Centrifugal Aftermarket Solutions Brochure

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COMPRESSION SYSTEMS Centrifugal Compressor Aftermarket Solutions www.c-a-m.com/cs Parts Repairs Service Upgrades Accessories Air Audits Contract Maintenance Preventative Maintenance

Transcript of Centrifugal Aftermarket Solutions Brochure

Page 1: Centrifugal Aftermarket Solutions Brochure

C o m p r e s s i o n s y s t e m s

Centrifugal Compressor Aftermarket Solutions

www.c-a-m.com/cs

Parts • Repairs • Service • Upgrades • Accessories •

Air Audits • Contract Maintenance • Preventative Maintenance

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Over 50 Years,

Over 12,000 Compressors Who We Are / WhAt We Do

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Cameron's centrifugal products group has been a leading global manufacturer of centrifugal compres-

sors since 1955, when the Joy Manufacturing Company began operations in Buffalo, New York. Our TA

(Turbo-Air) compressor line operates up to 12,000 hp and 1,000 psig and is designed to fulfill your standard

plant air needs that reside in the 600 CFM to 35,000 CFM range. Our MSG (Multi-Stage Geared) compres-

sors are application engineered and operate up to 20,000 hp and 1,000 psig and are designed for a wide

flow range, 600 - 90,000 CFM. Our centrifugal products aftermarket team completes our product offering

and is geared toward providing parts and services for all your compressors, not just those produced by

Cameron.

1955 1987 2002 today

our company name has changed over the years, but our reputation for providing the most reliable centrifugal compressors and aftermarket services has not.

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C o m p r e s s i o n s y s t e m s

Centrifugal Compressor repair

At Cameron, we recognize that you depend on our compressors

to keep your plant running. Any unplanned shutdown requires

prompt attention. That is why we operate fully-equipped and

staffed repair centers with full mechanical and aero testing capa-

bilities that specialize in fast turnaround. Our repair centers offer

a complete range of services from simple inspections to complete

overhauls and upgrades.

Centrifugal Compressor parts

Nobody knows your compressor like Cameron. We’ve maintained

detailed records for every compressor in our Worldwide Installation

Summary of Equipment (WISE database) since the day your com-

pressor was delivered. Whether you simply replaced an o-ring

or modified a rotor, we recorded the work. This is a carefully

detailed effort, and we do it because we care about providing the

exact parts you need. Parts are available new, remanufactured, or

through one of our part exchange programs.

Centrifugal Compressor service

No one can service your centrifugal compressor better than

Cameron. We employ an ever-increasing staff of factory-trained

service technicians located around the globe. A full-time techni-

cal support staff is available 24 hours / day, 365 days / year.

services include:

• Installation

• Startups

• Vibration analysis

• Turnaround inspections

• Field balancing

• Motor alignment

• Control system services

• Performance evaluation

• Preventative maintenance

• Diagnostic checks

Cameron offers more aftermarket solutions than

any other centrifugal compressor manufacturer to

help you get the most out of your compressed air

system.

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Core pArts AnD serViCes

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CentrifugAl Compressor upgrADes

Whether your compressed air requirements have changed,

or you are looking for energy savings, Cameron offers a

variety of upgrade solutions that will drastically improve

the operating efficiency of your compressors.

inlet guide Vanes

Our innovative inlet guide vanes replace conventional inlet but-

terfly valves for substantial energy savings. IGV’s impart a whirl-

ing motion to inlet air flow in the same rotational direction as

the first stage impeller. As a result, less horsepower is required to

deliver rated air flow and pressure. Payback on the purchase of

an IGV can occur in as little as six months.

energy sAVingsinlet guiDe vs. inlet Butterfly VAlVe

3 Stage Compressor at 100% Pressure20% AdditionalFlow Available

97

92

72

65.5

120

floW%

poW

er %

110

100

90

80

70

60

70 80 10090 110

ENER

GY SAVIN

GS

INLE

T BUTT

ERFL

Y VALV

E

INLE

T GUID

E VANES

5.2 % POWER SAVINGS

9 % POWER SAVINGS

5 %

MO

RE

FLO

W A

T SA

ME

POW

ER

mAestro™ Controls

Maestro™ panels are state-of-the-art control systems designed to

operate your compressors at peak performance with minimum

energy consumption. Control systems are offered in both plC and

microprocessor based packages - the choice is yours. Maestro™

panels are standard on all Cameron plant-air compressors and are

available as an aftermarket upgrade on all brands of centrifugal

compressor products.

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Aerodynamic modifications

As plant processes change, so do compressed air requirements.

Cameron offers a variety of aerodynamic modifications that will

adjust your existing compressor’s performance to meet current com-

pressed air demand requirements, resulting in maximum operating

efficiency.

• Re-Aero - Compressors can be re-rated to meet higher or lower pressure and flow.

• TA 38/48 Enhancement – We can replace a TA 38/48 air-end with a new TA6000 air-

end which will provide greater range in flow and rise to surge.

• 5-Axis Milled Impellers – Can provide 2 – 5% gain in efficiency.

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C o m p r e s s i o n s y s t e m s

ACCessories

From lubricating oil to energy saving air dryers,

Cameron offers a full range of accessories to further

enhance efficiency and reduce operating costs asso-

ciated with your compressor.

turboBlend™ lubricantsOil contaminants, even if microscopic, act as sandpaper on your gear-

ing and bearings. Lubrication oil plays a critical role in compressor

performance and longevity of parts. Cameron offers two of the best

compressor lubricants in the market.

• TurboBlend™ 46 – The only lubricant formulated specifically for Cameron Compressors

• TurboBlend™ Synthetic 32 – A synthetic blend formulated for all centrifugal and

screw compressors that require a high performance ISO 32 lubricant.

reliaDrain™ Condensate Drains

ReliaDrain™ is the ideal solution for draining condensate from your

compressed air system with zero air loss. These electronic, level con-

trolled, on-demand condensate drains are available in three sizes to

fit the needs of most compressed air systems (pressure range 40 – 230

PSI / voltage: 110 / 220).

• Cold-Mass™ – Cycling Refrigerated

• Cold-Mass™ VSD – Cycling Refrigerated

• Desi-Mass™ H – Heatless Desiccant

turbo-Dri™ Compressed Air Dryers

The most energy efficient dryers regardless of demand conditions in

the industry, the Turbo-Dri series will provide you with lower operat-

ing costs and higher reliability. Turbo-Dri air dryers feature premium

air quality, durability, serviceability and a simplistic design all in one

package.

• Desi-Mass™ E – Externally Heated Desiccant

• Desi-Mass™ HB – Blower Purge Desiccant

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filtersInlet filters are a very important and often overlooked accessory which

prevents expensive and critical failures due to foreign material enter-

ing the compressor inlet. The tight tolerances and high speeds, com-

mon in centrifugal compressors, require filters of the highest quality

and standards. Our filters are rigorously tested and approved for use

in all industrial air compressors.

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Why CAmeron?

Concierge™ service program Our Concierge Program lets you choose the level of service you require to maintain your compressed air system with features such as scheduled service

visits, extended warranties, and OEM quality parts.

Contract maintenance services – CmsOur CMS programs are custom-tailored to your unique requirements and can range from a basic scheduled maintenance program to risk-assumptive total maintenance to facility operation. We utilize state-of-the-art predictive main-tenance technologies to maximize plant equipment availability and reliability

as cost-effectively as possible.

Air Audits The experts at Cameron conduct a comprehensive audit of your compressed air system to identify potential problems and help you optimize performance. We

offer three levels of audits to fit your needs.

CAnopy serViCes

Canopy™ encompasses a comprehensive selection of

expert services designed to raise the performance and

reliability of your equipment while lowering operating

costs.

Centrifugal Compressor parts and services Even if you operate equipment not made by Cameron, you can take advan-tage of our expertise in compressed air system maintenance, repair, and supply of replacement parts manufactured to OEM specifications.

Total Comprehensive Services for Your Compressed Air System

Cameron, formerly JOY™ and Cooper Turbocompressor™, is a total solutions provider with the experience

and expertise to meet virtually all your plant equipment maintenance needs. The same high standards we

demand from our products drive the services we offer through the Canopy program. You can depend on

the resources of a global OEM and the personal service of a knowledgeable partner.

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RAISING PERFORMANCE. TOGEThER™

Cameron's focus is on you, our customer, and our mission is c lear: To be

the premier, ful l l ife cycle provider of centrifugal compressor parts, repairs,

service and technical support in the world. how? By responding to cus-

tomers quickly, and always with the solution that offers the most value.

C o m p r e s s i o n s y s t e m s

At Cameron, we are always seeking new ways to better serve our customers, as evidenced

by our ever expanding product and service offerings. We want to be your #1 supplier.

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C o m p r e s s i o n s y s t e m s

Cameron strives for continuous improvement in all aspects of our business. Cameron reserves the right to modify designs and specifications without notice or obligation. Nothing contained in this brochure is intended to extend any type of warranty, expressed or implied.

© Cameron Corporation, Compression Systems Group. Printed in USA, 05/09. CAMCS-L-CENTAFTMSOL-B

headquarters: Division hQ16250 Port Northwest Drive houston, TX 77041Tel 713.354.1900Tel 866.754.3562Fax 713.354.1999

Centrifugal Compressor products group3101 BroadwayP.O. Box 209Buffalo, NY 14225-0209Tel 877.805.7911

sales and service locations:houston, tX6039 - F Thomas Roadhouston, TX 77041Tel 281.809.1300

são paulo, BrasilAl. Santos, 455 cj. 1208São Paulo S.P. Brasil 01419-000Tel 55.11.3284.1164

Dubai, uAeDubai World Trade Center (14th floor)P.O. Box 9213Dubai, United Arab EmiratesTel 971.4.3313160

gurgaon, india Cameron Manufacturing (India) Pvt. Limited Suite no 9 ,Universal Business Centre, II FloorUniversal Trade TowerSector 48-49Gurgaon Sohna RoadGurgaon -122001, haryana, India Tel 91.124.4637500

milan, italyCameron Systems SrlVia Cantu’ 8/1020092 Cinisello Balsamo (MI) Milano, ItalyTel 39.02.61292010

Visit our web sitewww.c-a-m.com/cs

prahova, romania 1, BP hasdeu Street, 10560 Campina, Prahova, RomaniaTel 40.244.306.629

Beijing, ChinaTower A, Room 1701-1703Chengjian Plaza No. 18 Beitaipingzhuang, haidian DistrictBeijing, China 100088Tel 86.10.82255700

singapore, singaporeCameron’s Compression Systems Pte. Ltd.2 Gul Circle, Jurong Industrial TownSingapore, SingaporeTel 65.6863.3631

seoul, south KoreaCameron’s Compression SystemsRM 413, Royal Palace Suite 85Susong-dong, Chongno-ku Seoul 110-885AL, Korea Republic OfTel 82.2.32101436

Locations to Serve You Worldwide1.887.805.7911