensuressystemreliabilitybypreciselymanagingdischargepressure,whilemaximisingthrottlerange.Thecontrollerfeaturesusefultimers,compressorinformationandalertsthatindicatewhenmaintenanceisnecessarytohelpoptimisecareofyourinvestment.

Graphical User Interface...

Tabbedpagelayoutmakesnavigatingpagessimpleandfast.

Displayiseasytoreadandprovidesadynamicvisualpictureofyourcompressor’soperation.

Thecompressor’smostcriticalinformationisconstantlydisplayedonthecontroller’sstatusbar.

Convenienttimerskeeptrackofyourmaintenanceprogram,allowingyoutoprepareforscheduledmaintenanceinadvance.

Graphinganddataacquisitionavailableon-screenorviawebpages.

Homepagesprovideaccesstothemostimportantinformation.

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Xe-145F Series Controller ConnectivityTheXe-Seriescontrollerallowsalloftheseconnectivityandcontrolchoices.

More Connectivity Choices Than Ever Before

TheXe-145FSeriescontrollerprovidesmaximumflexibilityandconveniencethroughafullrangeofconnectionchoices.

CustomerRemoteAccess

CustomerMonitoring/DCS

EthernetConnection

Automation/SystemControl

Web-enabled/LANConnection

USB/ServiceToolConnection

LAN

CompressorNetwork

DCSNetwork

ServiceToolConnection

Web-enabledComputers

ASCControl

Xe-145FEquippedFacility

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More Than Just Data, Knowledge

Xe-145FSeriescontrolscommunicatevitalsystemknowledgethathelpsyouunderstandyourcompressorbypresentinginformationinavarietyofuser-friendlyformatstosuityourneeds.

Transmitting vital information using a standard web browser...

Checkandadjustparametersremotely

Review,sortandfilter252eventswiththebuilt-ineventlog

Graphselectedparameters

Scheduleequipmentmaintenance

Automateinspections

Generateperformancereports

Scheduleautomaticemailsfordistributingreports

Downloadtrendingdatatoexternalapplications

Receiveemailnotificationofalarmsandtrips

Webpagesfeaturethesameconvenientstatusbarfoundonthecontrollerinterface.

From any computer or mobile device!

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Better Control, Greater Savings

Withbuilt-incontrollogic,Xe-145FSeriescontrolsprovideyouwithoptimalsafety,reliabilityandenergysavingsfromyourcompressor.Avarietyofstandardandoptionalcontrolfeaturesgiveyoumorewaystoeffectivelymanageandmonitoryourinvestment.

ESSdynamicallybalancesmultiplecompressorloads.

Constant pressure control –Dynamicallymaintainsprecisedischargepressurethroughoutthefullrangeofoperatingcapacity(100%to0%).Constantpressurecontrolisusedtominimiseprocesspressurevariationswithrapidreactiontosuddendemandvariations.

Auto-dual control–Usesinletmodulationtomaintainconstantsystempressureoverthecompressor’sfullturndownrange.Whentheloaddropsbelowtheturndownrange,thecontrollerautomaticallytransitionstoload/unloadmode.Programmableauto-dualcontroloptimisesoperatingefficiencywhenprocessdemandvarieswidelyovertime.

Energy Smart Set Point™ (ESS)–Adjustsacompressor’spressuresetpointinternallytobalanceandshareloadbetweenmultiplecompressorsinthesamesystem.ESSreducestheamountofbypassedair,whichsavesenergy.

Ambient Control software –Maximisesacompressor’soperatingthrottlerange,increasingusableturndownandsubstantiallyreducingoreliminatingwastefulcompressedairbypassinchangingambientconditions.

Integrated Multi-Machine Control (IMMC) –Automaticallysequencesandassignspressureschedulestomultiplecompressorstominimisethenumberofcompressorsoperatingatanygiventimeandachieveoptimumefficiency.

Air System Controller (ASC) – Managesanunlimitednumberofcompressorsaswellasauxiliaryequipmentsuchasdryers,fansandpumps.Thisadvancedsoftwareprovidesprecisecontrolplusreporting,emailnotifications,advancedschedulingbasedonsystemconditionsandacomprehensiveinformationdashboarddeliveredtoacomputerscreen.

Optional Control Features

Standard Control Features

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Connectivity, Communicationand ControlSignificantlyimprovesystemperformancebyupgradingtotheintuitiveXe-145FSeriescontroller.

The Latest in ConnectivityAddinganXe-145FSeriescontrollertoanexistingcompressorprovidesadedicatedRS-485portthatcommunicateswiththeDCUsystem,aswellasanEthernetportthatenablesthepostingofrichcontentandremotecontrolviawebpages.TheEthernetport

alsosupportsModbusTCPcommunicationandcontrol.

Constant CommunicationTheXe-145FSeriescontroller’sintuitive,high-resolutioncolordisplayenablesquickandeasyretrievalofallcriticalcompressordata.Informationcanbeaccessedwhenandwhereyouchooseviawebpagespostedonthelocalareanetwork.Warnings,tripsandkeyreportscanbeemailedautomaticallytouser-specifiedrecipients.

Aretrofitsolutionforeverysituation.

Centac® Microcontroller (CMC) to Xe-145F Series Upgrade KitTheXe-145FSeriescontrollerplugsintothesameopeningandconnectionsusedbytheCMC,andyourIngersollRandservicerepresentativecanconvertcustomprogrammingintheCMCtoXeformatforafast,seamlesstransition.

MP3 to Xe-145F Series Upgrade KitTheMP3kitisdesignedtotakeadvantageofthehardwareinyourcompressor’scurrentcontrolpanel,whilstupgradingtotheXe-145FSeriescontroller’s

advancedcapabilities.

Xe-145F Series Upgrade PanelsCompleteretrofitpanelscanbebuiltforanycompressor,whetheryou’restartingwithanelectro-pneumaticdesign,wantbetteroptionsinthecontrolpanelitselforsimplyneedtoreplaceanoldpanel.

Superior ControlTheXe-145FSeriescontrolleroptimisescompressoroperationforbetterenergyefficiency.Parallelprocessorsmanagecontrolfunctionsandwebfunctionsseparately,assuringthatthecontrolalgorithmshaveallthecapacitytheyneedtodeliverthelowestenergyconsumptionforanyoperatingcondition.

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Ingersoll Rand... At Your ServiceCount on Ingersoll Rand for All Your Air System Requirements

Controls & Automation •SystemAutomation•CompressorControls

Air Compressors •SmallReciprocating•RotaryScrew•Centrifugal•Specialty

Motor Control Center

Air Treatment •Filters•DryersInstallation Solutions

•ReceiverTanks•Piping

Remote Pressure Transmitter Condensate Management

•Oil/WaterSeparators•DrainValves

LetIngersollRandhandlethepressuresand

responsibilitesofowningacompressedairsystemwith

oursignatureservicecontract.

With PackageCare™, you can...

Controlcostsandkeepyourequipmentrunningatpeakefficiency.

Protectyourselffromallrepairandreplacementexpensesoverthelifeoftheagreement.

Maintainorimprovetheoperationalefficiencyofanycompressor,regardlessofage,makeormodel.

PackageCare™ keeps your maintenance expenses predictable

Unscheduled repairs

Cos

tsC

osts

Without PackageCare™

With PackageCare™

General maintenance

1 2 3 4 5 6 7 8 9 10 Years

1 2 3 4 5 6 7 8 9 10 Years

Nomatterwhereyourfacilityislocated,IngersollRandiscommittedtoservingyou

24hoursaday,sevendaysaweek,availabletosupportyouwithinnovativeand

cost-effectiveservicesolutionsthatwillkeepyourunningatpeakperformance.

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Ingersoll Rand (NYSE:IR) advances the quality of life by creating and sustaining safe, comfortable and efficientenvironments.Ourpeopleandourfamilyofbrands—includingClubCar®,IngersollRand®,Schlage®,ThermoKing®andTrane®—worktogethertoenhancethequalityandcomfortofairinhomesandbuildings,transportandprotectfoodandperishables,securehomesandcommercialproperties,andincreaseindustrialproductivityandefficiency.IngersollRandproductsrangefromcompletecompressedairsystems,toolsandpumpstomaterialhandlingsystems.Thediverseandinnovativeproducts,servicesandsolutionsenhanceourcustomers’energyefficiency,productivityandoperations. IngersollRand isa$14billionglobalbusinesscommittedtoaworldofsustainableprogressandenduringresults.Formoreinformation,visitwww.ingersollrand.comorwww.ingersollrandproducts.com.

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IngersollRand,IR,theIRlogoandCentac®aretrademarksofIngersollRand,itssubsidiariesand/oraffiliates.Allothertrademarksarethepropertyoftheirrespectiveowners.

IngersollRandcompressorsarenotdesigned,intendedorapprovedforbreathingairapplications.IngersollRanddoesnotapprovespecialisedequipmentforbreathingairapplicationsandassumesnoresponsibilityorliabilityforcompressorsusedforbreathingairservice.Nothingcontainedonthesepagesisintendedtoextendanywarrantyorrepresentation,expressedorimplied,regardingtheproductdescribedherein.AnysuchwarrantiesorothertermsandconditionsofsaleofproductsshallbeinaccordancewithIngersollRand’sstandardtermsandconditionsofsaleforsuchproducts,whichareavailableuponrequest.ProductimprovementisacontinuinggoalatIngersollRand.Designsandspecificationsaresubjecttochangewithoutnoticeorobligation.

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